Device for realizing automatic arrangement and collection of T-shaped iron cores

Abstract

The invention discloses a device for automatically arranging and collecting T-shaped iron cores, which comprises a rack, a plurality of product collecting stations for collecting the T-shaped iron cores are arranged on the top of the rack in parallel, a product taking and placing jig is correspondingly arranged on the side of each product collecting station, and each product taking and placing jig is correspondingly connected with a conveying rail for conveying the T-shaped iron cores. The product taking and placing jig comprises a jig support, a linear sliding rail is vertically arranged on the jig support, the linear sliding rail is in sliding connection with a material taking mechanism used for sucking the T-shaped iron core, the material taking mechanism is connected with a sliding control mechanism used for controlling the material taking mechanism to slide on the linear sliding rail, one side of the jig support is connected with the conveying rail, and the other side of the jig support is connected with the conveying rail. The outlet end of the conveying rail faces the material taking end of the material taking mechanism. By the adoption of the device, automatic arrangement and collection of the T-shaped iron cores can be achieved, and the quality problem of mixed loading of the T-shaped iron cores in different columns can be effectively solved; in addition, the device has the advantages of being convenient to install and use and the like.

Description

Technical Field

[0001] The invention relates to a device for realizing automatic sorting and collection of T-shaped iron cores, and belongs to the technical field of stamping processing of motor iron cores. Background Art

[0002] T-type iron core is a design type of motor stator and rotor iron core. At present, in the production process of T-type iron core, in order to improve the utilization rate of materials and stamping efficiency, the stamping die generally adopts a multi-column layout, so that multiple columns of T-type iron cores can be stamped and produced at the same time. Since the thickness of different columns of T-type iron cores produced by the stamping die with a multi-column layout is different, each column of T-type iron core needs to be packaged separately.

[0003] At present, a conveyor belt is set at the outlet of the stamping die. The produced T-type cores are output through the conveyor belt and then sorted and collected manually. However, in the process of using the conveyor belt to output the T-type cores, the T-type cores are scattered in different directions, which makes manual sorting and collection troublesome. It not only requires a lot of manpower, is time-consuming and labor-intensive, and inefficient, but also easily leads to quality problems such as mixed loading of T-type cores in different rows. Summary of the invention

[0004] In view of the above problems existing in the prior art, an object of the present invention is to provide a device for automatically sorting and collecting T-shaped iron cores.

[0005] To achieve the above object, the present invention adopts the following technical solution:

[0006] A device for realizing automatic sorting and collection of T-shaped iron cores comprises a frame, a plurality of product collection stations for collecting T-shaped iron cores are arranged in parallel on the top of the frame, a product picking and placing jig is correspondingly arranged on the side of each product collection station, each product picking and placing jig is correspondingly connected to a conveying track for conveying the T-shaped iron cores, the product picking and placing jig comprises a jig bracket vertically arranged on the top of the frame, a linear slide rail is vertically arranged on the jig bracket, a material picking mechanism for sucking the T-shaped iron cores is slidably connected to the linear slide rail, the material picking mechanism is connected to a sliding control mechanism for controlling its sliding on the linear slide rail, one side of the jig bracket is connected to the conveying track, and the outlet end of the conveying track faces the material picking end of the material picking mechanism.

[0007] In one implementation scheme, the material picking mechanism includes a vertically arranged base plate and a material stripping plate, and the side of the base plate facing the conveying track is provided with a material stripping plate accommodating groove that allows the material stripping plate to enter but does not allow the T-shaped iron core to enter, the material stripping plate is movably arranged in the material stripping plate accommodating groove, and the material stripping plate is connected to a pull rod assembly, and the material stripping plate can enter and exit the material stripping plate accommodating groove driven by the pull rod assembly, and the side of the material stripping plate facing the conveying track is horizontally provided with a plurality of material picking grooves compatible with the T-shaped iron core from top to bottom, and the inside of the material stripping plate is provided with a magnet corresponding to the position of each material picking groove, one side of the base plate is provided with a slide groove compatible with the linear slide rail, and the other side of the base plate is horizontally provided with a plurality of sliding limit stations corresponding to the material picking grooves from top to bottom, and the sliding limit stations are movably connected to the sliding control mechanism.

[0008] A preferred solution, the pull rod assembly includes a pull rod arranged on one side of the base plate, the pull rod is connected with an equal height bolt, one end of the equal height bolt is connected to the pull rod, the other end of the equal height bolt passes through the base plate and is connected to a stripping plate, the outer sleeve of the equal height bolt is provided with a telescopic spring, and the two ends of the telescopic spring are respectively connected to the stripping plate and the base plate.

[0009] In a preferred embodiment, a handle is provided on the base plate.

[0010] In a preferred embodiment, a product support plate is horizontally provided at the bottom of the stripper plate.

[0011] In a preferred embodiment, a semicircular hanging pin and a fixture hanging pin are respectively horizontally provided at the upper and lower ends of the substrate.

