Internal supporting device for steel cladding component

By designing an internal support device of steel cladding member including horizontal support rods, vertical support rods and suction cups, the accuracy problem caused by inconsistent support in process trench construction is solved, precise support and efficient installation are achieved, and construction costs are reduced. Waste of materials.

CN119491514APending Publication Date: 2025-02-21CNNC HUACHEN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202411988079.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

During the construction process of the process pipe trench, due to the unanimity of the inner and outer formwork support, the problem of excessive clearance and local unevenness after the steel cover is installed, and the existing welding internal support method increases the construction cost. It cannot meet the accuracy requirements.

Method used

An internal support device of steel cladding member is designed, including a first horizontal support rod part, a second horizontal support rod part, a vertical support rod part and a suction cup part. Through the detachable connection and spacing adjustment mechanism of these components, the steel is realized. Precise support and installation of cladding members.

Benefits of technology

By forming interactive support forces, the device ensures precision control of steel cladding members, simplifies transportation and installation processes, reduces material waste and construction costs, and avoids protection film damage caused by welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an internal supporting device for a steel cladding component, which comprises a first horizontal supporting rod part comprising M pairs of first horizontal supporting rods, and each pair of first horizontal supporting rods respectively abut against the inner surfaces of two steel claddings; the second horizontal supporting rod part comprises N second horizontal supporting rod units; the vertical supporting rod part comprises N vertical supporting rod units; the suction cup part comprises one or more suction cup units, each second horizontal supporting rod unit comprises M second horizontal supporting rods in one-to-one correspondence with the M pairs of first horizontal supporting rods, each vertical supporting rod unit comprises L vertical supporting rods, and the suction cup unit is located between every two adjacent pairs of first horizontal supporting rods; the suction cup device comprises a plurality of suction cup assemblies arranged in the length direction at intervals, and each suction cup assembly is provided with a pair of suction cups attracted to the inner surfaces of the two steel covering faces respectively and two third horizontal supporting rods with the ends detachably connected with the suction cups respectively.
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Description

Technical Field

[0001] The invention belongs to the technical field of building engineering, and in particular relates to an internal supporting device for a steel cladding member. Background Art

[0002] The inner side of the process trench is covered with stainless steel, and the outer side is L50×5 angle steel made of Q235B. Its main function is to isolate radioactive materials and prevent them from leaking, so as to block radioactive materials from entering non-radioactive areas or environments. At the same time, it is also a structural channel for the pipeline where the high-radioactive media of each sub-item main process system is located outdoors.

[0003] After the process trench is prefabricated in the workshop, anti-deformation tooling supports need to be added inside the trench to facilitate transportation and installation. The anti-deformation tooling supports need to be removed after installation.

[0004] However, during the process of trench construction, it was found that the internal steel support of the trench only controlled the precision requirements of the covering points, and during the pouring of the concrete of the outer wall of the trench, due to the limited construction environment, the forces of the internal and external formwork supports could not be guaranteed to be completely consistent, resulting in the steel covering having clearance size deviations and local unevenness deviations after the trench was installed. In addition, the method of welding internal supports on the steel covering not only destroyed the original protective film of the steel covering, but also increased the input of personnel and materials, greatly increased the construction cost, and failed to meet the precision requirements of trench installation. Summary of the invention

[0005] In order to solve the above-mentioned deficiencies of the prior art, an object of the present invention is to provide an internal support device for a steel cladding member.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] The present invention provides an internal support device for a steel cladding member, wherein the steel cladding member has a skeleton in an overall U-shape and two steel claddings respectively arranged on the inner surfaces of two side portions of the skeleton, and has the following characteristics: a first horizontal support rod portion, comprising M pairs of first horizontal support rods spaced apart in the height direction of the steel cladding member, each pair of first horizontal support rods extending along the length direction of the steel cladding member and respectively abutting against the inner surfaces of the two steel claddings; a second horizontal support rod portion, comprising N second horizontal support rod units spaced apart in the length direction of the steel cladding member; a vertical support rod portion, comprising N vertical support rod units corresponding one to one to the N second horizontal support rod units; and a suction cup portion, comprising one suction cup unit, or a plurality of suction cup units spaced apart in the height direction of the steel cladding member, wherein each second horizontal support The rod unit contains M second horizontal support rods corresponding to the M pairs of first horizontal support rods and extending along the width direction of the steel covering member, and the two ends of each second horizontal support rod are detachably connected to the corresponding pair of first horizontal support rods. Each vertical support rod unit contains L vertical support rods arranged at intervals in the width direction of the steel covering member, and each vertical support rod is detachably connected to the corresponding M second horizontal support rods, and the bottom end is detachably connected to the bottom of the skeleton. The suction cup unit is located between two adjacent pairs of first horizontal support rods, and contains a plurality of suction cup assemblies arranged at intervals in the length direction of the steel covering member, each suction cup assembly has a pair of suction cups respectively attracted to the inner surfaces of the two steel coverings, and a third horizontal support rod whose two ends are detachably connected to the pair of suction cups, and M, N and L are all positive integers not less than 2.

