Pressing force adjusting mechanism of guiding device for wire harness crimping

By designing a compression force adjustment mechanism including a control structure and a linkage structure, the problem of inconvenient adjustment of the compression force of the wire harness crimping guide structure is solved, and flexible adjustment and efficient crimping of different wiring harnesses are achieved.

CN119496013APending Publication Date: 2025-02-21QINGDAO XIBAO MASCH MFG TECH CO LTD
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Patent Information

Application Number
CN202411804107.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

The compression force of the wire harness crimp guide structure is inconvenient to adjust, resulting in a single compression method lacks adjustability and adaptability.

Method used

A compression force adjustment mechanism including a housing, a control structure and a linkage structure is designed. The control structure adjusts the stroke distance and force of the downward pressure of the pressure rod through the cooperation of the threaded rod, the linkage plate and the pressure rod. The linkage structure uses a motor to drive the rack and control block to control the up and down movement of the pressure rod.

Benefits of technology

The compression force and stroke distance are freely adjusted according to different varieties and thicknesses of wire harnesses, which improves the adjustability and adaptability of crimping, simplifies the operation process and improves the efficiency of use.

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Abstract

The invention relates to the technical field of wire harness crimping equipment, and discloses a pressing force adjusting mechanism of a guide device for wire harness crimping, which comprises a shell, a partition plate is arranged at the bottom of the shell, a box body is fixedly connected to the bottom of the partition plate, open grooves are formed in two sides of the box body, a transparent plate is arranged on the front surface of the box body, and the transparent plate is fixedly connected with the partition plate. The device comprises a shell, a control structure is arranged in the shell, a linkage structure is arranged on one side of the bottom of the inner wall of the shell, and the linkage structure can be used in cooperation with the control structure, the device is provided with the control structure, and the control structure can adjust the downward pressing stroke distance of a pressing rod through cooperation of a threaded rod, a linkage plate and the pressing rod; free adjustment can be carried out according to wire harnesses of different varieties and thicknesses, the linkage plate can control the downward moving distance through the inclination angle of the linkage plate, the inclined downward moving mode is stable, wire harnesses can be pressed and connected more conveniently, and the inclination angle of the linkage plate can be adjusted through the threaded rod.
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Description

Technical Field

[0001] The invention relates to the technical field of wire harness crimping equipment, in particular to a pressing force regulating mechanism of a guide device for wire harness crimping. Background Art

[0002] Wire harness crimping equipment is a professional tool used to connect multiple strands of wires or cables. It usually includes a crimping head and a crimping tool, which firmly connects the conductor to the insulating part by applying pressure to ensure reliable electrical connection and circuit communication. This is widely used in the fields of manufacturing and maintenance of electronic equipment, automotive electrical systems, aerospace equipment, etc. The function of wire harness crimping is to crimp the contact terminal (connector) made of copper material with the wire and cable, and then mold the insulator or metal shell on the outside, and the components connected to the circuit are bundled with wire harnesses.

[0003] Since most existing wire harness crimping equipment lacks an effective adjustment mechanism in the guide clamping device during use, the clamping stroke and force are the same and cannot be changed according to different wire harness types and thicknesses, resulting in a single clamping method that lacks adjustability and adaptability. Summary of the invention

[0004] The problem to be solved by the present invention is that the pressing force of the pressing device of the wire harness crimping guide structure is inconvenient to adjust.

[0005] In order to solve the above technical problems, the technical solution of the present invention is: a pressing force adjustment mechanism of a guide device for wire harness crimping, comprising a shell, a partition is provided at the bottom of the shell, a box is fixedly connected to the bottom of the partition, both sides of the box are provided with slots, a transparent plate is provided on the front of the box, a control structure is provided inside the shell, and a linkage structure is provided on one side of the bottom of the inner wall of the shell, and the linkage structure can be used in conjunction with the control structure;

[0006] The control structure includes a pressure rod, a reinforcement block, a threaded sleeve, a knob, a linkage plate, a rotating block, a connecting block, a labor-saving rod, a moving block, a threaded rod and a travel plate. When the knob applies a rotational force, the knob can control the moving block to move horizontally through the threaded rod. After the moving block is subjected to the force, the linkage plate can control the connecting block to drive the rotating block to rotate around the center of a circle.

