Steel plate equal-interval cutting machine for producing tray type bridge and cutting method of steel plate equal-interval cutting machine

By designing a cutting machine including a gantry, reciprocating assembly and conveying assembly, the problem of difficulty in achieving equal-pitch cutting and safety hazards when cutting the pallet bridge steel plate is solved, and stable cutting and safe operation of the steel plate is achieved.

CN119457313APending Publication Date: 2025-02-18扬中市同创电气有限公司
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Patent Information

Application Number
CN202411702363.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

When using flame cutting equipment to cut the steel plate of the pallet bridge, it is difficult to achieve equal-pitch cutting of the steel plate, and there are also safety hazards and a reduction in the service life of the machine tool.

Method used

A cutting machine including a machine tool, a gantry, a reciprocating assembly and a conveying assembly is designed. The horizontal sliding of the flame cutting gun is realized by combining the chute and rotating rod on the gantry, combined with the slanting assembly and the speed-enhancing transmission structure. Lift and deflect to ensure equally spaced cutting and safe operation of the steel plate.

Benefits of technology

It realizes equal-pitch cutting of steel plates, improves the stability of the cutting process, reduces the risk of personnel being scalded by flame cutting guns, and extends the service life of the machine tool.

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Abstract

The invention relates to the technical field of steel plate machining, in particular to a steel plate equal-interval cutting machine for producing a tray type bridge and a cutting method thereof.The steel plate equal-interval cutting machine comprises a machine tool and a portal frame arranged on the machine tool, a sliding groove is formed in the portal frame, a rotating rod is horizontally and movably arranged in the sliding groove, and a flame cutting gun is installed on the rotating rod; a reciprocating assembly connected with the rotating rod is arranged on the portal frame, a deflection assembly is arranged between the portal frame and the rotating rod, a conveying assembly is arranged on the machine tool, and a driving assembly connected with the conveying assembly and the reciprocating assembly is arranged on the machine tool. Under the mutual mechanical cooperation of the driving assembly, the conveying assembly, the reciprocating assembly, the speed increasing transmission structure and the deflection assembly, steel plate raw materials are cut at equal intervals, and when the flame cutting gun moves to the two sides of a machine tool after cutting the steel plates, the flame cutting gun can be lifted and deflected towards the center of the machine tool, so that the cutting efficiency is improved. Not only is machine tool damage avoided, but also the risk that personnel are scalded is reduced, and the safety performance is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel plate processing, in particular to a steel plate equal-distance cutting machine and a cutting method thereof for producing a tray-type bridge. Background Art

[0002] Tray-type bridge is a cable support structure widely used in the fields of petroleum, chemical industry, electric power, etc. ‌Structural composition‌: It is mainly composed of upper tray, lower tray and connectors, and the material is usually high-strength steel with sufficient bearing capacity. ‌Design advantages‌: 1. ‌Modularity‌: It can be assembled into different shapes and sizes according to needs to meet various wiring needs. 2. ‌Protection‌: It provides good protection for the cable to prevent damage from the external environment and extend the service life. 3. ‌Heat dissipation‌: The bottom perforated design enhances the heat dissipation performance. ‌Application field‌: It is not only suitable for the laying of power cables and control cables, but also widely used in various bridge constructions, such as highway bridges, railway bridges, etc., to provide stable support. ‌Maintenance management‌: It is necessary to regularly check whether the connectors are tightened, corroded or damaged to ensure the stability of the overall structure‌.

[0003] With its unique structural design and excellent load-bearing capacity, the tray-type bridge provides an efficient and stable solution for cable management and bridge construction.

[0004] There are various ways to cut the steel plates for tray-type bridges. The following are some common cutting methods: 1. Manual cutting: Suitable for smaller metal bridges, use manual tools such as scissors or cutting knives for cutting, but the precision requirements are not high. 2. Mechanical cutting: Use shearing machines, wire saws and other mechanical equipment for cutting to improve cutting accuracy and efficiency. It is suitable for large metal bridges. 3. Grinding wheel cutting: Use high-speed rotating grinding wheels to cut steel. It is light and flexible and suitable for cutting small diameter pipes. 4. Flame cutting: Heat the metal until it melts through the chemical reaction of oxygen and hot steel. It is suitable for thicker metal bridges, but safety must be paid attention to. 5. Laser cutting: Use high-energy laser beams to heat, melt, and vaporize metals to achieve high-precision and high-speed cutting. It is suitable for occasions with extremely high cutting accuracy requirements. When cutting thicker metal bridges, flame cutting is usually used. Since flame cutting equipment will produce a strong chemical reaction during operation, which makes the surrounding temperature high, when using flame cutting equipment to cut the steel plate of the tray bridge, it is necessary not only to ensure the uniform size of the steel plate cutting, that is, to achieve equal spacing of the steel plate, but also to ensure the safety of the surrounding personnel and the service life of the machine tool, to avoid damage to the machine tool by the flame cutting equipment, and to reduce the risk of personnel being burned by the flame cutting equipment. Summary of the invention

