One-step crystal pasting disc cleaning method and equipment

Abstract

The invention relates to a cleaning method and equipment for a one-step crystal pasting disc. The cleaning method for the crystal pasting disc is characterized in that before the disc is cleaned, forming treatment is conducted on the disc, the soft disc is formed into the stiff and smooth disc, and when the stiff and smooth disc is cleaned, the two faces of the disc are cleaned at the same time. The cleaning equipment for the crystal pasting disc comprises a machine base, an input mechanism and a disc decontamination and cleaning assembly, the disc decontamination and cleaning assembly comprises a rolling mechanism and a rolling brush mechanism, the rolling mechanism comprises a plurality of levels of pressing roller pair mechanisms capable of rolling the soft planar crystal pasting disc into the stiff and smooth curved crystal pasting disc, and the rolling brush mechanism comprises a plurality of levels of pressing roller pair mechanisms capable of rolling the curved crystal pasting disc into the stiff and smooth curved crystal pasting disc. The rolling brush mechanism comprises a plurality of levels of brush roller pair mechanisms, and the linear speed of a pressing roller in contact with the crystal pasting disc is smaller than the linear speed of a brush roller in contact with the crystal pasting disc. The crystal pasting disc cleaning device has the advantages of being high in crystal pasting disc cleaning speed and good in crystal pasting disc cleaning quality.

Description

Technical Field

[0001] The invention relates to the field of crystal product processing, in particular to a one-step crystal pasting disc cleaning method and equipment. Background Art

[0002] After the crystal pasting disc is processed by grinding and polishing in the early stage, oil stains, dirt, debris, etc. are left on the surface of the disc pasted with crystal, which will seriously affect the quality of the crystal product during the plating process. Therefore, it needs to be cleaned and can only be plated after cleaning. At present, the cleaning work of the crystal pasting disc is carried out by using a crystal pasting disc brushing machine. The existing crystal pasting disc brushing machine includes a conveyor belt and a brush roller for conveying the crystal pasting disc. The brush roller is arranged above the conveyor belt. When working, the linear speed of the brush roller at the circumference is greater than the linear speed of the conveyor belt. When the soft crystal pasting disc enters the station between the brush roller and the conveyor belt, the crystal pasting disc will slip on the conveyor belt and the front and rear crystal pasting discs will overlap, making the crystal pasting disc easy to leak. In addition, the existing crystal pasting disc brushing machine also has the disadvantage that it can only brush one side of the crystal pasting disc during the brushing work, and the brushing efficiency is low. Summary of the invention

[0003] Aiming at the disadvantage that the existing crystal pasting disc scrubber may cause the crystal pasting disc to slip on the conveyor belt and the front and rear crystal pasting discs to overlap when cleaning the soft crystal pasting discs, which makes the crystal pasting discs easy to be missed, the purpose of the present invention is to provide a crystal pasting disc cleaning method with simple process, high crystal pasting disc cleaning efficiency and no missed cleaning phenomenon; the purpose of the present invention is also to provide a cleaning device for crystal pasting discs.

[0004] The technical scheme adopted by the purpose of the present invention is achieved in the following way: a one-step crystal pasting disc cleaning method, the crystal pasting disc is a plastic disc, and the main points of the crystal pasting disc cleaning method are: before cleaning the crystal pasting disc, the crystal pasting disc is first molded, and the soft crystal pasting disc is molded into a stiff crystal pasting disc, and when cleaning the stiff crystal pasting disc, both sides of the crystal pasting disc are cleaned at the same time; after cleaning and brushing, the crystal pasting disc can be restored from the stiff state to the original soft state.

[0005] Furthermore, the plastic disc is made of polystyrene resin.

[0006] Furthermore, the crystal adhesive disc is transformed from a flat plate shape into a curved plate shape after a molding process;

[0007] Furthermore, the curved panel-shaped crystal pasting disc includes a wavy panel-shaped crystal pasting disc and a bow-shaped panel-shaped crystal pasting disc.

[0008] A one-step crystal pasting disc cleaning device, the one-step crystal pasting disc cleaning device comprises a machine base, an input mechanism and a disc decontamination cleaning assembly, the disc decontamination cleaning assembly comprises a rolling mechanism and a rolling brush mechanism, the rolling mechanism comprises a secondary and above secondary roller pair mechanism which can roll a soft flat crystal pasting disc into a stiff curved crystal pasting disc, each level of the roller pair mechanism comprises an upper pressing roller and a lower pressing roller, the rolling brush mechanism comprises a secondary and above secondary brush roller pair mechanism consisting of an upper brush roller and a lower brush roller or a brush roller roller pair mechanism consisting of a brush roller and a roller;

[0009] Further, the brush roller sub-mechanism includes an upper brush roller sub-mechanism composed of an upper brush roller and a lower roller and a lower brush roller sub-mechanism composed of a lower brush roller and an upper roller;

[0010] Furthermore, in the disc decontamination cleaning assembly, the same-level pressure roller sub-mechanism is arranged in front of the same-level brush roller sub-mechanism, that is, the first-level pressure roller sub-mechanism is arranged in front of the first-level brush roller sub-mechanism, and the position sequence between the following levels of pressure roller sub-mechanisms and the brush roller sub-mechanisms is similar;

[0011] Furthermore, in the disc decontamination cleaning assembly, the first-level pressure roller sub-mechanism is arranged at the front side of the first-level upper brush roller drum sub-mechanism, the second-level pressure roller sub-mechanism is arranged at the front side of the first-level lower brush roller drum sub-mechanism, the third-level pressure roller sub-mechanism is arranged at the front side of the second-level upper brush roller drum sub-mechanism, the fourth-level pressure roller sub-mechanism is arranged at the front side of the second-level lower brush roller drum sub-mechanism, and the position arrangement between the following levels of pressure roller sub-mechanisms and the levels of brush roller drum sub-mechanisms is similar.

