Dynamic detection vehicle for steel rail state

By designing an automated moving rail state dynamic detection vehicle, the rollers and cylinders are used to automatically fall on the rails, which solves the problem that workers in the prior art need to use tools to carry flaw detection vehicles, improves work efficiency and reduces labor.

CN119502970APending Publication Date: 2025-02-25ANHUI DALIANG MACHINERY CO LTD
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Patent Information

Application Number
CN202411929486.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing rail status detection vehicle requires staff to use tools to transport the flaw detection vehicle to the middle of the rail, and then lift the components to make the rollers on the flaw detection vehicle fall on the rail, resulting in low working efficiency and large labor.

Method used

A dynamic detection vehicle for rail status is designed. Through the rollers, the mounting plate is moved to the side of the rail, the support plate is sliding to the middle of the rail, and the cylinder is started to make the rollers on the mounting plate fall on the rail, realizing automatic movement and detection.

Benefits of technology

No staff need to move the detection vehicle to the rails with tools, which improves work efficiency, reduces labor, and prevents foreign objects on the rails from affecting the detection results through cleaning mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a steel rail state dynamic detection vehicle, belongs to the technical field of steel rail detection, and solves the problem that a worker needs to carry a flaw detection vehicle to the middle of a steel rail with the help of a tool, and then rollers on the flaw detection vehicle fall on the steel rail through a lifting assembly. The steel rail state dynamic detection vehicle comprises a mounting plate, a mounting column is fixed to the upper end of the mounting plate, a detection camera is slidably connected to the mounting column, a mounting assembly is arranged between the mounting column and the detection camera, a first hollow box and a second hollow box are fixed to the lower end of the mounting plate, and a cleaning mechanism is arranged on the first hollow box. Two air cylinders are slidably connected to the lower end of the mounting plate, moving blocks are fixed to the telescopic ends of the air cylinders, and supporting plates are slidably connected to the moving blocks. The flaw detection trolley has the advantages that a worker does not need to carry the flaw detection trolley to the middle of a steel rail by means of a tool, and then rollers on the flaw detection trolley fall on the steel rail through the lifting assembly.
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Description

Technical Field

[0001] The invention belongs to the technical field of rail detection, and relates to a detection vehicle, in particular to a rail state dynamic detection vehicle. Background Art

[0002] Rails are an important part of railway tracks and are under tremendous pressure. As they are exposed to the elements all year round, they are subject to wind, rain, freezing and thawing, and train loads. The geometric dimensions of rails are constantly changing, the roadbed and ballast are constantly deforming, and the rails, connecting parts and sleepers are constantly wearing out, which causes the technical status of line equipment to change constantly. Therefore, it is important for the engineering department to master the changing rules of line equipment[1], detect the line status in a timely manner, and strengthen line detection management to ensure line quality and transportation safety.

[0003] After searching, it is found that a flaw detection vehicle for detecting the state of rails is disclosed in Chinese patent documents [Application No.: 202223305160.6; Publication No.: CN 219096706 U]. This flaw detection vehicle for detecting the state of rails relates to the field of rail detection technology. The present invention includes a vehicle floor, four seats are fixedly installed near the center of the top of the vehicle floor, a protective rod is fixedly connected to the outside of the seat near the top of the vehicle floor, a lifting assembly is extended downward and fixedly connected to the center of the vehicle floor, a T-shaped cylinder is fixedly connected to the center of the bottom of the lifting assembly, a collar is sleeved and rotatably connected to the outer surface of the T-shaped cylinder, and four rollers are installed below the vehicle floor. The present invention lifts the vehicle floor through the lifting assembly and makes the support point of the vehicle floor only the collar, and then pushes the vehicle floor to rotate with the center of the T-shaped cylinder, thereby adjusting the overall direction of the flaw detection vehicle so that the flaw detection vehicle is parallel to the rail. The whole process only requires one staff member to operate, and does not require too much labor and large equipment.

