Large-storey-height ALC wall, construction device and construction method of large-storey-height ALC wall

Through the frame keel support system and special construction devices, the large-story high ALC wall is divided into secondary structural unit planes, and efficient lifting and fixed connections are realized, solving the installation risks and low construction quality in the construction of large-story high ALC walls, and improving construction efficiency and safety.

CN119507599APending Publication Date: 2025-02-25CEEC ANHUI ELECTRICAL POWER CONSTR NO 1 CO
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Patent Information

Application Number
CN202411340602.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The construction of large-story high ALC walls has problems of installation risks and low construction quality, especially when using large machinery for lifting in small indoor spaces, it is difficult to ensure safety and quality.

Method used

The frame keel support system is used to divide the large-layer high-alvulcanized concrete wall into several secondary structural unit planes, and is equipped with special construction devices, including a frame, a moving mechanism, a lifting mechanism, a guide assembly and a counterweight block. Through these devices, the autoclavulcanized concrete strips are hoisted to the plane of the second-layer structural unit and fixedly connected.

Benefits of technology

By dividing the planes of the secondary structural unit, the height of the single autoclaved aerated concrete strip is reduced, the construction process is simplified, the construction efficiency and quality is improved, the risks of cracking, overturning and damage are reduced, and construction safety is improved.

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Abstract

The invention relates to a large-storey-height ALC wall, a construction device and a construction method thereof. The large-floor-height ALC wall body comprises a frame keel supporting system and autoclaved aerated concrete battens. The frame keel supporting system is fixedly connected with the concrete frame structure, and the frame keel supporting system divides a structure plane into a plurality of secondary structure unit planes arranged in a matrix mode. The autoclaved aerated concrete battens are vertically arranged, the autoclaved aerated concrete battens are spliced and fixed to the secondary structure unit plane, and the autoclaved aerated concrete battens are fixedly connected with the frame keel supporting system and the concrete frame structure. In the application, the large-floor high autoclaved aerated concrete wall body is divided into a plurality of secondary structure unit planes through the frame keel supporting system, so that the height of a single autoclaved aerated concrete batten is reduced, and the construction efficiency and the construction quality of the autoclaved aerated concrete wall body are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of building construction, and in particular to a large-height ALC wall, a construction device and a construction method thereof. Background Art

[0002] Large-story residential shops usually refer to building spaces with floor heights exceeding conventional standards (such as 3 meters). The advantages of large-story buildings are a stronger sense of space, greater flexibility, and good ventilation and lighting.

[0003] While large-story buildings have their advantages, the construction of large-story secondary structural walls (such as autoclaved aerated concrete walls) has become a major and difficult point in construction. Autoclaved aerated concrete walls are made of autoclaved aerated concrete (ALC) strips, and the secondary structure ALC strips are often hoisted by large machinery such as truck cranes; concrete structural columns and ring beams are set as the post-cast concrete frame support system to prevent cracking and overturning caused by the autoclaved aerated concrete (ALC) strips being too high.

[0004] However, the post-cast concrete frame is difficult to meet the needs of building industrialization, and large machinery is difficult to move in the narrow indoor space. That is, the installation risk of high-rise ALC strips and the hidden dangers of construction quality to the safety and quality of the later structure during the operation period are the key points that can be improved and optimized at present. Summary of the invention

[0005] In order to facilitate workers to install autoclaved aerated concrete walls and improve the construction quality of autoclaved aerated concrete walls, the present application provides a large-height ALC wall, a construction device and a construction method thereof.

[0006] The present application provides a large-height ALC wall, a construction device and a construction method thereof, which adopt the following technical solutions: A large-story high ALC wall, the large-story high autoclaved aerated concrete wall is arranged on the structural plane of a concrete frame structure; it includes a frame keel support system and autoclaved aerated concrete strips; the frame keel support system is fixedly connected to the concrete frame structure, and the frame keel support system divides the structural plane into a plurality of secondary structural unit planes arranged in a matrix; a plurality of autoclaved aerated concrete strips are provided, the autoclaved aerated concrete strips are vertically arranged, a plurality of autoclaved aerated concrete strips are spliced ​​and fixed on the secondary structural unit plane, and the autoclaved aerated concrete strips are fixedly connected to the frame keel support system and the concrete frame structure.

[0007] By adopting the above technical solution, the high-rise autoclaved aerated concrete wall is divided into several secondary structural unit planes through the frame keel support system, thereby reducing the height of a single autoclaved aerated concrete strip. On the one hand, the workers use small construction devices to strip the autoclaved aerated concrete strips with smaller sizes, which is convenient for the workers to construct and improve the construction efficiency of the autoclaved aerated concrete wall; at the same time, the autoclaved aerated concrete strips with smaller sizes can prevent cracking, overturning and damage of the autoclaved aerated concrete wall, thereby improving the construction quality.

[0008] Optionally, the frame keel support system includes a frame keel body and a hanger; the frame keel body includes a plurality of vertical square steel keels and horizontal square steel keels arranged at intervals, the vertical square steel keels are fixedly connected to the horizontal square steel keels, and the vertical square steel keels, the horizontal square steel keels and the concrete frame structure are arranged to form the secondary structure unit plane; the hanger is vertically arranged, one end of the hanger is fixedly connected to the horizontal square steel keel, and the other end of the hanger is fixedly connected to the concrete frame structure.