[0012] Furthermore, a one-step crystal pasted disc cleaning device also includes a pressure roller power transmission mechanism and a brush roller power transmission mechanism, the pressure roller power transmission mechanism is connected to the pressure roller sub-mechanisms at each level, and the brush roller power transmission mechanism is connected to the brush roller sub-mechanisms at each level or the brush roller cylinder sub-mechanisms at each level.

[0013] Furthermore, when a one-step crystal pasting disc cleaning device is working, the linear speed of the pressure roller in contact with the crystal pasting disc is less than the linear speed of the brush roller in contact with the crystal pasting disc;

[0014] Further, an upper pressing roller of the pressing roller pair mechanism is provided with an upper pressing roller convex portion and an upper pressing roller concave portion, and a lower pressing roller convex portion and a lower pressing roller concave portion are provided on the lower pressing roller of the pressing roller pair mechanism, the upper pressing roller convex portion on the upper pressing roller matches with the lower pressing roller concave portion on the lower pressing roller, and the upper pressing roller concave portion on the upper pressing roller matches with the lower pressing roller convex portion on the lower pressing roller;

[0015] Furthermore, an upper brush roller of the brush roller sub-mechanism is provided with an upper brush roller convex portion and an upper brush roller concave portion, and a lower brush roller convex portion and a lower brush roller concave portion are provided on the lower brush roller of the brush roller sub-mechanism, the upper brush roller convex portion on the upper brush roller cooperates with the lower brush roller concave portion on the lower brush roller, and the upper brush roller concave portion on the upper brush roller cooperates with the lower brush roller convex portion on the lower brush roller.

[0016] Further, an upper brush roller of the upper brush roller drum sub-mechanism is provided with an upper brush roller convex portion and an upper brush roller concave portion, and a lower roller of the upper brush roller drum sub-mechanism is provided with a lower roller convex portion and a lower roller concave portion, the upper brush roller convex portion on the upper brush roller cooperates with the lower roller concave portion on the lower roller, and the upper brush roller concave portion on the upper brush roller cooperates with the lower roller convex portion on the lower roller; a lower brush roller of the lower brush roller drum sub-mechanism is provided with a lower brush roller convex portion and a lower brush roller concave portion, and an upper roller of the lower brush roller drum sub-mechanism is provided with an upper roller convex portion and an upper roller concave portion, the lower brush roller convex portion on the lower brush roller cooperates with the upper roller concave portion on the upper roller, and the lower brush roller concave on the lower brush roller cooperates with the upper roller convex portion on the upper roller.

[0017] Furthermore, a cleaning mechanism is provided in the disc decontamination cleaning assembly, and the cleaning mechanism includes an upper water pipe and a lower water pipe, the upper water pipe is arranged above the roller brush mechanism, and the lower water pipe is arranged below the roller brush mechanism, the upper water pipe is provided with an upper water spray nozzle, and the lower water pipe is provided with a lower water spray nozzle.

[0018] Furthermore, the input mechanism adopts a pulley transmission method, and the input mechanism includes a frame, a conveyor belt, a main roller and a slave roller. The main roller and the slave roller are installed on the frame, the main roller is arranged at the tail of the input mechanism, and the slave roller is arranged at the head of the input mechanism. The conveyor belt tensioning sleeve is on the main roller and the slave roller.

[0019] Furthermore, a transition mechanism is provided between the tail of the input mechanism and the head of the disc decontamination cleaning assembly, that is, between the main roller of the input mechanism and the first-stage pressing roller pair of the rolling mechanism.

[0020] Furthermore, an output mechanism is provided at the tail of the disc decontamination and cleaning assembly;

[0021] Furthermore, the output mechanism is composed of one or more roller brush roller pair mechanisms, and each level of roller brush roller pair mechanism includes a roller and a brush roller, wherein the roller is below the brush roller.

[0022] Furthermore, the output mechanism is composed of two-level and above roller brush roller pair mechanisms, wherein a transition mechanism is provided between the front and rear two-level roller brush roller pair mechanisms.

[0023] Furthermore, the transition mechanism includes a bracket and a plurality of transition guide vertical plates, and the plurality of transition guide vertical plates are sequentially arranged and fixed on the bracket in a long strip shape;

[0024] Furthermore, pulleys are provided on the tops of at least two or more of the transition guide vertical plates.

[0025] Furthermore, a limiting mechanism is provided in the disc decontamination and cleaning assembly;

[0026] Furthermore, the limiting mechanism includes a plurality of comb-shaped rod groups, and each comb-shaped rod group is respectively arranged at the front and rear sides of each brush roller sub-mechanism in the disc decontamination cleaning assembly;

[0027] Furthermore, each level of the comb-shaped rod group includes a lower comb-shaped rod and an upper comb-shaped rod, the lower comb-shaped rod is provided with a plurality of comb tooth rods 1, and the upper comb-shaped rod is provided with a plurality of comb tooth rods 2.

[0028] Furthermore, a first roller is provided at the tooth tip of the first comb tooth rod, and a second roller is provided at the tooth tip of the second comb tooth rod.

