Lightweight gas source processing element

Abstract

A lightweight air source processing element disclosed by the present invention comprises a pressure reducing valve, a pressure gauge, a mounting seat, a water-separating air filter, a support and an atomized lubricator, the pressure reducing valve is mounted on the upper surface of the mounting seat, the upper end of the water-separating air filter is mounted on the lower surface of the mounting seat, the mounting seat is provided with a cavity, one side of the mounting seat is provided with an air inlet, and the other side of the mounting seat is provided with an air outlet; the other side of the mounting base is mounted on one side of the support, one side of the atomized lubricator is mounted on the other side of the support, an air outlet is formed in the other side of the atomized lubricator, the pressure reducing valve, the water-separating air filter, the air inlet and the atomized lubricator are all communicated with the cavity, and the pressure gauge is mounted at one end of the mounting base and used for monitoring the pressure in the cavity. Through the application of the lightweight air source processing element, the pressure reducing valve, the pressure gauge, the mounting seat and the water-separating air filter are arranged and mounted through a modular structure, the advantage of saving space is achieved, and the application range is widened.

Description

Technical Field

[0001] The present invention relates to the technical field of gas source processing equipment, and in particular to a lightweight gas source processing component. Background Art

[0002] In industrial production, compressed air is usually used as an important source of power. However, the corrosive solid particles such as dust, iron filings and scale contained in the air will corrode high-precision instruments and equipment after condensation. Therefore, a pressure regulating filter is needed to filter out the moisture in the compressed air and adjust the gas pressure so that the equipment has sufficient power. The commonly used pressure regulating filter device is too heavy and the pressure stabilization effect is not good. Now a lightweight air source processing component is urgently needed to solve the above problems. Summary of the invention

[0003] In view of this, in order to solve the above problems, the object of the present invention is to provide a lightweight air source processing element, comprising:

[0004] A pressure reducing valve, a pressure gauge, a mounting seat, a water separator, a bracket and an oil mist collector, wherein the pressure reducing valve is mounted on the upper surface of the mounting seat, the upper end of the water separator is mounted on the lower surface of the mounting seat, the mounting seat has a cavity, one side of the mounting seat is provided with an air inlet, the other side of the mounting seat is mounted on one side of the bracket, one side of the oil mist collector is mounted on the other side of the bracket, the other side of the oil mist collector is provided with an air outlet, the pressure reducing valve, the water separator, the air inlet and the oil mist collector are all connected to the cavity, the pressure gauge is mounted on one end of the mounting seat, and the pressure gauge is used to monitor the pressure in the cavity;

[0005] Wherein, the pressure reducing valve includes a valve cover, a pressure regulating knob, a pressure regulating screw, a pressure regulating spring, a piston body and a piston ring, the pressure regulating knob is installed on the upper end of the valve cover, the pressure regulating screw is installed in the valve cover, the upper end of the pressure regulating screw is connected to the pressure regulating knob, the pressure regulating spring is sleeved on the outer wall of the pressure regulating screw, the pressure regulating knob can be operated to adjust the pressure regulating spring through the pressure regulating screw, the piston body is installed in the lower end of the valve cover, and the lower end of the pressure regulating screw passes through the piston body, the piston ring is arranged between the piston body and the inner wall of the valve cover, and the lower end of the pressure regulating spring abuts against the upper end of the piston body.

[0006] In another preferred embodiment, an outer wall of the upper end of the valve cover is provided with an external thread, and an inner wall of the lower end of the pressure regulating knob is provided with an internal thread, and the external thread matches the internal thread.

[0007] In another preferred embodiment, the outer wall of the pressure-adjusting screw extends radially outward to form an annular edge, and the upper end of the pressure-adjusting spring is clamped against the lower surface of the annular edge.

