Testing equipment of screw compressor and testing method thereof

By introducing laser detection and rotational adjustment systems into the screw compressor testing equipment, the problem of inaccurate installation of screw compressors and drive motors is solved, and higher installation accuracy and convenience are achieved.

CN119467405APending Publication Date: 2025-02-18ZHEJIANG ZHUOCHENG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202411851900.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing screw compressor test equipment has convenience and accuracy problems during installation, resulting in inaccurate installation and affecting the test results.

Method used

A test equipment including a motor mount, a compressor mount, a detection mechanism and a regulation system was designed. The detection mechanism detects the position of the screw shaft through the laser transmitter and the receiver, and the adjustment system adjusts the position of the screw shaft through the rotating seat and the adjustment motor to ensure alignment with the axis of the drive motor.

Benefits of technology

It improves the installation accuracy and convenience of screw compressors and drive motors, reduces labor intensity, and improves the accuracy of test results.

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Abstract

The invention discloses test equipment of a screw compressor and a test method thereof, and belongs to the technical field of compressor test, and the technical scheme is characterized in that the test equipment comprises a motor rack provided with a driving motor; the compressor rack is used for placing the screw compressor; the testing system is used for testing the working temperature and the exhaust pressure of the screw compressor; the detection mechanism is mounted on the motor rack; the adjusting system is arranged on the compressor rack; wherein the detection mechanism comprises a laser transmitter, a laser receiver and an adjusting assembly, the adjusting assembly is used for controlling rotation adjustment of the laser transmitter and the laser receiver, and the laser transmitter corresponds to the laser receiver. The screw compressor and the driving motor can be installed more conveniently, and the screw compressor and the driving motor are high in installation precision.
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Description

Technical Field

[0001] The present application belongs to the technical field of compressor testing, and in particular, relates to a testing device and a testing method for a screw compressor. Background Art

[0002] Screw compressors are divided into single-stage screw compressors and two-stage screw compressors. Most of the screw compressors on the market are oil-injected screw compressors, which lubricate and cool the high-speed rotors through oil lubrication and cooling, and the oil also plays a sealing role. Compared with ordinary compressors, they have high energy efficiency, strong adaptability, and high reliability, and have been used more and more widely. Therefore, the performance test of this type of compressor is of great significance.

[0003] The existing Chinese patent with publication number CN115111152B discloses a performance test bench for a vehicle-mounted oil-free screw compressor, which includes a motor bench, a compressor bench, a test system, a controller and a display device; the motor bench is docked with the compressor bench, and the test system is connected to the compressor host. , for testing the performance of the compressor host; the controller and the display device are connected to the test system for communication; the test system includes an air filtration system, a measuring device and an external lubricating oil filtration device, and the motor bench and the compressor bench adopt a plug bolt, a universal joint and a torque meter positioning support plate instead of a middle support to achieve rapid centering of the test bench.

[0004] Although the above-mentioned screw compressor test bench improves the convenience of detection, the screw of the screw compressor needs to be installed and connected to the output shaft of the motor before detection. However, during installation, due to the heavy weight of the screw compressor, the installation accuracy is not high, and improvements are made to this end. Summary of the invention

[0005] The purpose of the present application is to provide a test device and a test method for a screw compressor in order to solve the above-mentioned technical problems, so as to improve the convenience of installing the screw compressor and the drive motor and to have a higher installation accuracy.

[0006] The present application provides a test device for a screw compressor, comprising:

[0007] A motor stand is provided with a driving motor;

[0008] Compressor stand for placing screw compressors;

[0009] Test system, used to test the operating temperature and exhaust pressure of the screw compressor;

[0010] The detection mechanism is installed on the motor stand;

[0011] The regulating system is placed on the compressor stand;

[0012] Wherein, the detection mechanism includes a laser transmitter, a laser receiver, and an adjustment component, the adjustment component is used to control the rotation adjustment of the laser transmitter and the laser receiver, and the laser transmitter corresponds to the laser receiver.