[0004] Although the lifting assembly disclosed in the patent lifts the vehicle floor and makes the vehicle floor support point only the sleeve, and then pushes the vehicle floor to rotate it about the center of the T-shaped cylinder, thereby adjusting the overall orientation of the flaw detection vehicle to make the flaw detection vehicle parallel to the rail, the entire process only requires one staff member to operate, and does not require excessive labor and large equipment. However, the staff needs to use tools to move the flaw detection vehicle to the middle of the rail, and then use the lifting assembly to make the rollers on the flaw detection vehicle fall onto the rail, which reduces work efficiency and increases workload. Summary of the invention

[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and propose a dynamic detection vehicle for rail status. The technical problem to be solved by the invention is: how to realize the process of moving the flaw detection vehicle to the middle of the rail without the need for workers to use tools, and then making the rollers on the flaw detection vehicle fall onto the rail through a lifting assembly.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] A rail state dynamic detection vehicle, the rail state dynamic detection vehicle comprises a mounting plate, a mounting column is fixed to the upper end of the mounting plate, a detection camera is slidably connected to the mounting column, a mounting assembly is arranged between the mounting column and the detection camera, a hollow box 1 and a hollow box 2 are fixed to the lower end of the mounting plate, the hollow box 1 and the hollow box 2 are rotatably connected to rollers on the left and right sides, a cleaning mechanism is arranged on the hollow box 1, two cylinders are slidably connected to the lower end of the mounting plate, a moving block is fixed to the telescopic end of the cylinder, and a support plate is slidably connected to the moving block.

[0008] The working principle of the present invention is: firstly, the mounting plate is moved to the side of the rail by rollers, and then the support plate is slid to move the support plate to the middle of the rail, the cylinder is started to lift the mounting plate upward, and then the mounting plate is moved to move the mounting plate to the middle of the rail, and then the cylinder is used to make the rollers on the mounting plate fall onto the rail. The staff does not need to use other tools to move the mounting plate to the rail. The mounting plate is driven by the rollers to move so that the detection camera can shoot the rail, and the rail is detected by the picture comparison technology. During the movement of the mounting plate, the cleaning structure on the hollow box cleans the rail to prevent foreign matter or particles on the rail from affecting the operation of the rail.

[0009] Two slide grooves are provided on the corresponding surfaces of the mounting plate and the support plate, and two motors are fixed on the mounting plate and the support plate. A lead screw extending into the slide groove is fixed on the output shaft end of the motor, the lead screw on the mounting plate is threadedly connected to the cylinder, and the lead screw on the support plate is threadedly connected to the moving block.

[0010] By adopting the above structure, by installing the lead screw, first start the motor 1 on the mounting plate to drive the lead screw on the mounting plate to rotate, and the cylinder drives the support plate to move to the middle position of the rail, and then start the cylinder to move the support plate downward, lift the mounting plate, and then start the motor 1 on the support plate to drive the mounting plate to move above the support plate, and through the cylinder, the roller on the mounting plate falls on the rail, so that the staff does not need to use other tools to move the mounting plate to the rail.

[0011] The mounting assembly includes a sleeve rotatably connected to a mounting column, a sleeve shell being slidably connected to the sleeve, a connecting plate being fixed to the sleeve shell, a placement plate being fixed to the connecting plate, the placement plate being fixedly connected to a detection camera, and an adjustment mechanism being arranged between the sleeve and the sleeve shell.

[0012] By adopting the above structure, through the installation component, by rotating the sleeve, the shell drives the detection camera on the placement plate to rotate, and through the adjustment mechanism, the shell drives the detection camera on the placement plate to move up and down on the mounting column, thereby realizing the adjustment of the height and shooting angle of the detection camera, which is convenient for shooting at multiple angles.

