Spinning method for improving washability of fabric and preparation method of fabric

By using airflow to form a fiber cross-entangled structure during spinning and combining additives in the dye, the problem of wear, wool and tensile strength decrease after multiple washings is solved, and the high washing resistance of the fabric is achieved and the stability of the dye.

CN119465456APending Publication Date: 2025-02-18MIANYANG GANLION PRINTING & DYEING +1
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411600441.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The fabrics prepared by the existing textile technology are prone to wear after multiple washings, the fabric surface is prone to bleaching, and the tensile strength performance is degraded.

Method used

A spinning method is adopted to form a multi-point cross-entangled structure in the yarn through the action of airflow, which enhances the friction between the fibers and the strength and elasticity of the yarn, and passes through the auxiliary solvents and permeation in the open structure and dyes. and crosslinking agent to improve dye uniformity and dye fixation.

Benefits of technology

It improves the washing resistance of the fabric, reduces wool and wear during the washing process, extends the service life of the fabric, and improves the fastness and dye permeability of the dye.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure BDA0005128160000000071
    Figure BDA0005128160000000071
  • Figure BDA0005128160000000081
    Figure BDA0005128160000000081
  • Figure BDA0005128160000000082
    Figure BDA0005128160000000082
Patent Text Reader

Abstract

The invention discloses a spinning method for improving washability of a fabric and a preparation method of the fabric, and relates to the technical field of preparation of the fabric, and the spinning method comprises the following steps: pretreating a spinning fiber raw material to remove impurities in the raw material; the pretreated spinning fibers are synthesized into fiber bundles, and the fiber bundles are stretched, so that the fiber bundles are refined and reach the required linear density; in the spinning nozzle, air is utilized to enable the fiber bundles to move along the spiral channel, and the fiber bundles are twisted under the action of centrifugal force; and the fiber bundles are gradually condensed and twisted into newly formed yarns under the action of specific airflow to form yarn cores. According to the spinning method, the fibers form a multi-point crossed entangled structure in the yarns under the action of airflow, so that the friction force among the fibers is enhanced, and the strength and the elasticity of the yarns are improved; the formed yarn has an open structure and has more gaps and channels, so that a path for dye to enter the interior of the fiber is provided, and the dyeing effect of the fabric is better.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of fabric preparation, and in particular to a spinning method for improving the washability of a fabric and a fabric preparation method. Background Art

[0002] The spinning method is a process of forming strips of fibers such as cotton, linen, silk, wool and chemical fibers and then pulling them into yarn. The spinning process is usually divided into two stages: strip forming and yarn forming. Sliver forming is to pre-treat the fiber raw materials first, and then loosen the raw materials into single strips of a certain length. Chemical fibers are longer and need to be cut or pulled into fiber strips. The yarn forming method is to twist the fiber strips into yarn.

[0003] In the domestic and international workwear rental industry, the basic requirements for clothing fabrics are high washability, durability, and repeated washing and use. With the changes in the global economic situation, many rental companies will choose fabrics that can be washed more frequently to make work clothes in order to reduce costs. Therefore, higher requirements are placed on the performance of fabrics that can withstand repeated washing. In the international and domestic markets, fabrics with stronger washability have obvious competitive advantages.

[0004] Fabrics produced using current textile processes often have the problems of being easily worn out after multiple washes, having fuzz on the surface, and having reduced tensile strength. Summary of the invention

[0005] Based on the fact that fabrics prepared in the current textile process usually have the problems of easy wear and tear after multiple washings, easy fuzzing of the fabric surface and reduced tensile strength, the purpose of the present invention is to provide a spinning method and a method for preparing the fabric for improving the washability of the fabric. The spinning method utilizes the action of airflow to form a multi-point cross-entangled structure of the fibers in the yarn, thereby enhancing the friction between the fibers and improving the strength and elasticity of the yarn. At the same time, the yarn formed by the spinning method has an open structure with more gaps and channels. These gaps provide more paths for dyes to enter the interior of the fiber, so that the dyeing effect of the fabric is better.

