Color steel sandwich panel adjusting device and adjusting method

Abstract

The invention belongs to the technical field of color steel sandwich panels, and particularly relates to a color steel sandwich panel adjusting device and method, the color steel sandwich panel adjusting device comprises a detection mechanism, an automatic adjusting mechanism, a guide rail piece and a controller, the guide rail piece comprises a guide rail main body, and a first guide rail groove is formed in the guide rail main body; the detection mechanism comprises a detection fixing plate, a levelness detection assembly and a perpendicularity detection assembly, the detection fixing plate is slidably connected with the first guide rail groove in the horizontal direction, the levelness detection assembly and the perpendicularity detection assembly are detachably connected with the detection fixing plate, and the automatic adjusting mechanism comprises a first adjusting assembly and a second adjusting assembly. The first adjusting assembly and the second adjusting assembly are slidably connected with the first guide rail groove in the horizontal direction. Compared with the prior art, the color steel sandwich panel installation tool has the advantages that the levelness detection assembly and the perpendicularity detection assembly are used for detecting the levelness and perpendicularity of the color steel sandwich panel to be installed respectively, and the installation precision is high.

Description

Technical Field

[0001] The invention belongs to the technical field of color steel sandwich panels, and in particular relates to a color steel sandwich panel adjustment device and an adjustment method. Background Art

[0002] Color steel sandwich panel products are composed of two layers of formed metal panels and a polymer insulation core that is foamed and matured directly in the middle of the panels. Color steel sandwich panel products are easy to install, lightweight and efficient.

[0003] Color steel sandwich panels have both the high mechanical strength and easy forming properties of steel materials, as well as the good decorative and corrosion resistance of coating materials. They are used in construction, electromechanical, transportation, interior decoration, office appliances and other industries.

[0004] However, during the installation process of sandwich panels, large deviations in verticality and horizontality and excessive board seams often occur. If they are not adjusted, subsequent use will be affected and the use needs cannot be met. Therefore, there is an urgent need for a color steel sandwich panel adjustment device and adjustment method that is easy to adjust and has high installation accuracy. Summary of the invention

[0005] In view of the above problems, the present invention provides a color steel sandwich panel adjustment device and an adjustment method.

[0006] In order to achieve the above object, the technical solution adopted by the present invention is: a color steel sandwich panel adjustment device, including a detection mechanism, an automatic adjustment mechanism, a guide rail member and a controller, the guide rail member includes a guide rail body, and the guide rail body is provided with a first guide rail groove; The detection mechanism comprises a detection fixing plate, a horizontality detection component and a verticality detection component, the detection fixing plate is slidably connected to the first guide rail groove in the horizontal direction, and the horizontality detection component and the verticality detection component are both detachably connected to the detection fixing plate; The automatic adjustment mechanism comprises a first adjustment component and a second adjustment component, and the first adjustment component and the second adjustment component are both slidably connected to the first guide rail groove in a horizontal direction; The controller is detachably connected to the guide rail body, and the horizontality detection component, the verticality detection component, the first adjustment component and the second adjustment component are all communicatively connected to the controller.

[0007] Preferably, the detection fixed plate includes a detection telescopic cylinder and a fixed plate body, the upper end of the detection telescopic cylinder and the lower end of the fixed plate body are detachably connected, the detection telescopic cylinder and the first guide rail groove are horizontally slidably connected, the horizontality detection component and the verticality detection component are both detachably connected to the fixed plate body, and the detection telescopic cylinder is communicatively connected to the controller.

