Carbon fiber precursor pre-oxidation heat release cooling device
By designing the drying liquid collection module, fan and middle section structure of the pre-oxidation and exothermic cooling device of the carbon fiber raw silk, the problem of difficulty in cooling water recovery in the prior art is solved, and the simultaneous drying and cooling water recovery of carbon fiber raw silk is realized. , reducing waste of water resources.
Patent Information
- Application Number
- CN202510068578.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-16
AI Technical Summary
After the existing exothermic cooling device uses an air knife to dry the carbon fiber raw wire after water-cooling and cooling, it can blow away the residual cooling water on the surface of the raw wire, making it difficult for most of the cooling water to be recycled and frequent water replenishment is required. , waste water resources.
A carbon fiber raw wire preoxidation and exothermic cooling device is designed, using a drying liquid collection module, fan, middle-pass part and other structures. The residual moisture on the surface of the fiber wire is blown off and dried through a hot air flow, and the flow cone is passed through the flow cone and The infusion part recycles cooling water.
The simultaneous drying and cooling water recovery of carbon fiber raw silk is achieved, which solves the problem of difficulty in cooling water recovery in the prior art and reduces water resource waste.
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Figure CN119465427A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of product liquid removal and drying, and in particular to a carbon fiber precursor pre-oxidation exothermic cooling device. Background Art
[0002] In the preparation process of carbon fiber, pre-oxidation is a key step, which determines whether the precursor can be further converted into carbon fiber. During the pre-oxidation process, the precursor undergoes chemical reactions in a high temperature environment. These reactions will release a large amount of heat. If exothermic cooling is not performed in time, excessively high temperatures may cause changes in the structure of the precursor, resulting in thermal melting between the carbon fiber filaments, and in severe cases, the precursor may be scrapped. Therefore, an exothermic cooling device is required to exothermically cool the precursor. Existing exothermic cooling devices usually use water cooling to cool the precursor, and in order to avoid residual moisture affecting the quality of subsequent processing, the precursor will be dried.
[0003] Existing exothermic cooling devices usually use air knives to remove residual moisture from the precursor yarns wound on the roller body after water cooling, so as to achieve the purpose of drying the precursor yarns. As a common drying equipment, the working principle of the air knife is to blow the surface of the object through high-speed airflow to achieve the purpose of removing moisture or solvent. However, when this high-speed airflow is used to dry the carbon fiber precursor yarn, the cooling water moisture remaining on the surface of the precursor yarn will be blown away, resulting in most of the cooling water being difficult to recover. The cooling circulation water tank needs to be frequently replenished with water. Therefore, based on the above problems, a carbon fiber precursor pre-oxidation exothermic cooling device is proposed. Summary of the invention
[0004] The object of the present invention is to provide a carbon fiber precursor pre-oxidation exothermic cooling device to solve the problem that the existing exothermic cooling device usually uses an air knife to dry the carbon fiber precursor after water-cooling the carbon fiber precursor, but the high-speed airflow of the air knife will blow away the cooling water moisture remaining on the surface of the precursor, resulting in most of the cooling water being difficult to recover, and the cooling circulation water tank needs to be frequently replenished, resulting in a waste of water resources.
[0005] To achieve the above object, the present invention provides the following technical solutions: A carbon fiber precursor pre-oxidation exothermic cooling device comprises a cooling unit, a fiber thread, a drying and liquid collecting module, a detection module and a main body, wherein the main body comprises a box shell, a driving unit is installed at the upper opening of the box shell, a group of two dividing rollers symmetrically arranged in the upper and lower directions are fixedly connected to the front end of the front drive shaft of the driving unit, a group of head and tail guide rollers with different height positions are installed on the left and right sides of the front end surface of the box shell, a group of three guide rollers are rotatably connected to the front end surface of the box shell, a controller is installed on the left side of the box shell, a fan is installed on the upper side of the front convex plate of the box shell, and the cooling unit comprises a fan installed on the front convex plate of the box shell. A heat exchanger is located in the lower opening of the box shell, and a circulating water outlet pipe is connected to the left side of the heat exchanger. The front right end of the circulating water outlet pipe is connected to a cooling water tank fixedly connected to the front end surface of the box shell, and the right side of the cooling water tank is connected to a circulating water return pipe whose rear left end is connected to the heat exchanger. A water pump is installed at the circulating water outlet pipe, and a drying and liquid collecting module located between a group of dividing rollers is installed on the front side of the driving unit. The fiber thread passes through a group of head and tail guide roller groups and the drying and liquid collecting module and bypasses a group of guide rollers and dividing rollers. A detection module is installed on the left side of the fan, and an alarm is installed on the upper side of the box shell.
