Environment-friendly shield muck treatment device
By designing an environmentally friendly shield slag treatment device using tank structure and hollow pipe connecting rod, combined with mixing and screening technology, the problem of difficult dehydration and sand recovery in existing devices is solved, and efficient Slag treatment and sand recovery.
Patent Information
- Application Number
- CN202411378312.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-02-18
AI Technical Summary
Existing shield slag treatment devices are difficult to effectively dehydrate and recover sand particles in slag, and the screening structure is easily blocked, affecting the treatment efficiency.
An environmentally friendly shield slag treatment device is designed, adopting a tank structure, and multiple cavity is formed by partitioning the first partition and the second partition, and a hollow tube and a linkage are arranged, and a stirring and screening are used. In combination, the residue is stirred into mud and filtered through the screen cylinder. Fine sand particles and water are discharged through the discharge pipe, and coarse sand particles flow into the storage cavity through the lead port.
Effective dehydration of slag and recycling of sand particles is achieved, blocked in the screening structure, improved treatment efficiency, and through the tank tilt and oscillation mechanism, uniform mixing of slag and smooth screening is ensured.
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Figure CN119461749A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slag processing equipment, in particular to an environmentally friendly shield slag processing device. Background Art
[0002] With the development of social economy, more and more railways, highways, subways and other roads and tracks are being built in full swing. As the tunnel construction process proceeds, a large amount of shield slag will be generated. Due to the needs of shield construction technology and the geological characteristics of the excavation stratum, the shield slag contains a large amount of water, and the shield slag becomes thin mud or mud, which is not easy to transport and transfer. The presence of sand and gravel in the shield slag affects the dehydration effect of the shield slag, and useful components such as sand and gravel are not easy to recycle. In addition, the shield slag pile with high water content has landslide and safety hazards.
[0003] Prior art publication number CN210410300U discloses a shield slag processing device, comprising a hollow shell, wherein the shell has a first chamber, a second chamber and a third chamber, the bottom of the first chamber is connected to the bottom of the second chamber, the second chamber and the third chamber are separated by a first partition, and a stirring and transporting wheel is provided in the second chamber; the stirring and transporting wheel has a wheel body and a plurality of wheel buckets fixed on the wheel body, and the plurality of wheel buckets are evenly distributed along the outer edge of the wheel body.
[0004] In the above device, the slag slurry is thrown onto the screening mechanism of the third chamber by the wheel bucket arranged in the second chamber. The screening mechanism is two parallel screens. The screens of this structure will cause sand particles to directly block the screen holes, and they need to be cleaned all the time to ensure that the screen holes are unobstructed. In addition, it is difficult to ensure uniform mixing of the mud by stirring the mud with the wheel bucket. It is difficult to separate sand particles of different particle sizes from the unevenly mixed mud, and it is difficult to recycle the sand particles in the slag. Summary of the invention
[0005] The purpose of the present invention is to provide an environmentally friendly shield slag processing device to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An environmentally friendly shield slag processing device comprises a tank body, wherein a first partition plate and a second partition plate are respectively fixed on both sides of the tank body, the interior of the tank body is divided by the first partition plate and the second partition plate, and a first cavity, a second cavity and a third cavity are formed in sequence from left to right, a screen drum is rotatably connected in the second cavity, and two ends of the screen drum extend into the first cavity and the third cavity respectively;
[0008] A plurality of first agitators are arranged in the third cavity, and a plurality of second agitators are arranged in the screen drum. The third cavity stirs the water-containing slag in the mixing cavity through the plurality of the first agitators therein and stirs the slag into a slurry state. The screen drum is used to filter the slag slurry and let the fine sand particles and water fall into the second cavity. The first cavity is used to receive and store the coarse sand particles obtained after screening by the screen drum.
