Splash-proof dismounting device for slag discharge port of vertical oil tank valve
By designing a vertical oil tank valve slag discharge opening anti-splash removal device including a splashproof cover, sliding sleeve, sealing gasket, slot rack and push rack, the problem of splash spray during the maintenance of valve slag discharge opening in the petrochemical industry is solved, and effective splash prevention and sealing effect is achieved, improving maintenance efficiency and safety.
Patent Information
- Application Number
- CN202411840837.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-13
AI Technical Summary
In the petrochemical industry, the valve slag discharge ports of vertical oil tanks are prone to splashing during maintenance, resulting in environmental pollution and personnel safety risks. It is difficult for the existing technology to effectively prevent splashing and solve sealing problems.
设计了一种立式油罐阀门排渣口防喷溅拆卸装置,包括防喷溅罩、滑动套、密封垫、卡槽架和推动架等组件,通过这些组件的配合使用,能够有效阻挡喷溅物,保证密封性,并便于安装和拆卸。
It effectively prevents splashing during maintenance, reduces the risk of environmental pollution and personnel injury, improves maintenance efficiency, and is suitable for different equipment and scenarios.
Smart Images

Figure CN119503308A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of petrochemical industry, in particular to a splash-proof disassembly device for a slag discharge port of a vertical oil tank valve. Background Art
[0002] In the petrochemical industry and other industries, the valve slag outlet and filter of the vertical oil tank need to be regularly deslagging and cleaned in daily work. If the slag is not discharged in time, some hard impurities may damage the sealing surface of the valve, causing the valve to be unable to close tightly and causing internal seepage. Excessive impurities will also cause the pipeline flow to decrease, the flow rate to increase, and the static electricity to increase. During the maintenance process, when disassembling the plug and blind plate, splashing often occurs when the plug or blind plate is about to be removed, which not only causes environmental pollution, but also may cause oil stains to splash on personnel.
[0003] At present, in order to solve the problem of splashing at the slag outlet, some methods are to add a small valve to the slag outlet, but this also increases the leakage point, increasing the difficulty and danger of daily management. Moreover, the existing protective measures often cannot effectively collect splashing, and are difficult to adapt to different equipment and work scenarios. In addition, there is a lack of effective solutions for the sealing problem during maintenance. When the maintenance tools are inserted into the slag outlet area, oil leakage is likely to occur, further increasing environmental pollution and safety risks.
[0004] To this end, we propose a vertical oil tank valve slag outlet anti-splashing disassembly device to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to solve the problems in the prior art and to propose a splash-proof disassembly device for a slag discharge port of a vertical oil tank valve.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A vertical oil tank valve slag discharge port anti-splash disassembly device, comprising an anti-splash cover, a maintenance long hole is opened on the anti-splash cover, a sliding sleeve is slidably connected in the maintenance long hole, and a sealing gasket is installed between the inner wall of the maintenance long hole and the sliding sleeve;
[0008] Two installation cavities and two movable grooves are symmetrically provided in the splash guard, and each movable groove is communicated with the installation cavity at the corresponding position, each installation cavity is slidably connected with a pushing frame, a locking mechanism is installed on the side wall of each pushing frame, and the locking mechanism is located in the movable groove at the corresponding position, the splash guard is slidably connected with a slot frame, and the slot frame is clamped on the two pushing frames.
[0009] In the above-mentioned vertical oil tank valve slag outlet splash-proof disassembly device, a carrying drawer is slidably connected to the inner bottom wall of the splash-proof cover, an inclined surface is provided on the upper end surface of the carrying drawer, and a handle is installed on the side wall of the carrying drawer.
[0010] In the above-mentioned vertical oil tank valve discharge port anti-splashing disassembly device, a plurality of wedge-shaped bars are symmetrically installed on the lower end surface of the carrier drawer, a plurality of wedge-shaped slide grooves are symmetrically opened on the inner bottom wall of the anti-splashing cover, and each wedge bar is slidably connected in the wedge-shaped slide groove at the corresponding position.