[0013] The adjustment mechanism includes a rack 1 fixed to the outer wall of the sleeve, a gear 1 is rotatably connected to the sleeve, a worm is rotatably connected to the sleeve, the gear 1 is meshingly connected to the rack 1, the gear 1 is meshingly connected to the worm, and a rotating rod is fixed to the worm.

[0014] By adopting the above structure, by installing rack one, gear one and worm gear, the worm gear is rotated by rotating the rotating rod, and the worm gear drives gear one to rotate, and gear one moves on the rack gear, thereby driving the detection camera on the placement plate to move up and down, thereby adjusting the height of the detection camera.

[0015] The cleaning mechanism comprises two hollow tubes rotatably connected to a hollow box, a hollow block is fixed on the hollow tube, two movable plates are slidably connected to the fixed block, and brushes are fixed on both the hollow block and the movable plate.

[0016] By adopting the above structure, by installing brushes and moving two movable plates, the movable plates are made to fit with the left and right sides of the rails. During the movement of the mounting plates, the hollow blocks and the brushes on the movable plates clean the upper side and the left and right sides of the rails, thereby removing foreign particles on the rails and avoiding affecting the safety of rail traffic.

[0017] A collecting groove is provided in the hollow box, a square opening is provided on the hollow block, the movable plate is a hollow structure, a long opening corresponding to the square opening is provided in the upper section of the movable plate, a plurality of circular openings are provided on the hollow block and the movable plate, and a fan is fixed on the hollow box.

[0018] By adopting the above structure, by opening a collecting trough and a circular opening, and by moving the two movable plates so that the long opening on the movable plate fits into the square opening, the fan is started, and the dust particles on the rails enter the movable plate and the hollow block through the circular opening, and then enter the collecting trough through the hollow tube, thereby realizing centralized cleaning of the dust particles.

[0019] Two sliding openings are provided at the lower end of the hollow block, two motors 2 are fixed on the hollow block, a bidirectional threaded rod 1 extending into the sliding opening is fixed at the output shaft end of the motor 2, and the bidirectional threaded rod 1 is threadedly connected with the movable plate.

[0020] With the above structure, by installing the bidirectional threaded rod one, starting the motor two, driving the bidirectional threaded rod to rotate, the two moving blocks move in corresponding directions, so that the brushes on the moving plate fit with the left and right sides of the rail, thereby achieving cleaner cleaning of the rail.

[0021] Both the hollow box one and the hollow box two are provided with installation grooves, and two movable columns are slidably connected in the installation grooves. The movable columns are rotatably connected to the rollers. A limiting groove is provided in the installation groove, and two limiting blocks are slidably connected in the limiting grooves. The limiting blocks are fixedly connected to the movable columns, and the two movable columns are fixedly connected by a spring.

[0022] With the above structure, by installing spring 1, when the gauge between the rails changes, spring 1 is stretched, and the limit block drives the moving column to move in the limit groove, thereby changing the distance between the rollers on the left and right sides and preventing the rollers from falling off the rails.

[0023] The hollow box one and the hollow box two are both provided with two sockets extending into the mounting column, the mounting column sockets are provided with straight grooves and annular grooves, the straight grooves are communicated with the annular grooves, plug-in columns are inserted into the sockets of the hollow box one and the hollow box two, a protrusion matched with the straight grooves is fixed at the lower end of the plug-in column, a disc is rotatably connected to the upper end of the plug-in column, and a spring two is fixed between the discs on the hollow box one and the hollow box two respectively.

[0024] By adopting the above structure, by installing the plug column and spring 2, when the roller moves on flat ground, by pressing the plug column, the protrusion at the lower end of the plug column slides through the straight groove into the annular groove, and then the plug column is rotated to make the protrusion staggered with the straight groove in the annular groove, thereby fixing the movable column and avoiding instability of the roller when rolling on flat ground. The elastic force of spring 2 is used to make the plug column pop out of the socket.