[0008] Preferably, the first adjustment assembly and the second adjustment assembly each comprise a vertical telescopic cylinder, a transition portion, a horizontal adjustment cylinder, a vertical adjustment cylinder, a horizontal abutment and a vertical abutment, the vertical telescopic cylinder being horizontally slidably connected to the first guide rail groove, the upper end of the vertical telescopic cylinder being detachably connected to the lower end of the transition portion, the horizontal adjustment cylinder and the vertical adjustment cylinder being detachably connected to the transition portion, the length direction of the horizontal adjustment cylinder being horizontal, the length direction of the vertical adjustment cylinder being vertical, one end of the horizontal adjustment cylinder in the length direction away from the transition portion being detachably connected to the horizontal abutment, and one end of the vertical adjustment cylinder in the length direction away from the transition portion being detachably connected to the vertical abutment; The vertical telescopic cylinder, the horizontal adjustment cylinder and the vertical adjustment cylinder are all in communication connection with the controller.

[0009] Preferably, the horizontal abutting top and the vertical abutting top are both elastic pads.

[0010] Preferably, a level is further included, the level is communicatively connected to the controller, and the level is detachably connected to the upper end of the guide rail body.

[0011] Preferably, it further includes a leveling cylinder, the guide rail body is provided with a bottom straight slot hole, there are multiple leveling cylinders, the length directions of the multiple leveling cylinders are vertical, the multiple leveling cylinders are located in the bottom straight slot hole cavity, the upper ends of the multiple leveling cylinders are detachably connected to the guide rail body, and the multiple leveling cylinders are communicatively connected to the controller.

[0012] Preferably, it further includes an auxiliary support assembly, which includes a first auxiliary support and a second auxiliary support. A second guide rail groove is opened on the side of the guide rail body, and the first auxiliary support and the second auxiliary support are both horizontally slidably connected to the second guide rail groove.

[0013] Preferably, the first auxiliary support and the second auxiliary support both include an auxiliary part guide rail portion, an auxiliary part vertical portion, an auxiliary part horizontal portion and a friction pad, the auxiliary part guide rail portion is horizontally slidably connected to the second guide rail groove, the auxiliary part guide rail portion is fixedly connected to the auxiliary part vertical portion, the auxiliary part vertical portion is fixedly connected to the auxiliary part horizontal portion, the plane where the auxiliary part horizontal portion is located is horizontal, and the lower end of the auxiliary part horizontal portion is detachably connected to the upper end of the friction pad.

[0014] Preferably, the first auxiliary support and the second auxiliary support each further include an auxiliary component diagonal bracing portion, and both ends of the auxiliary component diagonal bracing portion in the length direction are fixedly connected to the auxiliary component vertical portion and the auxiliary component horizontal portion respectively.