[0013] The driving motor is installed on the motor test stand through fasteners, and the compressor test stand and the motor test stand are connected through fasteners. After the screw compressor is placed on the compressor test stand, the screw compressor is adjusted through the adjustment system, and the position of the screw shaft of the screw compressor is detected through the detection mechanism. After the adjustment is completed, the screw compressor is installed and connected to the output shaft of the driving motor, and the test system is installed and connected to the tested screw compressor. The test system is used to detect various performances of the screw compressor, including exhaust pressure, exhaust flow rate, operating temperature, etc. The detection mechanism is used to detect the position of the screw shaft of the screw compressor and the output shaft of the driving motor through a laser transmitter and a laser receiver. The position of the laser transmitter and the laser receiver is adjusted through the adjustment component to control the axis of the screw shaft of the screw compressor to be the same as the axis of the output shaft of the driving motor, thereby improving the installation accuracy, and cooperating with the adjustment system to improve the convenience of adjusting the screw compressor, saving time and effort.

[0014] Furthermore, the adjustment component includes:

[0015] Adjust the base and install it on the motor stand;

[0016] A rotating seat, movably mounted on the adjusting base;

[0017] A first gear ring is mounted on the rotating seat;

[0018] A first gear is mounted on the adjustment base;

[0019] A first adjusting motor is installed on the adjusting base and is connected to the first gear;

[0020] Wherein, the laser transmitter and the laser receiver are movably mounted on a rotating seat;

[0021] The adjusting base is placed on the motor stand, and the rotating base is movably installed on the adjusting base. The first gear is driven to rotate by the first adjusting motor, and the first gear is engaged with the first gear ring, thereby controlling the rotating base to rotate around the axis. The adjusting base has a T-slot structure connected to the rotating base, thereby improving the structural stability between the rotating base and the adjusting base.

[0022] Furthermore, the rotating seat comprises:

[0023] The slide seat is respectively installed and connected with the laser transmitter and the laser receiver;

[0024] A slide groove, the axis of which is the same as the axis of the rotating seat;

[0025] A slider, movably mounted on a slide seat;

[0026] A first rack is movably mounted on the slide seat and is connected to the corresponding slider;

[0027] A second gear is movably mounted on the slide and meshes with the corresponding first rack;

[0028] A second regulating motor is mounted on the slide and connected to the second gear;

[0029] A telescopic rod is placed between the sliding seat and the rotating seat;

[0030] Wherein, the sliding seat is provided with two sliding blocks.

[0031] The laser transmitter and the laser receiver are both equipped with a slide seat, which cooperates with the slider through the slide groove on the rotating seat. The slider and the slide seat are slidably connected, and the slider is hinged to the first rack. There are two slides on the same slide seat, and the second gear is controlled to rotate by the second adjusting motor. The second gear is meshed with the first rack, and the first rack is movably installed on the slide seat, so as to control the slider to move toward or oppositely on the slide seat, so that the slider is placed in the slide groove and moves. At the same time, the slide seat is controlled to move along the axis direction of the telescopic rod in cooperation with the telescopic rod. The movement and adjustment of the slide seat is used to control the relative positions of the laser transmitter and the laser receiver. When the screw compressor is in the initial adjustment position, the distance between the laser transmitter and the laser receiver is farther from each other to prevent the screw compressor from bumping against the laser transmitter and the laser receiver. When higher precision adjustment is required, the distance between the laser transmitter and the laser receiver is adjusted closer to further improve the detection accuracy.

[0032] Furthermore, the adjustment assembly is provided with a decomposition mechanism, which splits the adjustment base and the rotating seat into two symmetrically distributed groups, the adjustment base is provided with a slide rail, the adjustment base is provided with a movable cylinder, and the adjustment base is provided with an abutment portion fixedly mounted on the slide rail.