[0011] In the above-mentioned vertical oil tank valve slag outlet anti-splashing disassembly device, a plurality of limit frames are symmetrically installed on the inner wall of each installation cavity, a limit slot is provided on each limit frame, a plurality of limit blocks are symmetrically installed on each pushing frame, and each limit block is slidably connected in the limit slot corresponding to the position.
[0012] In the above-mentioned vertical oil tank valve slag outlet anti-splashing disassembly device, the locking mechanism includes a threaded column, and the threaded column is fixedly connected to the side wall of the pushing frame, and the threaded column passes through the movable groove and is threadedly connected with a locking nut.
[0013] In the above-mentioned vertical oil tank valve slag discharge port anti-splashing disassembly device, the anti-splashing cover is symmetrically provided with a plurality of through holes, and each through hole is communicated with a corresponding mounting cavity, the card slot frame includes two symmetrically arranged side connecting plates, and a plurality of U-shaped card connecting frames are installed on the upper end of each of the side connecting plates, and each U-shaped card connecting frame passes through a corresponding through hole and is clamped on the pushing frame;
[0014] The lower ends of the two side connecting plates are commonly connected to a bottom plate, and the bottom plate is evenly provided with first oil leakage holes. Two side anti-leakage plates are symmetrically installed on the side walls of the two side connecting plates, and each side anti-leakage plate is connected to the bottom plate.
[0015] In the above-mentioned vertical oil tank valve discharge port anti-splashing disassembly device, a material guide plate is provided at the upper end of each side anti-leakage plate, and a plurality of second oil leakage holes are symmetrically opened on each material guide plate, and both ends of each material guide plate are connected to the side connecting plate, and the angle between each material guide plate and the side anti-leakage plate is 40°-70°.
[0016] In the above-mentioned vertical oil tank valve slag discharge port anti-splashing disassembly device, each of the U-shaped clamping frames includes a connecting vertical frame, and the connecting vertical frame is vertically arranged on the side connecting plate, and a horizontal connecting frame is horizontally arranged on the upper end of the connecting vertical frame, and an adjusting elevated frame is vertically arranged at one end of the horizontal connecting frame away from the connecting vertical frame, and the adjusting elevated frames all pass through the corresponding through holes and are clamped on the pushing frame.
[0017] In the above-mentioned vertical oil tank valve slag discharge port anti-splashing disassembly device, a contact card slot is opened at the lower end of each of the adjustable high frames, and the contact card slot is clamped on the pushing frame.
[0018] In the above-mentioned vertical oil tank valve slag outlet anti-splashing disassembly device, the sliding sleeve includes a cylinder, and the cylinder is located in the long maintenance hole, and the sealing gasket is fixedly connected to the inner wall of the cylinder, and limit rings are installed at both ends of the cylinder, and the limit rings are in contact with the side wall of the anti-splashing cover.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The splash guard can be directly placed on the slag discharge port to effectively block possible splashes during maintenance, prevent oil from splashing into the surrounding environment, and reduce environmental pollution. After the splashes are blocked by the splash guard, they will not splash onto the maintenance personnel, reducing the risk of injury and protecting the safety of the maintenance personnel.
[0021] 2. The sliding connection of the sliding sleeve in the long maintenance hole makes the maintenance tool smoother during insertion and movement, reduces friction resistance, and is convenient for maintenance personnel to perform delicate operations. The sliding sleeve in the long maintenance hole ensures the sealing of the maintenance tool when entering the slag outlet area, reduces the possibility of oil leakage, and thus reduces the risk of personnel contacting oil. The sealing gasket is fixedly connected to the inner wall of the cylinder of the sliding sleeve, which can effectively fill the gap between the maintenance tool and the sliding sleeve to prevent oil leakage from the long maintenance hole. Good sealing performance can ensure that a relatively closed space is formed inside the anti-splash cover, better play the role of anti-splash, and avoid oil spills from causing harm to the environment and personnel.