[0012] A preferred solution is that a limit groove is provided on the other side of the substrate, and a plurality of front limit blocks are horizontally provided from top to bottom on the side of the limit groove close to the conveying track, and a plurality of rear limit blocks are horizontally provided from top to bottom on the side of the limit groove away from the conveying track. The front limit blocks and the rear limit blocks are cross-distributed, and a sliding limit station is formed between adjacent front limit blocks and rear limit blocks.

[0013] A preferred solution, the sliding control mechanism includes a cylinder horizontally arranged on the side of the material picking mechanism away from the linear slide rail, the output end of the cylinder is connected with a shift block, the shift block is connected with a follower fixing block, the follower fixing block is provided with a guide follower, the guide follower is movably arranged in a sliding limit position, and the guide follower can slide into or out of the sliding limit position under the drive of the cylinder.

[0014] In a preferred embodiment, the slide control mechanism includes a guide pressure plate, and the guide pressure plate is located above the shift block and outside the follower fixed block.

[0015] In a preferred embodiment, the slide control mechanism comprises a cylinder protective cover, and the output end, the shift block, the follower fixing block and the guide follower of the cylinder are all covered in the cylinder protective cover.

[0016] In one embodiment, a track fixing mechanism is provided on one side of the jig bracket, and a track entrance and exit is provided on the track fixing mechanism for allowing a conveying track and a T-shaped iron core to pass through, and an exit end of the conveying track passes through the track entrance and exit and extends toward a material picking end of the material picking mechanism.

[0017] A preferred solution is that the track fixing mechanism includes a track support plate arranged opposite to the feeding end of the feeding mechanism, the track support plate is horizontally penetrated with a through hole, a track fixing block is arranged on the side of the track support plate away from the feeding mechanism, a track fixing flange is arranged on the track fixing block, and through holes matching the conveying track and the T-shaped iron core are horizontally penetrated on the track fixing block and the track fixing flange, and the conveying track outlet end passes through the through hole and the through hole and extends toward the feeding end of the feeding mechanism.

[0018] In one implementation manner, an upper protective cover and a lower protective cover are respectively provided above and below the track fixing mechanism.

[0019] In one embodiment, a product guide mechanism is provided at the outlet end of the conveying track, and the product guide mechanism includes two product guide fixing blocks symmetrically arranged on the left and right sides below the outlet end of the conveying track, a transverse round rod is horizontally connected between the two product guide fixing blocks, and the transverse round rod is connected with an inclined product guide on the side close to the feeding end of the feeding mechanism, a spring lower block is provided on the lower outer side of the product guide fixing block, a spring fixing pin is provided above the spring lower block, the spring fixing pin is connected to the transverse round rod, and a spring is vertically connected between the spring lower block and the spring fixing pin.

[0020] In one embodiment, a longitudinal round bar is horizontally provided at the outlet end of the conveying track, and the longitudinal round bar is located at one side of the outlet end of the conveying track and is parallel to the outlet end of the conveying track.

[0021] In a preferred embodiment, a photoelectric sensor is provided on one side of the fixture support and near the exit end of the conveying track.

[0022] In a preferred embodiment, a plurality of proximity switches are provided on the side of the fixture support from top to bottom.

[0023] In one embodiment, the jig bracket includes a horizontally arranged jig base, a slide rail fixing plate and a sliding fixing plate are vertically arranged on the top of the jig base, the linear slide rail is vertically arranged on the upper part of the slide rail fixing plate facing the sliding fixing plate, the sliding control mechanism is installed on the upper part of the side of the sliding fixing plate away from the slide rail fixing plate, and the sides of the slide rail fixing plate and the sliding fixing plate are both provided with reinforcing ribs.

[0024] In one implementation scheme, a touch screen support tube is vertically provided on the top of the frame, a touch screen installation box is installed on the top of the touch screen support tube, a touch screen is provided in the touch screen installation box, and an LED warning light is provided on the top of the touch screen installation box.

[0025] In one implementation manner, a distribution box is provided inside the rack.

[0026] In one embodiment, the product collecting station includes a column vertically arranged on the top of the frame, a product placing tray is horizontally arranged on the top of the column, and a core box for collecting T-shaped iron cores is arranged on the product placing tray.