[0009] By adopting the above technical solution, the horizontal square steel keel is supported by the hanger, thereby reducing the horizontal square steel keel from excessive downward bending.

[0010] A construction device for a large-story ALC wall, the construction device is used to hoist autoclaved aerated concrete slabs to the plane of the second-story structural unit; the construction device comprises a frame, a moving mechanism, a lifting mechanism, a guide assembly and a counterweight; the frame comprises a frame body, a lifting gantry and a man-mounted assembly; the lifting gantry is fixedly arranged on one side of the frame body; one end of the man-mounted assembly is fixedly connected to the frame body, and the other end of the man-mounted assembly is fixedly connected to the lifting gantry; the moving mechanism is fixedly connected to the frame, the moving assembly comprises a plurality of universal wheels, and the universal wheels are fixedly connected to the frame body; the lifting mechanism comprises a winch and a fixed pulley, and the winch is fixedly arranged on the frame body. On the frame body, the fixed pulley is fixed on the lifting gantry, the steel strand of the winch is wound around the fixed pulley and fixedly connected to the autoclaved aerated concrete slats, and the winch is used to lift the autoclaved aerated concrete slats to the plane of the secondary structure unit; the guide assembly includes at least two vertically arranged guide rods, the guide rods are fixedly connected to the frame body and the lifting gantry, and a plurality of guide rods form a guide surface; on the vertical projection plane, an avoidance gap is provided between the guide rod and the fixed pulley, and the guide rod is used to abut against the autoclaved aerated concrete slats; the counterweight block is arranged in the frame body, and the counterweight block is arranged on the side of the frame body away from the lifting gantry.

[0011] By adopting the above technical solution, the lifting mechanism lifts the horizontally arranged autoclaved aerated concrete strips vertically; then, the autoclaved aerated concrete strips abut against the vertically arranged guide assembly, thereby straightening the autoclaved aerated concrete strips, so that the autoclaved aerated concrete strips are arranged vertically, thereby facilitating the staff to pre-install the vertically arranged autoclaved aerated concrete strips at the plane of the second-floor structural unit, thereby improving the installation efficiency of the autoclaved aerated concrete wall. In addition; the guide rod in the guide assembly has a limiting effect on the autoclaved aerated concrete strips, which can reduce the autoclaved aerated concrete strips from being tilted and clamped in the frame during the lifting process, so as to facilitate the staff to lift the autoclaved aerated concrete strips.

[0012] Optionally, the access assembly includes a fixedly connected stair section, a handrail and an access platform; the stair section is obliquely arranged between the frame body and the lifting gantry, and the handrail is fixed on both sides of the stair section; the access platform is horizontally arranged, and the access platform is fixed between the stair section and the lifting gantry bracket.

[0013] By adopting the above technical solution and providing stairs and platforms for people to go up, it is convenient for workers to go up to work.

[0014] Optionally, the guide assembly also includes a plurality of guide wheels, which are spaced apart along the length direction of the guide rod, the guide rod is provided with a groove for accommodating the guide wheels, the guide wheels are connected to the guide rod, the guide wheels protrude from the guide rod, and the surfaces of the plurality of guide wheels are located on the same vertical plane, and the guide wheels are used to guide the autoclaved aerated concrete slats.

[0015] By adopting the above technical solution and arranging guide rollers on the guide surface of the guide rod, the sliding contact between the autoclaved aerated concrete strip and the guide assembly is changed into rolling contact, thereby reducing friction damage of the autoclaved aerated concrete strip.

[0016] Optionally, the construction device also includes a first fixing mechanism; the first fixing mechanism is fixed on the frame, the first fixing mechanism includes a fixing sleeve, a first connecting rod and a first abutment plate, the fixing sleeve is vertically arranged, and the fixing sleeve is fixedly connected to the frame body; the first connecting rod is threadedly connected to the fixing sleeve, the first abutment plate is horizontally arranged, and the first abutment plate is fixed to the side of the first connecting rod close to the ground, and the first abutment plate is fixed to the ground.

[0017] By adopting the above technical solution, the first abutment plate is abutted against the ground by utilizing the threaded connection between the first connecting rod and the fixed sleeve, so that the universal wheel of the moving component is separated from the ground, thereby improving the safety of the construction device during the process of lifting the autoclaved aerated concrete slab.

[0018] Optionally, the construction device also includes a second fixing mechanism, which is fixed on the frame; the second fixing mechanism includes a second linear reciprocating drive member, a second connecting rod and a second abutment plate; the second linear reciprocating drive member is fixed on the frame, the driving direction of the second linear reciprocating drive member is vertically arranged, the second connecting rod is vertically arranged, one end of the second connecting rod is fixedly connected to the driving end of the second linear reciprocating drive member, and the other end of the second connecting rod is fixedly connected to the second abutment plate, and the second abutment plate is used to abut and fix with the ceiling.

[0019] By adopting the above technical solution, by installing a second fixing mechanism on the frame, the second linear reciprocating drive member of the second fixing mechanism drives the second connecting rod to move toward the ceiling, so that the second abutment plate in the second fixing mechanism abuts against the ceiling, thereby relatively fixedly setting the construction device between the two floor slabs to reduce the direction of overturning of the construction device and improve construction safety.