[0005] The object of the present invention is to provide a steel plate equally spaced cutting machine and a cutting method thereof for producing a tray-type bridge frame, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: A steel plate equidistant cutting machine for producing a pallet-type bridge comprises a machine tool and a gantry mounted on the machine tool, wherein the gantry is provided with a slideway, the slideway is composed of a horizontal slot and an inclined slot, a rotating rod is horizontally movably arranged in the slideway, a fixing frame is arranged on the outer wall of the rotating rod, and a flame cutting gun is vertically mounted on the fixing frame; The gantry is provided with a reciprocating assembly, which is connected to the rotating rod. During the operation of the reciprocating assembly, the rotating rod will slide back and forth in the sliding groove, wherein when the rotating rod slides in the horizontal groove, the flame cutting gun will slide horizontally, and when the rotating rod slides from the horizontal groove to the inclined groove, the flame cutting gun will be lifted; A deflection assembly is provided between the gantry and the rotating rod. When the rotating rod moves to the inclined slot, the deflection assembly causes the rotating rod to rotate at a certain angle, thereby causing the flame cutting gun to deflect toward the center of the machine tool with the rotating rod as the rotation axis. The machine tool is provided with a conveying assembly, and when the conveying assembly is in operation, the steel plate can be conveyed horizontally and stably to the bottom of the flame cutting gun; The machine tool is provided with a driving assembly connected to the conveying assembly, and the driving assembly is connected to the reciprocating assembly through a speed-increasing transmission structure. When the driving assembly is running, the conveying assembly and the reciprocating assembly will run alternately.

[0007] As a further solution of the present invention: the reciprocating assembly includes a guide rod horizontally arranged on the gantry and a moving plate slidably arranged on the guide rod; A sleeve is vertically arranged on one side of the movable plate, a sliding rod is vertically slidably arranged on the bottom of the sleeve, and the bottom of the sliding rod is rotatably connected to one end of the rotating rod; A control box is arranged on the top of the movable plate, and the flame cutting gun is electrically connected to the control box.

[0008] As a further solution of the present invention: the gantry is provided with a first rotating shaft and a second rotating shaft for horizontal rotation, and the first rotating shaft and the second rotating shaft are symmetrically arranged relative to the central axis of the gantry; A first sprocket is disposed at one end of the first rotating shaft, a second sprocket is disposed at one end of the second rotating shaft, and the first sprocket and the second sprocket are connected by a chain; A T-shaped groove is vertically opened on the other side of the movable plate, and a sliding column is rotatably arranged on one of the chain links of the chain. The sliding column is located inside the T-shaped groove and slides with each other.

[0009] As a further solution of the present invention: the deflection assembly includes a deflection gear arranged at the other end of the rotating rod and a toothed plate arranged at one side of the gantry close to the deflection gear; The tooth plate is arranged to be inclined and has the same inclination angle as that of the inclined groove, and the deflection gear and the tooth plate can cooperate with each other.

[0010] As a further solution of the present invention: the conveying assembly includes two transverse plates arranged on the top of the machine tool along the length direction of the machine tool; A plurality of transmission rollers are arranged between the two transverse plates for horizontal rotation, and two adjacent transmission rollers are connected by a No. 1 belt, and a small gear is arranged at one end of one of the transmission rollers.

[0011] As a further solution of the present invention: a frame plate is vertically slidably arranged on the machine tool, a plurality of pressing rollers are horizontally rotatably arranged on the frame plate, and the plurality of pressing rollers correspond to the plurality of driving rollers; An electric push rod is vertically installed on the machine tool, and an output end of the electric push rod is fixedly connected to the bottom of the frame plate.

