Multi-hole drilling machine

By designing a multi-hole drilling machine, using the hole distance adjustment plate and universal coupling to achieve rapid adjustment and synchronous operation, the problems of low efficiency and large error in the prior art drilling machinery are solved, and efficient and accurate aluminum busbar processing is achieved.

CN119501134APending Publication Date: 2025-02-25GUI ZHOU ZHENG HE LV YE YOU XIAN ZE REN GONG SI
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Patent Information

Application Number
CN202411664535.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

Existing drilling machines cannot easily and quickly adjust the drilling position according to the differences in hole positions on the aluminum busbar, resulting in low efficiency and large errors, making it difficult to adapt to large-scale production.

Method used

A multi-porous drilling machine is designed, including guide columns, lifting mechanisms, power mechanisms, transmission mechanisms, drilling mechanisms and conveying mechanisms. By setting up hole distance adjustment plates and universal couplings, it can achieve rapid replacement and synchronous operation, and adapt to the processing needs of different hole positions and hole numbers.

Benefits of technology

It realizes rapid mass production, reduces hole position error, improves production quality and efficiency, and is suitable for processing of multiple hole positions and hole numbers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119501134A_ABST
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Abstract

The invention discloses a multi-hole drilling machine in the field of aluminum busbar machining equipment. The multi-hole drilling machine comprises a guide column, a lifting mechanism, a power mechanism, a transmission mechanism, a drilling mechanism and a conveying mechanism. The transmission mechanism comprises a driving gear and a plurality of driven gears which are arranged in the gearbox and connected through a shaft, the driving gear and the driven gears are connected with universal couplings respectively, and the power mechanism drives the driving gear to rotate and then transmits power to the universal couplings through the driven gears. The drilling mechanism comprises a hole distance adjusting plate and drill bit clamping cylinders connected with the lower ends of all the universal couplings, the drill bit clamping cylinders are rotationally connected with prefabricated holes formed in the hole distance adjusting plate, and the drill bit clamping cylinders are connected with drill bits. When aluminum buses of the same batch and the same specification are machined, the hole distance adjusting plate only needs to be replaced once, the effect of rapid batch production is achieved, a tape measure and other auxiliary tools do not need to be used for positioning each time, hole site errors are reduced, the function that one drilling machine is suitable for machining of various hole sites and hole numbers is achieved, and the production quality and the production efficiency are overall improved.
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Description

Technical Field

[0001] The invention belongs to the field of aluminum busbar processing equipment, and in particular relates to a multi-hole drilling machine. Background Art

[0002] The aluminum busbar is the conductor for the current to enter and exit the electrolytic cell. The current is transmitted from the aluminum busbar to the anode guide rod through the contact surface. It sends high-power direct current, so that the high direct current passes through the electrolysis link from the positive electrode, and finally comes out from the electrolysis negative electrode to the rectifier cabinet. In the aluminum busbar processing and construction work, it is often necessary to prefabricate and process the busbar according to the actual installation location. According to the needs, some parts of the busbar will be drilled. The location of the busbar drilling varies depending on the application site and design requirements.

[0003] Ordinary drilling machines cannot directly set the drilling position and size. They need to use auxiliary tools such as steel tape measures to operate directly. When the workload is large, the measurement accuracy deviation often leads to large drilling position errors. At the same time, it is time-consuming and laborious to calibrate the drilling position size each time, and the operation efficiency is low, which is not suitable for mass production. Summary of the invention

[0004] The present invention aims to provide a multi-hole drilling machine to solve the problem that the drilling machinery in the prior art cannot be directly adjusted according to the difference in hole positions on the aluminum busbar conveniently and quickly, and the use of auxiliary tools for adjustment is time-consuming and inefficient.