[0008] The internal support device for the steel cladding member provided by the present invention may also have the following feature: the second horizontal support rod and the corresponding first horizontal support rod, as well as the third horizontal support rod and the corresponding suction cup are detachably connected via a spacing adjustment mechanism.

[0009] In the internal support device of the steel covering member provided by the present invention, it can also have the following characteristics: wherein, the spacing adjustment mechanism is a screw-nut structure, having a screw and two nuts that are both mounted on the screw and can approach or move away from each other as the screw rotates, the screw is arranged along the width direction of the steel covering member, and the two nuts are respectively fixedly connected to the corresponding second horizontal support rod and the first horizontal support rod, or the corresponding third horizontal support rod and the suction cup.

[0010] The internal support device for the steel cladding member provided by the present invention may also have the following feature: wherein the first horizontal support rod, the second horizontal support rod, the third horizontal support rod and the vertical support rod are all channel steels.

[0011] The internal support device for the steel cladding member provided by the present invention may also have the following feature: wherein the suction cup is a strong suction cup.

[0012] The internal support device for the steel cladding member provided by the present invention may also have the following feature: a stainless steel plate is provided between the first horizontal support rod and the corresponding steel cladding.

[0013] The internal support device of the steel cladding member provided by the present invention may also have the following features: the vertical support rod and the corresponding second horizontal support rod are detachably connected via bolts, and both the vertical support rod and the second horizontal support rod are provided with bolt mounting holes for the bolts to pass through.

[0014] The internal support device of the steel covering member provided by the present invention may also have the following features: wherein, the bottom of the frame has an angle steel corresponding to the vertical support rod, the angle steel and the corresponding vertical support rod are detachably connected by bolts, and both the angle steel and the vertical support rod are provided with bolt mounting holes for the bolts to pass through.

[0015] The internal support device for the steel cladding member provided by the present invention may also have the following feature: wherein the steel cladding member is a process trench.

[0016] Function and Effect of the Invention

[0017] According to the internal support device of the steel cladding member involved in the present invention, since it has a first horizontal support rod portion, a second horizontal support rod portion, a vertical support rod portion and a suction cup portion, the first horizontal support rod portion includes M pairs of first horizontal support rods arranged at intervals in the height direction of the steel cladding member, each pair of first horizontal support rods extends along the length direction of the steel cladding member and respectively abuts against the inner surfaces of the two steel claddings, the second horizontal support rod portion includes N second horizontal support rod units arranged at intervals in the length direction of the steel cladding member, each second horizontal support rod unit contains M second horizontal support rods corresponding to the M pairs of first horizontal support rods and extending along the width direction of the steel cladding member, and the two ends of each second horizontal support rod are respectively detachably connected to the corresponding pair of first horizontal support rods, and the vertical support rod portion contains N vertical support rod units corresponding to the N second horizontal support rod units, and each vertical support rod unit contains L vertical support rods are arranged at intervals on the upper part, each vertical support rod is detachably connected to the corresponding M second horizontal support rods, and the bottom end portion is detachably connected to the bottom of the frame, the suction cup portion includes a suction cup unit, or a plurality of suction cup units arranged at intervals in the height direction of the steel cladding member, the suction cup unit is located between two adjacent pairs of first horizontal support rods, and contains a plurality of suction cup assemblies arranged at intervals in the length direction of the steel cladding member, each suction cup assembly has a pair of suction cups respectively engaged with the inner surfaces of the two steel claddings, and a third horizontal support rod with two ends detachably connected to the pair of suction cups, the first horizontal support rods press the steel claddings outwardly and the suction cups suck the steel claddings inwardly, thereby forming a pair of interaction forces on the steel cladding members, ensuring the precision control requirements for internal support of the steel cladding members, and facilitating the transportation and installation of the steel cladding members; moreover, the operation is simple, the members can be quickly disassembled and recycled, thus greatly reducing the waste of materials and saving costs. In addition, no welding is required between the first horizontal support rod and the suction cup and the steel cladding, thus avoiding the problem of damage to the original protective film on the surface of the steel cladding caused by welding in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the three-dimensional structure of the internal support device of the steel cladding member in an embodiment of the present invention;

[0019] Figure 2 is a schematic diagram of the connection relationship between the vertical support rod and the second horizontal support rod in an embodiment of the present invention; and

[0020] Figure 3 It is a schematic diagram of the connection relationship between the vertical support rod and the angle steel on the frame in an embodiment of the present invention. DETAILED DESCRIPTION

[0021] The concept, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings to fully understand the purpose, characteristics and effects of the present invention.