[0033] When the screw compressor completes position adjustment, the adjustment base and the rotating base are split into two symmetrically distributed groups through the decomposition mechanism, so that the two groups of detection mechanisms split by the adjustment base are controlled by the movable cylinder to move to both sides, which is convenient for the installation between the screw compressor and the drive motor. When the screw compressor needs to be position adjusted, the adjustment base and the rotating base are reassembled through the decomposition mechanism so that the abutting part abuts against the adjustment base, and the stability of the adjustment base during movement is improved by the slide rail.

[0034] Furthermore, the decomposition mechanism includes:

[0035] A threaded hole is placed on the rotating seat;

[0036] A threaded column is installed in the threaded hole, and a prism is provided on one side of the threaded column;

[0037] A worm wheel is movably mounted on the rotating seat and movably connected to the prism;

[0038] The worm is movably mounted on the rotating seat;

[0039] Wherein, the rotating seat is provided with an adjustment hole corresponding to the axis of the worm.

[0040] The threaded hole is placed at the position where the rotating seat is disassembled, and the disassembled surface of the rotating seat divides the threaded hole into two parts. When the rotating seat needs to be disassembled, the threaded column is rotated into one half of the threaded hole. When the rotating seat needs to be assembled, the threaded column is rotated to connect with the other half of the threaded hole to connect the separated rotating seat. The prism is fixedly connected to the threaded group, and the prism cooperates with the worm gear, and the worm is meshed with the worm gear. The rotation of the threaded column is achieved by rotating the worm, and the rotation of the worm is facilitated by the adjustment hole.

[0041] Furthermore, the decomposition mechanism also includes:

[0042] Telescopic seat, movably mounted on the adjustable base;

[0043] The first electromagnets are respectively installed on the telescopic seat and the adjustment base and correspond to each other;

[0044] A third regulating motor is mounted on the telescopic seat;

[0045] Adjustment shaft, movably mounted on the telescopic seat;

[0046] A third gear is mounted on the adjusting shaft;

[0047] A fourth gear is mounted on the third regulating motor;

[0048] Wherein, the adjusting shaft is provided with a first end face tooth, the worm is provided with a second end face tooth, and the first end face tooth corresponds to the second end face tooth.

[0049] The telescopic seat is controlled to telescope and move through the first electromagnet. When the worm needs to be rotated, the telescopic seat moves toward the adjusting hole, so that the first end face tooth on the adjusting shaft cooperates with the second end face tooth. The fourth gear is driven to rotate through the third adjusting motor, and the fourth gear is meshed with the third gear. The third gear is installed and connected with the adjusting shaft, thereby controlling the rotation of the adjusting shaft and rotating the worm, thereby improving the automation performance when the threaded column rotates.

[0050] Furthermore, the regulating system comprises:

[0051] Mobile seat, movably placed on the compressor stand;

[0052] X-axis moving assembly, used to control the moving seat to move along the X-axis;

[0053] The Y-axis moving assembly is used to control the moving seat to move along the Y-axis;

[0054] Z-axis moving assembly, used to control the moving seat to move along the Z-axis;

[0055] A turntable, movably mounted on a moving seat;

[0056] The rotating assembly is used to control the rotation of the turntable.

[0057] The screw compressor is placed on a turntable, which is movably connected to a moving seat. An X-axis moving assembly, a Y-axis moving assembly, and a Z-axis moving assembly are sequentially installed on the bottom of the moving seat, thereby enabling the screw compressor placed on the turntable to be adjusted in the front, back, left, right, up, and down directions. The turntable is adjusted by a rotating assembly to make the axis of the screw shaft of the screw compressor on the turntable parallel to the axis of the drive motor. The X-axis moving assembly, the Y-axis moving assembly, and the Z-axis moving assembly all use structures such as motors, screw rods, threaded sleeves, and sliders, and the rotating assembly uses motors and gear structures for connection and driving.