[0029] The crystal pasting disc cleaning method of the present invention has the characteristics of high crystal pasting disc cleaning efficiency and good cleaning quality. The one-step crystal pasting disc cleaning equipment provided by the present invention has the characteristics of fast crystal pasting disc cleaning speed and good crystal pasting disc cleaning quality. The crystal pasting disc will not be missed during cleaning, the crystal pasting disc cleaning quality is easy to control, and it meets the safety production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The present invention is a schematic structural diagram of a one-step crystal pasting disc cleaning device.

[0031] Figure 2 The present invention is a three-dimensional diagram of a one-step crystal pasting disc cleaning device.

[0032] Figure 3 It is a schematic diagram of the structure of the disc decontamination cleaning assembly in the present invention.

[0033] Figure 4 It is a structural schematic diagram of the pressing roller pair mechanism in the present invention.

[0034] Figure 5 It is a schematic structural diagram of the brush roller auxiliary mechanism in the present invention.

[0035] Figure 6 It is a schematic structural diagram of the roller brush roller pair mechanism in the present invention.

[0036] Figure 7 It is a structural schematic diagram of the gear transmission mechanism 1 in the present invention.

[0037] Figure 8 It is a structural schematic diagram of the gear transmission mechanism 2 in the present invention.

[0038] Fig. 9 It is a schematic diagram of the structure of the limiting mechanism in the present invention.

[0039] Fig.10 It is a structural schematic diagram of the transition mechanism in the present invention.

[0040] Fig.11 It is a schematic diagram of the decontamination and cleaning working state when the crystal sticking disc is between the first-stage and second-stage brush roller sub-mechanisms in the present invention.

[0041] In the attached Figure 1 To Attachment Fig.111 indicates a base; 1a indicates a side plate 1 of the base; 1b indicates a side plate 2 of the base; 2 indicates an input mechanism; 2a indicates a frame; 2b indicates a conveyor belt; 2c indicates a main roller; 2d indicates a slave roller; 3 indicates a disc decontamination and cleaning assembly; 4 indicates a rolling mechanism; 401 indicates a first-level roller sub-mechanism; 402 indicates a second-level roller sub-mechanism; 403 indicates a third-level roller sub-mechanism; 4a indicates an upper roller; 4a1 indicates a convex portion of an upper roller; 4a2 indicates a concave portion of an upper roller; 4a3 indicates an upper roller shaft; 4b indicates a lower roller; 4b1 indicates a convex portion of a lower roller; 4b2 indicates a concave portion of a lower roller; 4b3 indicates a lower roller shaft; 5 indicates a rolling brush mechanism; 501 indicates a first-level brush roller sub-mechanism; 502 indicates a second-level brush roller sub-mechanism; 503 indicates a third-level brush roller sub-mechanism; 5a represents the third-level brush roller auxiliary mechanism; 5a1 represents the upper brush roller convex part; 5a2 represents the upper brush roller concave part; 5a3 represents the upper brush roller shaft; 5b represents the lower brush roller; 5b1 represents the lower brush roller convex part; 5b2 represents the lower brush roller concave part; 5b3 represents the lower brush roller shaft; 6 represents the cleaning mechanism; 6a represents the upper water pipe; 6a1 represents the upper water nozzle; 6b represents the lower water pipe; 6b1 represents the lower water nozzle; 7 represents the limiting mechanism; 701 represents the first-level comb-shaped rod group; 702 represents the second-level comb-shaped rod group; 703 represents the third-level comb-shaped rod group; 704 represents the fourth-level comb-shaped rod group; 705 represents the fifth-level comb-shaped rod group; 706 represents the sixth-level comb-shaped rod group; 7a represents the lower comb-shaped rod; 7a1 represents the comb tooth rod one; 7a2 represents the roller one ; 7b represents an upper comb-shaped rod; 7b1 represents comb tooth rod 2; 7b2 represents roller 2; 8 represents an output mechanism; 801 represents a first-stage roller brush roller pair mechanism; 802 represents a second-stage roller brush roller pair mechanism; 8a represents a roller; 8a1 represents a roller shaft; 8b represents a brush roller wheel; 8b1 represents a brush roller shaft; 9 represents a pressure roller power transmission mechanism; 9a represents a pressure roller power transmission mechanism housing; 9a1 represents an outer side wall of the pressure roller power transmission mechanism; 9a11 represents an axis hole 1; 9a2 represents an inner side wall of the pressure roller power transmission mechanism; 9b represents a gear transmission mechanism 1; 9c represents a gear 1; 9c1 represents a gear 1 shaft; 9d represents a gear 2; 9d1 represents a gear 2 shaft; 9e represents a gear 3; 9e1 represents a gear 3 shaft; 9f represents a gear Four; 9f1 indicates gear four axis; 9g indicates gear five; 9g1 indicates gear five axis; 9h indicates gear six; 9h1 indicates gear six axis; 9i indicates gear seven; 9i1 indicates gear seven axis; 9j indicates gear eight; 9j1 indicates gear eight axis; 9k indicates gear nine; 9k1 indicates gear nine axis; 9m indicates gear ten; 9m1 indicates gear ten axis; 9n indicates gear eleven; 9n1 indicates gear eleven axis; 9p indicates coupling one; 10 indicates brush roller power transmission mechanism; 10a indicates brush roller power transmission mechanism housing; 10a1 indicates brush roller power transmission mechanism outer side wall; 10a11 indicates shaft hole two; 10a2 indicates brush roller power transmission mechanism inner side wall; 10b indicates gear transmission mechanism two; 10c indicates gear twelve;10c1 indicates gear 12 shaft; 10d indicates gear 13; 10d1 indicates gear 13 shaft; 10e indicates gear 14; 10e1 indicates gear 14 shaft; 10f indicates gear 15; 10f1 indicates gear 15 shaft; 10g indicates gear 16; 10g1 indicates gear 16 shaft; 10h indicates gear 17; 10h1 indicates gear 17 shaft; 10i indicates gear 18; 10i1 indicates gear 18 shaft; 10j indicates gear 19; 10j1 indicates gear 19 shaft; 10k indicates gear 20; 10k1 indicates gear 20 shaft; 10m indicates gear 21; 10m1 indicates gear Gear twenty-one shaft; 10n represents gear twenty-two; 10n1 represents gear twenty-two shaft; 10p represents gear twenty-three; 10p1 represents gear twenty-three shaft; 10q represents gear twenty-four; 10q1 represents gear twenty-four shaft; 10r represents gear twenty-five; 10r1 represents gear twenty-five shaft; 10s represents gear twenty-six; 10s1 represents gear twenty-six shaft; 10t represents coupling two; 11 represents transition mechanism; 11a represents bracket; 11a1 represents fixed support plate; 11a2 represents bolt hole; 11b represents transition guide vertical plate; 11c represents pulley; 12 represents crystal adhesive disc. ; DETAILED DESCRIPTION