[0027] Compared with the prior art, the beneficial technical effects of the present invention are:

[0028] By adopting the device provided by the present invention, T-type iron cores of different rows produced by the stamping die can be sorted and collected separately. Not only is the degree of automation high, which can realize automatic sorting and collection of T-type iron cores, but also the quality problem of mixed loading of T-type iron cores of different rows can be effectively avoided. In addition, the present invention also has the advantages of easy installation and use, and has significant practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a three-dimensional structural schematic diagram of a device for realizing automatic sorting and collection of T-shaped iron cores provided in an embodiment;

[0030] Figure 2 is a schematic diagram of the connection structure between the product picking and placing fixture and the conveying track in the embodiment;

[0031] Figure 3 is a schematic diagram of the connection structure between the product picking and placing fixture and the conveying track in another perspective in the embodiment;

[0032] Figure 4 Schematic diagram of the structure of the material taking mechanism described in the embodiment;

[0033] Figure 5 is a schematic structural diagram of the material taking mechanism described in the embodiment from another perspective;

[0034] Figure 6 is a schematic cross-sectional structural diagram of the material taking mechanism described in the embodiment;

[0035] Figure 7 is a schematic diagram of the substrate structure in the material taking mechanism described in the embodiment;

[0036] Figure 8 Schematic diagram of the structure of the stripping plate in the material taking mechanism described in the embodiment;

[0037] Fig. 9It is a schematic diagram of the partial assembly structure of the material taking mechanism, the sliding control mechanism and the track fixing mechanism of the product taking and placing fixture in the embodiment after the cylinder protective cover and the upper protective cover are removed;

[0038] Fig.10 It is a schematic diagram of the partial assembly structure of the material taking mechanism and the sliding control mechanism described in the embodiment;

[0039] Fig.11 It is a schematic diagram of a partial assembly structure of the material taking mechanism and the product guiding mechanism described in the embodiment;

[0040] Fig.12 Schematic diagram of the packing of the core box at the first product collection station in the embodiment;

[0041] Fig.13 Schematic diagram of the packing of the core box at the second product collection station in the embodiment;

[0042] The numbers in the figure are as follows:

[0043] 1. Rack; 2. T-shaped iron core; 3. Product collection station; 301. Column; 302. Product placement tray; 303. Iron core box; 4. Product pick-up and placement fixture; 401. Fixture bracket; 4011. Fixture base; 4012. Slide rail fixing plate; 4013. Slide fixing plate; 4014. Reinforcement rib; 402. Linear slide rail; 403. Material taking mechanism; 4031. Base plate; 40311. Material removal plate receiving slot; 40 312, slide; 40313, slide limit station; 40314, front limit block; 40315, rear limit block; 4032, material return plate; 40321, material trough; 4033, pull rod assembly; 40331, pull rod; 40332, equal height bolt; 40333, telescopic spring; 4034, magnet; 4035, handle; 4036, product support plate; 4037, semicircular hanging pin; 4038, fixture hanging Pin; 404, slide control mechanism; 4041, cylinder; 4042, shift block; 4043, follower fixing block; 4044, guide follower; 4045, guide pressure plate; 4046, cylinder protective cover; 405, hook; 406, track fixing mechanism; 4061, track support plate; 4062, track fixing block; 4063, track fixing flange; 407, upper protective cover; 408, lower protective cover; 409, product guiding mechanism; 4091, product guide plate fixing block; 4092, transverse round rod; 4093, product guide plate; 4094, spring lower block; 4095, spring fixing pin; 4096, spring; 410, longitudinal round rod; 411, photoelectric sensor; 412, proximity switch; 5, conveyor track; 6, touch screen support tube; 7, touch screen installation box; 701, touch screen; 8, LED warning light; 9, distribution box. DETAILED DESCRIPTION

[0044] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be noted that the terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. Unless otherwise defined, the technical terms or scientific terms used in the present invention should be the common meanings understood by people with general skills in the field. The orientations or positional relationships indicated by the terms "inside", "outside", "upper", "lower", "top", "bottom", "front", "back", "left", "right", "vertical", "horizontal", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection. For ordinary technicians in the field, the specific meanings of the above terms in this application can be understood according to the specific circumstances; it should also be noted that when an element is referred to as "fixed on" or "set on" another element, it can be directly on another element or there can also be a central element.

[0045] Example

[0046] Please combine Figures 1 to 3 As shown: This embodiment provides a device for realizing automatic sorting and collection of T-shaped iron cores, comprising a frame 1, wherein a plurality of product collection stations 3 for collecting T-shaped iron cores 2 are arranged in parallel on the top of the frame 1, and a product picking and placing jig 4 is correspondingly arranged on the side of each product collection station 3, and each product picking and placing jig 4 is correspondingly connected to a conveying track 5 for conveying the T-shaped iron core 2, and the product picking and placing jig 4 comprises a jig bracket 401 vertically arranged on the top of the frame 1, and a linear slide rail 402 is vertically arranged on the jig bracket 401, and the linear slide rail 402 is slidably connected to a material picking mechanism 403 for sucking the T-shaped iron core 2, and the material picking mechanism 403 is connected to a sliding control mechanism 404 for controlling its sliding on the linear slide rail 402, and one side of the jig bracket 401 is connected to the conveying track 5, and the outlet end of the conveying track 5 faces the material picking end of the material picking mechanism 403.