[0015] A method for adjusting a color steel sandwich panel, using the color steel sandwich panel adjusting device, comprises the following steps: Step 1: transport the guide rail to the color steel sandwich panel to be tested, use a level to check whether the guide rail is placed horizontally, and then control the leveling cylinder through the controller to adjust; Step 2: Slidingly connecting the first adjustment component, the detection mechanism and the second adjustment component to the first guide rail groove in sequence; Step 3: Slidingly connect the first auxiliary support and the second auxiliary support to the second guide rail groove; Step 4: The telescopic cylinder is extended and retracted along its own length direction, so that the horizontality detection component and the verticality detection component are in the position to be detected; Step 5: The horizontality detection component and the verticality detection component transmit the detection data to the controller, and then the controller controls the first adjustment component and the second adjustment component to achieve adjustment.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are: (1) Both the horizontality detection component and the verticality detection component are detachably connected to the detection fixing plate. The horizontality detection component and the verticality detection component are used to detect the horizontality and verticality of the color steel sandwich panel to be installed respectively, with high installation accuracy; (2) Both the first adjustment component and the second adjustment component are slidably connected to the first guide rail groove in the horizontal direction, and the adjustment is achieved by extending and shortening the first adjustment component and the second adjustment component, with a high degree of automation; (3) The detection telescopic cylinder and the first guide groove are connected in a horizontal sliding direction, and the horizontal detection component and the vertical detection component are both detachably connected to the fixed plate body, and the vertical height of the horizontal detection component and the vertical detection component can be adjusted in real time, so as to adapt to the installation of color steel sandwich panels of different heights; (4) The length direction of the horizontal adjustment cylinder is horizontal, and the length direction of the vertical adjustment cylinder is vertical. The horizontal adjustment cylinder is used for the installation when the plane where the color steel sandwich panel is located is vertical to the ground, and the vertical adjustment cylinder is used for the installation when the plane where the color steel sandwich panel is located is horizontal to the ground, and the application range is wider; (5) Both the horizontal abutment top and the vertical abutment top are elastic pads, which can undergo corresponding elastic deformation according to the shape of the contact surface of the color steel sandwich panel, making the contact closer and the force more uniform; (6) The level meter is connected to the controller through communication, and the level meter and the guide rail are detachably connected. The level meter ensures the level of the guide rail itself and the measurement accuracy, especially for the environment with rough construction road surface; (7) The first auxiliary support and the second auxiliary support are both slidably connected to the second guide rail groove in the horizontal direction, and the first auxiliary support and the second auxiliary support are used to provide targeted support to the first adjustment component and the second adjustment component respectively to prevent overturning due to unstable center of gravity; (8) The lower end of the horizontal part of the auxiliary part is detachably connected to the upper end of the friction pad, and the friction pad increases the friction with the ground; (9) The upper end of the leveling cylinder is detachably connected to the guide rail body. When the ground is uneven, the leveling cylinder is used to adjust the guide rail body to ensure that the length direction of the guide rail body is horizontal, thereby ensuring the overall measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following is a brief introduction to the drawings required for describing the embodiment: Figure 1 This is the front view of the color steel sandwich panel adjustment device; Figure 2 It is a side view of the color steel sandwich panel adjustment device; Figure 3 This is the rear view of the color steel sandwich panel adjustment device; Figure 4 This is a bottom view of the color steel sandwich panel adjustment device; Figure 5 Color steel sandwich panel adjustment device stereoscopic Figure 1 ; Figure 6 Color steel sandwich panel adjustment device stereoscopic Figure 2 ; Figure 7 This is a front view of the auxiliary support assembly of the color steel sandwich panel adjustment device; Figure 8 This is a three-dimensional view of the auxiliary support assembly of the color steel sandwich panel adjustment device.

[0018] Reference numerals: 1. Detection mechanism, 11. Detection fixed plate, 12. Horizontal detection component, 13. Vertical detection component, 14. Detection telescopic cylinder, 15. Fixed plate body; 2. Automatic adjustment mechanism, 21. First adjustment component, 22. Second adjustment component, 23. Vertical telescopic cylinder, 24. Adapter, 25. Horizontal adjustment cylinder, 26. Vertical adjustment cylinder, 27. Horizontal top, 28. Vertical top; 3. guide rail member, 31. guide rail body, 32. first guide rail groove, 33. bottom straight slot hole, 34. second guide rail groove; 4. Leveling cylinder; 5. Auxiliary support assembly, 51. First auxiliary support, 52. Second auxiliary support, 53. Auxiliary part guide rail portion, 54. Auxiliary part vertical portion, 55. Auxiliary part horizontal portion, 56. Auxiliary part diagonal support portion, 57. Friction pad. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] Example 1 Combine the following Figures 1 to 8 Specific instructions, such as Figure 1 and Figure 2 As shown, a color steel sandwich panel adjustment device comprises a detection mechanism 1, an automatic adjustment mechanism 2, a guide rail member 3 and a controller. The guide rail member 3 comprises a guide rail body 31, and a first guide rail groove 32 is formed on the guide rail body 31.

[0022] like Figure 4 and Figure 5 As shown, the detection mechanism 1 includes a detection fixing plate 11, a horizontality detection component 12 and a verticality detection component 13. The detection fixing plate 11 and the first guide rail groove 32 are horizontally slidably connected, and the horizontality detection component 12 and the verticality detection component 13 are both detachably connected to the detection fixing plate 11.