[0022] <Example>

[0023] like Figure 1 As shown, in this embodiment, the steel cladding member internal support device 10 is used to internally support the steel cladding member 20; the steel cladding member 20 is a process pipe trench, having a frame 21 in a "U" shape as a whole and two steel claddings 22 respectively arranged on the inner surfaces of two side portions of the frame 21. The steel cladding member internal support device 10 includes a first horizontal support rod portion, a second horizontal support rod portion, a vertical support rod portion and a suction cup portion.

[0024] like Figure 1 As shown, the first horizontal support rod portion is used to abut the inner surfaces of the two steel claddings 22 of the steel cladding member 20 toward the outside, and includes M pairs of first horizontal support rods 11 arranged at intervals in the height direction of the steel cladding member 20. M is a positive integer not less than 2. In this embodiment, M is 4 for illustration.

[0025] Each pair of first horizontal support rods 11 extends along the length direction of the steel cladding member 20, and respectively abuts against the inner surfaces of the two steel claddings 22. The design of the first horizontal support rods 11 abutting against the inner surfaces of the steel claddings 22 can protect the original protective film on the inner surface of the steel claddings and avoid the quality risk of the steel cladding member caused by welding.

[0026] In this embodiment, a stainless steel plate (not shown in the figure) is provided between the first horizontal support rod 11 and the corresponding steel covering 22, which increases the area where the first horizontal support rod 11 and the steel covering 22 are attached and abutted, and can better meet the protection requirements of the original protective film on the inner surface of the steel covering.

[0027] like Figure 1 As shown, the second horizontal support rod portion includes N second horizontal support rod units arranged at intervals in the length direction of the steel cladding member 20; N is a positive integer not less than 2, and in this embodiment, N is 4 for illustration.

[0028] Each second horizontal support rod unit includes M second horizontal support rods 12 corresponding to the M pairs of first horizontal support rods 11 one by one and extending along the width direction of the steel cladding member 20 .

[0029] The two ends of each second horizontal support rod 12 are detachably connected to a corresponding pair of first horizontal support rods 11 through a spacing adjustment mechanism, so that the distance between the pair of first horizontal support rods 11 matches the distance between the two steel claddings 22 to be supported, thereby meeting the requirements of steel cladding components 20 of different sizes.

[0030] In this embodiment, the above-mentioned spacing adjustment mechanism is a screw nut structure, including a screw 12a and two nuts (not shown in the figure). The screw 12a is arranged along the width direction of the steel cladding member 20, and the outer surfaces of its two ends are provided with external threads with opposite spiral directions. The two nuts are respectively fixedly connected to the second horizontal support rod 12 and the first horizontal support rod 11, and are respectively sleeved on the two ends of the screw 12a. When the screw 12a rotates in a certain direction, the two nuts can approach or move away from each other, thereby adjusting the distance between the corresponding pair of first horizontal support rods 11, so that the two first horizontal support rods 11 are respectively in contact with the inner surfaces of the two steel claddings 22.

[0031] like Figure 1 As shown, the vertical support rod and the second horizontal support rod together constitute a three-dimensional support structure to support and install the first horizontal support rod. The vertical support rod comprises N vertical support rod units corresponding to the N second horizontal support rod units, and each vertical support rod unit comprises L vertical support rods 13 arranged at intervals in the width direction of the steel cladding member 20; L is a positive integer not less than 2, and in this embodiment, L is 2 for illustration.

[0032] Each vertical support rod 13 is detachably connected to the corresponding M second horizontal support rods 12 , and the bottom end of the vertical support rod 13 is detachably connected to the bottom of the skeleton 21 .

[0033] In this embodiment, if Figure 2 As shown, the vertical support rod 13 is detachably connected to the corresponding second horizontal support rod 12 via a bolt member 13a; both the vertical support rod 13 and the second horizontal support rod 12 are provided with a bolt mounting hole (not shown in the figure) for the bolt member 13a to pass through.