[0042] The present invention will be further described in detail with reference to the embodiments given in the accompanying drawings:

[0043] Example 1

[0044] A one-step crystal pasting disc cleaning method, wherein the crystal pasting disc is a plastic disc made of polystyrene resin, and the steps of the crystal pasting disc cleaning method are: before cleaning and brushing the crystal pasting disc, the soft crystal pasting disc is first molded into a stiff curved plate-shaped crystal pasting disc, the curved plate-shaped crystal pasting disc can be a wavy panel-shaped crystal pasting disc or a bow-shaped panel-shaped crystal pasting disc, and then the stiff curved plate-shaped crystal pasting disc is cleaned and brushed, and the cleaning and brushing of the crystal pasting disc is carried out on both sides at the same time, and the crystal pasting disc can be restored from the stiff state to the original soft state after cleaning and brushing.

[0045] Example 2

[0046] See attached Figure 1 To Attachment Fig.10A one-step crystal pasting disc cleaning device, the one-step crystal pasting disc cleaning device comprises a machine base 1, an input mechanism 2, a disc decontamination cleaning assembly 3, an output mechanism 8, a pressure roller power transmission mechanism 9 and a brush roller power transmission mechanism 10, the machine base 1 is provided with a machine base side plate 1a and a machine base side plate 2 1b; the input mechanism 2 adopts a pulley transmission mode, the input mechanism 2 comprises a frame 2a, a conveyor belt 2b, a main roller 2c and a slave roller 2d, the main roller 2c and the slave roller 2d are installed on the frame 2a, the main roller 2c is arranged at the tail of the input mechanism 2, the slave roller 2d is arranged at the head of the input mechanism 2, the conveyor belt 2b is tensioned on the main roller 2c and the slave roller 2d, wherein:

[0047] The disc decontamination cleaning assembly 3 includes a rolling mechanism 4, a rolling brush mechanism 5, a cleaning mechanism 6 and a limiting mechanism 7. The rolling mechanism 4 includes a three-level pressing roller pair mechanism that can roll a soft flat crystal adhesive disc into a stiff curved crystal adhesive disc. The rolling brush mechanism 5 in the disc decontamination cleaning assembly 3 includes a three-level brush roller pair mechanism.

[0048] The pressure roller power transmission mechanism 9 is connected to the rolling mechanism 4, that is, the pressure roller power transmission mechanism 9 is respectively connected to the first-level pressure roller auxiliary mechanism 401, the second-level pressure roller auxiliary mechanism 402 and the third-level pressure roller auxiliary mechanism 403 of the rolling mechanism 4; the brush roller power transmission mechanism 10 is connected to the rolling brush mechanism 5, that is, the brush roller power transmission mechanism 10 is respectively connected to the first-level brush roller auxiliary mechanism 501, the second-level brush roller auxiliary mechanism 502 and the third-level brush roller auxiliary mechanism 503;

[0049] Each level of the roller pair mechanism of the rolling mechanism 4 comprises an upper roller 4a and a lower roller 4b, and the outer sides of the upper roller 4a and the lower roller 4b are both provided with elastic layers made of an elastomeric material, and the upper roller 4a in each level of the roller pair mechanism is provided with an upper roller convex portion 4a1 and an upper roller concave portion 4a2, and the lower roller 4b in each level of the roller pair mechanism is provided with a lower roller convex portion 4b1 and a lower roller concave portion 4b2, and the upper roller convex portion 4a1 on the upper roller 4a cooperates with the lower roller concave portion 4b2 on the lower roller 4b, and the upper roller concave portion 4a2 on the upper roller 4a cooperates with the lower roller convex portion 4b1 on the lower roller 4b;

[0050] Each level of the brush roller auxiliary mechanism of the roller brush mechanism 5 comprises an upper brush roller 5a and a lower brush roller 5b, the upper brush roller 5a in each level of the brush roller auxiliary mechanism is provided with an upper brush roller convex portion 5a1 and an upper brush roller concave portion 5a2, the lower brush roller 5b in each level of the brush roller auxiliary mechanism is provided with a lower brush roller convex portion 5b1 and a lower brush roller concave portion 5b2, the upper brush roller convex portion 5a1 on the upper brush roller 5a matches with the lower brush roller concave portion 5b2 on the lower brush roller 5b, and the upper brush roller concave portion 5a2 on the upper brush roller 5a matches with the lower brush roller convex portion 5b1 on the lower brush roller 5b;