[0005] A multi-hole drilling machine in this scheme includes a guide column, a lifting mechanism, a power mechanism, a transmission mechanism, a drilling mechanism and a conveying mechanism; the transmission mechanism includes a driving gear and a plurality of driven gears connected by shafts arranged in a gear box, the driving gear and the driven gear are respectively connected to a universal coupling, and the power mechanism drives the driving gear to rotate and transmits power to the universal coupling through the driven gear;

[0006] The drilling mechanism comprises a hole spacing adjustment plate and a drill clamping tube connected to the lower end of each universal coupling, the drill clamping tube is rotatably connected to the prefabricated hole set on the hole spacing adjustment plate, the drill clamping tube is connected to a drill, and there are multiple prefabricated holes on the hole spacing adjustment plate; the hole spacing adjustment plate is slidably arranged on the guide column in a detachable connection manner, and the lifting mechanism is connected to the hole spacing adjustment plate for lifting and lowering adjustment during drilling;

[0007] The conveying mechanism is located below the hole spacing adjustment plate and is used for conveying the aluminum busbar to below the drill bit.

[0008] The working principle of this scheme is: according to the number and hole spacing of the holes on the aluminum busbar, the corresponding hole spacing adjustment plate is replaced. The common number of holes currently includes 2, 3, 4 and 6 holes. The positions of these numbers of holes are set in the same row, or arranged in two rows obliquely, and there are also rectangular arrays in two rows. In this scheme, the number of universal couplings is set to 6 accordingly, and multiple universal couplings are operated simultaneously in a synchronous driving manner. The number of drill bits is installed according to the number of holes to be drilled. After replacing the hole spacing adjustment plates with the corresponding number and arrangement, the lower end of the universal coupling is connected to the drill clamping tube and then drilling is carried out.

[0009] The beneficial technical effect of this scheme is: when processing aluminum busbars of the same batch and specification, this scheme only requires replacing the hole spacing adjustment plate once, thereby achieving the effect of rapid mass production, without the need to use auxiliary tools such as tape measures for positioning each time, reducing hole position errors, and achieving the function of a drilling machine being suitable for processing a variety of hole positions and hole quantities, thereby improving production quality and efficiency as a whole.

[0010] Furthermore, the power mechanism includes a first motor and a belt transmission group driven by the first motor, and the belt transmission group is connected to the driving gear. The belt transmission can realize transmission over a long distance, has good transmission stability, and has a good buffering and shock absorbing effect. It is very suitable for processing products such as aluminum busbars that require high processing precision, and will not cause noise pollution that has a significant impact on the processing site.

[0011] Furthermore, the lifting mechanism adopts a turbine screw lifting mechanism, which has a compact structure, good transmission stability, high strength and long service life.

[0012] Furthermore, the conveying mechanism includes a drilling platform and a power-assisted roller rotatably arranged on the upper surface of the drilling platform. The aluminum busbar can be up to 14 meters in length, with a maximum cross-sectional size of 550х250mm and a large weight. When conveying it to the bottom of the drill bit, the power-assisted roller is used to assist, thereby reducing the labor output during manual pushing.

[0013] Furthermore, the conveying mechanism also includes a conveying track connected to both ends of the drilling platform, and a power-assisted roller is also rotatably arranged on the conveying track. The aluminum busbar to be drilled is placed at one end of the drilling platform, and the processed aluminum busbar is output at the other end, which reduces the waiting time when replacing the aluminum busbar to be processed, and further helps to improve the processing efficiency.

[0014] Furthermore, the conveying mechanism also includes a transmission assembly and a clamping assembly located on both sides of the aluminum busbar, the transmission assembly includes a transmission roller arranged to rotate vertically and a transmission motor driving the transmission roller to rotate; the clamping assembly includes a clamping roller arranged to rotate vertically, and the clamping roller is connected to a power cylinder driving it away from or close to the aluminum busbar. The above-mentioned use of the power-assisting roller is to assist the lower surface of the aluminum busbar, and this scheme is combined with the power-assisting on both sides of the aluminum busbar, the clamping roller and the transmission roller arranged to rotate vertically, and then combined with the transmission motor to drive, which further saves manpower for transportation and improves the comprehensive performance of the drilling machine.