[0058] The present application also provides a testing method for a screw compressor testing device, the specific steps comprising:

[0059] S1, place the screw compressor on the turntable of the compressor stand, lock the separated adjustment base and rotating base on the adjustment assembly through the decomposition mechanism, and then adjust the laser transmitter and laser receiver into an upper and lower distribution structure;

[0060] S2, adjusting the connecting shaft of the compressor to correspond to the rotating shaft of the driving motor through the adjusting system, and then connecting them through the coupling;

[0061] S3, test the installed screw compressor through the test system.

[0062] Before the screw compressor and the drive motor are installed, they are adjusted through the detection mechanism and the adjustment system, thereby improving the connection accuracy between the screw compressor and the drive motor and reducing the labor intensity, making the installation of the screw compressor and the drive motor more time-saving and labor-saving.

[0063] The beneficial effects of this application are:

[0064] 1. The screw compressor is adjusted through the adjustment system, and the position of the screw shaft of the screw compressor is detected through the detection mechanism. After the adjustment is completed, the screw compressor is installed and connected with the output shaft of the drive motor to improve the convenience of adjusting the screw compressor and save time and effort.

[0065] 2. The detection mechanism is used to detect the position of the screw shaft of the screw compressor and the output shaft of the drive motor through the laser transmitter and the laser receiver. The adjustment component is used to adjust the position of the laser transmitter and the laser receiver to control the axis of the screw shaft of the screw compressor to be the same as the axis of the output shaft of the drive motor, thereby improving the installation accuracy.

[0066] 3. The rotating seat is movably installed on the adjusting base. The first gear is driven to rotate by the first adjusting motor. The first gear is engaged with the first gear ring, thereby controlling the rotating seat to rotate around the axis. The adjusting base has a T-slot structure connected to the rotating seat to improve the structural stability between the rotating seat and the adjusting base.

[0067] 4. The adjusting base and the rotating base are split into two symmetrically distributed groups through the decomposition mechanism, so that the two groups of detection mechanisms split by the adjusting base are driven to move to both sides by the movable cylinder, which is convenient for the installation between the screw compressor and the drive motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0068] Figure 1 This is a schematic diagram of the structure of the test equipment of this application Figure 1 ;

[0069] Figure 2 This is a schematic diagram of the structure of the test equipment of this application Figure 2 ;

[0070] Figure 3 For this application Figure 1 A magnified view of point A;

[0071] Figure 4 This is a schematic diagram of the structure of the slide seat of the present application;

[0072] Figure 5 This is a schematic diagram of the structure of the adjustment base of the present application;

[0073] Figure 6 For this application Figure 5 A schematic diagram of the structure at BB;

[0074] In the figure, the reference numerals are as follows: 100, motor stand; 110, drive motor; 200, compressor stand; 300, detection mechanism; 310, laser transmitter; 320, laser receiver; 330, adjustment assembly; 340, adjustment base; 341, slide rail; 342, movable cylinder; 343, abutment portion; 350, rotating seat; 351, first gear ring; 352, slide groove; 353, adjustment hole; 360, first gear; 361, first adjustment motor; 370, slide seat; 371, slider; 372, first A rack; 373, a second gear; 374, a second adjusting motor; 375, a telescopic rod; 400, an adjusting system; 410, a moving seat; 420, a turntable; 500, a decomposition mechanism; 510, a threaded hole; 520, a threaded column; 521, a prism; 530, a worm wheel; 540, a worm; 541, a second end face tooth; 550, a telescopic seat; 551, a first electromagnet; 560, a third adjusting motor; 561, a fourth gear; 570, an adjusting shaft; 571, a third gear; 572, a first end face tooth. DETAILED DESCRIPTION

[0075] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0076] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0077] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0078] Embodiment 1:

[0079] like Figure 1-Figure 3 As shown, the embodiment of the present application provides a test device for a screw compressor, comprising:

[0080] The motor stand 100 is provided with a driving motor 110;

[0081] A compressor stand 200, used for placing a screw compressor;

[0082] Test system, used to test the operating temperature and exhaust pressure of the screw compressor;

[0083] The detection mechanism 300 is installed on the motor stand 100;

[0084] A regulating system 400 is placed on the compressor stand 200;

[0085] The detection mechanism 300 includes a laser transmitter 310 , a laser receiver 320 , and an adjustment component 330 . The adjustment component 330 is used to control the rotation adjustment of the laser transmitter 310 and the laser receiver 320 . The laser transmitter 310 corresponds to the laser receiver 320 .