[0008] In another preferred embodiment, the mounting seat comprises: a seat body, a connecting rod, a valve core seat, a valve core tray, a valve core sealing gasket and a valve core spring, the seat body having the cavity, the air inlet being provided on one side of the seat body, the other side of the seat body being mounted on one side of the bracket, the pressure gauge being mounted on one end of the seat body, the upper surface of the seat body being provided with an upper mounting hole, the lower end of the valve cover being mounted in the upper mounting hole, the upper end of the connecting rod being mounted on the lower end of the pressure regulating screw, the valve core seat being mounted in the cavity, the valve core tray being mounted on the lower end of the valve core seat, the valve core sealing gasket being provided at the connection between the valve core seat and the valve core tray, the lower end of the connecting rod being clamped against the upper surface of the valve core sealing gasket, the lower end surface of the valve core tray extending upward in the vertical direction to form a bulge, the lower end of the valve core spring being sleeved on the outer wall of the bulge, and the upper end of the valve core spring being clamped against the lower surface of the valve core sealing gasket.

[0009] In another preferred embodiment, the water-dividing air filter comprises: a water collecting cup, a filter element, a water baffle, a drain plug, a drain column, a reset spring and a dewatering pipe, the lower surface of the seat body has a lower mounting hole, the upper end of the water collecting cup is mounted in the lower mounting hole, the filter element is mounted in the upper part of the water collecting cup, the water baffle is mounted on the lower end of the filter element, the lower end of the drain column is mounted on the bottom of the water collecting cup, the drain plug is slidably sleeved on the outer wall of the drain column, the outer wall of the drain plug contacts the inner wall of the water collecting cup, the lower end of the reset spring is mounted on the bottom of the water collecting cup, the upper end of the reset spring is mounted on the lower surface of the drain plug, the drain column is hollow and formed with a drainage channel, the outer wall of the drain column is provided with a plurality of drainage holes, the plurality of drainage holes are connected with the drainage channel, the bottom of the water collecting cup is provided with a dewatering hole, the drainage channel is connected with the dewatering hole, the upper end of the dewatering pipe is mounted on the lower end of the water collecting cup, and the dewatering pipe is connected with the dewatering hole.

[0010] In another preferred embodiment, the lower surface of the base body extends downward in the vertical direction to form a first mounting ring, the lower mounting hole is formed in the first mounting ring, the outer wall of the upper end of the water collecting cup has two first clips, the two first clips are arranged on the same diameter of the water collecting cup, and the outer wall of the first mounting ring is provided with two first clamping holes, and the two first clamps can be operably clamped into or out of the two first clamping holes.

[0011] In another preferred embodiment, the water collecting cup is made of transparent material.

[0012] In another preferred embodiment, the oil mist collector includes: an oil feeder body, an oil quantity regulating head and an oil collecting cup, one side of the oil feeder body is installed on the other side of the bracket, an oil inlet is opened on one side of the oil feeder body, the oil inlet is connected to the cavity, the other side of the oil feeder body is opened with the air outlet, the oil quantity regulating head is installed on the upper surface of the oil feeder body, and the oil collecting cup is installed on the lower surface of the oil feeder body.

[0013] In another preferred embodiment, the lower surface of the oil feeder body extends downward in the vertical direction to form a second mounting ring, an oil cup mounting hole is formed in the second mounting ring, the outer wall of the upper end of the oil collecting cup has two second clips, the two second clips are arranged on the same diameter of the oil collecting cup, and the outer wall of the second mounting ring is provided with two second clamping holes, and the two second clamps can be operably clamped into or out of the two second clamping holes.

[0014] In another preferred embodiment, the oil collecting cup is made of transparent material.

[0015] Due to the adoption of the above technical solution, the present invention has the following positive effects compared with the prior art: through the application of the present invention, a lightweight air source processing element is provided, and the pressure reducing valve, pressure gauge, mounting seat and water separator air filter are arranged and installed through a modular structure, which has the advantage of saving space and improving the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an overall schematic diagram of a lightweight air source processing component of the present invention.

[0017] In the attached drawings: 1. valve cover; 2. pressure regulating knob; 3. pressure regulating screw; 4. pressure regulating spring; 5. piston body; 6. piston ring; 7. pressure gauge; 8. bracket; 9. annular edge; 10. seat body; 11. connecting rod; 12. valve core seat; 13. valve core tray; 14. valve core sealing gasket; 15. valve core spring; 16. bump; 17. water collecting cup; 18. filter element; 19. water baffle; 20. drain plug; 21. drain column; 22. reset spring; 23. outlet pipe; 24. drain hole; 25. first mounting ring; 26. first buckle; 27. first clamping hole; 28. oil feeder body; 29. ​​oil quantity regulating head; 30. oil collecting cup; 31. second mounting ring; 32. second buckle; 33. second clamping hole. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.