[0020] Optionally, the construction device also includes a rotating structure, which is arranged on the side of the frame close to the lifting gantry; the rotating structure includes a connecting rod, a limiting assembly, a flexible member and a rotating roller, one end of the connecting rod is fixedly connected to the frame, and the other end of the connecting rod is rotatably connected to the limiting assembly; the limiting assembly rotates around the end of the rotating rod; the limiting assembly is provided with a limiting groove for accommodating autoclaved aerated concrete strips, the flexible member is bonded to the groove side wall of the limiting groove, and the flexible member abuts against the autoclaved aerated concrete strips.

[0021] By adopting the above technical solution, a rotating mechanism is arranged at the bottom of the lifting gantry, so that when the lifting mechanism lifts the horizontally arranged autoclaved aerated concrete in the vertical direction, the damage to the edges and corners of the autoclaved aerated concrete strips can be reduced, thereby improving the integrity of the steam-pressurized concrete strips and improving the construction quality of the autoclaved concrete wall.

[0022] Optionally, the construction device also includes a horizontal feeding structure, which is horizontally fixed on the frame, and the horizontal feeding structure includes a first linear reciprocating driving member and a driving plate, the first linear reciprocating driving member is fixed on the frame, and the driving direction of the first linear reciprocating driving member is horizontally set, and the driving direction of the first linear reciprocating member is designed to be perpendicular to the guide surface of the guide assembly; the driving plate is fixed to the driving end of the first linear reciprocating driving member, the driving plate is vertically set, and the driving plate is parallel to the guide surface of the guide assembly, and in the vertical projection, an avoidance gap is provided between the driving plate and the guide assembly for the sliding of the autoclaved aerated concrete strip.

[0023] By adopting the above technical solution, when the staff hoist the autoclaved aerated concrete slats at the plane position of the high-rise secondary structure unit; the driving end of the first linear reciprocating drive member in the horizontal feeding mechanism moves toward the autoclaved aerated concrete wall, so that the driving plate pushes the autoclaved aerated concrete slats to the plane of the secondary structure unit for installation, and the autoclaved aerated concrete slats can also remain in a vertical state, so that the staff can fix the autoclaved aerated concrete slats to the frame keel body.

[0024] A construction method for a large-height ALC wall comprises the following steps: Install the frame keel body: set the frame embedded plate according to the wall positioning situation, fix it with the concrete frame structure through chemical anchor bolts, weld vertical square steel keels and horizontal square steel keels on the frame embedded plate to form the frame keel body; thus dividing the structural plane into several secondary structural unit planes; Install the hangers: set up several hangers between the top ceiling and the horizontal square steel keel, and use the hangers to arch the horizontal square steel keel by 3‰; Hoisting the autoclaved aerated concrete strips: Use the construction device to hoist the autoclaved aerated concrete strips to the two-foot structural unit plane, and fix the autoclaved aerated concrete strips to the frame keel body and the concrete frame structure through the connecting parts; Fill the gaps with mortar: The joints between the autoclaved aerated concrete slats are first primed and filled with mortar, and alkali-resistant glass fiber mesh cloth is hung on both sides of the autoclaved aerated concrete slats; the joints between the autoclaved aerated concrete slats, the sides and top of the autoclaved aerated concrete slats and the gaps at the connection with the structure are filled with mortar.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The high-rise autoclaved aerated concrete wall is divided into several secondary structural unit planes through the frame keel support system, thereby reducing the height of a single autoclaved aerated concrete strip. On the one hand, the workers use small construction devices to make smaller autoclaved aerated concrete strips, which is convenient for the workers to construct and improve the construction efficiency of the autoclaved aerated concrete wall; at the same time, the smaller autoclaved aerated concrete strips can prevent cracking, overturning and damage of the autoclaved aerated concrete wall, thereby improving the construction quality; 2. Support the horizontal square steel keel through the hanger to reduce the pressure of the upper autoclaved aerated concrete strip on the horizontal square steel keel, and reduce the damage caused by excessive downward bending of the horizontal square steel keel, which leads to excessive pressure on the bottom autoclaved aerated concrete strip; 3. By installing a second fixing mechanism on the frame, the second linear reciprocating drive member of the second fixing mechanism drives the second connecting rod to move toward the ceiling, so that the second abutment plate in the second fixing mechanism abuts against the ceiling, thereby relatively fixedly setting the construction device between the two floor slabs to reduce the direction of overturning of the construction device and improve construction safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the large-height ALC wall structure in Example 1.

[0027] Figure 2 It is a schematic diagram showing the connection method between the ALC strips and the frame keel body in Example 1.

[0028] Figure 3 It is a schematic diagram of the construction device structure in Example 2.

[0029] Figure 4 It is a schematic diagram of the construction device structure in Example 2.

[0030] Figure 5 It is a schematic diagram of the construction device structure in Example 3.

[0031] Figure 6 It is a schematic diagram of the construction device structure in Example 3.

[0032] Figure 7 yes Figure 6 Enlarged view of point A in the middle.

[0033] Figure 8 It is a process flow chart of the construction method in Example 4.