[0051] The same-level pressure roller sub-mechanism in the disc decontamination cleaning assembly 3 is arranged at the front side of the same-level brush roller sub-mechanism, that is, the first-level pressure roller sub-mechanism 401 is arranged at the front side of the first-level brush roller sub-mechanism 501, the second-level pressure roller sub-mechanism 402 is arranged at the front side of the second-level brush roller sub-mechanism 502, and the third-level pressure roller sub-mechanism 403 is arranged at the front side of the third-level brush roller sub-mechanism 503; wherein the linear velocity of the pressure roller at the contact point with the crystal pasting disc 12 is less than the linear velocity of the brush roller at the contact point with the crystal pasting disc 12;

[0052] The cleaning mechanism 6 includes an upper water pipe 6a and a lower water pipe 6b, wherein the upper water pipe 6a is arranged above the roller brush mechanism 5, and the lower water pipe 6b is arranged below the roller brush mechanism 5, and an upper water spray nozzle 6a1 is arranged on the upper water pipe 6a, and a lower water spray nozzle 6b1 is arranged on the lower water pipe 6b;

[0053] The limiting mechanism 7 includes six comb-shaped rod groups, which are a first-stage comb-shaped rod group 701, a second-stage comb-shaped rod group 702, a third-stage comb-shaped rod group 703, a fourth-stage comb-shaped rod group 704, a fifth-stage comb-shaped rod group 705 and a sixth-stage comb-shaped rod group 706. The six comb-shaped rod groups are respectively arranged on the front and rear sides of each level of the brush roller sub-mechanism in the disc decontamination cleaning assembly 3, that is, the first-stage comb-shaped rod group 701 is arranged on the front side of the first-stage brush roller sub-mechanism 501, the second-stage comb-shaped rod group 702 is arranged on the rear side of the first-stage brush roller sub-mechanism 501, and the third-stage comb-shaped rod group 703 is arranged on the front side of the second-stage brush roller sub-mechanism 502. The fourth-stage comb-shaped rod group 704 is arranged at the rear side of the second-stage brush roller auxiliary mechanism 502, the fifth-stage comb-shaped rod group 705 is arranged at the front side of the third-stage brush roller auxiliary mechanism 503, and the sixth-stage comb-shaped rod group 706 is arranged at the rear side of the third-stage brush roller auxiliary mechanism 503; each stage of the comb-shaped rod group of the limiting mechanism 7 includes a lower comb-shaped rod 7a and an upper comb-shaped rod 7b, the lower comb-shaped rod 7a is provided with a plurality of comb tooth rods 7a1, and a roller 7a2 is provided at the tooth tip of the comb tooth rod 7a1; the upper comb-shaped rod 7b is provided with a plurality of comb tooth rods 7b1, and a roller 7b2 is provided at the tooth tip of the comb tooth rod 7b1;

[0054] The output mechanism 8 is arranged at the tail of the disc decontamination cleaning assembly 3, and the output mechanism 8 is composed of a first-stage roller brush roller pair mechanism 801 and a second-stage roller brush roller pair mechanism 802, and each stage of the roller brush roller pair mechanism includes a roller 8a and a brush roller 8b, wherein the roller 8a is below the brush roller 8b;

[0055] A transition mechanism 11 is provided between the tail of the input mechanism 2 and the head of the disc decontamination cleaning assembly 3, that is, between the main roller 2c of the input mechanism 2 and the first-stage roller pair 401 of the rolling mechanism 4; a transition mechanism 11 is provided between the first-stage roller brush roller pair mechanism 801 and the second-stage roller brush roller pair mechanism 802 of the output mechanism 8; the transition mechanism 11 includes a bracket 11a and five transition guide vertical plates 11b, and the five transition guide vertical plates 11b are arranged and fixed in sequence on the bracket 11a in a long strip shape. A pulley 11c is provided on the top of the guide vertical plate 11b; a fixed support plate 11a1 is respectively provided at the left and right ends of the bracket 11a, and bolt holes 11a2 are provided on the fixed support plate 11a1 for respectively fixing the left and right ends of the bracket 11a to the base side plate 1a and the base side plate 2 1b of the base 1. When installing the bracket 11a, the fixed support plates 11a1 at the left and right ends of the bracket 11a are respectively fixed to the base side plate 1a and the base side plate 2 1b by bolts and the bolt holes 11a2.

[0056] The pressure roller power transmission mechanism 9 includes a pressure roller power transmission mechanism housing 9a, an outer wall 9a1 of the pressure roller power transmission mechanism, an inner wall 9a2 of the pressure roller power transmission mechanism and a gear transmission mechanism 9b. An axial hole 9a11 for installing a power input shaft is provided on the outer wall 9a1 of the pressure roller power transmission mechanism. The gear transmission mechanism 9b includes a gear 9c, a gear 9d, a gear 9e, a gear 9f, a gear 9g, a gear 9h, a gear 9i, a gear 9j, a gear 9k, a gear 9m and a gear 9n. The gear 9c is meshed with the gear 9d, the gear 9d is meshed with the gear 9e and the gear 9i respectively, the gear 9e, the gear 9f, the gear 9g and the gear 9h are meshed in sequence, the gear 9i is meshed with the gear 9j and the gear 9k respectively, the gear 9j, the gear 9m and the gear 9n are meshed in sequence, wherein:

[0057] The gear 1 9c is a driving gear, and the power input shaft is connected to the gear 1 shaft 9c1 of the gear 1 9c through a coupling 1 9p;

[0058] The gear 2 9d, the gear 5 9g and the gear 8 9j are bridge gears;