[0012] As a further solution of the present invention: the driving assembly includes an active disk, a first driven disk and a second driven disk, and the active disk cooperates with the first driven disk and the second driven disk to alternately drive the first driven disk and the second driven disk to rotate.

[0013] As a further solution of the present invention: the machine tool is provided with a drive shaft, a first transmission shaft and a second transmission shaft for horizontal rotation, and the active disk, the first driven disk and the second driven disk are respectively provided on the drive shaft, the first transmission shaft and the second transmission shaft; A motor is horizontally installed on the machine tool, the output end of the motor is fixedly connected to one end of the drive shaft, a large gear is arranged at one end of the No. 1 transmission shaft, and the large gear and the small gear are meshed with each other.

[0014] As a further solution of the present invention: the speed increasing transmission structure comprises a rotating column horizontally rotatably arranged on the gantry, a first bevel gear is arranged at one end of the rotating column, a second bevel gear is arranged at the other end of the first rotating shaft, and the first bevel gear and the second bevel gear are meshed with each other; A driven pulley is arranged at the other end of the rotating column, a driving pulley is arranged at one end of the No. 2 transmission shaft, and the driven pulley and the driving pulley are connected via a No. 2 belt.

[0015] A method for using the above-mentioned cutting machine to cut steel plates for producing tray-type bridges at equal intervals comprises the following steps: Step 1: Determine the cutting parameters and the cutting spacing of the steel plate according to the design requirements of the bridge; Step 2: Cutting with a cutting machine, place the steel plate raw material on the cutting machine according to the preset operation process, and determine the cutting position; Step 3: Execute the cutting operation, start the cutting machine, and cut the steel plate at equal intervals according to the calculated incision position to ensure the stability of the steel plate during the cutting process; Step 4: Check and adjust. After cutting, check whether the cutting surface is flat and the spacing is uniform. If necessary, make necessary adjustments or repairs.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The conveying assembly and the reciprocating assembly are set to operate alternately under the action of the driving assembly, and the alternating operation of the conveying assembly and the reciprocating assembly is utilized to realize the equally spaced cutting of the steel plate; when the conveying assembly is in operation, the steel plate can be horizontally and stably conveyed to the bottom of the flame cutting gun, thereby improving the stability of the cutting process; when the reciprocating assembly follows the driving assembly to operate through the speed increasing transmission structure, the reciprocating assembly will drive the rotating rod to slide back and forth in the slide groove, and at the same time, the flame cutting gun will move with the rotating rod through the fixed frame, and when the rotating rod slides in the horizontal groove, the flame cutting gun will slide horizontally to cut the steel plate, wherein the length of the horizontal groove is greater than the width of the steel plate; when the rotating rod slides from the horizontal groove to the inclined groove, the flame cutting gun will be lifted, stopping the cutting of the steel plate while avoiding damage to the machine tool; in addition, when the rotating rod moves to the inclined groove, the deflection assembly is set to make the rotating rod rotate at a certain angle, so that the flame cutting gun deflects toward the center of the machine tool with the rotating rod as the rotation axis, thereby reducing the risk of personnel being burned by the flame cutting gun and improving the safety performance.

[0017] In the present application, with the mutual mechanical cooperation of the driving assembly, the conveying assembly, the reciprocating assembly, the speed increasing transmission structure and the deflection assembly, the equidistant cutting of the steel plate raw material by the flame cutting gun is realized, and when the flame cutting gun moves to both sides of the machine tool after completing the cutting of the steel plate, it can be lifted and deflected toward the center of the machine tool, which not only avoids damage to the machine tool, but also reduces the risk of personnel being burned by the flame cutting gun, thereby improving safety performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The present invention is a schematic diagram of the overall structure of an embodiment of a steel plate equidistant cutting machine for producing tray-type bridge frames.

[0019] Figure 2A schematic diagram from another perspective of the overall structure of an embodiment of a steel plate equidistant cutting machine for producing pallet-type bridge frames.

[0020] Figure 3 Figure 2 Enlarged view of point A in the middle.

[0021] Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0022] Figure 5 for Figure 2 Enlarged view of point C in the middle.

[0023] Figure 6 A cross-sectional view of a movable plate and sleeve structure in one embodiment of a steel plate equally spaced cutting machine for producing a tray-type bridge.

[0024] Figure 7 for Figure 6 Enlarged view of point D in the middle.