[0006] The present invention is achieved through the following technical solutions:

[0007] The present application provides a spinning method for improving the washability of a fabric, comprising the following steps:

[0008] Pre-treat the spinning fiber raw materials to remove impurities in the raw materials; the spinning fiber raw materials can be cotton, linen, wool, polyester and other fibers. Pre-treatment includes washing, drying and combing the raw materials to ensure the quality and purity of the raw materials, remove impurities in the raw materials, make the fibers more uniform, and improve the efficiency and quality of subsequent spinning.

[0009] The pretreated fibers are drawn and combined into fiber bundles to improve the parallelism and compactness of the fibers; the fiber bundles are drawn by roller drafting devices to make the fiber bundles thinner and reach the required linear density;

[0010] The spiral fiber guide channel enters the spinning nozzle, and inside the spinning nozzle, air is used to make the fiber bundle move along the spiral channel and be subjected to the action of centrifugal force to twist the fiber bundle; the fiber bundle is gradually condensed and twisted into the newly formed yarn under the action of a specific airflow to become the yarn core.

[0011] Furthermore, the yarn formed after spinning is output from a yarn channel inside the spindle, and the yarn defects of the formed yarn are removed by an electronic yarn clearer.

[0012] After the yarn defects are removed, the yarn is collected and wound onto bobbins for subsequent processing and use. If the collected yarn contains impurities or is uneven, subsequent steps such as removing impurities, stretching, finishing and twisting are required to improve the quality and pass rate of the yarn.

[0013] In a second aspect, the present application provides a method for preparing a fabric, the preparation method comprising sequentially performing spinning, weaving, pretreatment, dyeing, and finishing; the spinning process adopts the above-mentioned spinning method.

[0014] Furthermore, the weaving process comprises the following steps:

[0015] Arrange the raw yarn on the reed board according to certain order, direction, tension and other requirements, and make it into a warp beam or warp cylinder suitable for weaving through finishing, sizing, drying and other treatments. The main purpose of sizing is to improve the strength and wear resistance of the yarn, eliminate yarn defects and impurities on the yarn, so as to improve the weaving performance of the warp yarn;

[0016] Install the warp beam or warp cylinder on the loom, and through the steps of warp drawing, reeding, heddle drawing, shuttle drawing, etc., the warp yarn is firmly fixed on various parts of the loom to prepare for weaving;

[0017] Install the weft shaft or weft cylinder on the weft delivery device of the loom, and make it deliver the weft yarn normally through adjustment and inspection.

[0018] Under the control of the loom, the warp yarn and weft yarn are interwoven into fabric through actions such as opening, sending the weft, beating the weft, and pulling.

[0019] After the above operations, the woven fabric is taken off the loom and inspected, trimmed, and rolled up to make it a finished or semi-finished product that meets the requirements. The fabric off the loom is further finished, such as trimming, cutting, ironing, etc., to improve the appearance quality and feel of the fabric.

[0020] Furthermore, the pre-treatment process is as follows: singeing, squeezing, dipping and squeezing the grey cloth in a scouring liquid (squeezing rate is 85%), steaming at 102°C for 50 minutes, first washing, squeezing, mercerizing, second washing, squeezing and drying.

[0021] Furthermore, during the first water washing, the vehicle speed was 40 m / min, and the temperatures of the washing tank were 75°C, 85°C, 90°C, and 60°C, respectively; during the second water washing, the temperatures of the washing tank were 80°C, 90°C, 85°C, 80°C, and 75°C, respectively.

[0022] Furthermore, the dyeing process comprises the following steps:

[0023] Immerse the prepared fabric in the dye solution, allowing the dye solution to evenly penetrate into the fabric;

[0024] The padding fabric is dried to remove excess water and uncured dye from the fabric.

[0025] The dye solution includes dye, penetrant and anti-migration agent.

[0026] Furthermore, the dried fabric is baked to solidify the dye and the adhesive.

[0027] Baking after drying can improve color fastness and color stability.