[0059] The gear 2 shaft 9d1 of the gear 2 9d, the gear 5 shaft 9g1 of the gear 5 9g and the gear 8 shaft 9j1 of the gear 8 9j are respectively matched with the corresponding shaft holes on the outer wall 9a1 of the pressure roller power transmission mechanism and the inner wall 9a2 of the pressure roller power transmission mechanism housing 9a;

[0060] The gear six shaft 9h1 of the gear six 9h is connected to the shaft of the main roller 2c in the input mechanism 2 through a coupling 9p; the gear three shaft 9e1 of the gear three 9e is connected to the upper pressure roller shaft 4a3 of the upper pressure roller 4a in the first-stage pressure roller pair mechanism 401 through a coupling 9p; the gear four shaft 9f1 of the gear four 9f is connected to the lower pressure roller shaft 4b3 of the lower pressure roller 4b in the first-stage pressure roller pair mechanism 401 through a coupling 9p; the gear seven shaft 9i1 of the gear seven 9i is connected to the second-stage pressure roller pair mechanism 401 through a coupling 9p. 02; the gear nine shaft 9k1 of the gear nine 9k is connected with the lower pressure roller shaft 4b3 of the lower pressure roller 4b in the second-stage pressure roller pair mechanism 402 through a coupling 9p; the gear ten shaft 9m1 of the gear ten 9m is connected with the upper pressure roller shaft 4a3 of the upper pressure roller 4a in the third-stage pressure roller pair mechanism 403 through a coupling 9p; the gear eleven shaft 9n1 of the gear eleven 9n is connected with the lower pressure roller shaft 4b3 of the lower pressure roller 4b in the third-stage pressure roller pair mechanism 403 through a coupling 9p.

[0061] The brush roller power transmission mechanism 10 comprises a brush roller power transmission mechanism housing 10a, an outer wall 10a1 of the brush roller power transmission mechanism, an inner wall 10a2 of the brush roller power transmission mechanism and a gear transmission mechanism 10b. An axial hole 10a11 for mounting a power input shaft is provided on the outer wall 10a1 of the brush roller power transmission mechanism. The gear transmission mechanism 10b comprises a gear 12 10c, a gear 13 10d, a gear 14 10e, a gear 15 10f, a gear 16 10g, a gear 17 10h, a gear 18 10i, a gear 19 10j, a gear 20 10k, a gear 21 10m, a gear 22 10n, a gear 23 10p, a gear 24 10q, a gear 25 10 r and gear twenty-six 10s, the gear twelve 10c is meshed with the gear thirteen 10d, the gear thirteen 10d is meshed with the gear fourteen 10e and the gear twenty-two 10n respectively, the gear fourteen 10e, the gear fifteen 10f, the gear sixteen 10g, the gear seventeen 10h, the gear eighteen 10i, the gear nineteen 10j and the gear twenty 10k are meshed in sequence, the gear seventeen 10h is meshed with the gear twenty-one 10m, the gear twenty-two 10n, the gear twenty-three 10p, the gear twenty-four 10q and the gear twenty-five 10r are meshed in sequence, the gear twenty-two 10n is meshed with the gear twenty-six 10s, wherein:

[0062] The gear 12 10c is a driving gear, and the power input shaft is connected to the gear 12 shaft 10c1 of the gear 12 10c through a coupling 2 10t;

[0063] The gear 13 10d, the gear 16 10g, the gear 18 10i and the gear 23 10p are bridge gears;

[0064] The gear 13 shaft 10d1 of the gear 13 10d, the gear 16 shaft 10g1 of the gear 16 10g, the gear 18 shaft 10i1 of the gear 18 10i and the gear 23 shaft 10p1 of the gear 23 10p are respectively matched with the corresponding shaft holes on the outer wall 10a1 of the brush roller power transmission mechanism and the inner wall 10a2 of the brush roller power transmission mechanism housing 10a;

[0065] The gear twenty-four shaft 10q1 of the gear twenty-four 10q is connected to the upper brush roller shaft 5a3 of the upper brush roller 5a in the first-stage brush roller pair mechanism 501 through the coupling two 10t; the gear twenty-five shaft 10r1 of the gear twenty-five 10r is connected to the lower brush roller shaft 5b3 of the lower brush roller 5b in the first-stage brush roller pair mechanism 501 through the coupling two 10t; the gear twenty-two shaft 10n1 of the gear twenty-two 10n is connected to the upper brush roller shaft 5a3 of the upper brush roller 5a in the second-stage brush roller pair mechanism 502 through the coupling two 10t The gear twenty-six shaft 10s1 of the gear twenty-six 10s is connected to the lower brush roller shaft 5b3 of the lower brush roller 5b in the second-stage brush roller pair mechanism 502 through the coupling two 10t; the gear fourteen shaft 10e1 of the gear fourteen 10e is connected to the upper brush roller shaft 5a3 of the upper brush roller 5a in the third-stage brush roller pair mechanism 503 through the coupling two 10t; the gear fifteen shaft 10f1 of the gear fifteen 10f is connected to the lower brush roller shaft 5b3 of the lower brush roller 5b in the third-stage brush roller pair mechanism 503 through the coupling two 10t;

[0066] The gear seventeen shaft 10h1 of the gear seventeen 10h is connected to the roller shaft 8a1 of the roller 8a in the first-stage roller brush roller wheel pair mechanism 801 through a coupling two 10t; the gear twenty-one shaft 10m1 of the gear twenty-one 10m is connected to the brush roller shaft 8b1 of the brush roller 8b in the first-stage roller brush roller wheel pair mechanism 801 through a coupling two 10t; the gear nineteen shaft 10j1 of the gear nineteen 10j is connected to the roller shaft 8a1 of the roller 8a in the second-stage roller brush roller wheel pair mechanism 802 through a coupling two 10t; the gear twenty shaft 10k1 of the gear twenty 10k is connected to the brush roller shaft 8b1 of the brush roller 8b in the second-stage roller brush roller wheel pair mechanism 802 through a coupling two 10t.