[0025] Figure 8 A disassembled diagram of the movable plate, sleeve, slide rod and slide column structure in one embodiment of a steel plate equidistant cutting machine for producing pallet-type bridge frames.

[0026] Fig. 9 A schematic diagram from another perspective of the overall structure of an embodiment of a steel plate equidistant cutting machine for producing pallet-type bridge frames.

[0027] Fig.10 A schematic diagram of the structure of a conveying assembly in one embodiment of a steel plate equidistant cutting machine for producing a pallet-type bridge.

[0028] Fig.11 A schematic diagram from another perspective of the overall structure of an embodiment of a steel plate equidistant cutting machine for producing pallet-type bridge frames.

[0029] Fig.12 for Fig.11 Enlarged view of point E in the middle.

[0030] In the figure: 1, machine tool; 2, gantry; 3, slide; 301, horizontal slot; 302, inclined slot; 4, rotating rod; 5, fixed frame; 6, flame cutting gun; 7, guide rod; 8, moving plate; 801, T-slot; 9, sleeve; 10, slide rod; 11, No. 1 rotating shaft; 12, No. 2 rotating shaft; 13, No. 1 sprocket; 14, No. 2 sprocket; 15, chain; 16, slide column; 17, control box; 18, deflection gear; 19, tooth plate; 20, cross plate; 21. Transmission roller; 22. Belt No. 1; 23. Pinion; 24. Frame; 25. Pressure roller; 26. Electric push rod; 27. Active disk; 28. First driven disk; 29. ​​Second driven disk; 30. Driving shaft; 31. Motor; 32. Transmission shaft No. 1; 33. Transmission shaft No. 2; 34. Large gear; 35. Rotating column; 36. Bevel gear No. 1; 37. Bevel gear No. 2; 38. Driven pulley; 39. Active pulley; 40. Belt No. 2. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment.

[0033] See also Figures 1 to 12 In an embodiment of the present invention, a steel plate equidistant cutting machine for producing a pallet-type bridge comprises a machine tool 1 and a gantry 2 arranged on the machine tool 1, a slide 3 is arranged on the gantry 2, the slide 3 is composed of a horizontal groove 301 and an inclined groove 302, a rotating rod 4 is horizontally movably arranged in the slide 3, a fixing frame 5 is arranged on the outer wall of the rotating rod 4, and a flame cutting gun 6 is vertically installed on the fixing frame 5; The gantry 2 is provided with a reciprocating assembly, which is connected to the rotating rod 4. During the operation of the reciprocating assembly, the rotating rod 4 will slide back and forth in the sliding groove 3. When the rotating rod 4 slides in the horizontal groove 301, the flame cutting gun 6 will slide horizontally. When the rotating rod 4 slides from the horizontal groove 301 to the inclined groove 302, the flame cutting gun 6 will be lifted. A deflection assembly is provided between the gantry 2 and the rotating rod 4. When the rotating rod 4 moves to the inclined slot 302, the deflection assembly will cause the rotating rod 4 to rotate at a certain angle, so that the flame cutting gun 6 deflects toward the center of the machine tool 1 with the rotating rod 4 as the rotation axis. The machine tool 1 is provided with a conveying assembly, and when the conveying assembly is in operation, the steel plate can be conveyed horizontally and stably to the bottom of the flame cutting gun 6; The machine tool 1 is provided with a driving assembly connected to the conveying assembly, and the driving assembly is connected to the reciprocating assembly through a speed-increasing transmission structure. When the driving assembly is running, the conveying assembly and the reciprocating assembly will run alternately.

[0034] In this solution, the conveying assembly and the reciprocating assembly are operated alternately under the action of the driving assembly, and the steel plates are cut at equal intervals by the alternating operation of the conveying assembly and the reciprocating assembly; when the conveying assembly is in operation, the steel plates can be transported horizontally and stably to the bottom of the flame cutting gun 6, thereby improving the stability of the cutting process; when the reciprocating assembly follows the operation of the driving assembly through the speed increasing transmission structure, the reciprocating assembly will drive the rotating rod 4 to slide back and forth in the slide groove 3, and at the same time, the flame cutting gun 6 will move with the rotating rod 4 through the fixing frame 5, and when the rotating rod 4 is located in the horizontal groove 301 and slides When the rotating rod 4 moves to the inclined groove 302, the flame cutting gun 6 will slide horizontally to cut the steel plate, wherein the length of the horizontal groove 301 is greater than the width of the steel plate; when the rotating rod 4 slides from the horizontal groove 301 to the inclined groove 302, the flame cutting gun 6 will be lifted to stop cutting the steel plate while avoiding damage to the machine tool 1; in addition, when the rotating rod 4 moves to the inclined groove 302, the set deflection assembly will cause the rotating rod 4 to rotate at a certain angle, so that the flame cutting gun 6 deflects toward the center of the machine tool 1 with the rotating rod 4 as the rotation axis, thereby reducing the risk of personnel being burned by the flame cutting gun 6 and improving safety performance.