[0025] A gear 2 is fixed on the hollow tube, a movable groove is opened on the hollow box 1, a motor 3 is fixed on the hollow box 1, a bidirectional threaded rod 2 is fixed on the output shaft end of the motor 3, two racks 2 are threadedly connected on the bidirectional threaded rod 2, and the racks 2 are meshed with gear 2.

[0026] By adopting the above structure, by installing gear 2 and gear 2, when the brush is not in use, start motor 3, drive rack 2 to move, and rack 2 drives gear 2 to rotate, so that the two groups of hollow blocks and the moving plate are rotated and fixed in the direction of the roller by rotating the hollow tube, thereby preventing the moving plate and the hollow blocks from affecting the rotation of the roller on flat ground.

[0027] Compared with the existing technology, this rail state dynamic detection vehicle has the following advantages:

[0028] 1. First, move the mounting plate to the side of the rail by rollers, then slide the support plate to move it to the middle of the rail, start the cylinder, lift the mounting plate upward, then move the mounting plate to the middle of the rail, and then use the cylinder to make the rollers on the mounting plate fall onto the rail. The staff does not need to use other tools to move the mounting plate to the rail. The mounting plate is driven by the rollers to move so that the detection camera can shoot the rail, and the rail is inspected by image comparison technology. During the movement of the mounting plate, the cleaning structure on the hollow box cleans the rail to prevent foreign matter or particles on the rail from affecting the operation of the rail.

[0029] 2. By installing the lead screw, first start the motor 1 on the mounting plate to drive the lead screw on the mounting plate to rotate, and the cylinder drives the support plate to move to the middle position of the rail, and then start the cylinder to move the support plate downward, lift the mounting plate, and then start the motor 1 on the support plate to drive the mounting plate to move above the support plate, and through the cylinder, make the roller on the mounting plate fall on the rail, so that the staff does not need to use other tools to move the mounting plate to the rail.

[0030] 3. By installing rack one, gear one and worm gear, and rotating the rotating rod, the worm gear rotates, and the worm gear drives gear one to rotate, and gear one moves on the rack gear, so as to drive the detection camera on the placement plate to move up and down, thereby adjusting the height of the detection camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0032] Figure 2 It is a side sectional view of the present invention.

[0033] Figure 3 It is a front cross-sectional view of the present invention.

[0034] Figure 4 It is a cross-sectional view of the mounting column in the present invention.

[0035] Figure 5 It is a cross-sectional view of the hollow block of the present invention.

[0036] Figure 6 It is a structural schematic diagram of the hollow box one in the present invention.

[0037] Figure 7 It is a schematic diagram of the interior of the installation slot in the present invention.

[0038] Figure 8 It is a cross-sectional view of the moving plate in the present invention.

[0039] In the figure, 1, mounting plate; 2, mounting column; 3, detection camera; 4, hollow box 1; 5, hollow box 2; 6, roller; 7, cylinder; 8, moving block; 9, support plate; 10, slide; 11, motor 1; 12, lead screw; 13, sleeve; 14, sleeve; 15, connecting plate; 16, placement plate; 17, rack 1; 18, gear 1; 19, worm; 20, collecting tank; 21, hollow tube; 22, hollow block; 23, moving plate ; 24. Brush; 25. Square mouth; 26. Long mouth; 27. Round mouth; 28. Fan; 29. ​​Slide mouth; 30. Motor 2; 31. Two-way threaded rod 1; 32. Mounting slot; 33. Moving column; 34. Limiting slot; 35. Limiting block; 36. Socket; 37. Inserting column; 38. Gear 2; 39. Moving slot; 40. Motor 3; 41. Two-way threaded rod 2; 42. Rack 2; 43. Bump; 44. Spring 2; 45. Spring 1. DETAILED DESCRIPTION

