Intelligent air humidification warehouse

By designing an intelligent aerial humidification library, using the upper space for humidification and precise control through robots and weighing components, the problems of small space in the spinning factory and poor moisture rebate control are solved, and the accuracy of moisture rebate is improved.

CN119460340APending Publication Date: 2025-02-18CMT HICORP MACHINERY QINGDAO
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Patent Information

Application Number
CN202411614314.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The spinning factory has a small space and cannot accurately control the moisture rebate rate of the yarn, resulting in some yarns not meeting the moisture rebate requirements.

Method used

Design an intelligent aerial humidification library, through a yarn rack, a yarn loading and unloading robot is installed, and weighing components and limit brackets are equipped to achieve humidification treatment and precise control.

Benefits of technology

Effectively utilize the upper space, save ground space, achieve accurate control of the moisture retrieval rate of the yarn, and improve moisture retrieval accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a humidifying warehouse, in particular to an intelligent aerial humidifying warehouse, cone yarns are hung on the humidifying warehouse through a yarn frame, and a yarn feeding manipulator and a yarn discharging manipulator are arranged on the two sides of the humidifying warehouse respectively; each yarn feeding manipulator and each yarn discharging manipulator are provided with limiting brackets; each yarn unloading manipulator is provided with a weighing assembly, and the weighing assemblies are used for detecting the weight of the ex-warehouse cone yarns; and a gap is formed between the humidifying warehouse and the ground. The humidifying warehouse comprises a plurality of cone yarn storage lines, a yarn feeding conveying line and a yarn discharging conveying line, the cone yarn storage lines are communicated with the yarn feeding conveying line through a yarn feeding common line, and the cone yarn storage lines are communicated with the yarn discharging conveying line through a yarn discharging common line; the yarn feeding conveying line is communicated with the yarn discharging conveying line through the recycling line. The yarn feeding conveying line is matched with the yarn feeding mechanical arm, and the yarn discharging conveying line is matched with the yarn discharging mechanical arm. The device not only can solve the problem of space reservation of the humidifying warehouse, but also can accurately control the moisture regain of the cone yarn, and improves the moisture regain accuracy of the cone yarn.
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Description

Technical Field

[0001] The present invention relates to a humidification storehouse, in particular to an intelligent aerial humidification storehouse. Background Art

[0002] After the bobbin is produced on the winding machine and before it is packaged, the spinning process requires humidification.

[0003] The existing factory humidification treatment methods are as follows: humidification room mode, most of which adopt ground flat mode or trolley mode. The humidification time and effect are completely controlled manually, and precise moisture regain control cannot be achieved. As a result, some bobbins do not meet the moisture regain requirements, and only bobbins that meet the moisture regain time are shipped out.

[0004] In addition, in the spinning mills that have been built, the original spinning process did not have a humidification process, so there was no reserved space for humidification and rehumidification. Now it is necessary to add a humidification and rehumidification process. According to the original ground laying pattern, there is no corresponding space, and the humidification demand cannot be met, thus affecting the efficiency. Summary of the Invention

[0005] The purpose of the present invention is to provide an intelligent aerial humidification storage, which solves the problem that the spinning factory has a small space and cannot accurately control the moisture regain of the yarn.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0007] An intelligent aerial humidification warehouse, in which bobbins are hung on a yarn rack, and a yarn loading robot and a yarn unloading robot are respectively provided on both sides of the humidification warehouse; each of the yarn loading robot and the yarn unloading robot is equipped with a limit bracket; each of the yarn unloading robot is equipped with a weighing component, which is used to detect the weight of the bobbins leaving the warehouse; there is a distance between the humidification warehouse and the ground.

[0008] Furthermore, the humidification storage includes multiple bobbin yarn storage lines, a yarn loading conveying line and a yarn unloading conveying line. The multiple bobbin yarn storage lines are connected to the yarn loading conveying line through a yarn loading common line, and the multiple bobbin yarn storage lines are connected to the yarn unloading conveying line through a yarn unloading common line; the yarn loading conveying line is connected to the yarn unloading conveying line through a recovery line; the yarn loading conveying line is adapted to a yarn loading robot, and the yarn unloading conveying line is adapted to a yarn unloading robot.