[0009] As a further solution of the present invention: a hollow tube is rotatably connected to the middle position inside the third cavity, one end of the hollow tube is connected and fixed to the sieve drum, and the other end thereof is rotatably connected to penetrate the inner wall of the tank body and extends to the outside of the tank body, a connecting rod is rotatably connected in the hollow tube, both ends of the connecting rod are rotatably penetrate the hollow tube, one end of the connecting rod is rotatably penetrate the inner wall of one side of the sieve drum and is rotatably connected to the inner wall of the other side of the sieve drum, the hollow tube and the connecting rod are both transmission-connected to an external driving mechanism, a plurality of the first agitators are respectively fixed on the hollow tube at equal intervals, and a plurality of the second agitators are respectively fixed on the connecting rod at equal intervals.
[0010] As a further solution of the present invention: the two ends of the sieve drum are rotatably connected to the first partition plate and the second partition plate through bearings respectively, sealing rings are arranged between the first partition plate, the second partition plate and the sieve drum and between the first partition plate and the inner wall of the tank body, a plurality of sieve holes are evenly arranged on the surface of the middle part of the sieve drum body, a plurality of material guide ports are evenly arranged on the inner walls at both ends of the sieve drum body, and solenoid valves are installed in the plurality of material guide ports.
[0011] As a further solution of the present invention: support rings are provided on both sides of the bottom of the tank body, and the support rings are semicircular structures, and their shape is adapted to the outer shape of the tank body. Bottom plates are provided under the two support rings, and multiple telescopic rods are provided between the two bottom plates and the support rings on the corresponding side, the bottom ends of the telescopic rods are fixed to the bottom plates, and the top ends of the telescopic rods are rotatably connected to the support rings on the corresponding side through joints, and locking structures are provided on the multiple telescopic rods.
[0012] As a further solution of the present invention: an oil cylinder is installed in the middle position above the bottom plate on one side of the third cavity among the two bottom plates, and the output end of the oil cylinder extends upward to one side of the support ring and is rotatably connected to the support ring through the joint.
[0013] As a further solution of the present invention: a feed hopper is fixed on one side of the top of the tank body corresponding to the third cavity, a discharge pipe is fixed on one side of the bottom of the tank body corresponding to the second cavity, an opening is provided on the inner wall of one end of the tank body corresponding to the first cavity, and a sealing cover is provided in the opening.
[0014] As a further solution of the present invention: the first agitator and the second agitator have the same structure, and are both formed by fixing a plurality of agitating rods around the axis of the hollow tube or the connecting rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In the present invention, the hollow tube and the connecting rod can be rotated respectively by an external driving mechanism. The third cavity can stir the water-containing slag in the mixing chamber and stir the slag into a slurry state through the cooperation of the hollow tube inside the third cavity and the first agitator. The slag in the slurry state is more convenient for separating sand particles of different particle sizes therein. The slag slurry enters the screen drum through the guide port for screening. Further, the screen drum is fixedly connected to the hollow tube. When the hollow tube rotates, the screen drum will be driven to rotate synchronously. In addition, the connecting rod in the screen drum will also rotate. The rotation direction of the connecting rod can be the same as or opposite to the rotation direction of the screen drum. Through the self-rotation of the screen drum and the self-rotation of the connecting rod and the second agitator in the screen drum, the slurry in the screen drum is stirred at the same time, so that the slurry is quickly separated. The fine sand particles and water in the slurry fall into the second cavity through the sieve holes and are directly discharged from the discharge pipe. The coarse sand particles in the slurry flow into the first cavity through the guide port. The coarse sand particles can be taken out by opening the sealing cover. The coarse and fine sand particles are separated, which is convenient for recycling these resources.
