Automobile instrument panel framework machining device
By designing an automated processing device for the processing of automotive dashboard skeletons, the automatic loading and unloading of workpieces is achieved by using the suction arm, the problems of high manual operation cost and low efficiency in the prior art are solved, and more efficient Safer production process.
Patent Information
- Application Number
- CN202411555121.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-02-18
AI Technical Summary
In the existing automotive dashboard skeleton processing technology, it is necessary to manually load and unload each mold processing station, resulting in high labor costs, high safety risks and low production efficiency.
Design a skeleton processing device for automotive dashboards, including a table plate, rotary shaft, motor, suction arm, mold mechanism and collection frame. Through the suction arm, automatic loading and unloading of workpieces is achieved, reducing manual intervention.
Automatic loading and unloading of workpieces is realized, reducing manual operations, improving production efficiency, reducing labor costs, and reducing safety hazards.
Smart Images

Figure CN119456849A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing, in particular to an automobile instrument panel frame processing device. Background Art
[0002] Automobile dashboards have various forms and specifications. Various instruments can be installed as needed, and various dashboards can be combined into a whole as needed. The dashboard installation frame is an important component on the vehicle and is a device that reflects the working conditions of various systems of the vehicle. In the process of machining the dashboard frame, the workpiece needs to be processed by a mold, and the workpiece needs to be transported to the mold processing site, and then the processed workpieces are collected together. Because it is batch processing, in the existing technology, each mold processing station needs to send a worker to load and unload materials at the point, which consumes labor costs and has safety hazards. In addition, the production efficiency is low and it does not have the function of automated production. Summary of the invention
[0003] In order to solve the technical problems existing in the background technology, the present invention provides a vehicle instrument panel skeleton processing device.
[0004] The present invention provides a car instrument panel skeleton processing device, comprising a platform and two sets of collection frames, wherein a rotating shaft and a motor are vertically arranged in the middle of the platform, a suction arm is installed on the side wall of the rotating shaft, and the motor is used to drive the rotating shaft to rotate;
[0005] The table plate is provided with a first through hole and a second through hole, and the first through hole and the second through hole are respectively located on both sides of the rotating shaft. A mold mechanism is installed in the middle of one side of the table plate, and the mold mechanism is located between the first through hole and the second through hole. The two groups of collection frames are located below the table plate, facing the first through hole and the second through hole respectively.
[0006] Preferably, the mold mechanism includes a stand, a cylinder, an upper mold and a lower mold, the upper mold and the lower mold are opposite to each other, the lower mold is installed above the table, the cylinder is used to drive the upper mold to rise and fall, and when the rotating shaft is rotated, the suction arm will be located above the first through hole, the lower mold and the second through hole in sequence.
[0007] Preferably, the suction arm has a built-in wind chamber, a plurality of groups of suction cups are installed at the bottom of the suction arm, and an air pump and a battery are installed at the top of the suction arm.
[0008] Preferably, the suction arms are provided with two groups, which are respectively installed on both sides of the rotating shaft and are located on the same straight line.
[0009] Preferably, the collection frame includes a driving member, a screw rod, a battery and a supporting plate. The driving member is installed on one side of the collection frame. A screw rod is vertically installed on the top of the driving member. A supporting plate is movably connected inside the collection frame. The screw rod is threadedly connected to the supporting plate. Rotating the screw rod can drive the supporting plate to rise and fall in the inner cavity of the collection frame.
[0010] Preferably, the side wall of the collection frame is provided with a door, which can be opened from the side wall to take out the objects in the frame, and a plurality of sets of moving wheels are installed at the bottom of the collection frame.
[0011] Preferably, a plurality of groups of supporting feet are provided at the bottom of the platform.
[0012] Preferably, the side walls of the multiple groups of the supporting legs are connected with two groups of parallel limiting plates through connecting pieces, and a limiting block is provided between the middle parts of the two groups of limiting plates, which is used to limit the two groups of collecting frames so that the two groups of collecting frames are respectively located below the first through hole and the second through hole.