[0009] Furthermore, one end of the plurality of bobbin yarn storage lines is connected to the yarn loading common line through a track splitter, and the other end is connected to the yarn unloading common line through a track splitter.

[0010] Furthermore, the humidification storage includes multiple bobbin yarn storage lines, two upper yarn conveying lines and two unloading yarn conveying lines. The multiple bobbin yarn storage lines are connected to the upper yarn conveying line through the upper yarn common line, and the multiple bobbin yarn storage lines are connected to the unloading yarn conveying line through the unloading yarn common line; the upper yarn conveying line is connected to the unloading yarn conveying line through the recovery line; the upper yarn conveying line is adapted to the upper yarn robot, and the unloading yarn conveying line is adapted to the unloading yarn robot.

[0011] Furthermore, one end of the plurality of bobbin yarn storage lines is connected to the yarn loading common line through a track splitter, and the other end is connected to the yarn unloading common line through a track splitter.

[0012] Furthermore, the two upper yarn conveying lines are connected to the upper yarn common line through a track splitter, and the two lower yarn conveying lines are connected to the lower yarn common line through a track splitter.

[0013] Furthermore, the yarn loading robot and the yarn unloading robot are the same, and respectively include a first moving component, a second moving component, a rotating component and a clamping component, the clamping component is connected to the rotating component, the rotating component is connected to the second moving component, and the second moving component is connected to the first moving component; the rotating component drives the clamping component to rotate, the second moving component drives the clamping component to move in the second direction, and the first moving component drives the clamping component to move in the first direction.

[0014] Furthermore, the weighing assembly includes a gravity sensor, a shield and a horizontal seat. The horizontal seat is fixed in the shield by bolts, and the gravity sensor is fixedly connected to the horizontal seat. The shield is provided with a bobbin support rod for placing bobbins.

[0015] Furthermore, the limiting bracket includes a fixing rod and a limiting block, and the limiting block is fixed on the column; the limiting block is provided with a groove, and the groove is used to limit the movement of the creel.

[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0017] The present invention uses columns, crossbeams or hanging rings to keep the humidifying warehouse at a certain distance from the ground, so that a stacking machine can be placed under the humidifying warehouse, which can also be used as a stacking point for bobbin yarns, making full use of the space above the equipment, saving ground space, and effectively controlling costs. The bobbin yarn is then taken out by the yarn unloading robot and placed on a weighing assembly for weighing. If the bobbin yarn does not meet the regain requirement, the clamping assembly will remove the bobbin yarn from the weighing assembly and return it to the humidifying warehouse for further regain processing. If the bobbin yarn meets the regain requirement, the clamping assembly will remove the bobbin yarn from the weighing assembly and send it to the packaging machine to complete the shipment. The present invention can not only solve the problem of space reservation in the humidifying warehouse, but also accurately control the regain rate of the bobbin yarn and improve the regain accuracy of the bobbin yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of an intelligent aerial humidification library.

[0019] Figure 2 Schematic diagram of the yarn loading robot.

[0020] Figure 3 Schematic diagram of the weighing component.

[0021] Figure 4 for Figure 2 Enlarged view of point A in the middle.

[0022] Figure 5 for Figure 3 Enlarged view of point B in the middle.

[0023] Figure 6 Schematic diagram of the limiting bracket.

[0024] Figure 7 This is a schematic diagram of an intelligent aerial humidification warehouse with multiple yarn loading and unloading conveyor lines. DETAILED DESCRIPTION