[0035] See also Figure 3 , Figure 7 , the reciprocating assembly includes a guide rod 7 horizontally arranged on the gantry 2 and a moving plate 8 slidably arranged on the guide rod 7; A sleeve 9 is vertically arranged on one side of the movable plate 8, a slide bar 10 is vertically slidably arranged at the bottom of the sleeve 9, and the bottom of the slide bar 10 is rotatably connected to one end of the rotating rod 4; A control box 17 is disposed on the top of the moving plate 8 , and the flame cutting gun 6 is electrically connected to the control box 17 .

[0036] In this embodiment, since the moving plate 8 is slidably disposed on the guide rod 7, and the moving plate 8 and the rotating rod 4 are connected by the sleeve 9 and the slide rod 10 that are slidably matched, when the moving plate 8 slides horizontally, the rotating rod 4 will move following the moving plate 8 through the sleeve 9 and the slide rod 10; Because the sleeve 9 and the slide bar 10 are in sliding cooperation, when the rotating rod 4 slides in the horizontal groove 301, the sleeve 9 and the slide bar 10 will be kept stationary; when the rotating rod 4 slides from the horizontal groove 301 to the inclined groove 302, the sleeve 9 and the slide bar 10 will slide against each other, and the rotating rod 4 will drive the flame cutting gun 6 to rise through the fixing frame 5; the control box 17 is used to provide power to the flame cutting gun 6.

[0037] See also Figure 4 , Figure 7 , Figure 8 , Fig.11 The gantry 2 is provided with a first rotating shaft 11 and a second rotating shaft 12 for horizontal rotation, and the first rotating shaft 11 and the second rotating shaft 12 are symmetrically arranged relative to the central axis of the gantry 2; A first sprocket 13 is disposed at one end of the first rotating shaft 11, a second sprocket 14 is disposed at one end of the second rotating shaft 12, and the first sprocket 13 and the second sprocket 14 are connected via a chain 15; A T-shaped slot 801 is vertically opened on the other side of the moving plate 8 , and a sliding post 16 is rotatably provided on one of the links of the chain 15 . The sliding post 16 is located inside the T-shaped slot 801 and slides with each other.

[0038] In this embodiment, since the first sprocket 13 fixed on the first rotating shaft 11 and the second sprocket 14 fixed on the second rotating shaft 12 are connected by the chain 15, when the first rotating shaft 11 rotates, the first sprocket 13 will drive the second sprocket 14 and the second rotating shaft 12 to rotate synchronously through the chain 15; Furthermore, since a slide post 16 is rotatably provided on one of the links of the chain 15 and the slide post 16 is located inside the T-shaped groove 801 and slides with each other, the movable plate 8 will perform horizontal reciprocating movement during the rotation of the chain 15 .

[0039] See also Fig. 9 , Fig.11 , Fig.12The deflection assembly includes a deflection gear 18 arranged at the other end of the rotating rod 4 and a toothed plate 19 arranged at a side of the gantry 2 close to the deflection gear 18; The tooth plate 19 is tilted and has the same tilt angle as the tilt groove 302 , and the deflection gear 18 and the tooth plate 19 can cooperate with each other.

[0040] In this embodiment, since the tooth plate 19 is inclined and has the same inclination angle as the inclined groove 302, the deflection gear 18 and the tooth plate 19 can cooperate with each other. Therefore, when the rotating rod 4 slides from the horizontal groove 301 to the inclined groove 302, the deflection gear 18 will engage with the tooth plate 19, thereby driving the rotating rod 4 to deflect toward the center of the machine tool 1, that is, the flame cutting gun 6 is deflected toward the center of the machine tool 1.