[0034] In this embodiment, if Figure 3 As shown, the bottom of the skeleton 21 has an angle steel 21a corresponding to the vertical support rod 13, and a bolt member 13b is passed between the angle steel 21a and the corresponding vertical support rod 13; both the angle steel 21a and the vertical support rod 13 are provided with bolt mounting holes (not shown in the figure) for the bolt member 13b to pass through.

[0035] like Figure 1 As shown, the suction cup portion includes one suction cup unit, or a plurality of suction cup units spaced apart in the height direction of the steel cladding member 20; in this embodiment, the suction cup portion including one suction cup unit is taken as an example for description.

[0036] The suction cup unit is located between two adjacent pairs of first horizontal support rods 11, and contains a plurality of suction cup assemblies arranged at intervals in the length direction of the steel cladding member 20; each suction cup assembly has a pair of suction cups 14 respectively engaged with the inner surfaces of the two steel claddings 22, and a third horizontal support rod 15 whose two ends are respectively detachably connected to the pair of suction cups 14.

[0037] In this embodiment, the suction cup 14 is a strong suction cup with a relatively large suction force.

[0038] In this embodiment, the third horizontal support rod 15 and the corresponding suction cup 14 are also detachably connected through the above-mentioned spacing adjustment mechanism, wherein two nuts are respectively fixedly connected to the third horizontal support rod 15 and the suction cup 14, and are respectively sleeved on the two ends of the screw rod. When the screw rod rotates, the two nuts can move closer to or farther from each other, thereby adjusting the distance between the corresponding pair of suction cups 14, so that the two suction cups 14 are respectively attracted to the inner surfaces of the two steel coverings 22.

[0039] In this embodiment, the first horizontal support rod 11, the second horizontal support rod 12, the third horizontal support rod 15 and the vertical support rod 13 are all made of channel steel made of Q235B.

[0040] Example Function and Effect

[0041] According to the internal support device of the steel cladding member involved in the present embodiment, since it has a first horizontal support rod portion, a second horizontal support rod portion, a vertical support rod portion and a suction cup portion, the first horizontal support rod portion includes M pairs of first horizontal support rods spaced apart in the height direction of the steel cladding member, each pair of first horizontal support rods extends along the length direction of the steel cladding member and respectively abuts against the inner surfaces of the two steel claddings, the second horizontal support rod portion includes N second horizontal support rod units spaced apart in the length direction of the steel cladding member, each second horizontal support rod unit contains M second horizontal support rods corresponding one-to-one to the M pairs of first horizontal support rods and extending along the width direction of the steel cladding member, the two ends of each second horizontal support rod are respectively detachably connected to the corresponding pair of first horizontal support rods, and the vertical support rod portion contains N vertical support rod units corresponding one-to-one to the N second horizontal support rod units, each vertical support rod unit contains L vertical support rods are arranged at intervals on the upper part, each vertical support rod is detachably connected to the corresponding M second horizontal support rods, and the bottom end portion is detachably connected to the bottom of the frame, the suction cup portion includes a suction cup unit, or a plurality of suction cup units arranged at intervals in the height direction of the steel cladding member, the suction cup unit is located between two adjacent pairs of first horizontal support rods, and contains a plurality of suction cup assemblies arranged at intervals in the length direction of the steel cladding member, each suction cup assembly has a pair of suction cups respectively engaged with the inner surfaces of the two steel claddings, and a third horizontal support rod with two ends detachably connected to the pair of suction cups, the first horizontal support rods press the steel claddings outwardly and the suction cups suck the steel claddings inwardly, thereby forming a pair of interaction forces on the steel cladding members, ensuring the precision control requirements for internal support of the steel cladding members, and facilitating the transportation and installation of the steel cladding members; moreover, the operation is simple, the members can be quickly disassembled and recycled, thus greatly reducing the waste of materials and saving costs. In addition, no welding is required between the first horizontal support rod and the suction cup and the steel cladding, thus avoiding the problem of damage to the original protective film on the surface of the steel cladding caused by welding in the prior art.

[0042] In addition, because the second horizontal support rod and the corresponding first horizontal support rod, as well as the third horizontal support rod and the corresponding suction cup are detachably connected via a spacing adjustment mechanism, the spacing adjustment mechanism is a screw-nut structure, having a screw and two nuts that are both sleeved on the screw and can approach or move away from each other as the screw rotates, the screw is arranged along the width direction of the steel covering member, and the two nuts are respectively fixedly connected to the corresponding second horizontal support rod and the first horizontal support rod, or the corresponding third horizontal support rod and the suction cup. It has a simple structure and is easy to operate. It can conveniently adjust the distance between a pair of first horizontal support rods and the distance between a pair of suction cups, and is suitable for steel covering members of various sizes.