[0019] like Figure 1As shown, a lightweight air source processing element of a preferred embodiment is shown, comprising:

[0020] A pressure reducing valve, a pressure gauge 7, a mounting seat, a water-separating air filter, a bracket 8 and an oil mist collector, wherein the pressure reducing valve is mounted on the upper surface of the mounting seat, the upper end of the water-separating air filter is mounted on the lower surface of the mounting seat, the mounting seat has a cavity, one side of the mounting seat is provided with an air inlet, the other side of the mounting seat is mounted on one side of the bracket 8, one side of the oil mist collector is mounted on the other side of the bracket 8, the other side of the oil mist collector is provided with an air outlet, the pressure reducing valve, the water-separating air filter, the air inlet and the oil mist collector are all connected to the cavity, the pressure gauge 7 is mounted on one end of the mounting seat, and the pressure gauge 7 is used to monitor the pressure in the cavity;

[0021] Among them, the pressure reducing valve includes a valve cover 1, a pressure regulating knob 2, a pressure regulating screw 3, a pressure regulating spring 4, a piston body 5 and a piston ring 6. The pressure regulating knob 2 is installed on the upper end of the valve cover 1, the pressure regulating screw 3 is installed in the valve cover 1, the upper end of the pressure regulating screw 3 is connected to the pressure regulating knob 2, the pressure regulating spring 4 is sleeved on the outer wall of the pressure regulating screw 3, the pressure regulating knob 2 can be operated to adjust the pressure regulating spring 4 through the pressure regulating screw 3, the piston body 5 is installed in the lower end of the valve cover 1, and the lower end of the pressure regulating screw 3 passes through the piston body 5, a piston ring 6 is arranged between the piston body 5 and the inner wall of the valve cover 1, and the lower end of the pressure regulating spring 4 abuts against the upper end of the piston body 5.

[0022] During actual use, air enters from the air inlet, and the position of the pressure regulating screw 3 in the valve cover 1 is adjusted by the pressure regulating knob 2, thereby adjusting the overall length of the regulating spring so that the pressure reducing valve is at a suitable air pressure. At the same time, the reading of the pressure gauge 7 is observed so that the air pressure of the pressure reducing valve is locked at a suitable working air pressure, and the moisture in the air is filtered to the water separator and discharged through the water separator to keep the air dry. The filtered air is discharged through the oil mist collector so that the air has a lubricating effect to increase the service life of the product.

[0023] Further, as a preferred embodiment, the outer wall of the upper end of the valve cover 1 is provided with an outer thread, and the inner wall of the lower end of the pressure regulating knob 2 is provided with an inner thread, and the outer thread matches the inner thread. Further, the output pressure of the pressure reducing valve is adjusted by turning the pressure regulating knob 2. Specifically, the pressure regulating knob 2 is turned in one direction, and the pressure regulating screw 3 is driven to move synchronously when the pressure regulating knob 2 rotates, and the pressure regulating spring 4 is compressed. At this time, the output pressure of the pressure reducing valve increases. The pressure regulating knob 2 is turned in the opposite direction, and the pressure regulating screw 3 is driven to move synchronously when the pressure regulating knob 2 rotates, and the pressure regulating spring 4 is compressed, and the pressure regulating spring 4 is extended. At this time, the output pressure of the pressure reducing valve decreases.

[0024] Further, as a preferred embodiment, the outer wall of the pressure regulating screw 3 extends radially outward to form an annular edge 9, and the upper end of the pressure regulating spring 4 is clamped against the lower surface of the annular edge 9. Further, when the pressure regulating screw 3 moves, the annular edge 9 moves with the pressure regulating screw 3, and then the pressure regulating spring 4 is compressed or loosened through the annular edge 9.