[0041] See also Figure 5 , Fig.10 , the conveying assembly includes two transverse plates 20 arranged on the top of the machine tool 1 along the length direction of the machine tool 1; A plurality of transmission rollers 21 are horizontally rotatably arranged between the two transverse plates 20 , and two adjacent transmission rollers 21 are connected via a belt 22 , wherein a pinion 23 is arranged at one end of one of the transmission rollers 21 .

[0042] In this embodiment, since two adjacent transmission rollers 21 are connected by a No. 1 belt 22, and a pinion 23 is provided at one end of one of the transmission rollers 21, when the pinion 23 rotates, multiple transmission rollers 21 will rotate synchronously. Therefore, when in use, when the steel plate is placed horizontally on multiple rotating transmission rollers 21, the steel plate will be transported to the bottom of the flame cutting gun 6.

[0043] See also Figure 1 , Figure 2 , Fig.10 A frame plate 24 is vertically slidably provided on the machine tool 1, and a plurality of pressing rollers 25 are horizontally rotatably provided on the frame plate 24, and the plurality of pressing rollers 25 correspond to the plurality of driving rollers 21; An electric push rod 26 is vertically mounted on the machine tool 1 , and an output end of the electric push rod 26 is fixedly connected to the bottom of the frame plate 24 .

[0044] In this embodiment, since the frame plate 24 is vertically slidably arranged on the machine tool 1, and a plurality of pressing rollers 25 are horizontally rotatably arranged on the frame plate 24, and the plurality of pressing rollers 25 correspond to the plurality of driving rollers 21, when the frame plate 24 moves vertically downward so that the plurality of pressing rollers 25 cooperate with the plurality of driving rollers 21 to clamp the steel plate, the conveying of the steel plate is more stable, thereby improving the stability during cutting; Furthermore, because an electric push rod 26 is vertically installed on the machine tool 1 , and the output end of the electric push rod 26 is fixedly connected to the bottom of the frame plate 24 , the frame plate 24 can be driven to move vertically downward by the output end of the electric push rod 26 .

[0045] See also Figure 5 The driving assembly includes an active disk 27, a first driven disk 28 and a second driven disk 29. The active disk 27 cooperates with the first driven disk 28 and the second driven disk 29 to alternately drive the first driven disk 28 and the second driven disk 29 to rotate.

[0046] In this embodiment, the active disk 27, the first driven disk 28 and the second driven disk 29 together form a Maltese cross movement structure. Through the rotation of the active disk 27, the first driven disk 28 and the second driven disk 29 can be alternately driven to rotate; when the active disk 27 drives the first driven disk 28 to rotate, the second driven disk 29 will remain stationary; when the active disk 27 drives the second driven disk 29 to rotate, the first driven disk 28 will remain stationary.

[0047] See also Figure 5 The machine tool 1 is provided with a driving shaft 30, a first transmission shaft 32 and a second transmission shaft 33 for horizontal rotation, and the driving disk 27, the first driven disk 28 and the second driven disk 29 are provided on the driving shaft 30, the first transmission shaft 32 and the second transmission shaft 33 respectively; A motor 31 is horizontally mounted on the machine tool 1 , and an output end of the motor 31 is fixedly connected to one end of the drive shaft 30 . A large gear 34 is disposed at one end of the first transmission shaft 32 , and the large gear 34 and the small gear 23 are meshed with each other.

[0048] In this embodiment, since the active disk 27 is disposed on the driving shaft 30 and the output end of the motor 31 is fixedly connected to one end of the driving shaft 30, when the motor 31 is started, the output end of the motor 31 can drive the active disk 27 to rotate through the driving shaft 30; Because the first driven disk 28 is arranged on the No. 1 transmission shaft 32, and one end of the No. 1 transmission shaft 32 is provided with a large gear 34 that meshes with the small gear 23, when the first driven disk 28 rotates, the No. 1 transmission shaft 32 will drive the transmission roller 21 to rotate through the mutual cooperation of the large gear 34 and the small gear 23; since the diameter of the large gear 34 is larger than the diameter of the small gear 23, it can play a role in increasing the speed.

[0049] See also Figure 4 , Figure 5The speed increasing transmission structure includes a rotating column 35 horizontally rotatably arranged on the gantry 2, a first bevel gear 36 is arranged at one end of the rotating column 35, and a second bevel gear 37 is arranged at the other end of the first rotating shaft 11, and the first bevel gear 36 and the second bevel gear 37 are meshed with each other; A driven pulley 38 is disposed at the other end of the rotating column 35 , and a driving pulley 39 is disposed at one end of the second transmission shaft 33 . The driven pulley 38 and the driving pulley 39 are connected via a second belt 40 .