[0022] 3. The structural design of the device is easy to install and disassemble. The load-bearing drawer is connected to the wedge-shaped slide slot by sliding, which is convenient for pulling out to clean the oil, without affecting the continuity of maintenance work. Part of the oil will flow into the load-bearing drawer through the second oil leakage hole on the guide plate and the first oil leakage hole on the bottom plate, avoiding the accumulation of oil on the ground or other equipment, further reducing the adverse impact on the environment.
[0023] 4. The card slot frame and the push frame are used together. The height of the card slot frame is adjustable and can be applied to different equipment or scenarios, which increases the versatility and applicability of the device. After maintenance, the card slot frame can be easily removed for flushing and cleaning to keep the device clean and in good working condition.
[0024] In summary, the present invention has an ingenious structure, can effectively prevent splashing, avoid environmental pollution and personal injury, and designs such as long maintenance holes facilitate maintenance operations and ensure sealing; the card slot frame is height-adjustable and has strong applicability, and the load drawer is convenient for cleaning oil stains, thereby improving overall maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic structural diagram of a vertical oil tank valve slag discharge port anti-splashing disassembly device proposed by the present invention;
[0026] Figure 2 This is a visual diagram from another perspective of a vertical oil tank valve slag discharge port anti-splashing disassembly device proposed by the present invention;
[0027] Figure 3 This is a schematic diagram of the internal structure of the installation cavity in the anti-splashing disassembly device for the slag discharge port of a vertical oil tank valve proposed by the present invention;
[0028] Figure 4 This is an enlarged view of the structure of the limit frame part in the anti-splashing disassembly device for the slag discharge port of a vertical oil tank valve proposed by the present invention;
[0029] Figure 5 A cross-sectional intuitive diagram of a splash shield in a splash prevention disassembly device for a vertical oil tank valve slag outlet proposed by the present invention;
[0030] Figure 6 It is a structural enlarged diagram of the fitting state of the card slot frame and the push frame in the anti-splashing disassembly device of the slag discharge port of the vertical oil tank valve proposed by the present invention;
[0031] Figure 7 This is an enlarged structural diagram of a slot frame in a vertical oil tank valve discharge port anti-splash disassembly device proposed by the present invention;
[0032] Figure 8 This is an enlarged structural view of a cross-section of a slot frame in a vertical oil tank valve slag outlet anti-splashing disassembly device proposed by the present invention;
[0033] Fig. 9 This is an enlarged structural diagram of a carrier in a vertical oil tank valve slag discharge port anti-splash disassembly device proposed by the present invention;
[0034] Fig.10 This is an enlarged view of the structure of the sliding sleeve part of the anti-splashing disassembly device for the slag discharge port of a vertical oil tank valve proposed by the present invention.