[0023] like Figure 3 and Figure 6 As shown, the automatic adjustment mechanism 2 includes a first adjustment component 21 and a second adjustment component 22 , and the first adjustment component 21 and the second adjustment component 22 are both slidably connected to the first guide rail groove 32 in the horizontal direction.

[0024] The controller is detachably connected to the guide rail body 31 , and the horizontality detection component 12 , the verticality detection component 13 , the first adjustment component 21 , and the second adjustment component 22 are all communicatively connected to the controller.

[0025] like Figure 1 and Figure 6 As shown, the detection fixed plate 11 includes a detection telescopic cylinder 14 and a fixed plate body 15, the upper end of the detection telescopic cylinder 14 and the lower end of the fixed plate body 15 are detachably connected, the detection telescopic cylinder 14 and the first guide rail groove 32 are horizontally slidably connected, the horizontality detection component 12 and the verticality detection component 13 are both detachably connected to the fixed plate body 15, and the detection telescopic cylinder 14 is communicatively connected to the controller.

[0026] like Figure 5 and Figure 6As shown, the first adjustment component 21 and the second adjustment component 22 both include a vertical telescopic cylinder 23, a transition portion 24, a horizontal adjustment cylinder 25, a vertical adjustment cylinder 26, a horizontal abutment top 27 and a vertical abutment top 28. The vertical telescopic cylinder 23 is horizontally slidably connected to the first guide rail groove 32, the upper end of the vertical telescopic cylinder 23 is detachably connected to the lower end of the transition portion 24, the horizontal adjustment cylinder 25 and the vertical adjustment cylinder 26 are both detachably connected to the transition portion 24, the horizontal adjustment cylinder 25 is horizontal in length direction, and the vertical adjustment cylinder 26 is vertical in length direction, one end of the horizontal adjustment cylinder 25 away from the transition portion 24 in length direction is detachably connected to the horizontal abutment top 27, and one end of the vertical adjustment cylinder 26 away from the transition portion 24 in length direction is detachably connected to the vertical abutment top 28.

[0027] The vertical telescopic cylinder 23, the horizontal adjustment cylinder 25 and the vertical adjustment cylinder 26 are all connected to the controller for communication.

[0028] The horizontal abutting top portion 27 and the vertical abutting top portion 28 are both elastic pads.

[0029] It also includes a level meter, which is communicatively connected with the controller, and the level meter is detachably connected to the upper end of the guide rail body 31.

[0030] like Figure 5 and Figure 6 As shown, it also includes a leveling cylinder 4, the guide rail body 31 is provided with a bottom straight slot hole 33, there are multiple leveling cylinders 4, the length directions of the multiple leveling cylinders 4 are all vertical, the multiple leveling cylinders 4 are located in the cavity of the bottom straight slot hole 33, the upper ends of the multiple leveling cylinders 4 are all detachably connected to the guide rail body 31, and the multiple leveling cylinders 4 are all communicatively connected to the controller.

[0031] like Figure 6 As shown, it also includes an auxiliary support assembly 5, which includes a first auxiliary support 51 and a second auxiliary support 52. A second guide rail groove 34 is opened on the side of the guide rail body 31, and the first auxiliary support 51 and the second auxiliary support 52 are both slidably connected to the second guide rail groove 34 in the horizontal direction.

[0032] like Figure 7 and Figure 8 As shown, the first auxiliary support 51 and the second auxiliary support 52 each include an auxiliary part guide rail portion 53, an auxiliary part vertical portion 54, an auxiliary part horizontal portion 55 and a friction pad 57; the auxiliary part guide rail portion 53 is horizontally slidably connected to the second guide rail groove 34; the auxiliary part guide rail portion 53 is fixedly connected to the auxiliary part vertical portion 54; the auxiliary part vertical portion 54 is fixedly connected to the auxiliary part horizontal portion 55; the plane where the auxiliary part horizontal portion 55 is located is horizontal; and the lower end of the auxiliary part horizontal portion 55 is detachably connected to the upper end of the friction pad 57.