[0006] Preferably, the drying and liquid collecting module comprises a liquid removal part, a guide cover, a transfer roller and an infusion part, the liquid removal part comprises a fixed block fixedly connected to the front end face of the driving part, the front side of the fixed block is fixedly connected to a conical shell sleeved on the outside of a group of fiber threads, the left and right sides of the interior of the conical shell are fixedly connected to guide plates on both sides of the fiber threads, an exhaust port is provided on the lower side of the conical shell, a group of holes on the front side of the conical shell are fixedly connected to a shunt pipe connected to the detection module, the two sides of the lower part of the conical shell are rotatably connected to the guide cover, the guide cover comprises a baffle cover, the inner side of the baffle cover is fixedly connected to a liquid guide plate, and the trapezoidal plate of the baffle cover is provided with a liquid guide plate The upper side of the plate has hanging holes, and the trapezoidal plates of the baffles are each provided with axial holes close to the fiber threads, and the inner side of the guide cover is provided with transfer rollers, and the transfer rollers include a rotating shaft rotatably connected to a group of axial holes, and the outer side of the rotating shaft is fixedly connected to a roller body, and the inner side of the roller body is provided with a group of multiple wire grooves that fit the fiber threads, and the inner side of the roller body is provided with a group of multiple liquid grooves located between the wire grooves, and a group of infusion parts are installed on the lower side of the guide cover, and the infusion part includes a liquid collecting shell, and the upper side of the liquid collecting shell is fixedly connected with a hanger inserted into the inner side of the hanging hole, and the front side of the liquid collecting shell is connected with a drain pipe, and the lower end of the drain pipe is connected with a cooling water tank.
[0007] Preferably, the driving unit is composed of a motor and a dual-axis transfer case, the driving unit is electrically connected to the controller, the controller is electrically connected to the fan, and the controller is electrically connected to the water pump.
[0008] Preferably, a baffle is provided on the right side of the cooling water silo, and the baffle of the cooling water silo is set at an inclined angle, so that the baffle of the cooling water silo is set just below the right guide roller, and the guide roller on the left middle side is set on the inner side of the cooling water silo, and the head and tail guide roller group consists of a back plate and a group of two guide rollers, the head and tail guide roller group on the left side is laterally aligned with the right guide roller, and the head and tail guide roller group on the right side is set on the upper side of the right guide roller.
[0009] Preferably, the diverter pipe is composed of a folded pipe and a branch head, the left and right ends of the branch head of the diverter pipe are arranged on the lower side of the guide plate, the fiber threads all pass through the exhaust port, and a gap is left between the fiber threads and the exhaust port and the guide plate, a group of transfer rollers are fitted together, the fiber threads are all arranged on the inner side of the wire groove, and a gap is left between the liquid groove and the fiber threads, the liquid collecting shell is composed of left and right side shells and a middle shell, the side shells of the liquid collecting shell are arranged on both sides of a group of guide covers, the side shells of the liquid collecting shell are fitted with the liquid guide plate, the liquid guide plate is set at an inclined angle, and the liquid guide plate is fitted with the transfer roller.
[0010] Preferably, a moisture absorption roller is rotatably connected to the front side of the box shell, a detection module is installed on the lower side of the moisture absorption roller, the detection module includes a base shell fixedly connected to the front end surface of the box shell, a sink is provided on the front side of the base shell, a central through portion is fixedly connected to the front side of the base shell, the central through portion includes a ventilation shell, joints are fixedly connected to the openings on both sides of the ventilation shell, the left joint is connected to the right end of the shunt pipe, and the right side of the right joint is connected to an air supply pipe connected to the fan, a heating plate is installed on the lower inner wall of the ventilation shell, a transmission part is installed on the base shell, and the transmission part includes a rotatable connection to the base shell. A shaft rod, a driving shaft is rotatably connected in the hole of the ventilation shell, the front end of the shaft rod is fixedly connected to a slave gear located on the inner side of the sink groove, the rear end of the driving shaft is fixedly connected to a master gear located on the inner side of the sink groove, the master gear and the slave gear are meshingly connected, the outer side of the shaft rod is fixedly connected to a special-shaped wheel column located on the inner side of the base shell, the outer side of the driving shaft is fixedly connected to a transmission impeller located on the inner side of the ventilation shell, a liquid measuring part is fixedly connected in the lower hole of the base shell, the liquid measuring part includes a measuring tube, a sealing plug is installed in the lower hole of the measuring tube, and a liquid level sensor is installed in the side hole of the measuring tube.