[0034] Description of the reference numerals: 1. concrete frame structure; 11. first floor slab; 12. second floor slab; 13. shear wall; 2. frame keel support system; 21. embedded parts; 22. frame keel body; 221. horizontal square steel keel; 222. vertical square steel keel; 23. suspension rod; 24. angle steel; 25. hook bolt; 3. autoclaved aerated concrete strip; 4. frame; 41. frame body; 42. lifting door frame; 43. access assembly; 431. staircase; 432. handrail; 433. access platform; 5. moving mechanism; 51. universal wheel; 6. lifting mechanism; 61. winch; 611. Steel strand; 62, fixed pulley; 7, guide assembly; 71, guide rod; 72, guide wheel; 8, counterweight; 9, first fixing mechanism; 91, fixing sleeve; 92, first connecting rod; 93, first abutment plate; 94, handwheel; 10, second fixing mechanism; 101, second linear reciprocating drive member; 102, second connecting rod; 103, second abutment plate; 14, rotating structure; 141, connecting rod; 142, limit assembly; 1421, limit groove; 143, flexible member; 144, rotating roller; 15, horizontal feeding structure; 151, first linear reciprocating drive member; 152, drive plate. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-7 This application is described in further detail.

[0036] The embodiments of the present application disclose a large-height ALC wall, a construction device and a construction method thereof.

[0037] Example 1 The present application embodiment discloses a large-height ALC wall, referring to Figure 1 , a large-layer high autoclaved aerated concrete wall is arranged on the structural plane of the concrete frame structure 1; in the present embodiment, the large-layer high autoclaved aerated concrete wall is arranged on the first floor of the building, and the height of the first floor of the building is generally greater than 3m, so as to improve the sense of space of the first floor of the building; in the present embodiment, the height of the first floor of the building is 6m; the concrete frame structure 1 includes a first floor slab 11, a second floor slab 12, and a shear wall 13 arranged between the first floor slab 11 and the second floor slab 12.

[0038] Reference Figure 1 The high-rise ALC wall includes a frame keel support system 2 and autoclaved aerated concrete strips 3.

[0039] Reference Figure 1The frame keel support system 2 is fixedly connected to the concrete frame structure 1, and the frame keel support system 2 divides the structural plane into a plurality of secondary structural unit planes arranged in a matrix; a plurality of autoclaved aerated concrete slats 3 are provided, and the autoclaved aerated concrete slats 3 are vertically arranged, and a plurality of autoclaved aerated concrete slats 3 are spliced ​​and fixed to the secondary structural unit plane, and the autoclaved aerated concrete slats 3 are fixedly connected to the frame keel support system 2 and the concrete frame structure 1.

[0040] Reference Figure 1 Specifically, the keel support system includes embedded parts 21, a frame keel body 22 and a hanger 23.

[0041] Reference Figure 1 The staff sets a plurality of embedded parts 21 at the installation position of the frame keel body 22, and the plurality of embedded parts 21 are fixedly connected with the first floor slab 11, the second floor slab 12 and the shear wall 13 through chemical bolts.

[0042] Reference Figure 1 The keel body includes a plurality of vertical square steel keels 222 and horizontal square steel keels 221 arranged at intervals. The vertical square steel keels 222 and the horizontal square steel keels 221 are fixedly connected. The vertical square steel keels 222 and the horizontal square steel keels 221 are surrounded by the concrete frame structure 1 to form a secondary structural unit plane. The ends of the vertical square steel keels 222 and the horizontal square steel keels 221 are welded and fixed to the embedded parts 21, thereby realizing the fixed connection between the frame keel body 22 and the concrete frame structure 1. In this embodiment, the frame keel body 22 divides the large-story high autoclaved aerated concrete wall into four small rectangular unit planes, thereby reducing the size of a single autoclaved aerated concrete strip 3.

[0043] Reference Figure 1 The suspension rod 23 is arranged between the second dragon board and the horizontal square steel keel 221. The suspension rod 23 is arranged vertically. One end of the suspension rod 23 is fixedly connected to the horizontal square steel keel 221, and the other end of the suspension rod 23 is fixedly connected to the concrete frame structure 1. In this embodiment, the suspension rod 23 is fixed to the second floor slab 12 and the horizontal square steel keel 221 by matching nuts. The length of the screw is adjusted by tightening the nut, and the horizontal keel is arched by 3‰. The reaction force on the arched horizontal square steel keel 221 offsets the excessive downward bending and deflection of the horizontal square steel keel 221 after the autoclaved aerated concrete strip 3 is installed, so as to avoid the first-floor strip being damaged due to excessive pressure.

[0044] Reference Figure 1 and Figure 2 The staff uses a special construction device to hoist the autoclaved aerated concrete slab 3 to the plane of the second-floor structural unit, and fixes the autoclaved aerated concrete slab 3 to the horizontal square steel keel 221, the vertical square steel keel 222, the first floor slab 11, the second floor slab 12 and the shear wall 13.

[0045] Reference Figure 1 and Figure 2 In order to facilitate the installation and fixation of the autoclaved aerated concrete strip 3 and the frame keel body 22, through angle steels 24 are welded on the upper and lower sides of the horizontal square steel keel 221, and the autoclaved aerated concrete strip 3 is fixedly connected to the angle steel 24 and the horizontal square steel keel 221 using hook bolts 25.

[0046] The implementation principle of a large-height ALC wall in the embodiment of the present application is: Reference Figure 1 and Figure 2 , the large-layer high autoclaved aerated concrete wall is divided into several secondary structural unit planes through the frame keel support system 2, thereby reducing the height of a single autoclaved aerated concrete strip 3. On the one hand, the workers use small construction devices to strip the autoclaved aerated concrete strips with smaller sizes, which is convenient for the workers to construct and improve the construction efficiency of the autoclaved aerated concrete wall; at the same time, the autoclaved aerated concrete strips 3 with smaller sizes can prevent cracking, overturning and damage of the autoclaved aerated concrete wall, thereby improving the construction quality.