[0047] Please combine Figures 4 to 8As shown, in this embodiment, the material taking mechanism 403 includes a vertically arranged base plate 4031 and a stripping plate 4032, and the base plate 4031 is provided with a stripping plate receiving groove 40311 that allows the stripping plate 4032 to enter but does not allow the T-shaped iron core 2 to enter on one side of the conveying track 5, and the stripping plate 4032 is movably arranged in the stripping plate receiving groove 40311, and the stripping plate 4032 is connected to a pull rod assembly 4033, and the stripping plate 4032 can enter and exit the stripping plate receiving groove 40311 under the drive of the pull rod assembly 4033, and the stripping plate 4032 can enter and exit the stripping plate receiving groove 40311 under the drive of the pull rod assembly 4033, and the stripping plate 4032 can enter and exit the stripping plate receiving groove 40311. 032 is horizontally provided with a plurality of material taking slots 40321 adapted to the T-shaped iron core 2 from top to bottom on one side facing the conveying track 5, a magnet 4034 is provided inside the material stripping plate 4032 corresponding to the position of each material taking slot 40321, a slide slot 40312 adapted to the linear slide rail 402 is provided on one side of the base plate 4031, and a plurality of sliding limit stations 40313 corresponding to the material taking slots 40321 are horizontally provided from top to bottom on the other side of the base plate 4031, and the sliding limit stations 40313 are movably connected to the sliding control mechanism 404. The number of the material taking slots 40321 is consistent with the number of the sliding limit stations 40313, and the number of the two can be adjusted according to the usage. In this embodiment, nine material taking slots 40321 and nine sliding limit stations 40313 are respectively provided, so that nine T-shaped iron cores 2 can be sucked by the material taking mechanism 403.

[0048] In this embodiment, the material picking mechanism 403 does not require an additional driving mechanism and directly relies on its own gravity to slide on the linear slide rail 402. During the sliding process, through the cooperation between the sliding limit station 40313 and the sliding control mechanism 404, the material picking mechanism 403 can be automatically controlled to absorb the T-shaped iron core 2 in sequence, which has the advantages of simple structure and easy use.

[0049] Please see again Figure 6As shown, in this embodiment, the pull rod assembly 4033 includes a pull rod 40331 arranged on the side of the base plate 4031 away from the conveying track 5, and the pull rod 40331 is connected with an equal height bolt 40332 (the number of equal height bolts 40332 can be adjusted according to usage requirements. In this embodiment, two equal height bolts 40332 are provided, so that the balance stability when the pull rod 40331 drives the stripping plate 4032 to move can be better achieved), one end of the equal height bolt 40332 is connected to the pull rod 40331, and the other end of the equal height bolt 40332 passes through the base plate 4031 and is connected to the stripping plate 4032. The outer sleeve of the equal height bolt 40332 is provided with a telescopic spring 40333, and the two ends of the telescopic spring 40333 are respectively connected to the stripping plate 4032 and the base plate 4031. When in use, the pull rod 40331 is pulled or pushed, and the pull rod 40331 pulls or pushes the stripping plate 4032 to move relative to the stripping plate accommodating groove 40311 of the base plate 4031 through the equal height bolt 40332 and the telescopic spring 40333.

[0050] In this embodiment, a handle 4035 is provided on the base plate 4031 to facilitate the taking and placing of the material taking mechanism 403 .

[0051] In this embodiment, a product support plate 4036 is horizontally provided at the bottom of the stripping plate 4032 to support the T-shaped iron core 2 in the lowermost material taking trough 40321 and prevent the T-shaped iron core 2 from falling.

[0052] In this embodiment, the upper and lower ends of the substrate 4031 are respectively provided with a semicircular hanging pin 4037 and a fixture hanging pin 4038. The semicircular hanging pin 4037 and the fixture hanging pin 4038 are detachably connected with a hook 405. When using, please combine Figure 2 As shown, the hook 405 is hung on the jig hanging pin 4038. When two feeding mechanisms 403 are used alternately, the hook 405 is hung on the jig hanging pin 4038 of the two feeding mechanisms 403, and one end of the upper hook 405 is hung on the jig hanging pin 4038 of the upper feeding mechanism 403, and the other end is placed on the semicircular hanging pin 4037 of the lower feeding mechanism 403. In this way, the two feeding mechanisms 403 are connected, and the lower feeding mechanism 403 can be prevented from directly sliding off.

[0053] Please combine again Figure 4 and Figure 7As shown, in this embodiment, a limit groove (the mark is omitted in the figure) is provided on the other side of the substrate 4031, and a plurality of front limit blocks 40314 are horizontally provided from top to bottom on the side of the limit groove close to the conveying track 5, and a plurality of rear limit blocks 40315 are horizontally provided from top to bottom on the side of the limit groove away from the conveying track 5. The front limit blocks 40314 and the rear limit blocks 40315 are cross-distributed, and a sliding limit station 40313 is formed between adjacent front limit blocks 40314 and rear limit blocks 40315.