[0007] Preferably, a pressure rod is provided inside the shell, and a reinforcement block is fixedly connected to the top of one side of the pressure rod, and a threaded sleeve is fixedly connected to the bottom of the reinforcement block. One side of the threaded sleeve penetrates the shell and extends to the outside of the shell, and one side of the inner wall of the threaded sleeve is rotatably connected to a threaded rod, and the other side of the threaded rod penetrates the threaded sleeve and extends to the outside of the threaded sleeve, and a knob is fixedly connected to one side of the threaded rod, and the four sides of the knob are fixedly connected to labor-saving rods.

[0008] Preferably, a moving block is provided on the threaded rod, the back side of the moving block passes through the threaded sleeve and extends to the outside of the threaded sleeve, the back side of the moving block is rotatably connected to a linkage plate, and a through groove is provided on the surface of the linkage plate.

[0009] Preferably, the front side of the pressure rod is penetrated by a rotating block, the front side of the rotating block is fixedly connected to a travel plate, the back side of the rotating block is fixedly connected to a connecting block, the connecting block is adapted to the through groove, the bottom of the pressure rod penetrates the outer shell, the partition and the box body in sequence and extends to the interior of the box body, and the bottom of the pressure rod is fixedly connected to an extrusion plate.

[0010] Preferably, a linkage structure is also provided inside the shell, and the linkage structure includes a base, a sliding rod, a bracket, a motor, a rack, a gear, a control block, a roller, a limit shell and a limit ring. When the motor can drive the rack to move horizontally through the gear, the rack will drive the control block to move horizontally after being subjected to force, and the control block can control the pressure rod to move vertically up and down by cooperating with the stroke plate.

[0011] Preferably, a base is fixedly connected to one side of the bottom of the inner wall of the shell, a motor is fixedly connected to the top of the base, a gear is fixedly connected to the front of the motor, a limiting shell is fixedly connected to the top of the front of the base, a rack is slidably connected to the bottom of the limiting shell, and the rack is meshed with the gear.

[0012] Preferably, a control block is fixedly connected to one side of the rack, an inclined groove is provided on the back of the control block, the inclined groove is adapted to the stroke plate, rollers are rotatably connected to both sides of the inner wall of the inclined groove, and a sliding rod is fixedly connected to the other side of the control block.

[0013] Preferably, one side of the sliding rod passes through the outer shell and extends to the outside of the outer shell, and the other side of the bottom of the inner wall of the outer shell is fixedly connected to a bracket, and the top of the bracket is fixedly connected to a limiting ring, and a limiting groove is provided on one side of the limiting ring, and the limiting groove is adapted to the sliding rod.

[0014] Compared with the prior art, the technical solution of the present invention has the following advantages:

[0015] (1) A control structure is provided inside the shell. The control mechanism can adjust the downward travel distance of the pressure rod through the cooperation between the threaded rod, the linkage plate and the pressure rod. It can be freely adjusted according to the different types and thicknesses of wire harnesses. The linkage plate can control the downward movement distance through its own tilt angle. The tilted downward movement method is relatively stable and can be more convenient when crimping the wire harness. The threaded rod can adjust the tilt angle of the linkage plate. The adjustment is quick and convenient and will not take up too much operating time. There is also a labor-saving rod on the knob to save the user more effort when rotating the threaded rod. Even without the help of external tools, it can be quickly and effectively controlled. The extrusion plate at the bottom of the pressure rod is flush with the internal space of the box. This further increases its movement stability when it moves downward. A transparent plate is provided on the front of the box. The transparent plate allows the user to observe the compression of the wire harness in the box.