[0067] See attached Figure 1 To Attachment Figure 3 and attached Fig.11 The working process of using the one-step crystal pasting disc cleaning device of the present invention to clean and scrub the crystal pasting disc is as follows:

[0068] The soft crystal pasting disc 12 pasted with crystal is placed flat on the conveyor belt 2b of the input mechanism 2. The crystal pasting disc 12 passes through the conveyor belt 2b and the transition mechanism 11 into the first-level pressing roller sub-mechanism 401 of the rolling mechanism 4 of the disc decontamination cleaning assembly 3; after being rolled by the upper pressing roller 4a and the lower pressing roller 4b of the first-level pressing roller sub-mechanism 401, the crystal pasting disc 12 changes from a soft flat plate shape to a stiff curved plate shape; the crystal pasting disc 12 in the shape of a curved plate and a stiff texture enters the first-level brush roller sub-mechanism 501 of the rolling brush mechanism 5 through the limiting mechanism 7 for cleaning and brushing. During the rolling and brushing process of the upper brush roller 5a and the lower brush roller 5b of the first-level brush roller sub-mechanism 501, the cleaning mechanism 6 washes the crystal pasting disc 12 in the shape of a curved plate and a stiff texture through the upper water spray nozzle 6a1 on the upper water pipe 6a and the lower water spray nozzle 6b1 on the lower water pipe 6b;

[0069] After being cleaned and brushed by the first-stage brush roller sub-mechanism 501, the crystal pasting disc 12 enters the second-stage pressing roller sub-mechanism 402 of the rolling mechanism 4 through the limiting mechanism 7. After being rolled by the upper pressing roller 4a and the lower pressing roller 4b of the second-stage pressing roller sub-mechanism 402, the crystal pasting disc 12 still maintains a curved plate shape with a stiff texture. The crystal pasting disc 12 with a curved plate shape and a stiff texture enters the second-stage brush roller sub-mechanism 502 of the rolling brush mechanism 5 through the limiting mechanism 7 for cleaning and brushing. During the rolling and brushing process of the upper brush roller 5a and the lower brush roller 5b of the second-stage brush roller sub-mechanism 502, the cleaning mechanism 6 rinses the crystal pasting disc 12 with a curved plate shape and a stiff texture through the upper water spray nozzle 6a1 on the upper water pipe 6a and the lower water spray nozzle 6b1 on the lower water pipe 6b.

[0070] After being cleaned and brushed by the second-level brush roller sub-mechanism 502, the crystal pasting disc 12 enters the third-level pressing roller sub-mechanism 403 of the rolling mechanism 4 through the limiting mechanism 7. After being rolled by the upper pressing roller 4a and the lower pressing roller 4b of the third-level pressing roller sub-mechanism 403, the crystal pasting disc 12 still maintains a curved plate shape with a stiff texture. The crystal pasting disc 12 with a curved plate shape and a stiff texture enters the third-level brush roller sub-mechanism 503 of the rolling brush mechanism 5 through the limiting mechanism 7 for cleaning and brushing. During the rolling and brushing process of the upper brush roller 5a and the lower brush roller 5b of the third-level brush roller sub-mechanism 503, the cleaning mechanism 6 rinses the crystal pasting disc 12 with a curved plate shape and a stiff texture through the upper water spray nozzle 6a1 on the upper water pipe 6a and the lower water spray nozzle 6b1 on the lower water pipe 6b.

[0071] After being cleaned and brushed by the third-level brush roller pair mechanism 503, the crystal pasting disc 12 enters the first-level roller brush roller pair mechanism 801 of the output mechanism 8 through the limiting mechanism 7. After being smoothed and rolled by the roller 8a and the brush roller 8b of the first-level roller brush roller pair mechanism 801, the crystal pasting disc 12 changes from a stiff curved plate shape to a slightly soft and slightly curved plate shape. The slightly soft and slightly curved plate shape of the crystal pasting disc 12 enters the second-level roller brush roller pair mechanism 802 of the output mechanism 8 through the transition mechanism 11. After being further smoothed and rolled by the roller 8a and the brush roller 8b of the second-level roller brush roller pair mechanism 802, the crystal pasting disc 12 changes from a slightly soft and slightly curved plate shape to the original soft flat plate shape.

[0072] The above is only a preferred embodiment of the present invention, but it cannot be used to limit the scope of the present invention. That is, all simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the invention description are still within the scope of the patent of the present invention.

Claims

1. A one-step method for cleaning a crystal adhesive disc, wherein the crystal adhesive disc is a plastic disc, characterized in that The main points of the cleaning method of the crystal adhesive disc are: before cleaning the crystal adhesive disc, the crystal adhesive disc is firstly subjected to a molding process, and the soft crystal adhesive disc is molded into a stiff crystal adhesive disc; when cleaning the stiff crystal adhesive disc, both sides of the crystal adhesive disc are cleaned at the same time; after cleaning and brushing, the crystal adhesive disc can be restored from the stiff state to the original soft state.

2. A one-step crystal adhesive disc cleaning method according to claim 1, characterized in that The crystal adhesive disc is transformed from a flat plate shape into a curved plate shape after the molding process.