[0011] Preferably, the hygroscopic roller consists of a rotating roller with an annular groove and a hygroscopic sleeve fixed in the annular groove, the hygroscopic sleeve of the hygroscopic roller is fitted with a group of fiber threads, the length of the hygroscopic sleeve of the hygroscopic roller is the same as the length of the special-shaped wheel column, the special-shaped wheel column is arranged on the lower side of the hygroscopic sleeve of the hygroscopic roller, the heating plate is electrically connected to the controller, the liquid level sensor is electrically connected to the controller, and the controller is electrically connected to the alarm.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, by setting structures such as the fan, the central through-hole and the drying and liquid collecting module, a group of dividing rollers aligned up and down can, on the one hand, divide and position each fiber thread to avoid the fiber threads being offset and overlapped due to the influence of the airflow, and on the other hand, can guide the fiber threads in the vertical direction, so that part of the moisture on the surface of the fiber threads can fall with gravity and fall into the cooling water bin, while the remaining moisture on the fiber threads can be processed by the drying and liquid collecting module. The operation is as follows: after the fan is started, the airflow is transported to the diversion pipe of the liquid removal part through the air supply pipe of the detection module and the central through-hole. When the airflow passes through the central through-hole, it is affected by the heating of the heating plate and becomes a hot airflow. The hot airflow is diverted through the diversion pipe and will be in the cone shell and on the lower side of the guide plate. Then, the hot airflow is discharged through the exhaust port through the downward guidance of the guide plate, so that the residual moisture on the surface of the fiber threads passing through the exhaust port is blown downward by the hot airflow. At the same time, the hot airflow will The surface of the fiber yarn is dried to complete the drying process of the fiber yarn, and most of the water blown off will be blocked by the baffle and fall on the roller surface of the transfer roller or in the liquid tank, and the displacement of the fiber yarn will drive the transfer rollers on both sides to rotate in the opposite direction, and then drive the liquid tank to rotate and displace in the direction of the liquid guide plate, so that the water in the liquid tank is poured onto the liquid guide plate, and falls into the liquid collecting shell of the infusion part through the guidance of the liquid guide plate, and then the collected water can be returned to the cooling water tank through the drain pipe, so that the heat release cooling device can dry the carbon fiber precursor and recycle the cooling water at the same time after the carbon fiber precursor is water-cooled, which solves the problem that the existing heat release cooling device usually uses an air knife to dry the carbon fiber precursor after the carbon fiber precursor is water-cooled, but the high-speed airflow of the air knife will blow away the cooling water and moisture remaining on the surface of the precursor, resulting in most of The cooling water is difficult to recycle, and it is necessary to frequently replenish the cooling circulation water tank, resulting in a waste of water resources; 2. In the present invention, by setting structures such as the moisture absorption roller, the detection module, the fan and the alarm, the fiber threads after the drying treatment will contact the moisture absorption sleeve of the moisture absorption roller when walking and moving, and drive the rotation of the moisture absorption roller. If the drying effect of the previous process is not good, moisture will remain on the surface of the fiber threads, which will be absorbed by the moisture absorption sleeve of the moisture absorption roller. When the airflow passes through the central passage, it will drive the transmission impeller of the transmission part to rotate, and the rotation of the transmission impeller will drive the driving shaft and the main gear to rotate. Since the main gear and the slave gear are meshed, the rotation of the main gear will drive the slave gear and the shaft rod to rotate, and then drive the special-shaped wheel column to rotate, so that the special-shaped wheel column can squeeze the moisture absorption sleeve of the moisture absorption roller, so that the moisture absorption sleeve The moisture inside is squeezed out and falls into the base shell, and then flows into the measuring tube of the liquid measuring part through the base shell, and is detected by the liquid level sensor. If the water level reaches the standard, the liquid level sensor will send an electrical signal to the controller, and the controller will control the alarm to alarm, reminding the staff that the drying effect of the previous process is not good or there are problems. The exothermic cooling device can detect the drying treatment of the carbon fiber precursor after the carbon fiber precursor is dried, which solves the problem that the exothermic cooling device needs to dry the carbon fiber precursor after water cooling to avoid residual moisture from affecting the quality of subsequent processing. However, due to the excessive number of carbon fiber precursors processed at one time, it is difficult for the staff to control the drying condition of each carbon fiber precursor. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 A rear view structural diagram of ; Figure 3 It is a structural schematic diagram of the main body of the present invention; Figure 4 For the present invention Figure 3 A rear view structural diagram of ; Figure 5 It is a structural schematic diagram of the cooling part of the present invention; Figure 6 It is a structural schematic diagram of the line-dividing roller of the present invention; Figure 7 This is a schematic structural diagram of a drying and liquid collecting module of the present invention; Figure 8 It is a cross-sectional structural schematic diagram of the liquid removal part of the present invention; Fig. 9 It is a rear view structural schematic diagram of the cone shell of the present invention; Fig.10 It is a structural schematic diagram of the air guide cover of the present invention; Fig.11 It is a schematic structural diagram of the transfer roller of the present invention; Fig.12It is a structural schematic diagram of the infusion part of the present invention; Fig.13 It is a structural schematic diagram of the detection module of the present invention; Fig.14 It is a structural schematic diagram of the transmission part of the present invention; Fig.15 For the present invention Fig.13 A schematic cross-sectional structure diagram of ; Fig.16 It is a schematic cross-sectional structure diagram of the base shell of the present invention; Fig.17 It is a structural schematic diagram of the liquid measuring part of the present invention; Fig.18 For the present invention Fig.17 A schematic diagram of a top view structure; Fig.19 It is a schematic diagram of the disassembled structure of the moisture absorption roller of the present invention.