[0054] Please combine again Figure 3 , Fig. 9 and Fig.10 As shown, in this embodiment, the sliding control mechanism 404 includes a cylinder 4041 horizontally arranged on the side of the material picking mechanism 403 away from the linear slide rail 5, the output end of the cylinder 4041 is connected with a shift block 4042, the shift block 4042 is connected with a follower fixing block 4043, the follower fixing block 4043 is provided with a guide follower 4044, the guide follower 4044 is movably arranged in the sliding limit station 40313, and the guide follower 4044 can slide in or out of the sliding limit station 40313 under the drive of the cylinder 4041. When in use, the guide follower 4044 slides into or out of the sliding limit position 40313 driven by the cylinder 4041. When the guide follower 4044 slides into the sliding limit position 40313, the material picking mechanism 403 is fixed on the linear slide rail 402. When the guide follower 4044 slides out of the sliding limit position 40313, the material picking mechanism 403 slides down along the linear slide rail 402 under the action of its own gravity. In this way, by sliding the guide follower 4044 into or out of the sliding limit position 40313 at different positions, the sliding of the material picking mechanism 403 on the linear slide rail 402 can be controlled.

[0055] In addition, the slide control mechanism 404 further includes a guide pressure plate 4045, which is located above the shift block 4041 and outside the follower fixing block 4043, so as to guide and limit the follower fixing block 4043 and prevent the follower fixing block 4043 from sliding outward. In order to better show the connection relationship between the slide control mechanism 404 and the material taking mechanism 403, Fig.10 The cylinder protection cover 4046, the guide pressure plate 4045 and the sliding fixing plate 4013 in the fixture bracket 401 for installing the sliding control mechanism 404 are deleted.

[0056] In addition, the slide control mechanism 404 also includes a cylinder protective cover 4046. The output end of the cylinder 4041, the shift block 4042, the follower fixing block 4043, and the guide follower 4044 are all covered in the cylinder protective cover 4046 to protect the components in the cylinder protective cover 4046 (please refer to Figure 3 and Fig. 9 In order to better show the connection relationship between the sliding control mechanism 404 and the material taking mechanism 403, Fig. 9 Deleted cylinder guard 4046.

[0057] Please combine again Figure 2 , Figure 3 , Fig. 9 and Fig.11 As shown, in this embodiment, a track fixing mechanism 406 is provided on one side of the jig bracket 401, and a track entrance and exit is provided on the track fixing mechanism 406 for the conveying track 5 and the T-shaped iron core 2 to pass through, and the outlet end of the conveying track 5 passes through the track entrance and exit and extends toward the material picking end of the material picking mechanism 403 (that is, the material picking groove 40321 on the material return plate 4032 in the material picking mechanism 403).

[0058] Specifically, the track fixing mechanism 406 includes a track support plate 4061 disposed opposite to the material taking end of the material taking mechanism 403, a through hole (not shown in the figure) is horizontally penetrated on the track support plate 4061, a track fixing block 4062 is disposed on the side of the track support plate 4061 away from the material taking mechanism 403, a track fixing flange 4063 is disposed on the track fixing block 4062, and through holes (not shown in the figure) matching the conveying track 5 and the T-shaped iron core 2 are horizontally penetrated on the track fixing block 4062 and the track fixing flange 4063, and the outlet end of the conveying track 5 extends toward the material taking end of the material taking mechanism 403 after passing through the through hole and the through hole. The through hole of the track support plate 4061, the through hole of the track fixing block 4062 and the through hole of the track fixing flange 4063 form a track entrance and exit. The conveying track 5 is supported and fixed by the track fixing mechanism 406.

[0059] In this embodiment, an upper protective cover 407 and a lower protective cover 408 are respectively provided above and below the track fixing mechanism 406 (see Figure 3 As shown), the space above and below the track fixing mechanism 406 is protected, and the operator's hand can also be prevented from accidentally entering the above space.

[0060] Please combine again Fig. 9 and Fig.11As shown, in this embodiment, the outlet end of the conveying track 5 is provided with a product guide mechanism 409, which includes two product guide plate fixing blocks 4091 symmetrically arranged on the left and right sides below the outlet end of the conveying track 5, a horizontal round rod 4092 is horizontally connected between the two product guide plate fixing blocks 4091, and a product guide plate 4093 is connected to a side of the horizontal round rod 4092 close to the material taking end of the material taking mechanism 403. A spring lower block 4094 is provided at the lower part of the outer side of the product guide plate fixing block 4091, and a spring fixing pin 4095 is provided above the spring lower block 4094. The spring fixing pin 4095 is connected to the horizontal round rod 4092, and a spring 4096 is vertically connected between the spring lower block 4094 and the spring fixing pin 4095. The product guide mechanism 409 guides the T-shaped iron core 2 output from the conveying track 5 to ensure that the T-shaped iron core 2 can be smoothly adsorbed to the corresponding material taking slot 40321. In order to better show the connection relationship between the product guide mechanism 409 and the material taking mechanism 403, Fig.11 The slide rail fixing plate 4012 for mounting the linear slide rail 402 is deleted.