[0047] Example 2 This embodiment 2 discloses a construction device for a large-height ALC wall, and the construction device is used to hoist the autoclaved aerated concrete slab 3 to the plane of the second-floor structural unit.

[0048] Reference Figure 3 and Figure 4 The construction device includes a frame 4, a moving mechanism 5, a lifting mechanism 6, a guide assembly 7 and a counterweight block 8.

[0049] Reference Figure 3 and Figure 4 The frame 4 includes a frame body 41, a lifting gantry 42 and a person-entering assembly 43. The lifting gantry 42 is fixedly mounted on one side of the frame body 41; one end of the person-entering assembly 43 is fixedly connected to the frame body 41, and the other end of the person-entering assembly 43 is fixedly connected to the lifting gantry 42. Specifically, the person-entering assembly 43 includes a fixedly connected staircase 431, a handrail 432 and a person-entering platform 433; the staircase 431 is tiltedly arranged between the frame body 41 and the lifting gantry 42, and the handrail 432 is fixedly arranged on both sides of the staircase 431; the person-entering platform 433 is arranged horizontally, and the person-entering platform 433 is fixedly arranged between the staircase 431 and the bracket of the lifting gantry 42. By arranging the person-entering staircase 431 and the person-entering platform 433, the staff can assist in installing the autoclaved aerated concrete slab 3 of the plane of the high-rise secondary structure unit on the frame 4, thereby facilitating the construction of the staff.

[0050] In this embodiment, the frame 4 is formed by welding steel pipes; in other embodiments, the frame 4 may be formed by fixing steel pipes and scaffolding connectors.

[0051] Reference Figure 3 and Figure 4 The moving mechanism 5 is fixedly connected to the frame 4 , and the moving assembly includes a plurality of universal wheels 51 , which are fixedly connected to the frame body 41 .

[0052] Reference Figure 3 and Figure 4 The lifting mechanism 6 includes a winch 61 and a fixed pulley 62. The winch 61 is fixed on the frame body 41, and the fixed pulley 62 is fixed on the lifting gantry 42. The steel strand 611 of the winch 61 is wound around the fixed pulley 62 and fixedly connected to the autoclaved aerated concrete slat 3. The winch 61 is used to lift the autoclaved aerated concrete slat 3 to the plane of the secondary structure unit.

[0053] Reference Figure 3 and Figure 4 The guide assembly 7 includes at least two vertically arranged guide rods 71, which are fixedly connected to the frame body 41 and the lifting gantry 42, and a plurality of guide rods 71 ​​form a guide surface; on the vertical projection plane, an avoidance gap is provided between the guide rods 71 ​​and the fixed pulley 62, and the guide rods 71 ​​are used to abut against the autoclaved aerated concrete strip 3; the counterweight block 8 is arranged in the frame body 41, and the counterweight block 8 is arranged on the side of the frame body 41 away from the lifting gantry 42.

[0054] The implementation principle of the construction device of a large-height ALC wall in the embodiment of the present application is as follows: Reference Figure 3 and Figure 4 , the lifting mechanism 6 lifts the horizontally arranged autoclaved aerated concrete strip 3 vertically; then, the autoclaved aerated concrete strip 3 abuts against the vertically arranged guide assembly 7, thereby straightening the autoclaved aerated concrete strip 3, so that the autoclaved aerated concrete strip 3 is arranged vertically, thereby facilitating the staff to pre-install the vertically arranged autoclaved aerated concrete strip 3 at the plane of the second-floor structural unit, thereby improving the installation efficiency of the autoclaved aerated concrete wall. In addition; the guide rod 71 in the guide assembly 7 has a limiting effect on the autoclaved aerated concrete strip 3, which can reduce the autoclaved aerated concrete strip 3 from being tilted and clamped in the frame 4 during the lifting process, so as to facilitate the staff to lift the autoclaved aerated concrete strip 3.

[0055] Example 3 The difference between this embodiment 3 and embodiment 1 is that: Reference Figure 5 and Figure 6Since the frame 4 needs to be stepped on by a person, and the height difference between the stepping plane and the ground is large, the frame 4 needs good stability. When the staff installs the second layer of autoclaved aerated concrete slats 3, the staff needs to stand on the stepping platform 433 to assist the autoclaved aerated concrete slats 3 to move the second layer of the second layer structural unit plane; this makes the mass of the construction device on this side large, and there is a tendency to overturn. Therefore, this embodiment further improves the construction device.

[0056] Reference Figure 5 and Figure 6 The construction device also includes a first fixing mechanism 9 and a second fixing mechanism 10 , and the first fixing mechanism 9 and the second fixing mechanism 10 are fixed on the frame 4 .

[0057] Reference Figure 5 and Figure 6 The first fixing mechanism 9 includes a fixing sleeve 91 , a first connecting rod 92 , a first abutting plate 93 and a hand wheel 94 .