[0028] Furthermore, the post-finishing process comprises the following steps:

[0029] Immerse the prepared fabric in the working liquid, and use equipment such as a padder to make the working liquid evenly penetrate into the fabric to ensure the functional effect;

[0030] The impregnated fabric is dried to remove excess moisture and uncured additives on the fabric; the drying methods include infrared pre-drying, drum drying, etc. Among them, after drying, baking treatment is carried out according to the needs of the additives to further solidify the additives and improve the additive effect.

[0031] Pre-shrunk the fabric.

[0032] Among them, it is necessary to set an appropriate pre-shrinkage temperature according to the material and process requirements of the fabric. For all-polyester high-twist fabrics, the pre-shrinkage temperature is usually higher, reaching about 130°C, to ensure that the fabric is fully pre-shrunk.

[0033] Furthermore, the moistening and heating treatments during the pre-shrinking process are used to reduce the shrinkage of the fabric and improve the softness of the fabric feel.

[0034] During the preshrinking process, auxiliary agents for removing impurities from the fabric may also be added, and the auxiliary agents include scouring agents.

[0035] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0036] (1) The spinning method of the present invention utilizes the effect of airflow to form a plurality of cross-entangled structures in the yarn, which increases the friction between the fibers and improves the strength and elasticity of the yarn. There are more gaps and channels in the open structure formed on the yarn, which provide more paths for the dye to enter the interior of the fiber, so that the dye and the fiber molecules come into more sufficient contact, thereby improving the uniformity and depth of dyeing, and at the same time making the dye more firmly fixed inside the fiber, and not easily falling off due to friction or chemical action during washing. Even after multiple washings, the color is not easily washed off, thereby improving the color's water-resistant performance;

[0037] (2) The spinning method of the present invention can also enhance the mechanical bonding force of the fibers, so that the fabric has pilling resistance. The cross-entanglement of fibers is not only conducive to the penetration of dyes, but also increases the mechanical bonding force between fibers. This bonding force prevents the fibers from being easily separated when the yarn is subjected to external forces (such as friction during washing). The integrity of the yarn is also maintained. Since the bonding force between the fibers is enhanced, the yarn can better maintain its integrity during the washing process, reducing pilling and further improving the washability. The prepared fabric can withstand repeated washings up to 50 times, the color change value reaches level 4, and the tensile strength loss is reduced;

[0038] (3) The fabric preparation method of the present invention, combined with a specific spinning method, makes it easier for the dye to penetrate into the fiber during the dyeing stage of the fabric. At the same time, adding a cosolvent to the dye can change the properties of the fiber surface, making it more hydrophilic, thereby helping the dye to penetrate better; the penetrant added to the dye can reduce the surface tension of the dye solution, making it easier for the dye to enter the fiber and increase the ability of the dye to combine with the fiber; the cross-linking agent added to the dye can not only fix the dye on the fiber, but also form a network structure between the fibers. This network structure increases the overall strength and stability of the fiber, reduces the shedding and wear of the fiber during the washing process, and greatly improves the fastness and permeability of the dye, thereby increasing the wash resistance of the fabric. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0040] Therefore, the detailed description of the embodiments of the present invention provided below is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Example 1

[0042] This embodiment provides a spinning method for improving the washability of a fabric, the specific steps of which are:

[0043] S1. Select raw materials: Select polyester-cotton fiber as the spinning raw material.

[0044] S2. Pretreatment: Wash, dry and comb the selected polyester-cotton fibers to ensure the quality and purity of the polyester-cotton fibers, remove impurities in the polyester-cotton fibers, make the polyester-cotton fibers more uniform, and improve the efficiency and quality of subsequent spinning.

[0045] S3, Drawing: The pre-treated polyester-cotton fibers are drawn into fiber bundles by a drawing machine to improve the parallelism and compactness of the cotton fibers.

[0046] S4, drafting: The fiber bundle is drafted through a roller drafting device to make the fiber bundle thinner and reach a yarn count of 21.

[0047] S5. Twisting: In the spinning nozzle, air causes the fiber bundle to move along a spiral channel and is acted upon by centrifugal force, thereby achieving fiber twisting.