[0086] The driving motor 110 is installed on the motor stand 100 through fasteners, and the compressor stand 200 is connected to the motor stand 100 through fasteners. After the screw compressor is placed on the compressor stand 200, the screw compressor is adjusted by the adjustment system 400, and the position of the screw shaft of the screw compressor is detected by the detection mechanism 300. After the adjustment is completed, the screw compressor is installed and connected to the output shaft of the driving motor 110, and the test system is installed and connected to the screw compressor to be tested. The test system is used to detect the screw compressor. Various performances, including exhaust pressure, exhaust flow rate, working temperature, etc., the detection mechanism 300 is used to detect the position of the screw shaft of the screw compressor and the output shaft of the drive motor 110 through the laser transmitter 310 and the laser receiver 320, and is used to adjust the position of the laser transmitter 310 and the laser receiver 320 through the adjustment component 330, and control the axis of the screw shaft of the screw compressor to be the same as the axis of the output shaft of the drive motor 110, thereby improving the installation accuracy, and at the same time cooperating with the adjustment system 400 to improve the convenience of adjusting the screw compressor, saving time and effort.

[0087] Embodiment 2:

[0088] like Figure 3-Figure 6 As shown, the embodiment of the present application provides a test device for a screw compressor. In addition to the above technical features, the adjustment component 330 further includes:

[0089] An adjustment base 340 is mounted on the motor stand 100;

[0090] A rotating seat 350 is movably mounted on the adjusting base 340;

[0091] The first gear ring 351 is mounted on the rotating seat 350;

[0092] A first gear 360 is mounted on the adjustment base 340;

[0093] A first adjusting motor 361 is installed on the adjusting base 340 and is connected to the first gear 360;

[0094] The laser transmitter 310 and the laser receiver 320 are movably mounted on a rotating seat 350;

[0095] The adjusting base 340 is placed on the motor stand 100, and the rotating base 350 is movably installed on the adjusting base 340. The first gear 360 is driven to rotate by the first adjusting motor 361, and the first gear 360 is engaged with the first gear ring 351, so as to control the rotating base 350 to rotate around the axis. The adjusting base 340 has a T-slot structure connected to the rotating base 350, thereby improving the structural stability between the rotating base 350 and the adjusting base 340.

[0096] Furthermore, the rotating seat 350 includes:

[0097] The slide seat 370 is installed and connected with the laser transmitter 310 and the laser receiver 320 respectively;

[0098] The axis of the slide groove 352 is the same as the axis of the rotating seat 350;

[0099] A slider 371 is movably mounted on the slide seat 370;

[0100] The first rack 372 is movably mounted on the slide 370 and is connected to the corresponding slider 371;

[0101] The second gear 373 is movably mounted on the slide 370 and meshes with the corresponding first rack 372;

[0102] The second adjusting motor 374 is mounted on the slide 370 and connected to the second gear 373;

[0103] The telescopic rod 375 is disposed between the sliding seat 370 and the rotating seat 350;

[0104] The sliding seat 370 is provided with two sliding blocks 371 .