[0016] (2) A linkage structure is also provided inside the housing. The linkage structure can drive the control block to move by controlling the rack through the motor. The control block can control the pressure rod to move downward to compress the wiring harness through the extrusion plate. The power source of the linkage structure is completed by a motor, and it does not need to be connected to an additional control end, which saves more energy and electricity. The linkage structure controls the operation of the entire device, which adopts a large number of mechanical control structures. Compared with the precise electronic end control, it is more durable and its service life is greatly increased. A roller is provided on the control block. The roller can reduce the friction between the surface of the travel plate, so that the control block and the travel plate are in contact more smoothly and reduce the feeling of blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the housing of the present invention;

[0019] Figure 3 It is a schematic diagram of the internal structure of the box body of the present invention;

[0020] Figure 4 It is a schematic diagram of the control structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the internal structure of the threaded sleeve of the present invention;

[0022] Figure 6 This is an exploded schematic diagram of the control block structure of the present invention;

[0023] Figure 7 It is a schematic diagram of the linkage structure of the present invention;

[0024] Figure 8 It is a schematic diagram of the compression rod structure of the present invention.

[0025] In the figure: 1. control structure; 101. pressure rod; 102. reinforcement block; 103. threaded sleeve; 104. knob; 105. linkage plate; 106. rotating block; 107. connecting block; 108. labor-saving rod; 109. moving block; 110. threaded rod; 111. travel plate; 2. shell; 3. movable door; 4. linkage structure; 401. base; 402. sliding rod; 403. bracket; 404. motor; 405. rack; 406. gear; 407. control block; 408. roller; 409. limit shell; 410. limit ring; 5. transparent plate; 6. slot; 7. extrusion plate; 8. partition; 9. box body. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0027] Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. "Include" or "comprise" and other similar words used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0028] like Figures 1 to 8 As shown, a pressing force adjustment mechanism of a guide device for crimping a wire harness provided by the present invention comprises a shell 2, a partition 8 is provided at the bottom of the shell 2, a box 9 is fixedly connected to the bottom of the partition 8, slots 6 are provided on both sides of the box 9, a transparent plate 5 is provided on the front of the box 9, a control structure 1 is provided inside the shell 2, and a linkage structure 4 is provided on one side of the bottom of the inner wall of the shell 2, and the linkage structure 4 can be used in conjunction with the control structure 1;

[0029] The control structure 1 includes a pressure rod 101, a reinforcement block 102, a threaded sleeve 103, a knob 104, a linkage plate 105, a rotating block 106, a connecting block 107, a labor-saving rod 108, a moving block 109, a threaded rod 110 and a travel plate 111. When the knob 104 applies a rotational force, the knob 104 can control the moving block 109 to move horizontally through the threaded rod 110. After the moving block 109 is subjected to the force, the linkage plate 105 can control the connecting block 107 to drive the rotating block 106 to rotate about the center of a circle.

[0030] A pressure rod 101 is provided inside the shell 2, and a reinforcement block 102 is fixedly connected to the top of one side of the pressure rod 101, and a threaded sleeve 103 is fixedly connected to the bottom of the reinforcement block 102. One side of the threaded sleeve 103 penetrates the shell 2 and extends to the outside of the shell 2, and a threaded rod 110 is rotatably connected to one side of the inner wall of the threaded sleeve 103, and the other side of the threaded rod 110 penetrates the threaded sleeve 103 and extends to the outside of the threaded sleeve 103. A knob 104 is fixedly connected to one side of the threaded rod 110, and a labor-saving rod 108 is fixedly connected to the four sides of the knob 104.

[0031] A moving block 109 is disposed on the threaded rod 110 , the back side of the moving block 109 penetrates the threaded sleeve 103 and extends to the outside of the threaded sleeve 103 , and the back side of the moving block 109 is rotatably connected to a linkage plate 105 , and a through groove is provided on the surface of the linkage plate 105 .