[0058] Reference Figure 5 and Figure 6 The fixing sleeve 91 is arranged vertically, and the fixing sleeve 91 is fixedly connected to the frame body 41. The first connecting rod 92 is threadedly connected to the fixing sleeve 91, and the first abutting plate 93 is arranged horizontally, and the first abutting plate 93 is fixedly arranged on the side of the first connecting rod 92 close to the ground, and the first abutting plate 93 is fixedly abutted against the ground. The hand wheel 94 is fixedly arranged on the side of the first connecting rod 92 away from the first abutting plate 93, so that the staff can turn the first connecting rod 92. Thus, by utilizing the threaded connection between the first connecting rod 92 and the fixing sleeve 91, the first abutting plate 93 is abutted against the ground, so that the universal wheel 51 of the moving assembly is separated from the ground, thereby fixing the construction device at the installation position, reducing the movement of the construction device; thereby improving the safety of the construction device in the process of hoisting the autoclaved aerated concrete strip 3. In addition, a wear-resistant rubber sheet can be arranged on the side of the first abutting plate 93 close to the ground to increase the friction between the first fixing mechanism 9 and the ground.

[0059] Reference Figure 5 and Figure 6, the second fixing mechanism 10 is fixed on the frame 4; the second fixing mechanism 10 includes a second linear reciprocating drive member 101, a second connecting rod 102 and a second abutment plate 103. The second linear reciprocating drive member 101 is fixed on the frame 4, the driving direction of the second linear reciprocating drive member 101 is vertically arranged, the second connecting rod 102 is vertically arranged, one end of the second connecting rod 102 is fixedly connected to the driving end of the second linear reciprocating drive member 101, and the other end of the second connecting rod 102 is fixedly connected to the second abutment plate 103, and the second abutment plate 103 is used to abut and fix with the ceiling (the second floor 12 in Example 1). By installing the second fixing mechanism 10 on the frame 4, the second linear reciprocating drive member 101 of the second fixing mechanism 10 drives the second connecting rod 102 to move toward the ceiling, so that the second abutment plate 103 in the second fixing mechanism 10 abuts against the ceiling, thereby relatively fixing the construction device between the two floors to reduce the direction of the construction device overturning and improve the construction safety. In addition, a wear-resistant rubber sheet may be provided on the side of the second abutting plate 103 close to the ceiling to increase the friction between the second fixing mechanism 10 and the ceiling.

[0060] Reference Figures 5 to 7 In addition, the construction device also includes a rotating structure 14, which is arranged on the side of the frame 4 close to the lifting gantry 42. The rotating structure 14 is arranged on the side of the frame 4 close to the lifting gantry 42; the rotating structure 14 includes a connecting rod 141, a limiting assembly 142, a flexible member 143 and a rotating roller 144, one end of the connecting rod 141 is fixedly connected to the frame 4, and the other end of the connecting rod 141 is rotatably connected to the limiting assembly 142; the limiting assembly 142 rotates around the end of the rotating rod; the limiting assembly 142 is provided with a limiting groove 1421 for accommodating the autoclaved aerated concrete strip 3, the flexible member 143 is bonded to the groove side wall of the limiting groove 1421, and the flexible member 143 abuts against the autoclaved aerated concrete strip 3. Therefore, by setting a rotating mechanism at the bottom of the lifting gantry 42, when the lifting mechanism 6 lifts the horizontally arranged autoclaved aerated concrete in the vertical direction, the damage to the corners of the autoclaved aerated concrete slats 3 can be reduced, thereby improving the integrity of the steam-pressurized concrete slats and improving the construction quality of the autoclaved aerated concrete wall.

[0061] In this embodiment, the flexible member 143 is a rubber sheet.

[0062] Reference Figure 5 and Figure 6The guide assembly 7 also includes a plurality of guide wheels 72, which are arranged at intervals along the length direction of the guide rod 71. The guide rod 71 is provided with a groove for accommodating the guide wheels 72. The guide wheels 72 are connected to the guide rod 71 in a direction, and the guide wheels 72 are arranged to protrude from the guide rod 71. The surfaces of the plurality of guide wheels 72 are located on the same vertical plane. The guide wheels 72 are used to guide the autoclaved aerated concrete strip 3. By arranging guide rollers on the guide surface of the guide rod 71, when the autoclaved aerated concrete strip 3 moves vertically on the guide surface of the guide assembly 7, the sliding contact between the autoclaved aerated concrete strip 3 and the guide assembly 7 is changed into an over-rolling contact, thereby reducing the friction damage of the autoclaved reinforced concrete strip, and facilitating the workers to hoist the autoclaved aerated concrete strip 3.

[0063] Reference Figure 5 and Figure 6 The construction device also includes a horizontal feeding structure 15, which is horizontally fixed on the frame 4. The horizontal feeding structure 15 includes a first linear reciprocating driving member 151 and a driving plate 152. The first linear reciprocating driving member 151 is fixed on the frame 4, and the driving direction of the first linear reciprocating driving member 151 is horizontally set, and the driving direction of the first linear reciprocating member is designed to be perpendicular to the guide surface of the guide assembly 7; the driving plate 152 is fixed to the driving end of the first linear reciprocating driving member 151, and the driving plate 152 is vertically set, and the driving plate 152 is parallel to the guide surface of the guide assembly 7. In the vertical projection, an avoidance gap is provided between the driving plate 152 and the guide assembly 7 for the autoclaved aerated concrete strip 3 to slide. When the staff hoist the autoclaved aerated concrete slats 3 at the plane position of the high-rise secondary structure unit; the driving end of the first linear reciprocating drive member 151 in the horizontal feeding mechanism moves toward the autoclaved aerated concrete wall, so that the driving plate 152 pushes the autoclaved aerated concrete slats 3 to the plane of the secondary structure unit for installation, and the autoclaved aerated concrete slats 3 can also maintain a vertical state, so that the staff can fix the autoclaved aerated concrete slats 3 to the frame keel body 22.