[0061] In this embodiment, a longitudinal round rod 410 is horizontally provided at the exit end of the conveying track 5. The longitudinal round rod 410 is located on one side of the exit end of the conveying track 5 and is parallel to the exit end of the conveying track 5, so as to limit the T-shaped iron core 2 on the conveying track 5 and prevent the T-shaped iron core 2 from sliding off the side of the conveying track 5.

[0062] As a preferred option, please refer to Figure 2 As shown, in this embodiment, a photoelectric sensor 411 is provided on one side of the jig support 401 and near the exit end of the conveying track 5 to detect the presence or absence of the T-shaped iron core 2.

[0063] As a preferred option, please refer to Figure 3 As shown, in this embodiment, a plurality of proximity switches 412 are provided on the side of the fixture support 401 from top to bottom to detect the position of the material taking mechanism 403 .

[0064] Please combine again Figure 2 and Figure 3As shown, in this embodiment, the fixture support 401 includes a fixture base 4011 arranged horizontally, a slide rail fixing plate 4012 and a slide-down fixing plate 4013 are vertically arranged on the top of the fixture base 4011, the linear slide rail 402 is vertically arranged on the upper part of the slide rail fixing plate 4012 facing the slide-down fixing plate 4013, the slide-down control mechanism 404 is installed on the upper part of the side of the slide-down fixing plate 4013 away from the slide rail fixing plate 4012, and the sides of the slide rail fixing plate 4012 and the slide-down fixing plate 4013 are both provided with reinforcing ribs 4014. Among them, the cylinder 4041 of the slide-down control mechanism 404 is horizontally installed on the upper part of the side of the slide-down fixing plate 4013 away from the slide rail fixing plate 4012.

[0065] In addition, a mounting groove (not marked in the figure) for mounting the follower fixing block 4043 is provided on the upper portion of the sliding fixing plate 4013, and a guide pressure plate 4045 is installed on the upper portion of the mounting groove to guide and limit the follower fixing block 4043 in the mounting groove.

[0066] In addition, both ends of the track support plate 4061 in the track fixing mechanism 406 are respectively connected to the slide rail fixing plate 4012 and the slide fixing plate 4013 , so that the track fixing mechanism 406 as a whole is located opposite to the material picking mechanism 403 .

[0067] In this embodiment, please refer to Figure 1 As shown, a touch screen support tube 6 is vertically provided on the top of the rack 1, a touch screen installation box 7 is installed on the top of the touch screen support tube 6, a touch screen 701 is provided in the touch screen installation box 7, and an LED warning light 8 is provided on the top of the touch screen installation box 7. The touch screen 701 can display the sorting and collection of the T-shaped iron cores 2 in real time, for example, the number of T-shaped iron cores 2 in each column, etc. When a fault occurs during the operation of the equipment, the LED warning light 8 gives an alarm.

[0068] In this embodiment, a distribution box 9 is provided inside the rack 1 .

[0069] In this embodiment, please refer to Figure 1 As shown, the product collecting station 3 includes a column 301 vertically arranged on the top of the frame 1, and a product placing tray 302 is horizontally arranged on the top of the column 301. The product placing tray 302 is provided with a core box 303 for collecting the T-shaped core 2. When in use, the core box 303 is placed on the product placing tray 302, and when the core box 303 is full of T-shaped cores 2, the core box 303 is taken away.

[0070] The method of using the device for automatically sorting and collecting T-shaped iron cores described in the present invention is as follows:

[0071] Please combine Figures 1 to 13As shown, the device is placed as a whole on the outlet side of the stamping die. The stamping die adopts a multi-row layout, and one die has multiple concave dies arranged in parallel. The number of product collecting stations 3, product picking and placing fixtures 4 and conveying tracks 5 is consistent with the number of concave dies of the stamping die (in this embodiment, see Figure 1 As shown, the number of product collecting stations 3, product picking and placing fixtures 4 and conveying tracks 5 are all six), and the inlet ends of the conveying tracks 5 are respectively connected to the outlets of the corresponding positions of the concave molds, so that the entire device is combined with the stamping die for use;

[0072] When in use, different rows of T-shaped iron cores 2 produced by the stamping die are output from the corresponding die outlets to the conveying tracks 5 at the corresponding positions, and then are respectively conveyed to the corresponding product picking and placing jigs 4 through different conveying tracks 5. At the same time, the picking mechanism 403 is placed on the linear slide rail 402 (it can be placed manually or by a robot, and the number of picking mechanisms 403 can be adjusted according to usage requirements. In this embodiment, two picking mechanisms 403 are provided for alternate use). The picking mechanism 403 slides down along the linear slide rail 402 under the action of its own weight. When the picking mechanism 403 When the material taking end is facing the exit end of the conveying track 5, the material taking mechanism 403 is fixed by the sliding control mechanism 404, and then the corresponding T-shaped iron core 2 is automatically sucked by the material taking mechanism 403. After the material taking mechanism 403 sucks the T-shaped iron core 2, the material taking mechanism 403 is removed, and the material taking mechanism 403 with the T-shaped iron core 2 adsorbed is moved to the product collecting station 3 at the corresponding position (it can be operated manually or by a robot), and then the T-shaped iron core 2 on the material taking mechanism 403 is placed on the product collecting station 3. In this way, the operation of automatically sorting and collecting the T-shaped iron core can be realized; specifically:

[0073] The T-shaped iron core 2 is transported to the product pick-up and placement fixture 4 via the conveying track 5, and the material picking mechanism 403 is placed on the linear slide rail 402, so that the slide groove 40312 of the base plate 4031 is slidably connected with the linear slide rail 402, and the material picking mechanism 403 slides down along the linear slide rail 402 under the action of its own weight. When the bottom sliding limit station 40313 of the base plate 4031 moves to the sliding control mechanism 404, the bottom material picking groove 40321 of the stripping plate 4032 corresponds to the conveying track 5, so that the movable end of the sliding control mechanism 404 slides into the bottom sliding limit station 40313, and the material picking mechanism 403 is moved to the sliding control mechanism 404. The material taking mechanism 403 is fixed, and then the pull rod assembly 4033 is pushed, and the pull rod assembly 4033 pushes the material stripping plate 4032 toward the conveying track 5, and the material stripping slot 40321 of the material stripping plate 4032 is partially pushed out of the material stripping plate receiving slot 40311, and the magnet 4034 moves toward the conveying track 5 together with the material stripping plate 4032, so that the magnet 4034 is close to the T-shaped iron core 2 on the conveying track 5, and the T-shaped iron core 2 is adsorbed into the lowest material stripping slot 40321 under the magnetic adsorption action of the magnet 4034, and then the movable end of the slide control mechanism 404 slides out of the slide limit station 40313 , the material picking mechanism 403 slides downward under the action of its own weight, and when the sliding limit station 40313 at the second-to-last height moves to the sliding control mechanism 404, the movable end of the sliding control mechanism 404 slides into the sliding limit station 40313 at the second-to-last height. At this time, the material picking mechanism 403 is fixed again, and the material picking slot 40321 at the second-to-last height on the material stripping plate 4032 corresponds to the conveying track 5, and then the T-shaped iron core 2 on the conveying track 5 is adsorbed into the material picking slot 40321 at the second-to-last height by the magnet 4034, and the above operation is repeated to remove different T-shaped iron cores. 2 is adsorbed into the corresponding material taking slot 40321. When all the material taking slots 40321 are adsorbed with the T-shaped iron core 2, the material taking mechanism 403 is removed, and the material taking mechanism 403 adsorbed with the T-shaped iron core 2 is moved to the product collecting station 3 at the corresponding position, and then the material taking mechanism 403 is turned over so that the T-shaped iron core 2 adsorbed by the material taking mechanism 403 faces downward, and then the pull rod assembly 4033 is pulled, and the material taking slot 40321 part of the material stripping plate 4032 is pulled into the material stripping plate receiving slot 40311, and the T-shaped iron core 2 is blocked outside the material stripping plate receiving slot 40311, so that it falls onto the product collecting station 3;

[0074] By repeating the above operation, the T-shaped iron cores 2 of different rows produced by the stamping die can be collected and sorted in the form of an array to different product collection stations 3, thereby realizing the operation of automatically sorting and collecting the T-shaped iron cores.

[0075] From the above, it can be seen that: the T-type cores 2 of different columns produced by the stamping die can be automatically transported to the corresponding product picking and placing fixture 4 through the conveying track 5, the T-type cores 2 can be automatically adsorbed and put down through the material picking mechanism 403 in the product picking and placing fixture 4, and the sliding of the material picking mechanism 403 on the linear slide rail 402 can be automatically controlled through the sliding control mechanism 404, and the entire sorting and collecting process is an automated operation. Therefore, the present invention not only realizes the automatic sorting and collection of T-type cores, and has the advantage of high sorting and collection efficiency, but also, since each column of T-type cores 2 is transported through the corresponding conveying track 5, it can also effectively avoid the quality problem of mixed loading of T-type cores 2 of different columns, and has significant practical value.

[0076] Finally, it is necessary to point out here that the above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.

Claims

1. A device for automatically sorting and collecting T-shaped iron cores, characterized in that: It comprises a frame, a plurality of product collecting stations for collecting T-shaped iron cores are arranged in parallel on the top of the frame, a product picking and placing jig is arranged on the side of each product collecting station, each product picking and placing jig is connected to a conveying track for conveying T-shaped iron cores, the product picking and placing jig comprises a jig bracket vertically arranged on the top of the frame, a linear slide rail is vertically arranged on the jig bracket, a material picking mechanism for sucking T-shaped iron cores is slidably connected to the linear slide rail, the material picking mechanism is connected to a sliding control mechanism for controlling its sliding on the linear slide rail, one side of the jig bracket is connected to the conveying track, and the outlet end of the conveying track faces the material picking end of the material picking mechanism.