[0032] The front side of the pressure rod 101 is penetrated by a rotating block 106, the front side of the rotating block 106 is fixedly connected to a travel plate 111, the back side of the rotating block 106 is fixedly connected to a connecting block 107, the connecting block 107 is adapted to the through groove, the bottom of the pressure rod 101 penetrates the outer shell 2, the partition 8 and the box body 9 in sequence and extends to the interior of the box body 9, and the bottom of the pressure rod 101 is fixedly connected to the extrusion plate 7.

[0033] A linkage structure 4 is also provided inside the shell 2, and the linkage structure 4 includes a base 401, a sliding rod 402, a bracket 403, a motor 404, a rack 405, a gear 406, a control block 407, a roller 408, a limit shell 409 and a limit ring 410. When the motor 404 can drive the rack 405 to move horizontally through the gear 406, the rack 405 will drive the control block 407 to move horizontally after being subjected to force, and the control block 407 can control the pressure rod 101 to move vertically up and down by cooperating with the stroke plate 111.

[0034] A base 401 is fixedly connected to one side of the bottom of the inner wall of the shell 2, a motor 404 is fixedly connected to the top of the base 401, a gear 406 is fixedly connected to the front of the motor 404, a limiting shell 409 is fixedly connected to the top of the front of the base 401, a rack 405 is slidably connected to the bottom of the limiting shell 409, and the rack 405 is meshed with the gear 406.

[0035] A control block 407 is fixedly connected to one side of the rack 405 , and an inclined groove is provided on the back of the control block 407 , which is adapted to the travel plate 111 , and rollers 408 are rotatably connected to both sides of the inner wall of the inclined groove, and a slide bar 402 is fixedly connected to the other side of the control block 407 .

[0036] One side of the slide rod 402 passes through the shell 2 and extends to the outside of the shell 2. The other side of the bottom of the inner wall of the shell 2 is fixedly connected with a bracket 403. The top of the bracket 403 is fixedly connected with a limiting ring 410. A limiting groove is provided on one side of the limiting ring 410, and the limiting groove is adapted to the slide rod 402.

[0037] The working principle and use process of the present invention are as follows: when in use, the user first places the wire harness to be crimped into the support in the box body 3 through the slot 6. After placing it, the user can freely adjust the pressing distance and pressing force of the extrusion plate 17 according to the specifications and thickness of the wire harness. When adjusting, the user rotates the knob 104, and the knob 104 drives the threaded rod 110 to rotate after being subjected to force. The rotation of the threaded rod 110 drives the moving block 109 to move horizontally. The moving block 109 drives the linkage plate 105 to control the rotating block 106 through the connecting block 107 to rotate with the rotation connection with the pressure rod 101 as the center of the circle. While the linkage plate 105 controls the rotating block 106 to rotate, it will also rotate with the rotating connection with the moving block 109 according to the movement of the position. The center of the circle rotates. When the control block 407 drives the travel plate 111 to rotate, the travel plate 111 will drive the control block 407 to rotate. When the user observes through the transparent plate 5 that the extrusion plate 17 has moved to a suitable position, the motor 404 can be turned on. The motor 404 drives the gear 406 to rotate. The gear 406 controls the rack 405 to move horizontally. The rack 405 drives the control block 407 and the slide bar 402 to move horizontally. The slide bar 402 will move along the limit ring 410. The control block 407 will pressurize the travel plate 111 through the inclined groove so that the travel plate 111 drives the pressure rod 101 to move vertically downward. The pressure rod 101 drives the extrusion plate 17 to move downward to tighten the wiring harness.