[0048] S6. Yarn formation: Under the action of a specific airflow, the fiber bundles gradually condense and twist into the newly formed yarn to become the yarn core.

[0049] S7. Yarn output: The yarn formed after spinning is output from the yarn channel inside the spindle and passes through the electronic yarn clearer to remove yarn defects.

[0050] Example 2

[0051] This embodiment provides a method for preparing a fabric with improved washability, using the spinning method in Embodiment 1, specifically following the steps below:

[0052] S1. Select raw materials: Select polyester / cotton fiber as spinning raw materials.

[0053] S2. Pretreatment: Wash, dry and comb the selected polyester / cotton fibers to ensure the quality and purity of the polyester / cotton fibers, remove impurities in the cotton fibers, make the polyester / cotton fibers more uniform, and improve the efficiency and quality of subsequent spinning.

[0054] S3, drawing: The pre-treated polyester / cotton fibers are drawn into fiber bundles by a drawing machine to improve the parallelism and compactness of the polyester / cotton fibers.

[0055] S4. Drafting: The fiber bundle is drafted through a roller drafting device to make the fiber bundle thinner and reach the required linear density.

[0056] S5. Twisting: In the spinning nozzle, air causes the fiber bundle to move along a spiral channel and is acted upon by centrifugal force, thereby achieving fiber twisting.

[0057] S6. Yarn formation: Under the action of a specific airflow, the fiber bundles gradually condense and twist into the newly formed yarn to become the yarn core.

[0058] S7. Yarn output: The yarn formed after spinning is output from the yarn channel inside the spindle and passes through the electronic yarn clearer to remove yarn defects.

[0059] S8, Collection and Winding: The yarn after yarn defects are removed is collected and wound onto bobbins for subsequent processing and use.

[0060] S9. Subsequent processing: The collected yarn may contain impurities or be uneven, and subsequent steps such as removing impurities, stretching, sorting and twisting are required to improve the quality and pass rate of the yarn.

[0061] S10, Sizing: Arrange the raw yarn on the reed board according to certain order, direction, tension and other requirements, and make it into warp beam or warp cylinder suitable for weaving through finishing, sizing, drying and other treatments; the main purpose of sizing is to improve the strength and wear resistance of the yarn, eliminate yarn defects and impurities on the yarn, so as to improve the weaving performance of the warp yarn.

[0062] S11. Installing the warp beam or cylinder on the loom: Install the warp beam or cylinder on the loom, and through the steps of warp drawing, reeding, heddle drawing, shuttle threading, etc., the warp yarn is firmly fixed on the various parts of the loom to prepare for weaving.

[0063] S12. Putting the weft shaft or weft cylinder on the loom: Install the weft shaft or weft cylinder on the weft delivery device of the loom, and make it deliver the weft yarn normally through adjustment and inspection.

[0064] S13. Weaving process: The process of interweaving warp yarns and weft yarns into fabrics through actions such as opening, weft feeding, weft beating, and pulling under the control of the loom.

[0065] S14, unloading: The woven fabric is removed from the loom and inspected, trimmed, and wound up to make it a finished product or semi-finished product that meets the requirements.

[0066] S15, finishing: further finishing of the fabric after it comes off the machine, such as de-edging, cutting, ironing, etc., to improve the appearance quality and feel of the fabric.

[0067] S16, pre-treatment: grey cloth singeing → padding and scouring working solution (caustic soda: 16g / L, hydrogen peroxide: 12g / L, refining agent JG-130: 2g / L, quick scouring agent KR-9BK: 4g / L, quick scouring agent KR-9DW: 7g / L, magnesium chloride: 1g / L, liquid rate 85%) → steaming at 102℃*50min → washing (the temperatures of the washing tank are: 75℃, 85℃, 90℃, 60℃) → rolling and drying → mercerizing (caustic soda: 200g / L) → washing (the temperatures of the washing tank are: 80℃, 90℃, 85℃, 80℃, 75℃) → rolling and drying → three-column drying.

[0068] S17, prepare dye solution: select 40g / L dispersed gray HBL, 40g / L reduced gray M, and add 3g / L penetrant JFC and 6g / L anti-migration agent ST-200 to the dye.