2. The device for automatically arranging and collecting T-shaped iron cores according to claim 1 is characterized in that: The material picking mechanism includes a vertically arranged base plate and a stripping plate, wherein the side of the base plate facing the conveying track is provided with a stripping plate accommodating groove that allows the stripping plate to enter but prevents the T-shaped iron core from entering, the stripping plate is movably arranged in the stripping plate accommodating groove, and the stripping plate is connected with a pull rod assembly, and the stripping plate can enter and exit the stripping plate accommodating groove driven by the pull rod assembly, and the side of the stripping plate facing the conveying track is horizontally provided with a plurality of material picking grooves compatible with the T-shaped iron core from top to bottom, and a magnet is provided inside the stripping plate corresponding to the position of each material picking groove, one side of the base plate is provided with a slide groove compatible with the linear slide rail, and the other side of the base plate is horizontally provided with a plurality of sliding limit stations corresponding to the material picking grooves from top to bottom, and the sliding limit stations are movably connected to the sliding control mechanism.

3. The device for automatically arranging and collecting T-shaped iron cores according to claim 2 is characterized in that: The pull rod assembly includes a pull rod arranged on one side of the base plate, the pull rod is connected with an equal height bolt, one end of the equal height bolt is connected to the pull rod, and the other end of the equal height bolt passes through the base plate and is connected to the stripping plate. The outer sleeve of the equal height bolt is provided with a telescopic spring, and the two ends of the telescopic spring are respectively connected to the stripping plate and the base plate.

4. The device for automatically arranging and collecting T-shaped iron cores according to claim 2 is characterized in that: A product supporting plate is horizontally arranged at the bottom of the stripping plate.

5. The device for automatically arranging and collecting T-shaped iron cores according to claim 2 is characterized in that: A limit groove is provided on the other side of the substrate, and a plurality of front limit blocks are horizontally provided from top to bottom on the side of the limit groove close to the conveying track, and a plurality of rear limit blocks are horizontally provided from top to bottom on the side of the limit groove away from the conveying track. The front limit blocks and the rear limit blocks are cross-distributed, and a sliding limit station is formed between adjacent front limit blocks and rear limit blocks.

6. The device for automatically arranging and collecting T-shaped iron cores according to claim 2, characterized in that: The sliding control mechanism includes a cylinder horizontally arranged on a side of the material picking mechanism away from the linear slide rail, the output end of the cylinder is connected to a shift block, the shift block is connected to a follower fixing block, a guide follower is provided on the follower fixing block, the guide follower is movably arranged in a sliding limit position, and the guide follower can slide into or out of the sliding limit position under the drive of the cylinder.

7. The device for automatically arranging and collecting T-shaped iron cores according to claim 1 is characterized in that: A track fixing mechanism is provided on one side of the jig bracket, and a track entrance and exit is provided on the track fixing mechanism for the conveying track and the T-shaped iron core to pass through, and the conveying track exit end passes through the track entrance and exit and extends toward the material taking end of the material taking mechanism.

8. The device for automatically arranging and collecting T-shaped iron cores according to claim 7, characterized in that: The track fixing mechanism includes a track support plate arranged opposite to the feeding end of the feeding mechanism, the track support plate is horizontally penetrated with a through hole, a track fixing block is arranged on the side of the track support plate away from the feeding mechanism, the track fixing block is provided with a track fixing flange, the track fixing block and the track fixing flange are both horizontally penetrated with through holes compatible with the conveying track and the T-shaped iron core, and the conveying track outlet end passes through the through hole and the through hole and extends toward the feeding end of the feeding mechanism.

9. The device for automatically arranging and collecting T-shaped iron cores according to claim 1, characterized in that: A product guiding mechanism is provided at the outlet end of the conveying track, and the product guiding mechanism includes two product guide fixing blocks symmetrically arranged on the left and right sides below the outlet end of the conveying track, a transverse round rod is horizontally connected between the two product guide fixing blocks, and the transverse round rod is connected with an inclined product guide on the side close to the material picking end of the material picking mechanism, a spring lower block is provided at the lower outer side of the product guide fixing block, a spring fixing pin is provided above the spring lower block, the spring fixing pin is connected to the transverse round rod, and a spring is vertically connected between the spring lower block and the spring fixing pin.

10. The device for automatically arranging and collecting T-shaped iron cores according to claim 1, characterized in that: The product collecting station comprises a column vertically arranged on the top of the frame, a product placing tray is horizontally arranged on the top of the column, and an iron core box for collecting T-shaped iron cores is arranged on the product placing tray.

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