[0050] In this embodiment, since the second driven disc 29 is disposed on the second transmission shaft 33, and the second transmission shaft 33 is provided with a driving pulley 39, when the second driven disc 29 rotates, the driving pulley 39 will rotate along with the second transmission shaft 33; Because a rotating column 35 is horizontally rotatably provided on the gantry 2, and a driven pulley 38 is provided at the other end of the rotating column 35, and the driven pulley 38 and the driving pulley 39 are connected by a second belt 40, when the driving pulley 39 rotates, the driven pulley 38 will rotate along with it through the second belt 40, thereby causing the rotating column 35 to rotate; Since a first bevel gear 36 is provided at one end of the rotating column 35 and a second bevel gear 37 is provided at the other end of the first rotating shaft 11, the first bevel gear 36 and the second bevel gear 37 are meshed with each other. Therefore, during the rotation of the rotating column 35, the first rotating shaft 11 will rotate along with the first bevel gear 36 and the second bevel gear 37.

[0051] A method for using the above-mentioned cutting machine to cut steel plates for producing tray-type bridges at equal intervals comprises the following steps: Step 1: Determine the cutting parameters and the cutting spacing of the steel plate according to the design requirements of the bridge; Step 2: Cutting with a cutting machine, place the steel plate raw material on the cutting machine according to the preset operation process, and determine the cutting position; Step 3: Execute the cutting operation, start the cutting machine, and cut the steel plate at equal intervals according to the calculated incision position to ensure the stability of the steel plate during the cutting process; Step 4: Check and adjust. After cutting, check whether the cutting surface is flat and the spacing is uniform. If necessary, make necessary adjustments or repairs.

[0052] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0053] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A steel plate equidistant cutting machine for producing a pallet-type bridge, comprising a machine tool (1) and a gantry (2) arranged on the machine tool (1), characterized in that: The gantry (2) is provided with a slide groove (3), the slide groove (3) is composed of a horizontal groove (301) and an inclined groove (302), a rotating rod (4) is horizontally movably arranged in the slide groove (3), a fixing frame (5) is arranged on the outer wall of the rotating rod (4), and a flame cutting gun (6) is vertically installed on the fixing frame (5); The gantry (2) is provided with a reciprocating assembly, the reciprocating assembly being connected to the rotating rod (4), and during the operation of the reciprocating assembly, the rotating rod (4) will slide back and forth in the sliding groove (3), wherein when the rotating rod (4) is located in the horizontal groove (301) and slides, the flame cutting gun (6) will slide horizontally, and when the rotating rod (4) slides from the horizontal groove (301) to the inclined groove (302), the flame cutting gun (6) will be lifted; A deflection assembly is provided between the gantry (2) and the rotating rod (4); when the rotating rod (4) moves to the inclined slot (302), the deflection assembly causes the rotating rod (4) to rotate at a certain angle, thereby causing the flame cutting gun (6) to deflect toward the center of the machine tool (1) with the rotating rod (4) as the rotation axis; The machine tool (1) is provided with a conveying assembly, and when the conveying assembly is in operation, the steel plate can be conveyed horizontally and stably to the bottom of the flame cutting gun (6); The machine tool (1) is provided with a driving assembly connected to the conveying assembly, and the driving assembly is connected to the reciprocating assembly via a speed increasing transmission structure. When the driving assembly is in operation, the conveying assembly and the reciprocating assembly will operate alternately.

2. The steel plate equidistant cutting machine for producing a pallet type bridge according to claim 1 is characterized in that: The reciprocating assembly comprises a guide rod (7) horizontally arranged on the gantry (2) and a moving plate (8) slidably arranged on the guide rod (7); A sleeve (9) is vertically arranged on one side of the movable plate (8), a sliding rod (10) is vertically slidably arranged at the bottom of the sleeve (9), and the bottom of the sliding rod (10) is rotatably connected to one end of the rotating rod (4); A control box (17) is provided on the top of the movable plate (8), and the flame cutting gun (6) is electrically connected to the control box (17).