[0069] S18, padding working solution: immerse the prepared fabric in the dye solution, and use a padder and other equipment to make the dye solution evenly penetrate into the fabric.

[0070] S19, Drying: The impregnated fabric needs to be dried to remove excess moisture and uncured dyes on the fabric. The drying method is drum drying. Rapid drying helps reduce the risk of dye migration and color change.

[0071] S20, baking: After drying, baking is performed according to the dye needs to further solidify the dye and adhesive, and improve the color fastness and color stability. The baking temperature and time need to be adjusted according to the type of dye and the material of the fabric.

[0072] S21, prepare post-finishing working solution: 80g / L resin finishing agent NETLF, 4g / L magnesium chloride, 20g / L softener DT-6500.

[0073] S22, Dipping and rolling working liquid: Immerse the prepared fabric in the working liquid, and use equipment such as a rolling car to make the working liquid evenly penetrate into the fabric to ensure the functional effect.

[0074] S23, drying: the impregnated fabric needs to be dried to remove excess moisture and uncured additives on the fabric, and the drying method is drum drying.

[0075] S24, baking: After drying, baking treatment is performed according to the needs of the additives to further solidify the additives and improve the effects of the additives.

[0076] S25, pre-shrinking: the fabric is sent to the pre-shrinking machine for pre-shrinking treatment. The pre-shrinking machine makes the fabric fiber expand and shrink through the action of moisture and heat, thereby achieving the purpose of pre-shrinking.

[0077] Comparative Example 1

[0078] This comparative example provides a method for preparing a fabric. The difference from Example 2 is that the spinning method in this comparative example is different from that in Example 2. The comparative example adopts a full-ring spinning process. The following steps are performed:

[0079] S1. Raw material preparation (polyester-cotton fiber) → fiber pretreatment (cleaning and combing) → drawing → roving → spun yarn (twisting through ring wire circle and roller drafting) → winding.

[0080] S2. Yarn output: The yarn formed after spinning is output from the yarn channel inside the spindle and passes through the electronic yarn clearer to remove yarn defects.

[0081] S3, Collection and Winding: The yarn after yarn defects are removed is collected and wound onto bobbins for subsequent processing and use.

[0082] S4. Subsequent processing: The collected yarn may contain impurities or be uneven, and subsequent steps such as impurity removal, stretching, finishing and twisting are required to improve the quality and pass rate of the yarn.

[0083] S5. Sizing: Arrange the raw yarn on the reed board according to certain order, direction, tension and other requirements, and make it into warp beam or warp cylinder suitable for weaving through sorting, sizing, drying and other treatments; the main purpose of sizing is to improve the strength and wear resistance of the yarn, eliminate yarn defects and impurities on the yarn, so as to improve the weaving performance of the warp yarn.

[0084] S6. Installing the warp beam or warp cylinder on the loom: Install the warp beam or warp cylinder on the loom, and through the steps of warp drawing, reeding, heddle drawing, shuttle threading, etc., the warp yarn is firmly fixed on the various parts of the loom to prepare for weaving.

[0085] S7. Put the weft shaft or weft cylinder on the loom: Install the weft shaft or weft cylinder on the weft delivery device of the loom, and make it deliver the weft yarn normally through adjustments and inspections.

[0086] S8. Weaving process: Under the control of the loom, the warp and weft yarns are interwoven into fabrics through actions such as opening, weft feeding, weft beating, and pulling. This is the core link of the weaving process, and it is also the most complicated and important link.

[0087] S9, Unloading: The woven fabric is removed from the loom and inspected, trimmed, and wound up to make it a finished or semi-finished product that meets the requirements.

[0088] S10, finishing: further finishing of the fabric after it comes off the machine, such as de-edging, cutting, ironing, etc., to improve the appearance quality and feel of the fabric.