[0064] Example 4 Reference Figures 1 to 8 This embodiment 4 discloses a construction method of a large-height ALC wall, comprising the following steps: Install the frame keel body 22: set the frame embedded plate according to the wall positioning situation, fix it to the concrete frame structure 1 through chemical anchor bolts, weld the vertical square steel keel 222 and the horizontal square steel keel 221 on the frame embedded plate to form the frame keel body 22; thereby dividing the structural plane into several secondary structural unit planes.

[0065] Install the suspension rods 23: a plurality of suspension rods 23 are arranged between the top ceiling and the horizontal square steel keel 221, and the horizontal square steel keel 221 is arched by 3‰ through the suspension rods 23.

[0066] Hoisting the autoclaved aerated concrete slats 3: Use the construction device in Example 3 to hoist the autoclaved aerated concrete slats 3 to the two-foot structural unit plane, and fix the autoclaved aerated concrete slats 3 to the frame keel body 22 and the concrete frame structure 1 through connecting parts.

[0067] Fill the gaps with mortar: The joints between the three autoclaved aerated concrete slats are first primed and filled with mortar, and alkali-resistant glass fiber mesh cloth is hung on both sides of the autoclaved aerated concrete slats 3; the joints between the autoclaved aerated concrete slats 3, the sides and top of the autoclaved aerated concrete slats 3 and the gaps at the connection with the structure are filled with mortar.

[0068] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-rise ALC wall, wherein the high-rise autoclaved aerated concrete wall is arranged on a structural plane of a concrete frame structure (1); characterized in that: The invention comprises a frame keel support system (2) and autoclaved aerated concrete strips (3); the frame keel support system (2) is fixedly connected to the concrete frame structure (1), and the frame keel support system (2) divides the structural plane into a plurality of secondary structural unit planes arranged in a matrix; a plurality of autoclaved aerated concrete strips (3) are provided, the autoclaved aerated concrete strips (3) are arranged vertically, a plurality of autoclaved aerated concrete strips (3) are spliced ​​and fixed to the secondary structural unit plane, and the autoclaved aerated concrete strips (3) are fixedly connected to the frame keel support system (2) and the concrete frame structure (1).

2. The high-height ALC wall according to claim 1 is characterized by: The frame keel support system (2) comprises a frame keel body (22) and a suspension rod (23); the frame keel body (22) comprises a plurality of vertical square steel keels (222) and horizontal square steel keels (221) arranged at intervals, the vertical square steel keels (222) being fixedly connected to the horizontal square steel keels (221), and the vertical square steel keels (222), the horizontal square steel keels (221) and the concrete frame structure (1) are arranged to form the secondary structural unit plane; the suspension rod (23) is arranged vertically, one end of the suspension rod (23) is fixedly connected to the horizontal square steel keel (221), and the other end of the suspension rod (23) is fixedly connected to the concrete frame structure (1).

3. A construction device for a high-height ALC wall as claimed in any one of claims 1 to 2, characterized in that: The construction device is used for hoisting an autoclaved aerated concrete strip (3) to the plane of a second-floor structural unit; the construction device comprises a vehicle frame (4), a moving mechanism (5), a lifting mechanism (6), a guide assembly (7) and a counterweight (8); the vehicle frame (4) comprises a vehicle frame body (41), a lifting gantry (42) and a man-mounted assembly (43); the lifting gantry (42) is fixedly arranged on one side of the vehicle frame body (41); one end of the man-mounted assembly (43) is fixedly connected to the vehicle frame body (41), and the other end of the man-mounted assembly (43) is fixedly connected to the lifting gantry (42); the moving mechanism (5) is fixedly connected to the vehicle frame (4), the moving assembly comprises a plurality of universal wheels (51), and the universal wheels (51) are fixedly connected to the vehicle frame body (41); the lifting mechanism (6) comprises a winch (61) and a fixed pulley (62), and the winch (61) is fixedly arranged on the vehicle frame body (41). The fixed pulley (62) is fixedly mounted on the lifting gantry (42); the steel strand (611) of the hoist (61) is wound around the fixed pulley (62) and then fixedly connected to the autoclaved aerated concrete strip (3); the hoist (61) is used to lift the autoclaved aerated concrete strip (3) to the plane of the secondary structural unit; the guide assembly (7) comprises at least two vertically arranged guide rods (71), the guide rods (71) being connected to the frame body (41) and a lifting gantry (42), and a plurality of guide rods (71) form a guide surface; on a vertical projection plane, an avoidance gap is provided between the guide rod (71) and the fixed pulley (62), and the guide rod (71) is used to abut against the autoclaved aerated concrete strip (3); the counterweight block (8) is arranged in the frame body (41), and the counterweight block (8) is arranged on a side of the frame body (41) away from the lifting gantry (42).

4. The construction device for a large-height ALC wall according to claim 3 is characterized in that: The access assembly (43) comprises a staircase section (431), a handrail (432) and a access platform (433) which are fixedly connected; the staircase section (431) is arranged obliquely between the vehicle frame body (41) and the lifting gantry (42), and the handrail (432) is fixedly arranged on both sides of the staircase section (431); the access platform (433) is arranged horizontally, and the access platform (433) is fixedly arranged between the staircase section (431) and a bracket of the lifting gantry (42).