[0025] Example 1

[0026] like Figure 1 As shown, an intelligent aerial humidification warehouse is shown, in which the humidification warehouse 1 is hung with bobbins through a creel 2. The creel 2 can adjust the length of the creel 2 according to the different heights of the humidification warehouse 1 from the ground, so as to change the storage capacity of the bobbins and adapt to more customers of different sizes; a yarn loading robot 3 and a yarn unloading robot 4 are respectively provided on both sides of the humidification warehouse 1; the yarn loading robot 3 is used to send the bobbins through the creel 2 to the humidification warehouse 1 for humidification, and the yarn unloading robot 4 transports the bobbins that have reached the humidification time out of the humidification warehouse 1. Each of the yarn loading robot 3 and yarn unloading robot 4 is equipped with a limit bracket 5, which can improve the stability of the yarn rack 2 and extend the service life of the yarn rack 2. Each of the yarn unloading robot 4 is equipped with a weighing assembly 6, which is used to detect the weight of the yarn bobbins being discharged. The weighing assembly 6 will weigh the yarn bobbins. If the yarn bobbins do not meet the specified quality, it means that the moisture regain of the yarn bobbins does not meet the requirements and they need to be placed back in the humidification chamber 1 for humidification. If the yarn bobbins meet the specified quality, it means that the moisture regain of the yarn bobbins has met the discharge requirements and the yarn bobbins are sent to the packaging machine for packaging. There is a distance between the humidification chamber 1 and the ground. There is a distance between the humidification chamber 1 and the ground. The humidification chamber 1 is fixed to the ground by columns and crossbeams, or the humidification chamber is connected to the beams of the house by hanging rings. The humidification chamber 1 is 2 meters above the ground. The space below the humidification chamber 1 can be used to place working equipment and can also be used to place a packaging machine to directly package the unloaded yarn bobbins, improving work efficiency. It can also be used as a stacking point for package yarns, eliminating the need to expand new stacking points and making full use of space.

[0027] The humidification reservoir 1 includes multiple bobbin yarn storage lines 11, a yarn loading conveyor line 12, and a yarn unloading conveyor line 13. The multiple bobbin yarn storage lines 11 are connected to the yarn loading conveyor line 12 via a common yarn loading line 14, and the multiple bobbin yarn storage lines 11 are connected to the yarn unloading conveyor line 13 via a common yarn unloading line 15. The yarn loading conveyor line 12 is connected to the yarn unloading conveyor line 13 via a recovery line. The yarn loading conveyor line 12 is compatible with the yarn loading robot 3, and the yarn unloading conveyor line 13 is compatible with the yarn unloading robot 4. One end of the multiple bobbin yarn storage lines 11 is connected to the common yarn loading line 14 via a track splitter 16, and the other end is connected to the common yarn unloading line 15 via a track splitter 16. The bobbin yarn is sent to the creel 2 located on the upper yarn conveyor line 12 by the yarn loading robot 3. After the yarn is hung, the creel 2 enters the bobbin yarn storage line 11 and humidifies the bobbin yarn on the creel 2. After the specified time of humidification treatment is reached, the creel 2 will transport the bobbin yarn to the yarn unloading conveyor line 13, and the bobbin yarn is removed from the creel 2 by the yarn unloading robot 4, and the bobbin yarn is sent to the weighing component 6 for weighing. If the bobbin yarn does not reach the specified quality, it means that the moisture regain of the bobbin yarn does not meet the requirements and it needs to be placed in the humidification warehouse 1 for humidification. If the bobbin yarn reaches the specified quality, it means that the moisture regain of the bobbin yarn has met the requirements for delivery. The bobbin yarn is sent to the packaging machine and waits for packaging. The creel 2 returns to the upper yarn conveyor line 12 from the yarn unloading conveyor line 13 through the recovery line 17.

[0028] like Figure 2 As shown, the yarn loading robot 3 and the yarn unloading robot 4 are the same, and respectively include a first moving component, a second moving component, a rotating component and a clamping component, the clamping component is connected to the rotating component, the rotating component is connected to the second moving component, and the second moving component is connected to the first moving component; the rotating component drives the clamping component to rotate, the second moving component drives the clamping component to move in the second direction, and the first moving component drives the clamping component to move in the first direction.

[0029] The first moving assembly includes a fixed column 31, a first moving motor 32, a first driving pulley 33, a first driven pulley 34, a first conveyor belt 35, and a moving base 36. The first moving motor 32 is fixed to the bottom of the fixed column 31, the first driving pulley 33 is connected to the output end of the first moving motor 32, the first driven pulley 34 is located at the top of the fixed column 31, and the first conveyor belt 35 is mounted on the first driving pulley 33 and the first driven pulley 34. The moving base 36 is connected to the fixed column 31 on both sides via a first sliding assembly, and is connected to the first conveyor belt 35 in the middle. The first direction is along the fixed column 31, which drives the clamping assembly to complete the lifting and lowering movement. When the first moving motor 32 is turned on, it drives the first driving pulley 33 to rotate. The first driving pulley 33 drives the first driven pulley 34 to rotate via the first conveyor belt 35. The moving base 36, connected to the first conveyor belt 35, moves along with the first conveyor belt 35, thereby achieving the purpose of moving the bobbin in the vertical direction.