[0040] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0041] like Figure 1-Figure 8 As shown, the present rail state dynamic detection vehicle comprises a mounting plate 1, a mounting column 2 is fixed to the upper end of the mounting plate 1, a detection camera 3 is slidably connected to the mounting column 2, a mounting assembly is arranged between the mounting column 2 and the detection camera 3, a hollow box 1 4 and a hollow box 2 5 are fixed to the lower end of the mounting plate 1, rollers 6 are rotatably connected to the left and right sides of the hollow box 1 4 and the hollow box 2 5, a cleaning mechanism is arranged on the hollow box 1 4, two cylinders 7 are slidably connected to the lower end of the mounting plate 1, a moving block 8 is fixed to the telescopic end of the cylinder 7, and a support plate 9 is slidably connected to the moving block 8.

[0042] First, move the mounting plate 1 to the side of the rail through the roller 6, then slide the support plate 9 to move the support plate 9 to the middle of the rail, start the cylinder 7, lift the mounting plate 1 upward, then move the mounting plate 1 to move the mounting plate 1 to the middle of the rail, and then use the cylinder 7 to make the roller 6 on the mounting plate 1 fall on the rail. The staff does not need to use other tools to move the mounting plate 1 to the rail. The mounting plate 1 is driven by the roller 6 to move so that the detection camera 3 can shoot the rail, and the rail is detected by the picture comparison technology. During the movement of the mounting plate 1, the cleaning structure on the hollow box 4 cleans the rail to prevent foreign matter or particles on the rail from affecting the operation of the rail.

[0043] Two slide grooves 10 are provided on the corresponding surfaces of the mounting plate 1 and the support plate 9, and two motors 11 are fixed on the mounting plate 1 and the support plate 9. The output shaft ends of the motors 11 are fixed with lead screws 12 extending into the slide grooves 10. The lead screws 12 on the mounting plate 1 are threadedly connected to the cylinder 7, and the lead screws 12 on the support plate 9 are threadedly connected to the moving block 8.

[0044] With the above structure, by installing the lead screw 12, first start the motor 11 on the mounting plate 1 to drive the lead screw 12 on the mounting plate 1 to rotate, and the cylinder 7 drives the support plate 9 to move to the middle position of the rail, and then start the cylinder 7 to move the support plate 9 downward, lift the mounting plate 1, and then start the motor 11 on the support plate 9 to drive the mounting plate 1 to move above the support plate 9, and through the cylinder 7, the roller 6 on the mounting plate 1 falls on the rail, so that the staff does not need to use other tools to move the mounting plate 1 to the rail.

[0045] The mounting assembly includes a sleeve 13 rotatably connected to the mounting column 2, a sleeve shell 14 is slidably connected to the sleeve 13, a connecting plate 15 is fixed to the sleeve shell 14, a placement plate 16 is fixed to the connecting plate 15, the placement plate 16 is fixedly connected to the detection camera 3, and an adjustment mechanism is provided between the sleeve 13 and the sleeve shell 14.

[0046] By adopting the above structure, through the installation component, by rotating the sleeve 13, the shell 14 drives the detection camera 3 on the placement plate 16 to rotate, and through the adjustment mechanism, the shell 14 drives the detection camera 3 on the placement plate 16 to move up and down on the mounting column 2, thereby realizing the adjustment of the height and shooting angle of the detection camera 3, which is convenient for shooting at multiple angles.

[0047] The adjusting mechanism includes a rack 17 fixed to the outer wall of the sleeve 13, a gear 18 rotatably connected to the sleeve 14, a worm 19 rotatably connected to the sleeve 14, the gear 18 meshingly connected to the rack 17, the gear 18 meshingly connected to the worm 19, and a rotating rod fixed to the worm 19.

[0048] By adopting the above structure, by installing the rack 17, the gear 18 and the worm rod 19, the worm rod 19 is rotated by rotating the rotating rod, and the worm rod 19 drives the gear 18 to rotate, and the gear 18 moves on the rack rod, thereby driving the detection camera 3 on the placement plate 16 to move up and down, thereby adjusting the height of the detection camera 3.