[0013] In the present invention, a device for processing the skeleton of an automobile instrument panel is proposed, in which the workpiece to be processed is placed in a collecting bucket below a first through hole, and the processed workpiece is placed in a collecting bucket below a second through hole. A suction arm sucks the workpiece to be processed in the first through hole and transfers it to a mold mechanism. After the processing is completed, the suction arm sucks the workpiece processed on the lower mold and transfers it to a collecting bucket below the second through hole, thereby realizing the functions of automatic loading and unloading, reducing labor and improving work efficiency. The workpiece to be processed is stacked in a collection frame below the first through hole, and the height of the supporting plate can be adjusted by driving the screw rod to rotate through a driving member. A boss is provided on the top of the supporting plate, which can ensure that the workpiece to be processed is exposed from the first through hole, so as to facilitate the suction by the suction arm. The supporting plate can continuously feed upward during the processing. The processed workpiece is placed in the collection frame at the bottom of the second through hole and stacked. As the number of processed workpieces gradually increases, the supporting plate in the collecting bucket at the bottom of the second through hole slowly descends, thereby preventing the workpiece from being damaged during the unloading process.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the present invention;
[0016] Figure 2 It is a structural schematic diagram of the suction arm in the present invention;
[0017] Figure 3 It is a schematic diagram of the structure of the collection frame in the present invention;
[0018] Figure 4 It is a top view of the local structure of the present invention.
[0019] Explanation of the numbers in the figure: 1. Table; 101. First through hole; 102. Second through hole; 103. Support foot; 104. Connector; 105. Limit plate; 106. Limit block; 2. Mold mechanism; 201. Stand; 202. Cylinder; 203. Upper mold; 204. Lower mold; 3. Rotating shaft; 4. Suction arm; 401. Air chamber; 402. Air pump; 403. Suction cup; 5. Collection frame; 501. Driving member; 502. Screw rod; 503. Loading plate; 504. Moving wheel. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0021] like Figure 1-Figure 4 The illustrated device for processing the skeleton of an automobile instrument panel comprises a platform 1 and two sets of collecting frames 5. A rotating shaft 3 and a motor are vertically arranged in the middle of the platform 1. A suction arm 4 is installed on the side wall of the rotating shaft 3. The motor is used to drive the rotating shaft 3 to rotate.
[0022] The table plate 1 is provided with a first through hole 101 and a second through hole 102, which are respectively located on both sides of the rotating shaft 3. A mold mechanism 2 is installed in the middle of one side of the table plate 1, and the mold mechanism 2 is located between the first through hole 101 and the second through hole 102. The two groups of collecting frames 5 are located below the table plate 1, facing the first through hole 101 and the second through hole 102 respectively.
[0023] The workpiece to be processed is placed in the collecting bucket below the first through hole 101, and the processed workpiece is placed in the collecting bucket below the second through hole 102. The suction arm 4 sucks the workpiece to be processed in the first through hole 101 and transfers it to the mold mechanism 2. After the processing is completed, the suction arm 4 sucks the processed workpiece on the lower mold 204 and transfers it to the collecting bucket under the second through hole 102, realizing the functions of automatic loading and unloading, reducing manpower and improving work efficiency.
[0024] Preferably, the mold mechanism 2 includes a stand 201, a cylinder 202, an upper mold 203 and a lower mold 204. The upper mold 203 and the lower mold 204 are opposite to each other. The lower mold 204 is installed above the table 1. The cylinder 202 is used to drive the upper mold 203 to rise and fall. When the rotating shaft 3 is rotated, the suction arm 4 will be located above the first through hole 101, the lower mold 204 and the second through hole 102 in sequence.
[0025] Preferably, the suction arm 4 has a built-in air chamber 401, a plurality of groups of suction cups 403 are installed at the bottom of the suction arm 4, an air pump 402 and a battery are installed at the top of the suction arm 4, the pressure of the suction cup 403 is adjusted by the air pump 402, and the workpiece can be adsorbed to the bottom of the suction arm 4 when the air pump 402 draws air, and when the air pump 402 discharges air, the workpiece can be lowered to a designated position.
[0026] Preferably, the suction arms 4 are provided with two groups, which are respectively installed on both sides of the rotating shaft 3 and located on the same straight line. When one suction arm 4 is located above the first through hole 101, it takes the material and discharges it at the lower mold 204, and the other suction arm 4 takes the material at the lower mold 204 and discharges it at the second through hole 102. In the process of the suction arms 4 being driven to rotate by the rotating shaft 3, the working efficiency of the suction arms 4 can be improved.
[0027] Preferably, the collection frame 5 includes a driving member 501, a screw rod 502, a battery and a carrying plate 503. The driving member 501 is installed on one side of the collection frame 5. The screw rod 502 is vertically installed on the top of the driving member 501. The carrying plate 503 is movably connected in the collection frame 5. The screw rod 502 is threadedly connected to the carrying plate 503. Rotating the screw rod 502 can drive the carrying plate 503 to rise and fall in the inner cavity of the collection frame 5. The workpieces to be processed are stacked in the collection frame 5 under the first through hole 101. 501 drives the screw rod 502 to rotate, and the height of the supporting plate 503 can be adjusted. The top of the supporting plate 503 has a boss, which can ensure that the workpiece to be processed is exposed at the first through hole 101, so as to facilitate the suction of the suction arm 4. The supporting plate 503 can continuously feed upward during the processing. The processed workpiece is placed in the collection frame 5 at the bottom of the second through hole 102 for stacking. The supporting plate 503 in the collection bucket at the bottom of the second through hole 102 slowly descends as the number of processed workpieces gradually increases, so as to prevent the workpiece from being damaged during the unloading process.