[0033] The first auxiliary support 51 and the second auxiliary support 52 also include an auxiliary member diagonal bracing portion 56 , and both ends of the auxiliary member diagonal bracing portion 56 in the length direction are fixedly connected to the auxiliary member vertical portion 54 and the auxiliary member horizontal portion 55 respectively.

[0034] The horizontality detection component 12 and the verticality detection component 13 are both prior art. The horizontality detection component 12 is a laser level, and the verticality detection component 13 is a laser plumb.

[0035] A method for adjusting a color steel sandwich panel, using a color steel sandwich panel adjusting device, comprises the following steps: Step 1: transport the guide rail 3 to the color steel sandwich panel to be tested, use a level meter to check whether the guide rail 3 is placed horizontally, and then control the leveling cylinder 4 through the controller to adjust it; Step 2: Slidingly connect the first adjustment component 21, the detection mechanism 1 and the second adjustment component 22 to the first guide groove 32 in sequence; Step 3: Slidingly connect the first auxiliary support 51 and the second auxiliary support 52 to the second guide rail groove 34; Step 4: The telescopic cylinder 14 is detected to be telescopic along its own length direction, so that the horizontality detection component 12 and the verticality detection component 13 are in the position to be detected; Step 5: The horizontality detection component 12 and the verticality detection component 13 transmit the detection data to the controller, and then the controller controls the first adjustment component 21 and the second adjustment component 22 to achieve adjustment.

[0036] As the technical solution of the present invention, the hardware setting provided is only for the purpose of facilitating the implementation of braking control based on the hardware facilities. How to implement braking control and braking control method specifically is not the technical problem to be solved by the present invention and the object to be protected. At the same time, the communication methods between the devices all adopt the existing communication methods, which are not the invention points of this application.

[0037] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A color steel sandwich panel adjustment device, characterized in that: It comprises a detection mechanism (1), an automatic adjustment mechanism (2), a guide rail member (3) and a controller, wherein the guide rail member (3) comprises a guide rail body (31), and a first guide rail groove (32) is formed on the guide rail body (31); The detection mechanism (1) comprises a detection fixing plate (11), a horizontality detection component (12) and a verticality detection component (13); the detection fixing plate (11) and the first guide rail groove (32) are slidably connected in the horizontal direction; and the horizontality detection component (12) and the verticality detection component (13) are both detachably connected to the detection fixing plate (11); The automatic adjustment mechanism (2) comprises a first adjustment component (21) and a second adjustment component (22), wherein the first adjustment component (21) and the second adjustment component (22) are both slidably connected to the first guide rail groove (32) in a horizontal direction; The controller is detachably connected to the guide rail body (31), and the horizontality detection component (12), the verticality detection component (13), the first adjustment component (21) and the second adjustment component (22) are all communicatively connected to the controller.

2. The color steel sandwich panel adjustment device according to claim 1, characterized in that: The detection fixed plate (11) comprises a detection telescopic cylinder (14) and a fixed plate body (15); the upper end of the detection telescopic cylinder (14) and the lower end of the fixed plate body (15) are detachably connected; the detection telescopic cylinder (14) and the first guide rail groove (32) are slidably connected in the horizontal direction; the horizontality detection component (12) and the verticality detection component (13) are both detachably connected to the fixed plate body (15); and the detection telescopic cylinder (14) is communicatively connected to a controller.

3. The color steel sandwich panel adjustment device according to claim 2, characterized in that: The first adjustment component (21) and the second adjustment component (22) both comprise a vertical telescopic cylinder (23), a transition part (24), a horizontal adjustment cylinder (25), a vertical adjustment cylinder (26), a horizontal abutment top (27) and a vertical abutment top (28); the vertical telescopic cylinder (23) is horizontally slidably connected to the first guide rail groove (32); the upper end of the vertical telescopic cylinder (23) is detachably connected to the lower end of the transition part (24); the horizontal adjustment cylinder (25) and the vertical adjustment cylinder (26) are both detachably connected to the transition part (24); the length direction of the horizontal adjustment cylinder (25) is horizontal; the length direction of the vertical adjustment cylinder (26) is vertical; one end of the horizontal adjustment cylinder (25) away from the transition part (24) in the length direction is detachably connected to the horizontal abutment top (27); and one end of the vertical adjustment cylinder (26) away from the transition part (24) in the length direction is detachably connected to the vertical abutment top (28); The vertical telescopic cylinder (23), the horizontal adjustment cylinder (25) and the vertical adjustment cylinder (26) are all in communication connection with the controller.