[0014] In the figure: 1. main body; 11. box shell; 12. driving part; 13. line dividing roller; 14. head and tail guide roller group; 15. guide roller; 16. moisture absorption roller; 17. controller; 18. alarm; 19. fan; 2. cooling part; 21. heat exchanger; 22. circulating water outlet pipe; 23. cooling water tank; 24. circulating water return pipe; 25. water pump; 3. fiber thread; 4. drying liquid collecting module; 41. liquid removal part; 411. cone shell; 412. guide plate; 413. exhaust port; 414. diverter; 415. fixing block; 42. guide cover; 421. baffle cover; 422. liquid guide plate; 423. shaft hole; 424. Hanging hole; 43, transfer roller; 431, rotating shaft; 432, roller body; 433, wire groove; 434, liquid groove; 44, infusion part; 441, liquid collecting shell; 442, hanging rack; 443, drain pipe; 5, detection module; 51, base shell; 52, sink tank; 53, transmission part; 531, shaft; 532, driving shaft; 533, slave gear; 534, main gear; 535, transmission impeller; 54, special-shaped wheel column; 55, central through part; 551, ventilation shell; 552, joint; 553, heating plate; 56, air pipe; 57, liquid measuring part; 571, measuring tube; 572, sealing plug; 573, liquid level sensor. DETAILED DESCRIPTION
[0015] See also Figure 1-19 , the present invention provides a technical solution: A carbon fiber precursor pre-oxidation exothermic cooling device comprises a cooling unit 2, a fiber thread 3, a drying and liquid collecting module 4, a detection module 5 and a main body 1, wherein the main body 1 comprises a box shell 11, a driving unit 12 is installed at the upper opening of the box shell 11, a front drive shaft front end of the driving unit 12 is fixedly connected with a group of two dividing rollers 13 symmetrically arranged in the upper and lower directions, a front end face of the box shell 11 is installed on both sides of the left and right sides of the front end face 14 with different height positions, a group of three guide rollers 15 are rotatably connected to the front end face of the box shell 11, a controller 17 is installed on the left side of the box shell 11, a fan 19 is installed on the upper side of the front convex plate of the box shell 11, the cooling unit 2 comprises a heat exchanger 21 installed in the lower opening of the box shell 11, and the left side of the heat exchanger 21 is connected to a circulation The outlet pipe 22 has a cooling water tank 23 fixedly connected to the front end of the casing 11 at its front right end, and a circulating water return pipe 24 connected to the heat exchanger 21 at its rear left end at its right side. A water pump 25 is installed at the outlet pipe 22. A drying liquid collecting module 4 between a group of dividing rollers 13 is installed at the front side of the driving part 12. The fiber thread 3 passes through a group of head and tail guide roller groups 14 and the drying liquid collecting module 4 and bypasses a group of guide rollers 15 and the dividing rollers 13. A detection module 5 is installed on the left side of the fan 19. An alarm 18 is installed on the upper side of the casing 11. The drying liquid collecting module 4 includes a liquid removal part 41, a guide cover 42, a transfer roller 43 and an infusion part 44. The liquid removal part 41 includes a front end connected to the driving part 12. A fixed block 415 is fixedly connected to the end face, and a conical shell 411 is fixedly connected to the front side of the fixed block 415 and is sleeved on the outside of a group of fiber threads 3. The left and right sides of the inside of the conical shell 411 are fixedly connected to guide plates 412 on both sides of the fiber threads 3. An exhaust port 413 is provided on the lower side of the conical shell 411. A shunt pipe 414 connected to the detection module 5 is fixedly connected in a group of holes on the front side of the conical shell 411. Both sides of the lower part of the conical shell 411 are rotatably connected to a guide cover 42, and the guide cover 42 includes a baffle 421, and a liquid guide plate 422 is fixedly connected to the inner side of the baffle 421. Hanging holes 424 on the upper side of the liquid guide plate 422 are provided in the trapezoidal plate of the baffle 421, and a hole 424 is provided in the trapezoidal plate of the baffle 421. The shaft hole 423 of the thread 3 and the inner side of the guide cover 42 are both equipped with a transfer roller 43, the transfer roller 43 includes a rotating shaft 431 rotatably connected to a group of shaft holes 423, a roller body 432 is fixedly connected to the outer side of the rotating shaft 431, a group of multiple wire grooves 433 that fit the fiber thread 3 are opened on the inner side of the roller body 432, a group of multiple liquid grooves 434 located between each wire groove 433 are opened on the inner side of the roller body 432, an infusion part 44 is installed on the lower side of a group of guide covers 42, the infusion part 44 includes a liquid collecting shell 441, the upper side of the liquid collecting shell 441 is fixedly connected to a hanger 442 inserted into the inner side of the hanging hole 424, the front side of the liquid collecting shell 441 is connected to a drain pipe 443, and the lower end of the drain pipe 443 is connected to the cooling water tank 23,The drying and liquid collecting module 4 is set up so that the fiber threads 3 can be dried and the cooling water can be recovered at the same time; the driving part 12 is composed of a motor and a double-axis transfer case, and through this setting, the driving part 12 can drive the line dividing roller 13 to rotate, and the driving part 12 and the controller 17 are electrically connected, and the controller 17 and the fan 19 are electrically connected, and the controller 17 and the water pump 25 are electrically connected. Through this setting, the controller 17 can control the driving part 12, the fan 19 and the water pump 25 to operate; a baffle is set on the right side of the cooling water bin 23, and the baffle of the cooling water bin 23 is set at an inclined angle, so the baffle of the cooling water bin 23 is set on the lower side of the right guide roller 15, and through this setting, The moisture falling from the fiber thread 3 at the right guide roller 15 can be guided into the cooling water bin 23 by the baffle. The left middle guide roller 15 is arranged on the inner side