[0025] Further, as a preferred embodiment, the mounting seat includes: a seat body 10, a connecting rod 11, a valve core seat 12, a valve core tray 13, a valve core sealing gasket 14 and a valve core spring 15, the seat body 10 has a cavity, one side of the seat body 10 is provided with an air inlet, the other side of the seat body 10 is mounted on one side of the bracket 8, the pressure gauge 7 is mounted on one end of the seat body 10, the upper surface of the seat body 10 is provided with an upper mounting hole, the lower end of the valve cover 1 is mounted in the upper mounting hole, the upper end of the connecting rod 11 is mounted on the regulating At the lower end of the pressure screw 3, the valve core seat 12 is installed in the cavity, the valve core tray 13 is installed at the lower end of the valve core seat 12, and a valve core gasket 14 is provided at the connection between the valve core seat 12 and the valve core tray 13. The lower end of the connecting rod 11 is clamped against the upper surface of the valve core gasket 14, and the lower end surface of the valve core tray 13 extends upward in the vertical direction to form a convex block 16. The lower end of the valve core spring 15 is sleeved on the outer wall of the convex block 16, and the upper end of the valve core spring 15 is clamped against the lower surface of the valve core gasket 14. Further, when the piston body 5 moves downward, it drives the connecting rod 11 to move, and the connecting rod 11 abuts against the valve core gasket 14, so that when the piston body 5 drives the connecting rod 11 to press downward, it drives the valve core gasket 14 to press downward, and at the same time, the valve core spring 15 is compressed, and the state is switched synchronously with the pressure reducing valve.

[0026] Further, as a preferred embodiment, the water separator includes: a water collecting cup 17, a filter element 18, a water baffle 19, a drain plug 20, a drain column 21, a reset spring 22 and a guide pipe 23. The lower surface of the seat body 10 has a lower mounting hole, the upper end of the water collecting cup 17 is mounted in the lower mounting hole, the filter element 18 is mounted in the upper part of the water collecting cup 17, the water baffle 19 is mounted at the lower end of the filter element 18, the lower end of the drain column 21 is mounted at the bottom of the water collecting cup 17, the drain plug 20 is slidably sleeved on the outer wall of the drain column 21, and the drain plug 2 0 is in contact with the inner wall of the water collecting cup 17, the lower end of the reset spring 22 is installed on the bottom of the water collecting cup 17, the upper end of the reset spring 22 is installed on the lower surface of the drain plug 20, the drain column 21 is hollow and forms a drainage channel, the outer wall of the drain column 21 is provided with a plurality of drainage holes 24, and the plurality of drainage holes 24 are connected with the drainage channel, the bottom of the water collecting cup 17 is provided with a lead-out hole, the drainage channel is connected with the lead-out hole, the upper end of the lead-out pipe 23 is installed on the lower end of the water collecting cup 17, and the lead-out pipe 23 is connected with the lead-out hole. Furthermore, the water baffle 19 prevents the splash of filtered liquid from damaging the filter element 18, so as to extend the service life of the filter element 18. As the water separator and air filter continue to work, the liquid generated also increases, so that the pressure on the reset spring 22 in the water collecting cup 17 gradually increases, so that it is continuously compressed and drives the drain plug 20 to move downward, until the several drain holes 24 on the drain column 21 are located above the drain plug 20, so that the filtered liquid can be automatically drained. When the liquid is discharged, the reset spring 22 extends again, driving the drain plug 20 to move above the several drain holes 24, waiting for the next drainage. The outlet pipe 23 allows the liquid in the water collecting cup 17 to be drained at a fixed point through the outlet pipe 23 to prevent environmental pollution.

[0027] Further, as a preferred embodiment, the lower surface of the base body 10 extends downward in the vertical direction to form a first mounting ring 25, a lower mounting hole is formed in the first mounting ring 25, the outer wall of the upper end of the water collecting cup 17 has two first buckles 26, the two first buckles 26 are arranged on the same diameter of the water collecting cup 17, and the outer wall of the first mounting ring 25 is provided with two first snap holes 27, the two first buckles 26 can be operably snapped or disengaged from the two first snap holes 27. Further, when the water collecting cup 17 needs to be removed, the two first buckles 26 are pressed to make the two first buckles 26 disengage from the two first snap holes 27, and when the water collecting cup 17 needs to be installed on the first mounting ring 25, the upper end of the water collecting cup 17 is installed in the first mounting ring 25 and the two first buckles 26 are snapped into the two first snap holes 27, which is convenient and quick. Furthermore, when the water collecting cup 17 is installed, the upper end surface of the water collecting cup 17 contacts the lower surface of the base 10, and a sealing ring is installed between the upper end surface of the water collecting cup 17 and the lower surface of the base 10 to ensure sealing.