[0017] 2. In the present invention, one end of the tank body can be lifted upward by the oil cylinder to tilt the tank body to one side. When the oil cylinder lifts the tank body, the provided joint can prevent the telescopic rod from interfering with the movement of the tank body, thereby ensuring that one end of the tank body can move up and down freely. Furthermore, after the tank body is tilted, the mud in the third cavity can flow into the screen drum more smoothly, and the coarse sand particles in the screen drum can also flow into the first cavity more smoothly. In addition, in actual use, the tank body can be repeatedly lifted by the oil cylinder to make one end of the tank body reciprocate up and down, thereby vibrating the mud inside the tank body, mixing the mud evenly, avoiding mud hanging on the wall, and making screening easier, thereby shaking off some sand particles stuck in the screen holes, ensuring that the screen holes are unobstructed, and the slag treatment effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 This is a first viewing angle diagram of the present invention.
[0020] Figure 2 This is a second viewing angle diagram of the present invention.
[0021] Figure 3 It is a cross-sectional view of the internal structure of the tank body in the present invention.
[0022] Figure 4 It is a cross-sectional view of the internal structure of the screen drum in the present invention.
[0023] Figure 5 It is a front view of the present invention.
[0024] Notes on figure numbers: 1-tank body, 2-feed hopper, 3-hollow tube, 4-connecting rod, 5-telescopic rod, 6-bottom plate, 7-oil cylinder, 8-support ring, 9-joint, 10-sealing cover, 11-first partition, 12-second partition, 13-first cavity, 14-second cavity, 15-third cavity, 16-sieve cylinder, 17-first agitator, 18-bearing, 19-sieve hole, 20-material guide port, 21-second agitator, 22-discharge pipe. DETAILED DESCRIPTION
[0025] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component may be enlarged or reduced. The embodiments listed in the present invention are only used to illustrate the present invention and are not used to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.
[0026] Example 1
[0027] See also Figures 1 to 5 In an embodiment of the present invention, an environmentally friendly shield slag processing device includes a tank body 1, a first partition plate 11 and a second partition plate 12 are fixed on both sides of the tank body 1, the tank body 1 is divided by the first partition plate 11 and the second partition plate 12, and a first cavity 13, a second cavity 14 and a third cavity 15 are formed from left to right in sequence, a screen drum 16 is rotatably connected in the second cavity 14, and both ends of the screen drum 16 extend into the first cavity 13 and the third cavity 15 respectively;
[0028] A hollow tube 3 is rotatably connected to the middle position inside the third cavity 15, one end of the hollow tube 3 is connected and fixed to the screen drum 16, and the other end thereof rotates to penetrate the inner wall of the tank body 1 and extends to the outside of the tank body 1, a connecting rod 4 is rotatably connected to the hollow tube 3, both ends of the connecting rod 4 rotate to penetrate the hollow tube 3, one end of the connecting rod 4 rotates to penetrate the inner wall of one side of the screen drum 16 and is rotatably connected to the inner wall of the other side of the screen drum 16, the hollow tube 3 and the connecting rod 4 are both transmission-connected to an external driving mechanism, which may be a motor, and the hollow tube 3 and the connecting rod 4 can be rotated respectively by the external driving mechanism;
[0029] A plurality of first agitators 17 are arranged in the third cavity 15, and the plurality of first agitators 17 are fixed on the hollow tube 3 at equal intervals, a plurality of second agitators 21 are arranged in the screen drum 16, and the plurality of second agitators 21 are fixed on the connecting rod 4 at equal intervals, and the first agitators 17 and the second agitators 21 have the same structure, and are formed by fixing a plurality of agitating rods around the axis of the hollow tube 3 (or the connecting rod 4), a feed hopper 2 is fixed on one side of the top of the tank body 1 corresponding to the third cavity 15, and a discharge pipe 22 is fixed on one side of the bottom of the tank body 1 corresponding to the second cavity 14;
[0030] The third cavity 15 can stir the water-containing slag in the mixing cavity and stir the slag into a slurry state through the cooperation of the hollow tube 3 and the first agitator 17 inside it. The screen drum 16 is used to filter the slag slurry and let the fine sand and water fall into the second cavity 14. The fine sand and water falling into the second cavity 14 can be discharged from the discharge pipe 22. The first cavity 13 is used to receive and store the coarse sand obtained after screening by the screen drum 16. An opening is provided on the inner wall of one side corresponding to the first cavity 13 at one end of the tank body 1, and a sealing cover 10 is provided in the opening.