of the cooling water bin 23. Through this arrangement, the left middle guide roller 15 can conduct the direction of the fiber thread 3, so that the fiber thread 3 can enter the cooling water bin 23 of the cooling part 2 for water cooling. The head and tail guide roller group 14 is composed of a back plate and a group of two guide rollers. The left head and tail guide roller group 14 is laterally aligned with the right guide roller 15, and the right head and tail guide roller group 14 is arranged on the upper side of the right guide roller 15. Through this arrangement, the left and right head and tail guide roller groups 14 can be used as the inlet and outlet ends for guiding the transmission of the fiber thread 3; the diverter pipe 414 is composed of The shunt pipe 414 is composed of a folded tube and a branch head, and the left and right ends of the branch head are both arranged on the lower side of the guide plate 412. Through this arrangement, the incoming airflow is all on the lower side of the guide plate 412, and the fiber threads 3 all pass through the exhaust port 413. Through this arrangement, the airflow discharged through the exhaust port 413 can remove liquid and dry the passed fiber threads 3. A gap is left between the fiber threads 3 and the exhaust port 413 and the guide plate 412. Through this arrangement, the fiber threads 3 do not contact the exhaust port 413 and the guide plate 412 when they are displaced. A group of transfer rollers 43 fit each other, and the fiber threads 3 are all arranged on the inner side of the line groove 433. Through this arrangement, when the fiber threads 3 are displaced, they can drive a group of transfer rollers 43 to rotate in the opposite direction, and the liquid groove There is a gap between 434 and the fiber thread 3. This setting prevents the fiber thread 3 from contacting the liquid tank 434 when it moves, so as to avoid the liquid tank 434 from scratching the fiber thread 3. The liquid collecting shell 441 is composed of left and right side shells and a middle shell. The side shells of the liquid collecting shell 441 are arranged on both sides of a group of flow guide covers 42. The side shells of the liquid collecting shell 441 are fitted with the liquid guide plate 422. This setting allows the water guided by the liquid guide plate 422 to enter the liquid collecting shell 441. The liquid guide plate 422 is set at an inclined angle. This setting allows the liquid guide plate 422 to have a guiding ability. The liquid guide plate 422 is fitted with the transfer roller 43. This setting allows the water poured down after the liquid tank 434 rotates to fall on the surface of the liquid guide plate 422.
[0016] like Figure 1 , Figure 13-Figure 19As shown, the front side of the box shell 11 is rotatably connected to the moisture absorption roller 16, and the lower side of the moisture absorption roller 16 is installed with a detection module 5, and the detection module 5 includes a base shell 51 fixedly connected to the front end surface of the box shell 11, and a sink 52 is provided on the front side of the base shell 51. The front side of the base shell 51 is fixedly connected to a central through portion 55, and the central through portion 55 includes a ventilation shell 551, and the two side openings of the ventilation shell 551 are fixedly connected with joints 552, the left side joint 552 is connected to the right end of the shunt pipe 414, and the right side of the right side joint 552 is connected to an air supply pipe 56 connected to the fan 19, a heating plate 553 is installed on the lower inner wall of the ventilation shell 551, and the base shell 51 is installed with a The transmission part 53 includes a shaft 531 rotatably connected to the base shell 51, a driving shaft 532 rotatably connected in the hole of the ventilation shell 551, a slave gear 533 located on the inner side of the sink 52 is fixedly connected to the front end of the shaft 531, a main gear 534 located on the inner side of the sink 52 is fixedly connected to the rear end of the driving shaft 532, and the main gear 534 and the slave gear 533 are meshedly connected, a special-shaped wheel column 54 located on the inner side of the base shell 51 is fixedly connected to the outer side of the shaft 531, a transmission impeller 535 located on the inner side of the ventilation shell 551 is fixedly connected to the outer side of the driving shaft 532, and a liquid measuring device 535 is fixedly connected to the lower hole of the base shell 51. The liquid measuring part 57 comprises a measuring tube 571, a sealing plug 572 is installed in the lower hole of the measuring tube 571, and a liquid level sensor 573 is installed in the side hole of the measuring tube 571. The drying treatment of the fiber thread 3 can be detected by the detection module 5, so that the staff can control the drying condition of the fiber thread 3 in time; the moisture absorption roller 16 is composed of a rotating roller with an annular groove and a moisture absorption sleeve fixed in the annular groove. The moisture absorption sleeve of the moisture absorption roller 16 is in contact with a group of fiber threads 3. Through this setting, the moisture absorption roller 16 can absorb the moisture that may exist on the surface of the fiber thread 3 through the moisture absorption sleeve. The length of the moisture absorption sleeve of the moisture absorption roller 16 is consistent with the special-shaped wheel column The length dimensions of 54 are the same. The special-shaped wheel column 54 is arranged on the lower side of the moisture-absorbing sleeve of the moisture-absorbing roller 16. Through this arrangement, the special-shaped wheel column 54 can extrude the moisture-absorbing sleeve of the moisture-absorbing roller 16 with a corresponding length dimension after rotation. The heating plate 553 and the controller 17 are electrically connected. Through this arrangement, the controller 17 can control the operation of the heating plate 553. The liquid level sensor 573 and the controller 17 are electrically connected. The controller 17 and the alarm 18 are electrically connected. Through this arrangement, if the water level in the measuring tube 571 reaches the standard, the liquid level sensor 573 will send an electrical signal to the controller 17, and the controller 17 will control the alarm 18 to alarm.