[0028] Further, as a preferred embodiment, the water collecting cup 17 is made of a transparent material. Further, the water collecting cup 17 is made of a transparent material, which is convenient for observing the situation in the water collecting cup 17.

[0029] Further, as a preferred embodiment, the oil mist device includes: an oil feeder body 28, an oil quantity regulating head 29 and an oil collecting cup 30, one side of the oil feeder body 28 is mounted on the other side of the bracket 8, one side of the oil feeder body 28 is provided with an oil inlet, the oil inlet is connected to the cavity, and the other side of the oil feeder body 28 is provided with an air outlet, the oil quantity regulating head 29 is mounted on the upper surface of the oil feeder body 28, and the oil collecting cup 30 is mounted on the lower surface of the oil feeder body 28. Further, the oil quantity regulating head 29 is used to adjust the oil output of the oil feeder body 28, and the oil feeder body 28, the oil quantity regulating head 29 and the oil collecting cup 30 are conventional technical means in the art and are not described in detail here.

[0030] Further, as a preferred embodiment, the lower surface of the oil feeder body 28 extends downward in the vertical direction to form a second mounting ring 31, and an oil cup mounting hole is formed in the second mounting ring 31. The outer wall of the upper end of the oil collecting cup 30 has two second clips 32, and the two second clips 32 are arranged on the same diameter of the oil collecting cup 30. The outer wall of the second mounting ring 31 is provided with two second snap holes 33, and the two second clips 32 can be operably snapped or disengaged from the two second snap holes 33. Further, when the oil collecting cup 30 needs to be removed, the two clips are pressed to make the two second clips 32 disengage from the two second snap holes 33. When the oil collecting cup 30 needs to be installed on the second mounting ring 31, the upper end of the oil collecting cup 30 is installed in the second mounting ring 31 and the two second clips 32 are snapped into the two second snap holes 33, which is convenient and quick. Furthermore, when the oil collecting cup 30 is installed, the upper end surface of the oil collecting cup 30 contacts the lower surface of the oil feeder body 28, and a sealing ring is installed between the upper end surface of the oil collecting cup 30 and the lower surface of the oil feeder body 28 to ensure sealing.

[0031] Further, as a preferred embodiment, the oil collecting cup 30 is made of a transparent material. Further, the water collecting cup 17 is made of a transparent material, so that the situation inside the oil collecting cup 30 is easy to observe.

[0032] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A lightweight air source processing component, characterized in that: include: A pressure reducing valve, a pressure gauge, a mounting seat, a water separator, a bracket and an oil mist collector, wherein the pressure reducing valve is mounted on the upper surface of the mounting seat, the upper end of the water separator is mounted on the lower surface of the mounting seat, the mounting seat has a cavity, one side of the mounting seat is provided with an air inlet, the other side of the mounting seat is mounted on one side of the bracket, one side of the oil mist collector is mounted on the other side of the bracket, the other side of the oil mist collector is provided with an air outlet, the pressure reducing valve, the water separator, the air inlet and the oil mist collector are all connected to the cavity, the pressure gauge is mounted on one end of the mounting seat, and the pressure gauge is used to monitor the pressure in the cavity; Wherein, the pressure reducing valve includes a valve cover, a pressure regulating knob, a pressure regulating screw, a pressure regulating spring, a piston body and a piston ring, the pressure regulating knob is installed on the upper end of the valve cover, the pressure regulating screw is installed in the valve cover, the upper end of the pressure regulating screw is connected to the pressure regulating knob, the pressure regulating spring is sleeved on the outer wall of the pressure regulating screw, the pressure regulating knob can be operated to adjust the pressure regulating spring through the pressure regulating screw, the piston body is installed in the lower end of the valve cover, and the lower end of the pressure regulating screw passes through the piston body, the piston ring is arranged between the piston body and the inner wall of the valve cover, and the lower end of the pressure regulating spring abuts against the upper end of the piston body.