[0031] The two ends of the screen drum 16 are rotatably connected to the first partition plate 11 and the second partition plate 12 through bearings 18 respectively. Sealing rings are arranged between the first partition plate 11, the second partition plate 12 and the screen drum 16 as well as between the first partition plate 11 and the second partition plate 12 and the inner wall of the tank body 1. A plurality of sieve holes 19 are evenly arranged on the surface of the middle part of the body of the screen drum 16. A plurality of material guide ports 20 are evenly arranged on the inner walls at both ends of the body of the screen drum 16. Solenoid valves are installed in the plurality of material guide ports 20. Among them, the plurality of material guide ports 20 located on one side of the third cavity 15 are used to receive the slag mud so that the mud can flow into the screen drum 16 for screening. The plurality of material guide ports 20 located on one side of the first cavity 13 are used to send the coarse sand particles obtained after screening in the screen drum 16 into the first cavity 13 for storage. The coarse sand particles can be taken out by opening the sealing cover 10.
[0032] Example 2
[0033] See also Figure 1 , Figure 2 On the basis of Example 1, support rings 8 are provided on both sides of the bottom of the tank body 1. The support rings 8 are semicircular structures, and their shapes are adapted to the outer shape of the tank body 1. Bottom plates 6 are provided under the two support rings 8. When in use, the bottom plates 6 are placed on the ground or other planes to support the entire device. Multiple telescopic rods 5 are provided between the two bottom plates 6 and the support rings 8 on the corresponding side.
[0034] The bottom end of the telescopic rod 5 is fixed on the bottom plate 6, and the top end of the telescopic rod 5 is rotatably connected to the support ring 8 on the corresponding side through the joint 9. A locking structure is provided on each of the telescopic rods 5. When the telescopic rod 5 is extended or shortened, the telescopic rod 5 can be locked by the locking structure. After locking, the length of the telescopic rod 5 is fixed, and the height of the tank body 1 from the ground is also determined, which is convenient for use.
[0035] An oil cylinder 7 is installed in the middle position above the bottom plate 6 located on one side of the third cavity 15 of the two bottom plates 6. The output end of the oil cylinder 7 extends upward to one side of the support ring 8 and is rotatably connected to the support ring 8 through a joint 9. The oil cylinder 7 can lift one end of the tank body 1 upward to tilt the tank body 1 to one side. When the oil cylinder 7 lifts the tank body 1, the joint 9 provided can prevent the telescopic rod 5 from interfering with the movement of the tank body 1, thereby ensuring that one end of the tank body 1 can move freely up and down.
[0036] After the tank body 1 is tilted, the mud in the third cavity 15 can flow into the screen drum 16 more smoothly, and the coarse sand particles in the screen drum 16 can also flow into the first cavity 13 more smoothly. In addition, in actual use, the tank body 1 can be repeatedly lifted by the cylinder 7 to make one end of the tank body 1 reciprocate up and down, so as to vibrate the mud inside the tank body 1 and mix the mud evenly to avoid mud hanging on the wall. It can also make screening easier and shake off some sand particles stuck in the screen hole 19, so as to better treat the slag.
[0037] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An environmentally friendly shield slag treatment device, comprising a tank body (1), characterized in that: A first partition (11) and a second partition (12) are fixed to both sides of the tank body (1), and the tank body (1) is divided by the first partition (11) and the second partition (12) to form a first cavity (13), a second cavity (14) and a third cavity (15) from left to right in sequence; a sieve drum (16) is rotatably connected to the second cavity (14), and two ends of the sieve drum (16) extend into the first cavity (13) and the third cavity (15) respectively; The third cavity (15) is provided with a plurality of first agitators (17), and the sieve drum (16) is provided with a plurality of second agitators (21). The third cavity (15) agitates the water-containing slag in the mixing cavity through the plurality of first agitators (17) therein and agitates the slag into a slurry state. The sieve drum (16) is used to filter the slag slurry and filter the fine sand particles and water into the second cavity (14). The first cavity (13) is used to receive and store the coarse sand particles obtained after screening by the sieve drum (16).