[0089] S11, Pretreatment: Grey cloth singeing → Dipping and padding scouring working solution (caustic soda: 16g / L, hydrogen peroxide: 12g / L, refining agent JG-130: 2g / L, quick scouring agent KR-9BK: 4g / L, quick scouring agent KR-9DW: 7g / L, magnesium chloride: 1g / L, liquid rate 85%) → Steaming at 102℃*50min → Washing (the temperatures of the washing tank are: 75℃, 85℃, 90℃, 60℃) → Rolling → Mercerizing (caustic soda: 200g / L) → Washing (the temperatures of the washing tank are: 80℃, 90℃, 85℃, 80℃, 75℃) → Rolling → Three-column drying.

[0090] S12. Prepare dye solution: select dark grey dye, and add cosolvent, adhesive, crosslinking agent and anti-migration agent to the dye.

[0091] S13, padding working solution: immerse the prepared fabric in the dye solution, and use equipment such as a padder to make the dye solution evenly penetrate into the fabric.

[0092] S14, Drying: The impregnated fabric needs to be dried to remove excess moisture and uncured dyes on the fabric. The drying method is drum drying. Rapid drying helps reduce the risk of dye migration and color change.

[0093] S15, baking: After drying, baking treatment is performed according to the dye needs to further solidify the dye and adhesive, and improve the color fastness and color stability. The baking temperature and time need to be adjusted according to the type of dye and the material of the fabric.

[0094] S16. Prepare dye solution: Prepare an appropriate amount of working solution according to the desired functions and requirements.

[0095] S17, Dipping and rolling working liquid: Immerse the prepared fabric in the working liquid, and use equipment such as a rolling car to make the working liquid evenly penetrate into the fabric to ensure the functional effect.

[0096] S18, drying: the impregnated fabric needs to be dried to remove excess moisture and uncured additives on the fabric. The drying method is drum drying.

[0097] S19, baking: After drying, baking treatment is performed according to the needs of the additives to further solidify the additives and improve the effects of the additives.

[0098] S20, pre-shrinking: the fabric is sent to the pre-shrinking machine for pre-shrinking treatment. The pre-shrinking machine makes the fabric fibers swell and shrink through the action of moisture and heat, thereby achieving the purpose of pre-shrinking.

[0099] The properties of the fabrics prepared by the methods of Example 2 and Comparative Example 1 were tested, and the test items included tensile strength (strip method), pilling (grade) 2000 revolutions, and color change after 50 industrial washings. The test results are shown in the following table. Table 1 shows the test results of tensile strength, Table 2 shows the test results of pilling (grade) 2000 revolutions, and Table 3 shows the test results of color change after 50 industrial washings.

[0100] Table 1

[0101]

[0102]

[0103] Table 2

[0104]

[0105] Table 3

[0106]

[0107] From the above test results, it can be seen that the fabric prepared by the spinning method of the present invention has more excellent washability, wear resistance and color fastness than the traditional full-ring spinning process, which confirms that the spinning method in the present invention uses the effect of airflow to form a plurality of cross-tangled structures in the yarn. This structure increases the friction between fibers and improves the strength and elasticity of the yarn. There are more gaps and channels in the open structure formed on the yarn, and these gaps provide more paths for the dye to enter the inside of the fiber, so that the dye and the fiber molecules are in more sufficient contact, thereby improving the uniformity and depth of dyeing, and at the same time making the dye more firmly fixed inside the fiber, not easy to fall off due to friction or chemical action during washing, even after multiple washings, the color is not easy to be washed off, and the washability of the color is improved, which can meet the needs of modern textile industry for high-quality textiles. The spinning method of the present invention can also enhance the mechanical binding force of the fiber, so that the fabric has pilling resistance, and the fiber cross entanglement is not only conducive to the penetration of the dye, but also increases the mechanical binding force between the fibers, and this binding force makes the yarn difficult to detach when subjected to external forces (such as friction during washing). The integrity of the yarn is also maintained. Due to the enhanced bonding force between fibers, the yarn can better maintain its integrity during the washing process, reducing pilling and further improving the wash resistance. The prepared fabric can withstand repeated washings up to 50 times, the color change value reaches level 4, and the tensile strength loss is reduced.