[0035] In the figure: 1 splash shield, 2 bearing drawer, 3 card slot frame, 4 moving slot, 5 locking nut, 6 sliding sleeve, 7 repair slot, 8 sealing gasket, 9 threaded column, 10 installation cavity, 11 limit frame, 12 push frame, 13 wedge-shaped slide, 14 limit block, 15 through hole, 16 handle, 17 wedge-shaped strip, 18 inclined surface;
[0036] 3 card slot frame, 301 connecting vertical frame, 302 horizontal connecting frame, 303 adjusting elevated frame, 304 side connecting plate, 305 bottom plate, 306 side anti-leakage plate, 307 material guide plate, 308 contact card slot, 309 first oil leakage hole, 310 second oil leakage hole;
[0037] 6 sliding sleeve, 601 limiting ring, 602 cylinder. DETAILED DESCRIPTION
[0038] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0039] Example
[0040] Reference Figure 1-10 , a vertical oil tank valve slag outlet anti-splash disassembly device, comprising an anti-splash cover 1, the anti-splash cover 1 forms a closed space, effectively blocks the slag outlet splashing material from spreading to the surroundings, prevents environmental pollution and personal injury, a maintenance long hole 7 is opened on the anti-splash cover 1, a sliding sleeve 6 is slidably connected in the maintenance long hole 7, a sealing gasket 8 is installed between the inner wall of the maintenance long hole 7 and the sliding sleeve 6, the sealing gasket 8 is made of high-temperature resistant silicone, for some high-temperature oil tank valve slag outlet environments, the high-temperature resistant silicone sealing gasket can withstand higher temperatures without losing its sealing performance, it has excellent heat resistance stability, can work for a long time at high temperature, and maintain good flexibility and sealing effect, the sliding sleeve 6 includes a cylinder 602, and the cylinder 602 is located in the maintenance long hole 7, and the sealing gasket 8 is fixedly connected to the inner side wall of the cylinder 602, both ends of the cylinder 602 are installed with limit rings 601, and the limit rings 601 are in contact with the side wall of the anti-splash cover 1;
[0041] Two installation cavities 10 and two movable grooves 4 are symmetrically provided in the splash shield 1, and each movable groove 4 is communicated with the installation cavity 10 at the corresponding position, and each installation cavity 10 is slidably connected with a pushing frame 12, and a locking mechanism is installed on the side wall of each pushing frame 12, and the locking mechanism is located in the movable groove 4 at the corresponding position, and the locking mechanism includes a threaded column 9, and the threaded column 9 is fixedly connected to the side wall of the pushing frame 12, and the threaded column 9 passes through the movable groove 4 and is threadedly connected with a locking nut 5.
[0042] The splash guard 1 is slidably connected with a slot frame 3, and the slot frame 3 is clamped on two pushing frames 12. The pushing frames 12 cooperate with the slot frame 3 to fix the splash guard 2, and the position can be adjusted according to actual conditions to adapt to different installation requirements. A plurality of limit frames 11 are symmetrically installed on the inner wall of each installation cavity 10, and a limit slot is provided on each limit frame 11. A plurality of limit blocks 14 are symmetrically installed on each pushing frame 12, and each limit block 14 is slidably connected in the limit slot corresponding to the position. The limit frame 11 cooperates with the limit block 14 on the pushing frame 12 through the limit slot to limit the moving direction of the pushing frame 12, prevent the pushing frame 12 from deflecting, and ensure the stability of the device.
[0043] A plurality of through holes 15 are symmetrically provided on the anti-splash cover 1, and each through hole 15 is communicated with the installation cavity 10 at a corresponding position. The card slot frame 3 includes two symmetrically arranged side connecting plates 304, and a plurality of U-shaped card-joining frames are installed on the upper end of each side connecting plate 304, and each U-shaped card-joining frame passes through the through hole 15 at a corresponding position and is clamped on the pushing frame 12; the lower ends of the two side connecting plates 304 are commonly connected to a bottom plate 305, and the bottom plate 305 is evenly provided with first oil leakage holes 309, and two side anti-leakage plates 306 are symmetrically installed on the side walls of the two side connecting plates 304, Each side leak-proof plate 306 is connected to the bottom plate 305, and each U-shaped clamping frame includes a connecting vertical frame 301, and the connecting vertical frame 301 is vertically arranged on the side connecting plate 304, and a horizontal connecting frame 302 is horizontally arranged at the upper end of the connecting vertical frame 301, and an adjusting elevated frame 303 is vertically arranged at one end of the horizontal connecting frame 302 away from the connecting vertical frame 301, and the adjusting elevated frames 303 all pass through the corresponding through holes 15 and are clamped on the pushing frame 12, and a contact card slot 308 is opened at the lower end of each adjusting elevated frame 303, and the contact card slot 308 is clamped on the pushing frame 12.