[0017] Working process: The cooling and drying process of the carbon fiber precursor pre-oxidation exothermic cooling device is as follows. Note 1: The electrical appliances in this scheme are all powered by an external power supply, and the electrical appliances in this scheme are all controlled by the controller 17; Note 2: After the water pump 25 is started, the cooling water in the cooling water tank 23 can be transported to the heat exchanger 21 through the circulating water outlet pipe 22 for cooling treatment. The cooled cooling water is then returned to the cooling water tank 23 through the circulating return water pipe 24, completing the circulation of the cooling water and keeping it at a lower temperature at all times; Note 3: By draining the lower part of the drain pipe 443 The end is removed from the hole of the cooling water tank 23, and the infusion part 44 can be removed from a group of guide covers 42 by pulling out the hanger 442 from the hanger hole 424, so that a group of guide covers 42 and the transfer roller 43 can rotate to both sides after losing the limit of the hanger 442; Note 4: The moisture in the measuring tube 571 can be discharged by removing the sealing plug 572; Note 5: After the equipment of this scheme is running, if the fan 19 stops operating unexpectedly, the controller 17 will also start the alarm 18 to alarm, so as to avoid the functional failure of the drying liquid collection module 4 and the detection module 5 caused by the shutdown of the fan 19;The head and tail guide roller groups 14 arranged on the left and right can be used as the input and output ends for guiding the transmission of the fiber threads 3, and the guide rollers 15 can conduct the direction of the fiber threads 3 so that the fiber threads 3 can enter the cooling water tank 23 of the cooling section 2 for water cooling treatment. A group of line dividing rollers 13 arranged in an upper and lower alignment can, on the one hand, divide and position each fiber thread 3 to avoid the fiber thread 3 being offset and overlapped due to the influence of the airflow, and on the other hand, can guide the fiber thread 3 in the vertical direction so that part of the moisture on the surface of the fiber thread 3 can fall into the cooling water tank 23 with gravity, and the remaining moisture on the fiber thread 3 can be processed by the drying liquid collection module 4. The operation is as follows: after the fan 19 is started, the airflow is transported to the diversion pipe 414 of the liquid removal section 41 through the air supply pipe 56 and the middle through part 55 of the detection module 5. When the airflow passes through the middle through part 55, it is affected by the heating of the heating plate 553 and becomes a hot airflow, and the hot airflow is diverted through the diversion pipe 414 and will be in The hot air flows downward through the conical shell 411 and the lower side of the guide plate 412, and then the hot air flows downward through the guide plate 412 to be discharged through the exhaust port 413, so that the residual moisture on the surface of the fiber thread 3 passing through the exhaust port 413 is blown down by the hot air flow, and at the same time, the hot air flow dries the surface of the fiber thread 3 passing through the exhaust port 413, completing the drying process of the fiber thread 3, and most of the moisture blown off is blocked by the shield 421 and falls on the surface of the roller body 432 of the transfer roller 43 or in the liquid tank 434, while the fiber thread 3 The displacement of the silk thread 3 will drive the transfer rollers 43 on both sides to rotate in opposite directions, and then drive the liquid tank 434 to rotate and displace in the direction of the liquid guide plate 422, so that the water in the liquid tank 434 is poured onto the liquid guide plate 422, and falls into the liquid collecting shell 441 of the infusion part 44 through the guidance of the liquid guide plate 422, and then the collected water can be returned to the cooling water tank 23 through the drain pipe 443, so that the heat release cooling device can dry the carbon fiber precursor and recycle the cooling water at the same time after cooling the carbon fiber precursor with water;The operation of detecting the drying effect of the fiber thread 3 after the drying treatment is as follows. First, the fiber thread 3 after the drying treatment will contact the moisture absorption sleeve of the moisture absorption roller 16 when walking and moving, and drive the moisture absorption roller 16 to rotate. If the drying effect of the previous process is not good, then there will be residual moisture on the surface of the fiber thread 3, which will be absorbed by the moisture absorption sleeve of the moisture absorption roller 16. When the airflow passes through the central through portion 55, it will drive the transmission impeller 535 of the transmission portion 53 to rotate, and the rotation of the transmission impeller 535 will drive the driving shaft 532 and the main gear 534 to rotate. Since the main gear 534 and the slave gear 533 are meshed, the rotation of the main gear 534 will drive the slave gear 533 and the shaft 531 to rotate, and then drive the special-shaped wheel column 54 to rotate, so that the special-shaped The wheel column 54 can squeeze the moisture absorption sleeve of the moisture absorption roller 16, so that the moisture in the moisture absorption sleeve is squeezed out and falls into the base shell 51, and then flows into the measuring tube 571 of the liquid measuring part 57 through the base shell 51, and is detected by the liquid level sensor 573. If the water level reaches the standard, the liquid level sensor 573 will send an electrical signal to the controller 17, and the controller 17 will control the alarm 18 to alarm, reminding the staff that the drying effect of the previous process is not good or there is a problem, so that the staff can timely maintain the drying liquid collection module 4 or adjust the power of the fan 19 and the heating plate 553, so that the heat release cooling device can detect the drying treatment of the carbon fiber precursor after the carbon fiber precursor is dried, so that the staff can timely control the drying condition of the carbon fiber precursor. ;