[0105] The laser transmitter 310 and the laser receiver 320 are both equipped with a slide seat 370, which cooperates with the slide block 371 through the slide groove 352 on the rotating seat 350, and the slide block 371 is slidably connected with the slide seat 370, and the slide block 371 is hinged with the first rack 372. There are two slide blocks 371 on the same slide seat 370, and the second gear 373 is controlled to rotate by the second adjustment motor 374, and the second gear 373 is meshed with the first rack 372. The first rack 372 is movably installed on the slide seat 370, so as to control the slide block 371 to move toward or in the opposite direction on the slide seat 370, so that the slide block 371 is placed in the slide groove 35 2, and at the same time cooperate with the telescopic rod 375 to control the slide 370 to move along the axial direction of the telescopic rod 375. The movement and adjustment of the slide 370 are used to control the positions of the laser emitter 310 and the laser receiver 320. When the screw compressor is in the initial adjustment position, the distance between the laser emitter 310 and the laser receiver 320 is relatively far to prevent the screw compressor from bumping against the laser emitter 310 and the laser receiver 320. When a higher precision adjustment is required, the distance between the laser emitter 310 and the laser receiver 320 is adjusted to be closer to further improve the detection accuracy.

[0106] Furthermore, the adjustment assembly 330 is provided with a decomposition mechanism 500, and the decomposition mechanism 500 splits the adjustment base 340 and the rotating base 350 into two symmetrically distributed groups. The adjustment base 340 is provided with a slide rail 341, the adjustment base 340 is provided with a movable cylinder 342, and the adjustment base 340 is provided with an abutment portion 343 fixedly installed on the slide rail 341.

[0107] When the screw compressor completes position adjustment, the adjustment base 340 and the rotating base 350 are split into two symmetrically distributed groups through the decomposition mechanism 500, so that the two groups of detection mechanisms 300 driven by the movable cylinder 342 to move to both sides are controlled to facilitate the installation between the screw compressor and the drive motor 110. When the screw compressor needs to be position adjusted, the adjustment base 340 and the rotating base 350 are reassembled through the decomposition mechanism 500, so that the abutment part 343 is abutted against the adjustment base 340, and the stability of the adjustment base 340 during movement is improved through the slide rail 341.

[0108] Furthermore, the decomposition mechanism 500 includes:

[0109] The threaded hole 510 is disposed on the rotating seat 350;

[0110] A threaded column 520 is installed in the threaded hole 510, and a prism 521 is provided on one side of the threaded column 520;

[0111] The worm gear 530 is movably mounted on the rotating seat 350 and movably connected to the prism 521;

[0112] The worm 540 is movably mounted on the rotating seat 350;

[0113] The rotating seat 350 is provided with an adjustment hole 353 corresponding to the axis of the worm 540 .

[0114] The threaded hole 510 is placed at the position where the rotating seat 350 is disassembled, and the disassembled surface of the rotating seat 350 divides the threaded hole 510 into two parts. When the rotating seat 350 needs to be disassembled, the threaded column 520 is rotated into one half of the threaded hole 510. When the rotating seat 350 needs to be spliced, the threaded column 520 is rotated to connect with the other half of the threaded hole 510 to connect the separated rotating seat 350. The prism 521 is fixedly connected to the threaded group, and the prism 521 cooperates with the worm wheel 530 and meshes with the worm wheel 530 through the worm 540. The rotation of the threaded column 520 is achieved by rotating the worm 540, and the rotation of the worm 540 is facilitated by the adjustment hole 353.

[0115] Furthermore, the decomposition mechanism 500 further includes:

[0116] A telescopic seat 550 is movably mounted on the adjustment base 340;

[0117] The first electromagnet 551 is respectively installed on the telescopic base 550 and the adjustment base 340 and corresponds to each other;

[0118] The third adjustment motor 560 is installed on the telescopic seat 550;

[0119] The adjusting shaft 570 is movably mounted on the telescopic seat 550;

[0120] The third gear 571 is mounted on the adjusting shaft 570;

[0121] The fourth gear 561 is mounted on the third regulating motor 560;

[0122] The adjusting shaft 570 is provided with a first end face tooth 572 , and the worm 540 is provided with a second end face tooth 541 , and the first end face tooth 572 corresponds to the second end face tooth 541 .