[0030] like Figure 3 As shown, the second moving assembly includes a crossbeam 41, a second moving motor 42, a second driving pulley 43, a second driven pulley, a second conveyor belt 45, and a moving block 46. The crossbeam 41 is fixed to the moving base 36, the second moving motor 42 is fixed to the crossbeam 41, the second driving pulley 43 is connected to the output end of the second moving motor 42, and the second driving pulley 43 and the second driven pulley are respectively located at opposite ends of the crossbeam 41. The second conveyor belt 45 is mounted on the second driving pulley 43 and the second driven pulley. The moving block 46 is connected to the crossbeam 41 on one side via a second sliding assembly and to the second conveyor belt 45 in the middle. The second direction is along the crossbeam 41, which drives the clamping assembly to complete the forward and backward movement. When the second moving motor 42 is activated, it drives the second driving pulley 43 to rotate. The second driving pulley 43 drives the second driven pulley to rotate via the second conveyor belt 45. The moving block 46 connected to the second conveyor belt 45 moves with the second conveyor belt 45, thereby achieving the purpose of horizontal movement of the bobbin.

[0031] The rotating assembly includes a rotating motor 51 and a connecting disk 52. The rotating motor 51 is fixed to the moving block 46, and the connecting disk 52 is connected to the output end of the rotating motor 51. The clamping assembly includes a yarn splicer 71, which is mounted on the connecting disk 52. The yarn splicer 71 is driven by the rotating motor 51 via the connecting disk 52, with the linear direction of the crossbeam 41 as 0°. The yarn splicer 71 stops at 90°, 180°, and 270°, allowing the yarn splicer 71 to pick up bobbins in three directions and place bobbins on delivery tracks located in multiple directions. This improves the universality of the device, increases work efficiency, and reduces space requirements.

[0032] like Figure 3 and Figure 5 As shown, the weighing assembly 6 includes a gravity sensor 61, a protective cover 62, and a horizontal seat 63. The horizontal seat 63 is bolted to the protective cover 62, and the gravity sensor 61 is fixedly connected to the horizontal seat 63. The protective cover 62 is provided with a bobbin support rod for placing the bobbin. The gravity sensor 61 detects the quality of the bobbin and determines whether the bobbin meets the moisture regain standard based on the quality. The horizontal seat 63 is bolted to the protective cover 62. The horizontality of the horizontal seat 63 can be adjusted by adjusting the bolts to accurately measure the gravity sensor 61. The gravity sensor 61 is fixedly connected to the horizontal seat 63.

[0033] like Figure 6 As shown, the limiting bracket 5 includes a fixing rod 81 and a limiting block 82. The limiting block 82 is fixed to the column; the limiting block 82 is provided with a groove 83, which is used to limit the movement of the creel 2. When the yarn loading robot 3 or the yarn unloading robot 4 is carrying the bobbin on the creel 2, the weight of the left and right sides of the creel 2 will be different, which will cause a tilting force at the connection between the upper end of the creel 2 and the humidification reservoir 1. Long-term operation will inevitably shorten the service life of the creel 2, and frequent replacement of the creel 2 will also increase the cost of use.

[0034] Example 2

[0035] like Figure 7 As shown, this embodiment is a variation of Example 1. The difference between this embodiment and Example 1 lies in that the humidification reservoir 1 includes multiple bobbin yarn storage lines 11, two upper yarn conveyor lines 12, and two lower yarn conveyor lines 13. The multiple bobbin yarn storage lines 11 are connected to the upper yarn conveyor line 12 via a common upper yarn line 14, and the multiple bobbin yarn storage lines 11 are connected to the lower yarn conveyor line 13 via a common lower yarn line 15. The upper yarn conveyor line 12 is connected to the lower yarn conveyor line 13 via a recovery line. The upper yarn conveyor line 12 is compatible with the upper yarn manipulator 3, and the lower yarn conveyor line 13 is compatible with the lower yarn manipulator 4. The multiple bobbin yarn storage lines 11 are connected to the upper yarn common line 14 at one end through a track splitter 16, and to the lower yarn common line 15 at the other end through the track splitter 16. The two upper yarn conveyor lines 12 are connected to the upper yarn common line 14 through the track splitter 16, and the two lower yarn conveyor lines 13 are connected to the lower yarn common line 15 through the track splitter 16. The configuration of multiple yarn loading conveyor lines 12 improves the efficiency of bobbin yarn entering the humidification chamber 1 and reduces operation time. The configuration of multiple yarn unloading conveyor lines 13 also improves the efficiency of bobbin yarn removal and reduces the time required for removal. Furthermore, by adding a track divider 16, multiple yarn loading conveyor lines 12 or multiple yarn unloading conveyor lines 13 can all enter the bobbin yarn storage line 11, reducing space occupation and improving cost-effectiveness.