5. The construction device for a large-height ALC wall according to claim 3 is characterized in that: The guide assembly (7) further comprises a plurality of guide wheels (72), the plurality of guide wheels (72) being arranged at intervals along the length direction of the guide rod (71), the guide rod (71) being provided with a groove for accommodating the guide wheel (72), the guide wheel (72) being connected to the guide rod (71), the guide wheel (72) being arranged to protrude from the guide rod (71), and the surfaces of the plurality of guide wheels (72) being located on the same vertical plane, and the guide wheel (72) being used to guide the autoclaved aerated concrete strip board (3).

6. The construction device for a large-height ALC wall according to claim 3 is characterized in that: The construction device further comprises a first fixing mechanism (9); the first fixing mechanism (9) is fixedly arranged on the vehicle frame (4), the first fixing mechanism (9) comprises a fixing sleeve (91), a first connecting rod (92) and a first abutting plate (93); the fixing sleeve (91) is arranged vertically, and the fixing sleeve (91) is fixedly connected to the vehicle frame body (41); the first connecting rod (92) is threadedly connected to the fixing sleeve (91), the first abutting plate (93) is arranged horizontally, and the first abutting plate (93) is fixedly arranged on a side of the first connecting rod (92) close to the ground, and the first abutting plate (93) is fixedly abutted against the ground.

7. The construction device for a large-story ALC wall according to claim 3 is characterized by: The construction device also includes a second fixing mechanism (10), which is fixed on the frame (4); the second fixing mechanism (10) includes a second linear reciprocating drive member (101), a second connecting rod (102) and a second abutment plate (103); the second linear reciprocating drive member (101) is fixed on the frame (4), the driving direction of the second linear reciprocating drive member (101) is vertically arranged, the second connecting rod (102) is vertically arranged, one end of the second connecting rod (102) is fixedly connected to the driving end of the second linear reciprocating drive member (101), and the other end of the second connecting rod (102) is fixedly connected to the second abutment plate (103), and the second abutment plate (103) is used to abut and fix with the ceiling.

8. The construction device for a large-story ALC wall according to claim 3 is characterized by: The construction device further comprises a rotating structure (14), wherein the rotating structure (14) is arranged on a side of the vehicle frame (4) close to the lifting gantry (42); the rotating structure (14) comprises a connecting rod (141), a limiting assembly (142), a flexible member (143) and a rotating roller (144); one end of the connecting rod (141) is fixedly connected to the vehicle frame (4), and the other end of the connecting rod (141) is rotatably connected to the limiting assembly (142); the limiting assembly (142) rotates around the end of the rotating rod; the limiting assembly (142) is provided with a limiting groove (1421) for accommodating an autoclaved aerated concrete strip (3); the flexible member (143) is bonded to the groove side wall of the limiting groove (1421), and the flexible member (143) is in contact with the autoclaved aerated concrete strip (3).

9. The construction device for a large-story ALC wall according to claim 3 is characterized by: The construction device further comprises a horizontal feeding structure (15), wherein the horizontal feeding structure (15) is fixedly mounted horizontally on the vehicle frame (4), and the horizontal feeding structure (15) comprises a first linear reciprocating driving member (151) and a driving plate (152), wherein the first linear reciprocating driving member (151) is fixedly mounted inside the vehicle frame (4), and the driving direction of the first linear reciprocating driving member (151) is arranged horizontally, and the driving direction of the first linear reciprocating driving member is designed to be perpendicular to the guide surface of the guide assembly (7); the driving plate (152) is fixedly mounted on the driving end of the first linear reciprocating driving member (151), the driving plate (152) is arranged vertically, and the driving plate (152) is arranged parallel to the guide surface of the guide assembly (7), and in vertical projection, an avoidance gap is provided between the driving plate (152) and the guide assembly (7) to allow the autoclaved aerated concrete strip (3) to slide.

10. A construction method for a large-height ALC wall, characterized by: The following steps are involved: Installing the frame keel body (22): setting a frame embedded plate according to the positioning of the wall, fixing it to the concrete frame structure (1) through chemical anchor bolts, and welding vertical square steel keels (222) and horizontal square steel keels (221) to the frame embedded plate to form a frame keel body (22); thereby dividing the structural plane into a plurality of secondary structural unit planes; Installing the suspension rods (23): installing a plurality of suspension rods (23) between the top ceiling and the horizontal square steel keel (221), and arching the horizontal square steel keel (221) by 3‰ through the suspension rods (23); Hoisting the autoclaved aerated concrete strips (3): using a construction device for a large-story ALC wall panel as described in any one of claims 3 to 9 to hoist the autoclaved aerated concrete strips (3), hoisting the autoclaved aerated concrete strips (3) to the two-foot structural unit plane, and fixing the autoclaved aerated concrete strips (3) to the frame keel body (22) and the concrete frame structure (1) through a connecting piece; Filling the gap with mortar: The joints between the autoclaved aerated concrete strips (3) are first primed and filled with mortar, and alkali-resistant glass fiber mesh cloth is hung on both sides of the autoclaved aerated concrete strips (3); the joints between the autoclaved aerated concrete strips (3) and the gaps at the connection between the side and top of the autoclaved aerated concrete strips (3) and the structure are filled with mortar.