3. The steel plate equidistant cutting machine for producing a pallet type bridge according to claim 2 is characterized in that: The gantry (2) is provided with a first rotating shaft (11) and a second rotating shaft (12) for horizontal rotation, respectively, and the first rotating shaft (11) and the second rotating shaft (12) are symmetrically arranged relative to the central axis of the gantry (2); A first sprocket (13) is disposed at one end of the first rotating shaft (11), a second sprocket (14) is disposed at one end of the second rotating shaft (12), and the first sprocket (13) and the second sprocket (14) are connected via a chain (15); A T-shaped slot (801) is vertically provided on the other side of the movable plate (8), and a sliding post (16) is rotatably provided on one of the chain links of the chain (15). The sliding post (16) is located inside the T-shaped slot (801) and slides in cooperation with each other.

4. The steel plate equidistant cutting machine for producing a pallet type bridge according to claim 1 is characterized in that: The deflection assembly comprises a deflection gear (18) arranged at the other end of the rotating rod (4) and a toothed plate (19) arranged at a side of the gantry (2) close to the deflection gear (18); The tooth plate (19) is arranged to be inclined and has the same inclination angle as the inclined groove (302), and the deflection gear (18) and the tooth plate (19) can cooperate with each other.

5. The steel plate uniform spacing cutting machine for producing pallet type bridge according to claim 3 is characterized in that: The conveying assembly comprises two transverse plates (20) arranged on the top of the machine tool (1) along the length direction of the machine tool (1); A plurality of transmission rollers (21) are horizontally rotatably arranged between the two transverse plates (20), and two adjacent transmission rollers (21) are connected via a No. 1 belt (22), wherein a pinion gear (23) is arranged at one end of one of the transmission rollers (21).

6. The steel plate uniform spacing cutting machine for producing tray type bridge according to claim 5 is characterized in that: A frame plate (24) is vertically slidably arranged on the machine tool (1), and a plurality of pressing rollers (25) are horizontally rotatably arranged on the frame plate (24), wherein the plurality of pressing rollers (25) correspond to the plurality of driving rollers (21); An electric push rod (26) is vertically mounted on the machine tool (1), and an output end of the electric push rod (26) is fixedly connected to the bottom of the frame plate (24).

7. The steel plate uniform spacing cutting machine for producing a tray type bridge according to claim 5 is characterized in that: The driving assembly comprises an active disk (27), a first driven disk (28) and a second driven disk (29); the active disk (27) cooperates with the first driven disk (28) and the second driven disk (29) to alternately drive the first driven disk (28) and the second driven disk (29) to rotate.

8. The steel plate uniform spacing cutting machine for producing tray type bridge according to claim 7 is characterized in that: The machine tool (1) is provided with a drive shaft (30), a first transmission shaft (32) and a second transmission shaft (33) for horizontal rotation, respectively; the driving disk (27), the first driven disk (28) and the second driven disk (29) are respectively provided on the drive shaft (30), the first transmission shaft (32) and the second transmission shaft (33); A motor (31) is horizontally mounted on the machine tool (1); an output end of the motor (31) is fixedly connected to one end of the drive shaft (30); a large gear (34) is disposed at one end of the first transmission shaft (32); the large gear (34) and the small gear (23) are meshed with each other.

9. The steel plate uniform spacing cutting machine for producing a tray type bridge according to claim 8, characterized in that: The speed increasing transmission structure comprises a rotating column (35) which is horizontally rotatably arranged on the gantry (2), a first bevel gear (36) being arranged at one end of the rotating column (35), a second bevel gear (37) being arranged at the other end of the first rotating shaft (11), the first bevel gear (36) and the second bevel gear (37) being meshed with each other; A driven pulley (38) is disposed at the other end of the rotating column (35), a driving pulley (39) is disposed at one end of the second transmission shaft (33), and the driven pulley (38) and the driving pulley (39) are connected via a second belt (40).

10. A method for cutting steel plates for producing tray-type bridges at equal intervals using the cutting machine described in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Determine the cutting parameters and the cutting spacing of the steel plate according to the design requirements of the bridge; Step 2: Cutting with a cutting machine, place the steel plate raw material on the cutting machine according to the preset operation process, and determine the cutting position; Step 3: Execute the cutting operation, start the cutting machine, and cut the steel plate at equal intervals according to the calculated incision position to ensure the stability of the steel plate during the cutting process; Step 4: Check and adjust. After cutting, check whether the cutting surface is flat and the spacing is uniform. If necessary, make necessary adjustments or repairs.

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  • Steel structure cutting method

    CN120038451A