[0018] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above are only preferred implementation methods of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. A carbon fiber precursor pre-oxidation exothermic cooling device, comprising a cooling unit (2), a fiber thread (3), a drying and liquid collecting module (4), a detection module (5) and a main body (1), characterized in that: The main body (1) comprises a casing (11), a driving unit (12) is installed at the upper opening of the casing (11), a front end of the front drive shaft of the driving unit (12) is fixedly connected to a group of two dividing rollers (13) symmetrically arranged in the upper and lower directions, a front and rear guide roller group (14) at different heights is installed on both sides of the front end surface of the casing (11), a group of three guide rollers (15) is rotatably connected to the front end surface of the casing (11), a controller (17) is installed on the left side of the casing (11), a fan (19) is installed on the upper side of the front convex plate of the casing (11), and the cooling unit (2) comprises a heat exchanger (21) installed in the lower opening of the casing (11), and the left side of the heat exchanger (21) is connected to a circulating outlet. A water pipe (22), the front right end of the circulating water outlet pipe (22) is connected to a cooling water tank (23) fixedly connected to the front end surface of the box shell (11), the right side of the cooling water tank (23) is connected to a circulating water return pipe (24) whose rear left end is connected to the heat exchanger (21), a water pump (25) is installed at the circulating water outlet pipe (22), a drying liquid collecting module (4) between a group of dividing rollers (13) is installed at the front side of the driving part (12), the fiber thread (3) passes through a group of head and tail guide roller groups (14) and the drying liquid collecting module (4) and bypasses a group of guide rollers (15) and the dividing roller (13), a detection module (5) is installed on the left side of the fan (19), and a warning device (18) is installed on the upper side of the box shell (11).
2. The carbon fiber precursor pre-oxidation exothermic cooling device according to claim 1, characterized in that: The drying liquid collection module (4) comprises a liquid removal section (41), a flow guide cover (42), a transfer roller (43) and a liquid infusion section (44); the liquid removal section (41) comprises a fixed block (415) fixedly connected to the front end surface of the driving section (12); a cone shell (411) sleeved on the outside of a group of fiber threads (3) is fixedly connected to the front side of the fixed block (415); the left and right sides of the inside of the cone shell (411) are fixedly connected to flow guide plates (412) located on both sides of the fiber threads (3); the cone shell (411) is fixedly connected to the front side of the fixed block (415); and the cone shell (411) is fixedly connected to the front side of the fixed block (415). An exhaust port (413) is provided on the lower side of the shell (411); a shunt pipe (414) connected to the detection module (5) is fixedly connected in a group of holes on the front side of the conical shell (411); both sides of the lower part of the conical shell (411) are rotatably connected to a flow guide cover (42); the flow guide cover (42) includes a baffle cover (421); a liquid guide plate (422) is fixedly connected to the inner side of the baffle cover (421); and a hanging hole located on the upper side of the liquid guide plate (422) is provided in the trapezoidal plate of the baffle cover (421). (424), the trapezoidal plates of the baffle (421) are provided with shaft holes (423) close to the fiber threads (3), the inner side of the guide cover (42) is provided with transfer rollers (43), the transfer rollers (43) include a rotating shaft (431) rotatably connected to a group of shaft holes (423), the outer side of the rotating shaft (431) is fixedly connected to a roller body (432), the inner side of the roller body (432) is provided with a group of multiple wire grooves (433) that fit the fiber threads (3), and the roller body (4 A plurality of liquid grooves (434) located between the line grooves (433) are provided on the inner side of the guide cover (42), and an infusion unit (44) is installed on the lower side of the guide cover (42). The infusion unit (44) comprises a liquid collecting shell (441), and a hanging bracket (442) inserted into the inner side of the hanging hole (424) is fixedly connected to the upper side of the liquid collecting shell (441). A liquid drain pipe (443) is connected to the front side of the liquid collecting shell (441), and the lower end of the liquid drain pipe (443) is connected to the cooling water tank (23).