2. The environmentally friendly shield slag processing device according to claim 1 is characterized in that: A hollow tube (3) is rotatably connected to the middle position inside the third cavity (15); one end of the hollow tube (3) is connected and fixed to the sieve drum (16), and the other end thereof is rotatably penetrated through the inner wall of the tank body (1) and extends to the outside of the tank body (1); a connecting rod (4) is rotatably connected to the hollow tube (3); both ends of the connecting rod (4) are rotatably penetrated through the hollow tube (3); one end of the connecting rod (4) is rotatably penetrated through the inner wall of one side of the sieve drum (16) and is rotatably connected to the inner wall of the other side of the sieve drum (16); the hollow tube (3) and the connecting rod (4) are both transmission-connected to an external driving mechanism; a plurality of the first agitators (17) are respectively fixed to the hollow tube (3) at equal intervals; and a plurality of the second agitators (21) are respectively fixed to the connecting rod (4) at equal intervals.
3. The environmentally friendly shield slag processing device according to claim 2 is characterized in that: The two ends of the sieve drum (16) are rotatably connected to the first partition plate (11) and the second partition plate (12) through bearings (18), respectively; sealing rings are provided between the first partition plate (11), the second partition plate (12) and the sieve drum (16) as well as between the first partition plate (11) and the second partition plate (12) and the inner wall of the tank body (1); a plurality of sieve holes (19) are evenly provided on the surface of the middle part of the sieve drum (16); a plurality of material guide ports (20) are evenly provided on the inner walls of the two ends of the sieve drum (16) at regular intervals; and electromagnetic valves are installed in the plurality of material guide ports (20).
4. The environmentally friendly shield slag processing device according to claim 3 is characterized in that: Support rings (8) are provided on both sides of the bottom of the tank body (1); the support rings (8) are semicircular structures, and their shapes are adapted to the outer shape of the tank body (1); bottom plates (6) are provided below the two support rings (8); a plurality of telescopic rods (5) are provided between the two bottom plates (6) and the support rings (8) on the corresponding side; the bottom ends of the telescopic rods (5) are fixed to the bottom plates (6), and the top ends of the telescopic rods (5) are rotatably connected to the support rings (8) on the corresponding side via joints (9); and a locking structure is provided on the plurality of telescopic rods (5).
5. The environmentally friendly shield slag processing device according to claim 4 is characterized in that: An oil cylinder (7) is installed at a middle position above the bottom plate (6) located on one side of the third cavity (15) of the two bottom plates (6), and an output end of the oil cylinder (7) extends upward to one side of the support ring (8) and is rotatably connected to the support ring (8) through the joint (9).
6. The environmentally friendly shield slag processing device according to claim 1 or 5, characterized in that: A feed hopper (2) is fixed to a side of the top of the tank body (1) corresponding to the third cavity (15), a discharge pipe (22) is fixed to a side of the bottom of the tank body (1) corresponding to the second cavity (14), and an opening is provided on an inner wall of a side of one end of the tank body (1) corresponding to the first cavity (13), and a sealing cover (10) is provided in the opening.
7. The environmentally friendly shield slag processing device according to claim 2 is characterized in that: The first agitator (17) and the second agitator (21) have the same structure and are both formed by fixing a plurality of agitator rods around the axis of the hollow tube (3) or the connecting rod (4).
Citation Information
Patent Citations
Be applied to slime separation integration equipment that balanced shield of muddy water constructs
CN208372605U
Shield muck treatment device
CN210410300U
Stirring roller screen device
CN219836777U
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