[0049] The cleaning mechanism comprises two hollow tubes 21 rotatably connected to the hollow box 4 , a hollow block 22 is fixed to the hollow tube 21 , two movable plates 23 are slidably connected to the fixed block, and brushes 24 are fixed to both the hollow block 22 and the movable plate 23 .

[0050] By adopting the above structure, by installing the brush 24 and moving the two movable plates 23, the movable plates 23 are made to fit with the left and right sides of the rail. During the movement of the mounting plate 1, the hollow block 22 and the brush 24 on the movable plate 23 clean the upper side and the left and right sides of the rail, and remove foreign particles on the rail to avoid affecting the safety of rail traffic.

[0051] A collecting trough 20 is provided in the hollow box 4, a square opening 25 is provided on the hollow block 22, the movable plate 23 is a hollow structure, a long opening 26 corresponding to the square opening 25 is provided on the upper section of the movable plate 23, a plurality of circular openings 27 are provided on the hollow block 22 and the movable plate 23, and a fan 28 is fixed on the hollow box 4.

[0052] With the above structure, by opening the collecting trough 20 and the circular opening 27, by moving the two movable plates 23, so that the long opening 26 on the movable plate 23 is fitted and corresponding to the square opening 25, and starting the fan 28, the dust particles on the rails enter the movable plate 23 and the hollow block 22 through the circular opening 27, and then enter the collecting trough 20 through the hollow tube 21, thereby realizing centralized cleaning of the dust particles.

[0053] Two sliding openings 29 are formed at the lower end of the hollow block 22 , and two motors 30 are fixed on the hollow block 22 . A bidirectional threaded rod 31 extending into the sliding opening 29 is fixed to the output shaft end of the motor 30 , and the bidirectional threaded rod 31 is threadedly connected to the movable plate 23 .

[0054] With the above structure, by installing the bidirectional threaded rod 1 31 and starting the motor 2 30, the bidirectional threaded rod is driven to rotate, and the two moving blocks 8 move in corresponding directions, so that the brush 24 on the moving plate 23 fits with the left and right sides of the rail, thereby achieving a cleaner cleaning of the rail.

[0055] Both the hollow box 1 4 and the hollow box 2 5 are provided with an installation groove 32, in which two movable columns 33 are slidably connected, and the movable columns 33 are rotatably connected to the roller 6. A limiting groove 34 is provided in the installation groove 32, in which two limiting blocks 35 are slidably connected, and the limiting blocks 35 are fixedly connected to the movable columns 33, and the two movable columns 33 are fixedly connected by a spring 1 45.

[0056] With the above structure, by installing a spring 45, when the gauge between the rails changes, the spring 45 is stretched, and the limit block 35 drives the movable column 33 to move in the limit groove 34, thereby changing the distance between the rollers 6 on the left and right sides and preventing the rollers 6 from falling off the rails.

[0057] Both hollow box 1 4 and hollow box 2 5 are provided with two sockets 36 extending into the mounting column 2. The socket 36 of the mounting column 2 is provided with a straight groove and an annular groove, and the straight groove and the annular groove are communicated. A plug-in column 37 is inserted into the socket 36 of hollow box 1 4 and hollow box 2 5. A protrusion 43 matching the straight groove is fixed to the lower end of the plug-in column 37. A disc is rotatably connected to the upper end of the plug-in column 37. A spring 2 44 is fixed between the discs on hollow box 1 4 and hollow box 2 5 and hollow box 1 4 and hollow box 2 5 respectively.

[0058] By adopting the above structure, by installing the plug post 37 and the spring 2 44, when the roller 6 moves on the flat ground, by pressing the plug post 37, the protrusion 43 at the lower end of the plug post 37 slides into the annular groove through the straight groove, and then the plug post 37 is rotated to make the protrusion 43 staggered with the straight groove in the annular groove, thereby fixing the movable column 33 and avoiding instability of the roller 6 when rolling on the flat ground. The elastic force of the spring 2 44 is used to make the plug post 37 pop out of the socket 36.