3. The carbon fiber precursor pre-oxidation exothermic cooling device according to claim 2, characterized in that: The driving unit (12) is composed of a motor and a dual-axis transfer case. The driving unit (12) is electrically connected to a controller (17). The controller (17) is electrically connected to a fan (19). The controller (17) is electrically connected to a water pump (25).
4. The carbon fiber precursor pre-oxidation exothermic cooling device according to claim 2, characterized in that: A baffle is provided on the right side of the cooling water bin (23), and the baffle of the cooling water bin (23) is arranged at an inclined angle, so that the baffle of the cooling water bin (23) is arranged directly below the right guide roller (15), and the left middle guide roller (15) is arranged on the inner side of the cooling water bin (23), and the head and tail guide roller group (14) is composed of a back plate and a group of two guide rollers, and the head and tail guide roller group (14) on the left side is arranged to be laterally aligned with the right guide roller (15), and the head and tail guide roller group (14) on the right side is arranged on the upper side of the right guide roller (15).
5. The carbon fiber precursor pre-oxidation exothermic cooling device according to claim 2, characterized in that: The diverter pipe (414) is composed of a folded pipe and a branch head. The left and right ends of the branch head of the diverter pipe (414) are arranged on the lower side of the guide plate (412). The fiber threads (3) all pass through the exhaust port (413). A gap is left between the fiber threads (3) and the exhaust port (413) and the guide plate (412). A group of transfer rollers (43) are fitted together. The fiber threads (3) are arranged in the line slot (433). On the inner side, a distance is left between the liquid tank (434) and the fiber threads (3); the liquid collecting shell (441) is composed of left and right side shells and a middle shell; the side shells of the liquid collecting shell (441) are both arranged on both sides of a group of flow guide covers (42); the side shells of the liquid collecting shell (441) are both fitted with the liquid guide plate (422); the liquid guide plate (422) is arranged at an inclined angle; and the liquid guide plate (422) is both fitted with the transfer roller (43).
6. The carbon fiber precursor pre-oxidation exothermic cooling device according to claim 2, characterized in that: The front side of the box shell (11) is rotatably connected to a moisture absorption roller (16), the lower side of the moisture absorption roller (16) is installed with a detection module (5), the detection module (5) comprises a base shell (51) fixedly connected to the front end surface of the box shell (11), the front side of the base shell (51) is provided with a sink groove (52), the front side of the base shell (51) is fixedly connected to a central through portion (55), the central through portion (55) comprises a ventilation shell (551), and the ventilation shell (551) has two sides. A joint (552) is fixedly connected in each side opening, the left joint (552) is connected to the right end of the shunt pipe (414), and the right side of the right joint (552) is connected to an air supply pipe (56) connected to the fan (19), a heating plate (553) is installed on the lower inner wall of the ventilation shell (551), and a transmission part (53) is installed on the base shell (51), and the transmission part (53) includes a shaft (531) rotatably connected to the base shell (51). ), a driving shaft (532) is rotatably connected in the hole of the ventilation shell (551), a front end of the shaft (531) is fixedly connected to a slave gear (533) located inside the sink groove (52), a rear end of the driving shaft (532) is fixedly connected to a main gear (534) located inside the sink groove (52), the main gear (534) and the slave gear (533) are meshingly connected, and the outer side of the shaft (531) is fixedly connected to a gear located inside the base shell (51 ), the outer side of the drive shaft (532) is fixedly connected to a transmission impeller (535) located on the inner side of the ventilation shell (551), the lower hole of the base shell (51) is fixedly connected to a liquid measuring part (57), the liquid measuring part (57) comprises a measuring tube (571), a sealing plug (572) is installed in the lower hole of the measuring tube (571), and a liquid level sensor (573) is installed in the side hole of the measuring tube (571).
7. The carbon fiber precursor pre-oxidation exothermic cooling device according to claim 6, characterized in that: The moisture absorption roller (16) is composed of a rotating roller with an annular groove and a moisture absorption sleeve fixed in the annular groove. The moisture absorption sleeve of the moisture absorption roller (16) is in contact with a group of fiber threads (3). The length of the moisture absorption sleeve of the moisture absorption roller (16) is the same as the length of the special-shaped wheel column (54). The special-shaped wheel column (54) is arranged on the lower side of the moisture absorption sleeve of the moisture absorption roller (16). The heating plate (553) is electrically connected to the controller (17). The liquid level sensor (573) is electrically connected to the controller (17). The controller (17) is electrically connected to the alarm (18).
Citation Information
Patent Citations
Carbon fiber surface treatment device and use method thereof
CN114182453A
New energy material rotary dehumidifier
CN117628871A
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