[0015] Furthermore, the hole spacing adjustment plate includes an outer frame and an inner plate, the inner plate is detachably connected to the outer frame, the prefabricated holes are arranged on the inner plate, and the outer frame is slidably connected to the guide column. To customize inner plates of the same size, it is only necessary to set holes of different requirements on the independent inner plates, and bolt connection can be adopted to improve the convenience of replacing the inner plates on the outer frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a multi-hole drilling machine of the present invention;

[0017] Figure 2 It is a front view of a multi-hole drilling machine of the present invention;

[0018] Figure 3 for Figure 1 Left view of . DETAILED DESCRIPTION

[0019] The following is further described in detail through specific implementation methods:

[0020] The figure marks in the drawings of the specification include: drilling table 1, guide column 2, power roller 3, transmission motor 4, transmission roller 5, conveying track 6, clamping roller 7, connecting frame 8, power cylinder 9, drill bit 10, inner plate 11, outer frame 12, drill bit clamping tube 13, universal coupling 14, gear box 15, first motor 16, second motor 17, turbine screw lifting mechanism 18.

[0021] The embodiment is basically as shown in the attached Figure 1 , Attachment Figure 2 and attached Figure 3As shown: a multi-hole drilling machine, including a guide column 2, a lifting mechanism, a power mechanism, a transmission mechanism, a drilling mechanism and a conveying mechanism. The conveying mechanism includes a drilling platform 1 and a conveying track 6 connected at both ends of the drilling platform 1. The conveying track 6 and the drilling platform 1 are both provided with a plurality of auxiliary rollers 3 arranged in two rows and spaced apart along the direction of aluminum busbar conveying. The drilling platform 1 is provided with a transmission assembly located on one side of the aluminum busbar conveying direction and a clamping assembly on the other side of the aluminum busbar conveying direction. The transmission assembly includes a transmission roller 5 arranged for vertical rotation and a transmission motor 4 driving the transmission roller 5 to rotate. The transmission motor 4 and the transmission roller 5 are driven by a belt transmission method. The clamping assembly includes a connecting frame 8 and a clamping roller 7 arranged for vertical rotation on the connecting frame 8. The clamping roller 7 is connected to a power cylinder 9 driving it away from or close to the aluminum busbar. The power cylinder 9 is an air cylinder or an oil cylinder.

[0022] The drilling platform 1 is connected to a guide column 2, and the guide column 2 is connected to a mounting plate and a gear box 15 located below the mounting plate.

[0023] The transmission mechanism includes a driving gear and a plurality of driven gears connected by shafts arranged in a gear box 15, and the driving gear and the driven gear are respectively connected to a universal coupling 14. After the power mechanism drives the driving gear to rotate, the power is transmitted to the universal coupling 14 through the driven gear. The power mechanism includes a first motor 16 and a belt transmission group driven by the first motor 16, and the belt transmission group is connected to the driving gear.

[0024] The drilling mechanism includes a hole spacing adjustment plate and a drill clamping tube 13 connected to the lower end of each universal coupling 14. The hole spacing adjustment plate includes an outer frame 12 and an inner plate 11. The inner plate 11 and the outer frame 12 are connected by bolts. A plurality of prefabricated holes are provided on the inner plate 11. The outer frame 12 is slidably connected to the guide column 2. The drill clamping tube 13 is rotatably connected to the prefabricated holes provided on the inner plate 11, and the drill clamping tube 13 is connected to the drill 10. The lifting mechanism is connected to the hole spacing adjustment plate for lifting and lowering adjustment during drilling.

[0025] The lifting mechanism is connected to the mounting plate. The lifting mechanism adopts a turbine screw lifting mechanism 18 , and the turbine screw lifting mechanism 18 is driven by a second motor 17 .