[0038] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A pressing force adjustment mechanism for a guide device for crimping a wire harness, comprising a housing (2), characterized in that: A movable door (3) is provided on the front side of the shell (2), a partition (8) is provided on the bottom of the shell (2), a box (9) is fixedly connected to the bottom of the partition (8), slots (6) are provided on both sides of the box (9), a transparent plate (5) is provided on the front side of the box (9), a control structure (1) is provided inside the shell (2), and a linkage structure (4) is provided on one side of the bottom of the inner wall of the shell (2), and the linkage structure (4) can be used in conjunction with the control structure (1); The control structure (1) comprises a pressure rod (101), a reinforcement block (102), a threaded sleeve (103), a knob (104), a linkage plate (105), a rotating block (106), a connecting block (107), a labor-saving rod (108), a moving block (109), a threaded rod (110) and a travel plate (111). When a rotational force is applied to the knob (104), the knob (104) can control the moving block (109) to move horizontally through the threaded rod (110). After the moving block (109) is subjected to the force, the linkage plate (105) can control the connecting block (107) to drive the rotating block (106) to rotate about the center of a circle.

2. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 1, characterized in that: A pressure rod (101) is arranged inside the shell (2); a top of one side of the pressure rod (101) is fixedly connected to a reinforcement block (102); a bottom of the reinforcement block (102) is fixedly connected to a threaded sleeve (103); one side of the threaded sleeve (103) passes through the shell (2) and extends to the outside of the shell (2); one side of the inner wall of the threaded sleeve (103) is rotatably connected to a threaded rod (110); the other side of the threaded rod (110) passes through the threaded sleeve (103) and extends to the outside of the threaded sleeve (103); one side of the threaded rod (110) is fixedly connected to a knob (104); and four sides of the knob (104) are fixedly connected to labor-saving rods (108).

3. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 2, characterized in that: A moving block (109) is arranged on the threaded rod (110), the back side of the moving block (109) penetrates the threaded sleeve (103) and extends to the outside of the threaded sleeve (103), the back side of the moving block (109) is rotatably connected to a linkage plate (105), and a through groove is provided on the surface of the linkage plate (105).

4. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 3, characterized in that: The front side of the pressure rod (101) is penetrated by a rotating block (106), the front side of the rotating block (106) is fixedly connected to a travel plate (111), the back side of the rotating block (106) is fixedly connected to a connecting block (107), the connecting block (107) is adapted to the through groove, the bottom of the pressure rod (101) penetrates the outer shell (2), the partition plate (8) and the box body (9) in sequence and extends to the interior of the box body (9), and the bottom of the pressure rod (101) is fixedly connected to an extrusion plate (7).

5. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 1, characterized in that: A linkage structure (4) is also provided inside the housing (2), and the linkage structure (4) includes a base (401), a sliding rod (402), a bracket (403), a motor (404), a rack (405), a gear (406), a control block (407), a roller (408), a limit shell (409) and a limit ring (410). When the motor (404) drives the rack (405) to move horizontally via the gear (406), the rack (405) will drive the control block (407) to move horizontally after being subjected to force, and the control block (407) can control the pressure rod (101) to move vertically up and down by cooperating with the travel plate (111).

6. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 5, characterized in that: A base (401) is fixedly connected to one side of the bottom of the inner wall of the housing (2); a motor (404) is fixedly connected to the top of the base (401); a gear (406) is fixedly connected to the front of the motor (404); a limit housing (409) is fixedly connected to the top of the front of the base (401); a rack (405) is slidably connected to the bottom of the limit housing (409); and the rack (405) is meshed with the gear (406).

7. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 6, characterized in that: A control block (407) is fixedly connected to one side of the rack (405), an inclined groove is provided on the back of the control block (407), the inclined groove is adapted to the travel plate (111), rollers (408) are rotatably connected to both sides of the inner wall of the inclined groove, and a sliding rod (402) is fixedly connected to the other side of the control block (407).

8. The pressing force adjustment mechanism of the guide device for wire harness crimping according to claim 7, characterized in that: One side of the slide bar (402) passes through the outer shell (2) and extends to the outside of the outer shell (2); the other side of the bottom of the inner wall of the outer shell (2) is fixedly connected to a bracket (403); the top of the bracket (403) is fixedly connected to a limiting ring (410); a limiting groove is provided on one side of the limiting ring (410), and the limiting groove is adapted to the slide bar (402).