[0036] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. An intelligent aerial humidification storehouse, characterized in that: The humidifying storage is provided with bobbin yarns through a yarn rack, and a yarn loading robot and a yarn unloading robot are respectively arranged on both sides of the humidifying storage; each of the yarn loading robot and the yarn unloading robot is provided with a limit bracket; each of the yarn unloading robot is provided with a weighing component, and the weighing component is used to detect the weight of the bobbin yarns coming out of the storage; there is a distance between the humidifying storage and the ground.

2. The intelligent aerial humidification storage according to claim 1 is characterized in that: The humidification storage includes multiple bobbin yarn storage lines, a yarn loading conveying line and a yarn unloading conveying line. The multiple bobbin yarn storage lines are connected to the yarn loading conveying line through a yarn loading common line, and the multiple bobbin yarn storage lines are connected to the yarn unloading conveying line through a yarn unloading common line; the yarn loading conveying line is connected to the yarn unloading conveying line through a recovery line; the yarn loading conveying line is adapted to a yarn loading robot, and the yarn unloading conveying line is adapted to a yarn unloading robot.

3. The intelligent aerial humidification storehouse according to claim 2 is characterized in that: One end of the plurality of bobbin yarn storage lines is connected to the yarn loading common line through a track splitter, and the other end is connected to the yarn unloading common line through a track splitter.

4. The intelligent aerial humidification storehouse according to claim 1, characterized in that: The humidification storage includes multiple bobbin yarn storage lines, two upper yarn conveying lines and two unloading yarn conveying lines. The multiple bobbin yarn storage lines are connected to the upper yarn conveying line through the upper yarn common line, and the multiple bobbin yarn storage lines are connected to the unloading yarn conveying line through the unloading yarn common line; the upper yarn conveying line is connected to the unloading yarn conveying line through the recovery line; the upper yarn conveying line is adapted to the upper yarn robot, and the unloading yarn conveying line is adapted to the unloading yarn robot.

5. The intelligent aerial humidification storehouse according to claim 4, characterized in that: One end of the plurality of bobbin yarn storage lines is connected to the yarn loading common line through a track splitter, and the other end is connected to the yarn unloading common line through a track splitter.

6. The intelligent aerial humidification storehouse according to claim 4, characterized in that: Two yarn loading conveying lines are connected to the yarn loading common line through a track divider, and two yarn unloading conveying lines are connected to the yarn unloading common line through a track divider.

7. The intelligent aerial humidification storehouse according to claim 1, characterized in that: The yarn loading robot and the yarn unloading robot are the same, and respectively include a first moving component, a second moving component, a rotating component and a clamping component, the clamping component is connected to the rotating component, the rotating component is connected to the second moving component, and the second moving component is connected to the first moving component; the rotating component drives the clamping component to rotate, the second moving component drives the clamping component to move in the second direction, and the first moving component drives the clamping component to move in the first direction.

8. The intelligent aerial humidification storehouse according to claim 1, characterized in that: The weighing assembly comprises a gravity sensor, a protective cover and a horizontal seat. The horizontal seat is fixed in the protective cover by bolts, and the gravity sensor is fixedly connected to the horizontal seat. The protective cover is provided with a bobbin support rod for placing bobbin yarn.

9. The intelligent aerial humidification storehouse according to claim 1, characterized in that: The limiting bracket comprises a fixing rod and a limiting block, wherein the limiting block is fixed on the column; a groove is arranged on the limiting block, and the groove is used for limiting the movement of the yarn frame.

Citation Information

Patent Citations

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