[0026] When implementing this scheme, the inner plate 11 on the corresponding hole spacing adjustment plate is replaced according to the number of holes and hole spacing on the aluminum busbar. Currently, the common number of holes includes 2, 3, 4 and 6 holes. The positions of these numbers of holes are arranged in the same row, or arranged obliquely in two rows, and there are also cases where the holes are arranged in a rectangular array in two rows. In this scheme, the number of universal couplings 14 is correspondingly fixed to 6 (the number of universal couplings 14 can also be increased according to the increase in the number of holes in the future), and a plurality of universal couplings 14 are driven to run simultaneously in a synchronous driving manner. The number of drill bits 10 is installed according to the number of holes required to be drilled. After replacing the inner plates 11 of the corresponding number and arrangement, the lower end of the universal coupling 14 is connected to the drill bit clamping tube 13 for drilling.

[0027] The aluminum busbar to be drilled is pushed from the conveying track 6 at one end to the drilling table 1, and the assisting roller 3 plays an omitted role. After the end of the aluminum busbar enters between the clamping roller 7 and the transmission roller 5, the clamping roller 7 and the transmission roller 5 are both held against both sides of the aluminum busbar. The transmission motor 4 is started to drive the transmission roller 5 to rotate, thereby further boosting the movement of the aluminum busbar.

Claims

1. A multi-hole drilling machine, characterized in that: It includes a guide column, a lifting mechanism, a power mechanism, a transmission mechanism, a drilling mechanism and a conveying mechanism; the transmission mechanism includes a driving gear and a plurality of driven gears connected by shafts arranged in a gear box, the driving gear and the driven gear are respectively connected to a universal coupling, and the power mechanism drives the driving gear to rotate and transmits power to the universal coupling through the driven gear; The drilling mechanism comprises a hole spacing adjustment plate and a drill clamping tube connected to the lower end of each universal coupling, the drill clamping tube is rotatably connected to the prefabricated hole set on the hole spacing adjustment plate, the drill clamping tube is connected to a drill, and there are multiple prefabricated holes on the hole spacing adjustment plate; the hole spacing adjustment plate is slidably arranged on the guide column in a detachable connection manner, and the lifting mechanism is connected to the hole spacing adjustment plate for lifting and lowering adjustment during drilling; The conveying mechanism is located below the hole spacing adjustment plate and is used for conveying the aluminum busbar to below the drill bit.

2. A multi-hole drilling machine according to claim 1, characterized in that: The power mechanism comprises a first motor and a belt transmission group driven by the first motor, and the belt transmission group is connected to the driving gear.

3. A multi-hole drilling machine according to claim 1, characterized in that: The lifting mechanism adopts a turbine screw lifting mechanism.

4. The multi-hole drilling machine according to claim 1, characterized in that: The conveying mechanism comprises a drilling platform and a power-assisting roller rotatably arranged on the upper surface of the drilling platform.

5. A multi-hole drilling machine according to claim 4, characterized in that: The conveying mechanism also includes a conveying track connected to both ends of the drilling platform, and a power-assisting roller is also rotatably arranged on the conveying track.

6. The multi-hole drilling machine according to claim 1, characterized in that: The conveying mechanism also includes a transmission assembly and a clamping assembly located on both sides of the aluminum busbar, the transmission assembly includes a transmission roller arranged for vertical rotation and a transmission motor driving the transmission roller to rotate; the clamping assembly includes a clamping roller arranged for vertical rotation, and the clamping roller is connected to a power cylinder driving it away from or close to the aluminum busbar.

7. A multi-hole drilling machine according to any one of claims 1 to 5, characterized in that: The hole spacing adjustment plate comprises an outer frame and an inner plate, the inner plate is detachably connected to the outer frame, the prefabricated holes are arranged on the inner plate, and the outer frame is slidably connected to the guide pillars.

Citation Information

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