[0059] A gear 2 38 is fixed on the hollow tube 21, a moving groove 39 is opened on the hollow box 1 4, a motor 3 40 is fixed on the hollow box 1 4, a bidirectional threaded rod 2 41 is fixed to the output shaft end of the motor 3 40, and two racks 2 42 are threadedly connected to the bidirectional threaded rod 2 41, and the racks 2 42 are meshed with the gear 2 38.

[0060] By adopting the above structure, by installing gear 2 38 and gear 2 38, when the brush 24 is not in use, the motor 3 40 is started to drive the rack 2 42 to move, and the rack 2 42 drives the gear 2 38 to rotate, so that the two groups of hollow blocks 22 and the moving plate 23 are rotated and fixed toward the roller 6 by rotating the hollow tube 21, thereby preventing the moving plate 23 and the hollow block 22 from affecting the rotation of the roller 6 on flat ground.

[0061] The working principle of the present invention is as follows: first, the mounting plate 1 is moved to the side of the rail by the roller 6, and the motor 11 on the mounting plate 1 is started first to drive the lead screw 12 on the mounting plate 1 to rotate, and the cylinder 7 drives the support plate 9 to move to the middle position of the rail, and then the cylinder 7 is started to move the support plate 9 downward, and the mounting plate 1 is lifted, and then the motor 11 on the support plate 9 is started to drive the mounting plate 1 to move above the support plate 9, and the roller 6 on the mounting plate 1 falls on the rail by the cylinder 7, and the sleeve 13 is rotated to make the sleeve 14 drive the detection camera on the placement plate 16 The head 3 rotates, and the rotating rod is rotated to rotate the worm rod 19, and the worm rod 19 drives the gear 18 to rotate, and the gear 18 moves on the gear rod, so as to drive the detection camera 3 on the placement plate 16 to move up and down, and start the motor 2 30 to drive the bidirectional threaded rod to rotate, and the two moving blocks 8 move in corresponding directions, so that the brush 24 on the moving plate 23 fits with the left and right sides of the rail. During the movement of the mounting plate 1, the hollow block 22 and the brush 24 on the moving plate 23 clean the upper side and the left and right sides of the rail to remove foreign particles on the rail.

[0062] In summary, the support plate can be used to carry the flaw detection vehicle to the middle of the rail without the need for workers to use tools, and then the rollers on the flaw detection vehicle can be placed on the rail through the lifting assembly.

[0063] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A rail state dynamic detection vehicle, comprising a mounting plate (1), characterized in that: A mounting column (2) is fixed to the upper end of the mounting plate (1), a detection camera (3) is slidably connected to the mounting column (2), a mounting assembly is arranged between the mounting column (2) and the detection camera (3), a hollow box one (4) and a hollow box two (5) are fixed to the lower end of the mounting plate (1), the hollow box one (4) and the hollow box two (5) are rotatably connected to rollers (6) on the left and right sides, a cleaning mechanism is arranged on the hollow box one (4), two cylinders (7) are slidably connected to the lower end of the mounting plate (1), a moving block (8) is fixed to the telescopic end of the cylinder (7), and a support plate (9) is slidably connected to the moving block (8).

2. A rail state dynamic detection vehicle according to claim 1, characterized in that: The surfaces corresponding to the mounting plate (1) and the support plate (9) are each provided with two slide grooves (10); two motors (11) are each fixed on the mounting plate (1) and the support plate (9); a lead screw (12) extending into the slide groove (10) is fixed on the output shaft end of the motor (11); the lead screw (12) on the mounting plate (1) is threadedly connected to the cylinder (7); and the lead screw (12) on the support plate (9) is threadedly connected to the moving block (8).