[0108] In addition, the fabric prepared by the spinning method of the present invention allows the dye to penetrate into the fiber more easily during the dyeing stage. At the same time, adding a cosolvent to the dye can change the properties of the fiber surface, making it more hydrophilic, thereby helping the dye to penetrate better; the penetrant added to the dye can reduce the surface tension of the dye solution, allowing the dye to enter the fiber more easily and increase the ability of the dye to combine with the fiber; the cross-linking agent added to the dye can not only fix the dye on the fiber, but also form a network structure between the fibers. This network structure increases the overall strength and stability of the fiber, reduces the shedding and wear of the fiber during the washing process, greatly improves the fastness and dye penetration of the dye, and thus increases the wash resistance of the fabric.

[0109] The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only the specific embodiments of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic features of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present application is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present application.

Claims

1. A spinning method for improving the washability of a fabric, characterized in that: The following steps are involved: Pre-treat the spinning fiber raw materials to remove impurities in the raw materials; The pre-treated spun fibers are synthesized into fiber bundles, and the fiber bundles are stretched to make the fiber bundles thinner and reach the required linear density; In the spinning nozzle, air is used to make the fiber bundle move along the spiral channel and be subjected to the centrifugal force to twist the fiber bundle; the fiber bundle is gradually condensed and twisted into the newly formed yarn under the action of a specific airflow to become the yarn core.

2. A spinning method for improving the washing durability of fabric according to claim 1, characterized in that: The yarn formed is cleaned of yarn defects using an electronic yarn clearer.

3. A method for preparing a fabric, characterized in that: The preparation method comprises spinning, weaving, pretreatment, dyeing and finishing in sequence; the spinning process adopts the spinning method according to claim 1 or 2.

4. The method for preparing a fabric according to claim 3, characterized in that: The process of weaving the cloth comprises the following steps: Arrange the yarn on the reed board and make it into a warp beam or warp tube suitable for weaving on the machine; The warp beam or cylinder is mounted on the loom to secure the warp yarns to the loom in preparation for weaving; Install the warp beam or warp cylinder on the weft feeding device of the loom; Under the control of the loom, the warp yarns and the weft yarns are interwoven into fabrics.

5. The method for preparing a fabric according to claim 3, characterized in that: The pre-treatment process is as follows: singeing the grey cloth, dipping and rolling in a scouring working solution, steaming, first washing, rolling and drying, mercerizing, second washing, rolling and drying.

6. The method for preparing a fabric according to claim 5, characterized in that: During the first water washing, the temperatures of the water washing tank were 75°C, 85°C, 90°C, and 60°C respectively; during the second water washing, the temperatures of the water washing tank were 80°C, 90°C, 85°C, 80°C, and 75°C respectively.

7. The method for preparing a fabric according to claim 3, characterized in that: The dyeing process comprises the following steps: Immerse the prepared fabric in the dye solution, allowing the dye solution to evenly penetrate into the fabric; The padding fabric is dried to remove excess water and uncured dye from the fabric.

8. The method for preparing a fabric according to claim 7, characterized in that: The dried fabric is baked to cure the dye and adhesive.

9. The method for preparing a fabric according to claim 3, characterized in that: The post-finishing process comprises the following steps: Immerse the prepared fabric in the working solution, allowing the working solution to penetrate into the fabric; Dry the impregnated fabric to remove excess water and uncured additives from the fabric; Pre-shrunk the fabric.

10. The method for preparing a fabric according to claim 9, characterized in that: During the pre-shrinking process, moistening and heating treatment are used to reduce the shrinkage of the fabric and improve the softness of the fabric.

Citation Information

Patent Citations

  • Polyester vortex spun woven fabric and preparation method thereof

    CN102242444A

  • Fabric woven by polyester-viscose vortex spinning machine and preparation method thereof

    CN102260949A

  • Technology for processing woven fabric by air vortex spinning yarn

    CN104032508A

  • Viscose fabric capable of improving anti-pilling performance of viscose textiles, and preparation method

    CN111778613A

  • Manufacturing process of industrial high-washability fabric

    CN112538768A