[0123] The telescopic seat 550 is controlled to telescopically move by the first electromagnet 551. When the worm 540 needs to be rotated, the telescopic seat 550 moves toward the adjustment hole 353, so that the first end face tooth 572 on the adjustment shaft 570 cooperates with the second end face tooth 541. The fourth gear 561 is driven to rotate by the third adjustment motor 560, and the fourth gear 561 is meshed with the third gear 571. The third gear 571 is installed and connected to the adjustment shaft 570, thereby controlling the rotation of the adjustment shaft 570 and rotating the worm 540, thereby improving the automation performance of the threaded column 520 when rotating.

[0124] Embodiment 3:

[0125] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides a test device for a screw compressor. In addition to the above technical features, the adjustment system 400 further includes:

[0126] A movable seat 410 is movably placed on the compressor stand 200;

[0127] An X-axis moving assembly is used to control the moving seat 410 to move along the X-axis;

[0128] A Y-axis moving assembly, used to control the moving seat 410 to move along the Y-axis;

[0129] A Z-axis moving assembly, used to control the moving seat 410 to move along the Z-axis;

[0130] A turntable 420 is movably mounted on the movable base 410;

[0131] The rotating assembly is used to control the rotation of the turntable 420.

[0132] The screw compressor is placed on a turntable 420, which is movably connected to a moving base 410. An X-axis moving assembly, a Y-axis moving assembly, and a Z-axis moving assembly are sequentially installed on the bottom of the moving base 410, so that the screw compressor placed on the turntable 420 can be adjusted in the front, back, left, right, up, and down directions. The turntable 420 is adjusted by a rotating assembly to make the axis of the screw shaft of the screw compressor on the turntable 420 parallel to the axis of the drive motor 110. The X-axis moving assembly, the Y-axis moving assembly, and the Z-axis moving assembly all use structures such as a motor, a screw rod, a threaded sleeve, and a slider 371. The rotating assembly uses a motor and a gear structure for connection and driving.

[0133] Embodiment 4:

[0134] The present application also provides a testing method for a screw compressor testing device, the specific steps comprising:

[0135] S1, place the screw compressor on the turntable 420 of the compressor stand 200, lock the separated adjustment base 340 and the rotating base 350 on the adjustment assembly 330 respectively through the decomposition mechanism 500, and then adjust the laser transmitter 310 and the laser receiver 320 to an upper and lower distribution structure;

[0136] S2, adjusting the connection shaft of the compressor to correspond to the rotation shaft of the drive motor 110 through the adjustment system 400, and then connecting them through a coupling;

[0137] S3, test the installed screw compressor through the test system.

[0138] Before the screw compressor and the drive motor 110 are installed, they are adjusted through the detection mechanism 300 and the adjustment system 400, thereby improving the connection accuracy between the screw compressor and the drive motor 110 and reducing labor intensity, making the installation of the screw compressor and the drive motor 110 more time-saving and labor-saving.

[0139] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0140] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A test device for a screw compressor, characterized in that: include: A motor stand (100) is provided with a driving motor (110); A compressor stand (200) for placing a screw compressor; Test system, used to test the operating temperature and exhaust pressure of the screw compressor; A detection mechanism (300) is installed on the motor stand (100); A regulating system (400) is placed on the compressor stand (200); The detection mechanism (300) comprises a laser transmitter (310), a laser receiver (320), and an adjustment component (330), wherein the adjustment component (330) is used to control the rotation adjustment of the laser transmitter (310) and the laser receiver (320), and the laser transmitter (310) corresponds to the laser receiver (320).

2. The screw compressor testing device according to claim 1, characterized in that: The adjustment component (330) includes: An adjustment base (340) is mounted on the motor stand (100); A rotating seat (350) is movably mounted on the adjusting base (340); A first gear ring (351) is mounted on the rotating seat (350); A first gear (360) is mounted on the adjustment base (340); A first adjustment motor (361) is mounted on the adjustment base (340) and is connected to the first gear (360); The laser transmitter (310) and the laser receiver (320) are movably mounted on a rotating seat (350).