4. The color steel sandwich panel adjustment device according to claim 3, characterized in that: The horizontal abutting top portion (27) and the vertical abutting top portion (28) are both elastic pads.

5. The color steel sandwich panel adjustment device according to claim 4, characterized in that: It also includes a level meter, which is communicatively connected to the controller, and the level meter is detachably connected to the upper end of the guide rail body (31).

6. The color steel sandwich panel adjustment device according to claim 5, characterized in that: It also includes a leveling cylinder (4), the guide rail body (31) is provided with a bottom straight slot hole (33), there are a plurality of leveling cylinders (4), the length directions of the plurality of leveling cylinders (4) are all vertical, the plurality of leveling cylinders (4) are located in the cavity of the bottom straight slot hole (33), the upper ends of the plurality of leveling cylinders (4) are all detachably connected to the guide rail body (31), and the plurality of leveling cylinders (4) are all communicatively connected to a controller.

7. The color steel sandwich panel adjustment device according to claim 6, characterized in that: The auxiliary support assembly (5) further comprises a first auxiliary support (51) and a second auxiliary support (52); a second guide rail groove (34) is provided on the side surface of the guide rail body (31); and the first auxiliary support (51) and the second auxiliary support (52) are both slidably connected to the second guide rail groove (34) in a horizontal direction.

8. The color steel sandwich panel adjustment device according to claim 7, characterized in that: The first auxiliary support (51) and the second auxiliary support (52) both comprise an auxiliary component guide rail portion (53), an auxiliary component vertical portion (54), an auxiliary component horizontal portion (55) and a friction pad (57); the auxiliary component guide rail portion (53) is slidably connected to the second guide rail groove (34) in a horizontal direction; the auxiliary component guide rail portion (53) is fixedly connected to the auxiliary component vertical portion (54); the auxiliary component vertical portion (54) is fixedly connected to the auxiliary component horizontal portion (55); the plane where the auxiliary component horizontal portion (55) is located is horizontal; and the lower end of the auxiliary component horizontal portion (55) is detachably connected to the upper end of the friction pad (57).

9. The color steel sandwich panel adjustment device according to claim 8, characterized in that: The first auxiliary support (51) and the second auxiliary support (52) both further include an auxiliary component diagonal support portion (56), and both ends of the auxiliary component diagonal support portion (56) in the length direction are respectively fixedly connected to the auxiliary component vertical portion (54) and the auxiliary component horizontal portion (55).

10. A method for adjusting a color steel sandwich panel, using the color steel sandwich panel adjusting device according to claim 9, characterized in that: The steps include: Step 1: transport the guide rail member (3) to the color steel sandwich panel to be tested, use a level meter to check whether the guide rail member (3) is placed horizontally, and then control the leveling cylinder (4) through the controller to adjust it; Step 2: Slidingly connecting the first adjustment component (21), the detection mechanism (1) and the second adjustment component (22) to the first guide rail groove (32) in sequence; Step 3: Slidingly connecting the first auxiliary support (51) and the second auxiliary support (52) to the second guide rail groove (34); Step 4: The detection telescopic cylinder (14) is extended and retracted along its own length direction, so that the horizontality detection component (12) and the verticality detection component (13) are in the position to be detected; Step 5: The horizontality detection component (12) and the verticality detection component (13) transmit the detection data to the controller, and then the controller controls the first adjustment component (21) and the second adjustment component (22) to achieve adjustment.

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