3. A one-step crystal paste disc cleaning device, characterized in that The one-step crystal pasting disc cleaning device comprises a machine base, an input mechanism and a disc decontamination cleaning assembly, wherein the disc decontamination cleaning assembly comprises a rolling mechanism and a rolling brush mechanism, wherein the rolling mechanism comprises a secondary and higher-level pressing roller sub-mechanism capable of rolling a soft flat crystal pasting disc into a stiff curved crystal pasting disc, wherein each level of the pressing roller sub-mechanism comprises a pair of pressing rollers, wherein the pair of pressing rollers comprises an upper pressing roller and a lower pressing roller, and wherein the rolling brush mechanism comprises a secondary and higher-level brush roller sub-mechanism or a brush roller cylinder sub-mechanism, wherein: Each level of brush roller auxiliary mechanism consists of a pair of brush rollers, a pair of brush rollers includes an upper brush roller and a lower brush roller. Each level of brush roller sub-mechanism is composed of a brush roller and a roller, which is divided into an upper brush roller sub-mechanism composed of an upper brush roller and a lower roller and a lower brush roller sub-mechanism composed of a lower brush roller and an upper roller; When the one-step crystal pasting disc cleaning device is working, the linear speed of the pressure roller at the contact point with the crystal pasting disc is lower than the linear speed of the brush roller at the contact point with the crystal pasting disc.

4. The one-step crystal adhesive disc cleaning device according to claim 3 is characterized in that In the disc decontamination cleaning assembly, the same-level pressure roller sub-mechanism is arranged in front of the same-level brush roller sub-mechanism, that is, the first-level pressure roller sub-mechanism is arranged in front of the first-level brush roller sub-mechanism, and the position sequence between the following levels of pressure roller sub-mechanisms and the brush roller sub-mechanisms is similar.

5. The one-step crystal adhesive disc cleaning device according to claim 3 is characterized in that In the disc decontamination cleaning assembly, the first-level pressure roller sub-mechanism is arranged at the front side of the first-level upper brush roller drum sub-mechanism, the second-level pressure roller sub-mechanism is arranged at the front side of the first-level lower brush roller drum sub-mechanism, the third-level pressure roller sub-mechanism is arranged at the front side of the second-level upper brush roller drum sub-mechanism, the fourth-level pressure roller sub-mechanism is arranged at the front side of the second-level lower brush roller drum sub-mechanism, and the position arrangement between the following levels of pressure roller sub-mechanisms and the levels of brush roller drum sub-mechanisms is similar.

6. A one-step crystal adhesive disc cleaning device according to claim 3, 4 or 5, characterized in that The upper pressing roller of the pressing roller sub-mechanism is provided with an upper pressing roller convex portion and an upper pressing roller concave portion, and the lower pressing roller of the pressing roller sub-mechanism is provided with a lower pressing roller convex portion and a lower pressing roller concave portion, the upper pressing roller convex portion on the upper pressing roller cooperates with the lower pressing roller concave portion on the lower pressing roller, and the upper pressing roller concave portion on the upper pressing roller cooperates with the lower pressing roller convex portion on the lower pressing roller.

7. A one-step crystal adhesive disc cleaning device according to claim 3, 4 or 5, characterized in that The upper brush roller of the brush roller auxiliary mechanism is provided with an upper brush roller convex portion and an upper brush roller concave portion, and the lower brush roller of the brush roller auxiliary mechanism is provided with a lower brush roller convex portion and a lower brush roller concave portion, the upper brush roller convex portion on the upper brush roller cooperates with the lower brush roller concave portion on the lower brush roller, and the upper brush roller concave portion on the upper brush roller cooperates with the lower brush roller convex portion on the lower brush roller.

8. A one-step crystal adhesive disc cleaning device according to claim 3, 4 or 5, characterized in that The upper brush roller of the upper brush roller drum sub-mechanism is provided with an upper brush roller convex portion and an upper brush roller concave portion, the lower roller of the upper brush roller drum sub-mechanism is provided with a lower roller convex portion and a lower roller concave portion, the upper brush roller convex portion on the upper brush roller cooperates with the lower roller concave portion on the lower roller, and the upper brush roller concave portion on the upper brush roller cooperates with the lower roller convex portion on the lower roller; the lower brush roller of the lower brush roller drum sub-mechanism is provided with a lower brush roller convex portion and a lower brush roller concave portion, the upper roller of the lower brush roller drum sub-mechanism is provided with an upper roller convex portion and an upper roller concave portion, the lower brush roller convex portion on the lower brush roller cooperates with the upper roller concave portion on the upper roller, and the lower brush roller concave on the lower brush roller cooperates with the upper roller convex portion on the upper roller.

9. A one-step crystal adhesive disc cleaning device according to claim 3, 4 or 5, characterized in that The disc decontamination cleaning assembly is provided with a cleaning mechanism, which includes an upper water pipe and a lower water pipe. The upper water pipe is arranged above the roller brush mechanism, and the lower water pipe is arranged below the roller brush mechanism. The upper water pipe is provided with an upper water spray nozzle, and the lower water pipe is provided with a lower water spray nozzle.

10. A one-step crystal adhesive disc cleaning device according to claim 3, 4 or 5, characterized in that The disc decontamination cleaning assembly is provided with a limiting mechanism, which includes a plurality of comb rod groups, each of which is respectively arranged on the front and rear sides of each brush roller auxiliary mechanism or each brush roller drum auxiliary machine in the disc decontamination cleaning assembly.

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