[0043] In addition, because the first horizontal support rod, the second horizontal support rod, the third horizontal support rod and the vertical support rod are all channel steels, the materials are easy to obtain and the cost is low.

[0044] In addition, because a stainless steel plate is provided between the first horizontal support rod and the corresponding steel cladding, the contact area between the first horizontal support rod and the steel cladding is increased, and the original protective film on the surface of the steel cladding is better protected, further meeting the finished product protection requirements.

[0045] In addition, because the vertical support rod and the corresponding second horizontal support rod are detachably connected by bolts, and the angle steel at the bottom of the skeleton and the corresponding vertical support rod are detachably connected by bolts, the structure is simple and easy to operate, which can better realize quick disassembly and recycling and reduce material waste.

[0046] The above-mentioned embodiments are preferred examples of the present invention and are not intended to limit the protection scope of the present invention.

Claims

1. An internal support device for a steel cladding member, wherein the steel cladding member has a frame in a "U" shape as a whole and two steel claddings respectively arranged on the inner surfaces of two side portions of the frame, characterized in that: include: A first horizontal support rod portion, comprising M pairs of first horizontal support rods spaced apart in the height direction of the steel cladding member, each pair of first horizontal support rods extending along the length direction of the steel cladding member and respectively abutting against the inner surfaces of the two steel claddings; A second horizontal support rod portion, comprising N second horizontal support rod units arranged at intervals in the length direction of the steel cladding member; A vertical support rod portion, comprising N vertical support rod units corresponding one-to-one to the N second horizontal support rod units; as well as The suction cup part includes a suction cup unit or a plurality of suction cup units arranged at intervals in the height direction of the steel cladding member. Each of the second horizontal support rod units includes M second horizontal support rods corresponding to the M pairs of first horizontal support rods one by one and extending along the width direction of the steel cladding member. The two ends of each of the second horizontal support rods are detachably connected to a corresponding pair of the first horizontal support rods. Each of the vertical support rod units comprises L vertical support rods arranged at intervals in the width direction of the steel cladding member. Each of the vertical support rods is detachably connected to the corresponding M second horizontal support rods, and the bottom end is detachably connected to the bottom of the frame. The suction cup unit is located between two adjacent pairs of the first horizontal support rods, and comprises a plurality of suction cup assemblies arranged at intervals in the length direction of the steel cladding member. Each of the suction cup assemblies comprises a pair of suction cups respectively engaging with the inner surfaces of the two steel claddings, and a third horizontal support rod having two ends respectively detachably connected to the pair of suction cups. The M, the N and the L are all positive integers not less than 2.

2. The internal support device of the steel cladding member according to claim 1, characterized in that: in, The second horizontal support rod and the corresponding first horizontal support rod, as well as the third horizontal support rod and the corresponding suction cup are detachably connected via a spacing adjustment mechanism.

3. The internal support device of the steel cladding member according to claim 2, characterized in that: in, The spacing adjustment mechanism is a screw-nut structure, comprising a screw and two nuts both sleeved on the screw and capable of moving closer to or farther from each other as the screw rotates. The screw rod is arranged along the width direction of the steel cladding member. The two nuts are respectively fixedly connected to the corresponding second horizontal support rod and the first horizontal support rod, or the corresponding third horizontal support rod and the suction cup.

4. The internal support device of the steel cladding member according to claim 1, characterized in that: in, The first horizontal support rod, the second horizontal support rod, the third horizontal support rod and the vertical support rod are all channel steels.

5. The internal support device of the steel cladding member according to claim 1, characterized in that: in, The suction cup is a strong suction cup.

6. The internal support device of the steel cladding member according to claim 1, characterized in that: in, A stainless steel plate is provided between the first horizontal support rod and the corresponding steel cladding.

7. The internal support device of the steel cladding member according to claim 1, characterized in that: in, The vertical support rod is detachably connected to the corresponding second horizontal support rod by bolts. The vertical support rod and the second horizontal support rod are both provided with bolt installation holes for the bolt members to pass through.

8. The internal support device of the steel cladding member according to claim 1, characterized in that: in, The bottom of the frame has an angle steel corresponding to the vertical support rod, and the angle steel is detachably connected to the corresponding vertical support rod through a bolt. The angle steel and the vertical support rod are both provided with bolt installation holes for the bolt members to pass through.

9. The internal support device of the steel cladding member according to claim 1, characterized in that: in, The steel cladding member is a process trench.