3. A rail state dynamic detection vehicle according to claim 1, characterized in that: The mounting assembly comprises a sleeve (13) rotatably connected to a mounting column (2); a sleeve shell (14) is slidably connected to the sleeve (13); a connecting plate (15) is fixed to the sleeve shell (14); a placement plate (16) is fixed to the connecting plate (15); the placement plate (16) is fixedly connected to the detection camera (3); and an adjustment mechanism is provided between the sleeve (13) and the sleeve shell (14).

4. A rail state dynamic detection vehicle according to claim 1, characterized in that: The adjustment mechanism comprises a rack (17) fixed to the outer wall of the sleeve (13); a gear (18) is rotatably connected to the sleeve (14); a worm (19) is rotatably connected to the sleeve (14); the gear (18) is meshingly connected to the rack (17); the gear (18) is meshingly connected to the worm (19); and a rotating rod is fixed to the worm (19).

5. A rail state dynamic detection vehicle according to claim 1, characterized in that: The cleaning mechanism comprises two hollow tubes (21) rotatably connected to a hollow box (4); a hollow block (22) is fixed to the hollow tube (21); two movable plates (23) are slidably connected to the fixed block (21); and brushes (24) are fixed to both the hollow block (21) and the movable plate (23).

6. A rail state dynamic detection vehicle according to claim 1, characterized in that: The hollow box (4) is provided with a collecting trough (20), the hollow block (22) is provided with a square opening (25), the movable plate (23) is a hollow structure, the upper section of the movable plate (23) is provided with a long opening (26) corresponding to the square opening (25), the hollow block (22) and the movable plate (23) are both provided with a plurality of circular openings (27), and a fan (28) is fixed on the hollow box (4).

7. A rail state dynamic detection vehicle according to claim 1, characterized in that: The lower end of the hollow block (22) is provided with two sliding openings (29), and two motors (30) are fixed on the hollow block (22). A bidirectional threaded rod (31) extending into the sliding opening (29) is fixed to the output shaft end of the motor (30), and the bidirectional threaded rod (31) is threadedly connected to the movable plate (23).

8. A rail state dynamic detection vehicle according to claim 1, characterized in that: The hollow box one (4) and the hollow box two (5) are both provided with a mounting groove (32), two movable columns (33) are slidably connected in the mounting groove (32), the movable columns (33) are rotatably connected to the roller (6), a limiting groove (34) is provided in the mounting groove (32), two limiting blocks (35) are slidably connected in the limiting groove (34), the limiting blocks (35) are fixedly connected to the movable columns (33), and the two movable columns (33) are fixedly connected via a spring one (45).

9. A rail state dynamic detection vehicle according to claim 1, characterized in that: The hollow box one (4) and the hollow box two (5) are both provided with two sockets (36) extending into the mounting column (2). The sockets (36) of the mounting column (2) are provided with straight grooves and annular grooves, the straight grooves and the annular grooves are communicated with each other, and plug-in columns (37) are inserted into the sockets (36) of the hollow box one (4) and the hollow box two (5), and a protrusion (43) matching the straight groove is fixed at the lower end of the plug-in column (37), and a disc is rotatably connected to the upper end of the plug-in column (37), and a spring two (44) is fixed between the discs on the hollow box one (4) and the hollow box two (5) and the hollow box one (4) and the hollow box two (5), respectively.

10. A rail state dynamic detection vehicle according to claim 1, characterized in that: A gear 2 (38) is fixed on the hollow tube (21), a moving groove (39) is provided on the hollow box 1 (4), a motor 3 (40) is fixed on the hollow box 1 (4), a bidirectional threaded rod 2 (41) is fixed on the output shaft end of the motor 3 (40), two racks 2 (42) are threadedly connected on the bidirectional threaded rod 2 (41), and the racks 2 (42) are meshedly connected with the gear 2 (38).

Citation Information

Patent Citations

  • Flaw detection vehicle for detecting track state

    CN219096706U