2. The lightweight air source processing element according to claim 1, characterized in that: An outer wall of the upper end of the valve cover is provided with an external thread, and an inner wall of the lower end of the pressure regulating knob is provided with an internal thread, and the external thread matches the internal thread.

3. The lightweight air source processing element according to claim 2, characterized in that: The outer wall of the pressure regulating screw rod extends radially outward to form an annular edge, and the upper end of the pressure regulating spring is clamped against the lower surface of the annular edge.

4. The lightweight air source processing element according to claim 1, characterized in that: The mounting seat comprises: a seat body, a connecting rod, a valve core seat, a valve core tray, a valve core sealing gasket and a valve core spring, the seat body having the cavity, the air inlet being provided on one side of the seat body, the other side of the seat body being mounted on one side of the bracket, the pressure gauge being mounted on one end of the seat body, the upper surface of the seat body being provided with an upper mounting hole, the lower end of the valve cover being mounted in the upper mounting hole, the upper end of the connecting rod being mounted on the lower end of the pressure regulating screw, the valve core seat being mounted in the cavity, the valve core tray being mounted on the lower end of the valve core seat, the valve core sealing gasket being arranged at the connection between the valve core seat and the valve core tray, the lower end of the connecting rod being clamped against the upper surface of the valve core sealing gasket, the lower end surface of the valve core tray extending upward in the vertical direction to form a convex block, the lower end of the valve core spring being sleeved on the outer wall of the convex block, and the upper end of the valve core spring being clamped against the lower surface of the valve core sealing gasket.

5. The lightweight air source processing element according to claim 4, characterized in that: The filter element is installed in the upper part of the water collecting cup, the water baffle is installed in the lower end of the filter element, the lower end of the drain column is installed in the bottom of the water collecting cup, the drain plug is slidably mounted on the outer wall of the drain column, the outer wall of the drain plug contacts the inner wall of the water collecting cup, the lower end of the reset spring is installed in the bottom of the water collecting cup, the upper end of the reset spring is installed in the lower surface of the drain plug, the drain column is hollow and has a drainage channel, the outer wall of the drain column is provided with a plurality of drainage holes, and the plurality of drainage holes are connected with the drainage channel, the bottom of the water collecting cup is provided with a drainage hole, the drainage channel is connected with the drainage hole, the upper end of the drainage pipe is installed at the lower end of the water collecting cup, and the drainage pipe is connected with the drainage hole.

6. The lightweight air source processing element according to claim 5, characterized in that: The lower surface of the base body extends downward in the vertical direction to form a first mounting ring, the lower mounting hole is formed in the first mounting ring, the outer wall of the upper end of the water collecting cup has two first clips, the two first clips are arranged on the same diameter of the water collecting cup, the outer wall of the first mounting ring is provided with two first clamping holes, the two first clamps can be operably clamped into or out of the two first clamping holes.

7. The lightweight air source processing element according to claim 5, characterized in that: The water collecting cup is made of transparent material.

8. The lightweight air source processing element according to claim 1, characterized in that: The oil mist device includes: an oil feeder body, an oil quantity regulating head and an oil collecting cup, one side of the oil feeder body is installed on the other side of the bracket, an oil inlet is provided on one side of the oil feeder body, the oil inlet is communicated with the cavity, the other side of the oil feeder body is provided with the air outlet, the oil quantity regulating head is installed on the upper surface of the oil feeder body, and the oil collecting cup is installed on the lower surface of the oil feeder body.

9. The lightweight air source processing element according to claim 8, characterized in that: The lower surface of the oil feeder body extends downward in the vertical direction to form a second mounting ring, an oil cup mounting hole is formed in the second mounting ring, the outer wall of the upper end of the oil collecting cup has two second clips, the two second clips are arranged on the same diameter of the oil collecting cup, the outer wall of the second mounting ring is provided with two second clamping holes, the two second clamping holes can be operably clamped into or out of the two second clamping holes.

10. The lightweight air source processing element according to claim 8, characterized in that: The oil collecting cup is made of transparent material.

Images