3. The screw compressor testing device according to claim 2, characterized in that: The rotating seat (350) comprises: The slide seat (370) is respectively installed and connected with the laser transmitter (310) and the laser receiver (320); The axis of the slide groove (352) is the same as the axis of the rotating seat (350); A slider (371) is movably mounted on the slide seat (370); A first rack (372) is movably mounted on the slide seat (370) and is mounted and connected to the corresponding slider (371); A second gear (373) is movably mounted on the slide (370) and meshes with the corresponding first rack (372); A second regulating motor (374) is mounted on the slide seat (370) and is connected to the second gear (373); A telescopic rod (375) is disposed between the sliding seat (370) and the rotating seat (350); Wherein, the sliding seat (370) is provided with two sliding blocks (371).

4. The screw compressor testing device according to claim 3, characterized in that: The adjustment assembly (330) is provided with a decomposition mechanism (500), and the decomposition mechanism (500) separates the adjustment base (340) and the rotating base (350) into two symmetrically distributed groups. The adjustment base (340) is provided with a slide rail (341), the adjustment base (340) is provided with a movable cylinder (342), and the adjustment base (340) is provided with an abutment portion (343) fixedly mounted on the slide rail (341).

5. The screw compressor testing device according to claim 4, characterized in that: The decomposition mechanism (500) comprises: A threaded hole (510) is disposed on the rotating seat (350); A threaded column (520) is installed in the threaded hole (510), and a prism (521) is provided on one side of the threaded column (520); A worm wheel (530) is movably mounted on the rotating seat (350) and movably connected to the prism (521); A worm (540) is movably mounted on the rotating seat (350); Wherein, the rotating seat (350) is provided with an adjustment hole (353) corresponding to the axis of the worm (540).

6. The screw compressor testing device according to claim 5, characterized in that: The decomposition mechanism (500) further comprises: A telescopic seat (550) is movably mounted on the adjustment base (340); The first electromagnet (551) is respectively installed on the telescopic seat (550) and the adjustment base (340) and corresponds to each other; A third adjusting motor (560) is mounted on the telescopic seat (550); An adjusting shaft (570) is movably mounted on the telescopic seat (550); A third gear (571) is mounted on the adjusting shaft (570); A fourth gear (561) is mounted on the third regulating motor (560); The adjusting shaft (570) is provided with a first end face tooth (572), and the worm (540) is provided with a second end face tooth (541), and the first end face tooth (572) corresponds to the second end face tooth (541).

7. The screw compressor testing device according to claim 6, characterized in that: The regulating system (400) comprises: A movable seat (410) is movably placed on the compressor stand (200); An X-axis moving assembly, used for controlling the moving seat (410) to move along the X-axis direction; A Y-axis moving assembly, used for controlling the moving seat (410) to move along the Y-axis; A Z-axis moving assembly, used for controlling the moving seat (410) to move along the Z-axis direction; A turntable (420) is movably mounted on the movable seat (410); The rotating assembly is used to control the rotation of the turntable (420).

8. A testing method applicable to the testing device of the screw compressor according to claim 7, characterized in that: The specific steps include: S1, placing the screw compressor on the turntable (420) of the compressor stand (200), locking the separated adjustment base (340) and the rotating base (350) on the adjustment assembly (330) by means of the disassembly mechanism (500), and then adjusting the laser transmitter (310) and the laser receiver (320) into an upper and lower distribution structure; S2, adjusting the connection shaft of the compressor to correspond to the rotation shaft of the drive motor (110) through the adjustment system (400), and then connecting them through a coupling; S3, test the installed screw compressor through the test system.

Citation Information

Patent Citations

  • Performance test bench for automotive oil-free screw compressors

    CN115111152B