[0028] Preferably, the side wall of the collection frame 5 is provided with a door, which can be opened from the side wall to take out the objects in the frame, and multiple sets of moving wheels 504 are installed at the bottom of the collection frame 5, and the workpieces can be taken or stored from the door of the side wall and transported by the moving wheels 504.
[0029] Preferably, a plurality of groups of supporting legs 103 are provided at the bottom of the platform 1 .
[0030] Preferably, the side walls of the multiple groups of the supporting legs 103 are connected with two groups of parallel limiting plates 105 through connecting pieces 104, and a limiting block 106 is provided between the middle parts of the two groups of limiting plates 105, which is used to limit the two groups of collecting frames 5 so that the two groups of collecting frames 5 are respectively located below the first through hole 101 and the second through hole 102, which can facilitate the docking of the opening of the collecting frame 5 with the first through hole 101 and the second through hole 102.
[0031] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A car instrument panel frame processing device, characterized in that: It comprises a platform (1) and two groups of collecting frames (5), wherein a rotating shaft (3) and a motor are vertically arranged in the middle of the platform (1), a suction arm (4) is installed on the side wall of the rotating shaft (3), and the motor is used to drive the rotating shaft (3) to rotate; The platform (1) is provided with a first through hole (101) and a second through hole (102), the first through hole (101) and the second through hole (102) being located on both sides of the rotating shaft (3) respectively; a mold mechanism (2) is installed in the middle of one side of the platform (1), the mold mechanism (2) being located between the first through hole (101) and the second through hole (102); two groups of the collecting frames (5) are located below the platform (1), facing the first through hole (101) and the second through hole (102) respectively.
2. The automobile instrument panel skeleton processing device according to claim 1 is characterized in that: The mold mechanism (2) includes a stand (201), a cylinder (202), an upper mold (203) and a lower mold (204); the upper mold (203) and the lower mold (204) are opposite to each other; the lower mold (204) is installed above the table (1); the cylinder (202) is used to drive the upper mold (203) to rise and fall; when the rotating shaft (3) is rotated, the suction arm (4) will be located above the first through hole (101), the lower mold (204) and the second through hole (102) in sequence.
3. The automobile instrument panel skeleton processing device according to claim 1 is characterized in that: The suction arm (4) has a built-in wind chamber (401), a plurality of groups of suction cups (403) are installed at the bottom of the suction arm (4), and an air pump (402) and a storage battery are installed at the top of the suction arm (4).
4. The automobile instrument panel skeleton processing device according to claim 1 is characterized in that: The suction arms (4) are provided with two groups, which are respectively installed on both sides of the rotating shaft (3) and are located on the same straight line.
5. The automobile instrument panel skeleton processing device according to claim 1 is characterized in that: The collecting frame (5) comprises a driving member (501), a screw rod (502), a battery and a carrying plate (503); the driving member (501) is mounted on one side of the collecting frame (5); a screw rod (502) is vertically mounted on the top of the driving member (501); a carrying plate (503) is movably connected inside the collecting frame (5); the screw rod (502) is threadedly connected to the carrying plate (503); and the screw rod (502) can be rotated to drive the carrying plate (503) to rise and fall in the inner cavity of the collecting frame (5).
6. The automobile instrument panel skeleton processing device according to claim 1, characterized in that: The side wall of the collection frame (5) is provided with a door, which can be opened from the side wall to take out the objects in the frame, and a plurality of sets of moving wheels (504) are installed at the bottom of the collection frame (5).
7. The automobile instrument panel skeleton processing device according to claim 1 is characterized in that: The bottom of the platform (1) is provided with a plurality of groups of supporting feet (103).
8. The automobile instrument panel skeleton processing device according to claim 7 is characterized in that: The side walls of the plurality of groups of supporting legs (103) are connected to two groups of mutually parallel limiting plates (105) via connecting pieces (104); a limiting block (106) is provided between the middle parts of the two groups of limiting plates (105) for limiting the two groups of collecting frames (5) so that the two groups of collecting frames (5) are respectively located below the first through hole (101) and the second through hole (102).