[0044] A material guide plate 307 is provided at the upper end of each side anti-leakage plate 306, and a plurality of second oil leakage holes 310 are symmetrically opened on each material guide plate 307. Both ends of each material guide plate 307 are connected to the side connecting plate 304, and the angle between each material guide plate 307 and the side anti-leakage plate 306 is 40°-70°.
[0045] A carrying drawer 2 is slidably connected to the inner bottom wall of the splash shield 1, and an inclined surface 18 is provided on the upper end surface of the carrying drawer 2. The inclined surface 18 on the upper end surface of the carrying drawer 2 can allow the splashed oil to flow in smoothly, which is convenient for collecting the oil and preventing the oil from flowing freely in the splash shield 1. A handle 16 is installed on the side wall of the carrying drawer 2, and a plurality of wedge bars 17 are symmetrically installed on the lower end surface of the carrying drawer 2. A plurality of wedge-shaped grooves 13 are symmetrically provided on the inner bottom wall of the splash shield 1, and each wedge bar 17 is slidably connected to the wedge-shaped groove 13 at the corresponding position. The wedge bar 17 is slidably connected to the wedge-shaped groove 13 through the sliding connection with the wedge bar 17, which is convenient for installation and disassembly and conducive to cleaning the collected oil.
[0046] When it is necessary to maintain the slag discharge port of the oil tank valve, first cover the splash guard 1 on the slag discharge port, loosen the locking nut 5, and keep the locking nut 5 away from the splash guard 1. Move the position of the push frame 12 through the locking nut 5 and the threaded column 9 until it is adjusted to a suitable position and then stop. Tighten the locking nut 5 to firmly fix the push frame 12 and the slot frame 3, so that the slot frame 3 can be stably installed at the slag discharge port. The height of the slot frame 3 can be adjusted according to different equipment or applicable scenarios to ensure that the slot frame 3 is stuck at the slag discharge port and fit the slot frame 3 with the slag discharge port.
[0047] A long maintenance hole 7 is provided on the anti-splash cover 1, and a sliding sleeve 6 is slidably connected in the long maintenance hole 7. The sliding sleeve 6 consists of a cylinder 602 and limit rings 601 at both ends. The sealing gasket 8 is fixedly connected to the inner wall of the cylinder 602, which can ensure the sealing of the maintenance tool when it enters the slag discharge port area through the sliding sleeve 6 to prevent oil leakage. During the maintenance process, if there is oil splashing, it will be blocked by the anti-splash cover 1, and part of the oil will flow into the carrying drawer 2 along the second oil leakage hole 310 on the guide plate 307 and the first oil leakage hole 305 on the bottom plate 305, so as to avoid environmental pollution and oil splashing on people.
[0048] After the maintenance is completed, the card slot frame 3 is moved in a direction away from the through hole 15 to remove the card slot frame 3, so as to facilitate flushing and cleaning of the card slot frame 3.
[0049] The splash shield 1 is provided with a carrying drawer 2, and the upper end surface of the carrying drawer 2 is an inclined surface 18, so that the splashed oil and the like can flow into the carrying drawer 2 along the inclined surface. The carrying drawer 2 is slidably connected with the wedge-shaped slide groove 13 on the inner bottom wall of the splash shield 1 through the wedge-shaped strip 17 on the lower end surface, which is convenient for installation and disassembly. The carrying drawer 2 can be pulled out of the splash shield 1 to clean the oil.
[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A splash-proof disassembly device for a slag discharge port of a vertical oil tank valve, comprising a splash-proof cover (1), characterized in that: The splash shield (1) is provided with a long maintenance hole (7), a sliding sleeve (6) is slidably connected in the long maintenance hole (7), and a sealing gasket (8) is installed between the inner wall of the long maintenance hole (7) and the sliding sleeve (6); The splash shield (1) is symmetrically provided with two installation cavities (10) and two movable grooves (4), and each movable groove (4) is communicated with the installation cavity (10) at a corresponding position. Each installation cavity (10) is slidably connected with a push frame (12), and a locking mechanism is installed on the side wall of each push frame (12), and the locking mechanism is located in the movable groove (4) at a corresponding position. The splash shield (1) is slidably connected with a slot frame (3), and the slot frame (3) is clamped on the two push frames (12).
2. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 1, characterized in that: A carrying drawer (2) is slidably connected to the inner bottom wall of the splash shield (1), an upper end surface of the carrying drawer (2) is provided with an inclined surface (18), and a handle (16) is installed on the side wall of the carrying drawer (2).
3. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 2, characterized in that: A plurality of wedge-shaped strips (17) are symmetrically mounted on the lower end surface of the carrying drawer (2), a plurality of wedge-shaped slide grooves (13) are symmetrically opened on the inner bottom wall of the splash shield (1), and each wedge-shaped strip (17) is slidably connected in a wedge-shaped slide groove (13) at a corresponding position.
4. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 1, characterized in that: A plurality of limit frames (11) are symmetrically mounted on the inner side wall of each installation cavity (10), each limit frame (11) is provided with a limit slot, and a plurality of limit blocks (14) are symmetrically mounted on each push frame (12), and each limit block (14) is slidably connected in a limit slot corresponding to a position.
5. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 1, characterized in that: The locking mechanism comprises a threaded column (9), and the threaded column (9) is fixedly connected to the side wall of the pushing frame (12), and the threaded column (9) passes through the moving groove (4) and is threadedly connected to a locking nut (5).
6. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 1, characterized in that: The splash shield (1) is symmetrically provided with a plurality of through holes (15), and each through hole (15) is communicated with a corresponding mounting cavity (10); the card slot frame (3) comprises two symmetrically arranged side connecting plates (304), and a plurality of U-shaped card connecting frames are installed on the upper end of each of the side connecting plates (304), and each U-shaped card connecting frame passes through a corresponding through hole (15) and is clamped on the push frame (12); The lower ends of the two side connecting plates (304) are commonly connected to a bottom plate (305), and the bottom plate (305) is evenly provided with first oil leakage holes (309). Two side anti-leakage plates (306) are symmetrically installed on the side walls of the two side connecting plates (304), and each side anti-leakage plate (306) is connected to the bottom plate (305).
7. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 6, characterized in that: A material guide plate (307) is provided at the upper end of each of the side anti-leakage plates (306), and a plurality of second oil leakage holes (310) are symmetrically opened on each of the material guide plates (307). Both ends of each of the material guide plates (307) are connected to the side connecting plate (304), and the angle between each of the material guide plates (307) and the side anti-leakage plates (306) is 40°-70°.
8. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 6, characterized in that: Each of the U-shaped clamping frames comprises a connecting vertical frame (301), and the connecting vertical frame (301) is vertically arranged on the side connecting plate (304), a horizontal connecting frame (302) is horizontally arranged at the upper end of the connecting vertical frame (301), and an adjusting elevated frame (303) is vertically arranged at one end of the horizontal connecting frame (302) away from the connecting vertical frame (301), and the adjusting elevated frame (303) passes through the corresponding through holes (15) and is clamped on the pushing frame (12).
9. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 8, characterized in that: A contact slot (308) is provided at the lower end of each of the adjustable elevated frames (303), and the contact slot (308) is clamped on the pushing frame (12).
10. The anti-splash disassembly device for the slag discharge port of a vertical oil tank valve according to claim 1, characterized in that: The sliding sleeve (6) comprises a cylinder (602), and the cylinder (602) is located in the long maintenance hole (7), and the sealing gasket (8) is fixedly connected to the inner side wall of the cylinder (602), and both ends of the cylinder (602) are installed with limit rings (601), and the limit rings (601) are in contact with the side wall of the splash guard (1).
Citation Information
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