Platform canopy construction design process

By adopting the platform awning construction design process in the awning construction, including the design, construction of trolleys and early dismantling support formwork systems, the problems of low construction efficiency and difficult to guarantee the quality of the existing awning are solved, and efficient and reliable construction results are achieved.

CN119507710APending Publication Date: 2025-02-25CHINA RAILWAY SHANGHAI ENGINEERING GROUP NO 5 ENGINEERING CO LTD
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Patent Information

Application Number
CN202411702759.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing awning construction methods are inefficient, difficult to guarantee quality, and have safety hazards, which affect the construction quality and use effect, limiting the promotion and application of awning.

Method used

The construction design technology of the platform canopy is adopted, including designing and planning the canopy structure, setting up a trolley and early dismantling support formwork system, carrying out concrete pouring and re-forming construction, and using the early dismantling support system to achieve rapid turnover and formwork support.

Benefits of technology

It improves construction efficiency, ensures the reliability of construction quality, reduces construction costs, reduces safety hazards, and meets the needs of different users.

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Abstract

The invention provides a platform canopy construction design process, and belongs to the technical field of buildings. The platform canopy construction design process comprises the following steps: S1, designing and planning a canopy according to actual requirements and site conditions; s2, trolley positioning is conducted according to the canopy structure; s3, an early-dismantling supporting system is installed at the lower opening position of the corresponding quick-dismantling formwork of the trolley; s4, a beam bottom cross beam support of the platform canopy structure is erected; s5, concrete pouring construction is conducted, and the canopy columns and the canopy beam plates are poured synchronously; s6, when the strength of the concrete reaches 75%, demolding construction is conducted; s7, the trolley is moved to the next construction section, and the construction steps are repeated; according to the construction method, technologies such as modular assembly, mechanical control and intelligent control are applied; splicing is carried out on site, the construction cost can be reduced, the construction efficiency is high, the quality is reliable, the attractiveness is good, and the requirements of different users can be met.
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Description

Technical Field

[0001] The present application relates to the field of construction, and in particular, to a platform canopy construction design process. Background Art

[0002] At present, the newly built Liuzhou-Guangzhou Railway Liuzhou-Wuzhou section starts from Jinde Station, crosses Quannan Expressway to the southeast, sets Xiangzhou Station on the east side of Dadian Village, sets Wuxuan Station on the north side of Ertang Town, sets Dongxiang Station on the north side of Dongxiang, enters Guiping Xishan Scenic Area after leaving the station, passes Zijing Town and Jintian Town, sets Guiping North Station on the north side of Jintian Town, sets Pingnan North Station on the edge of Pingnan County urban planning, sets Tengxian North Station on the east side through Mengjiang Town, then runs northeast, sets Wangwu Station on the south side of Wangwu Village, and leads to Wuzhou Station on the north side of the existing Yizhan Line. The total length of the main line is about 237.777km.

[0003] The newly built Guiping North Station is located in Guiping City. It is a line-side station building with a maximum gathering capacity of 400 people and a small passenger station building. The railway self-operated parking lot is located on the east side of the station building. The boundary between the first floor of the station building and the municipal design is the outer edge of the platform in front of the station. The platform pavement and canopy design boundary is the edge of the platform.

[0004] The newly built Tengxian North Station is located in Mengjiang Town in the middle of Tengxian County, Wuzhou City. It is a side-line flat station building with a maximum gathering capacity of 300 people and a small passenger station building. The railway self-operated parking lot is located on the east side of the station building. The boundary between the first floor of the station building and the municipal design is the outer edge of the platform in front of the station, and the platform pavement and canopy design boundary is the edge of the platform.

[0005] At present, the construction method of canopies mainly adopts on-site welding and installation, which has low construction efficiency, difficult to ensure quality, and has potential safety hazards, which seriously affects the construction quality and use effect of canopies and limits the promotion and application of canopies. Summary of the invention

[0006] In order to make up for the above shortcomings, this application provides a platform canopy construction design process, aiming to improve the problems of low construction efficiency and difficult quality assurance.

[0007] The present application embodiment provides a platform canopy construction design process, including the following steps:

[0008] S1: Design and plan the canopy according to actual needs and site conditions, establish the cantilever beam structure of the water flow section and the canopy, and set up a canopy construction trolley and early dismantling support formwork system; prepare the early dismantling support components for corresponding turnover according to the construction period;

[0009] S2: Position the trolley according to the canopy structure, adjust the floor support mechanism on the trolley to lift the trolley off the ground; open the template through the template hydraulic folding mechanism, and position and close the canopy steel template through the hydraulic lifting mechanism;

[0010] S3: Install the early disassembly support system at the lower position of the corresponding quick-disassembly template of the trolley;

[0011] S4: Install the bottom cross beam support of the platform canopy structure, and complete the installation of canopy side beams, the upper part of the H beam, and the front and rear formwork of the canopy cantilever beam;

[0012] S5: Carry out concrete pouring construction, and pour the canopy columns and canopy beams and slabs simultaneously;

[0013] S6: When the concrete reaches 75% strength, the formwork is removed;

[0014] S7: Move the trolley to the next construction section and repeat the above construction steps.

[0015] In a preferred embodiment of the present invention, the early dismantling formwork system is to first set up an early dismantling support formwork system in the trolley formwork area, and after the concrete strength reaches 75%, separate the connection between the formwork at the early dismantling support and the integral steel formwork. The quick dismantling function of the integral steel formwork of the platform canopy is realized, thereby achieving rapid turnover of the formwork and rapid formwork and flow operation construction.

[0016] In a preferred embodiment of the present invention, the early dismantling support is composed of an adjustable support, a square column and an early dismantling formwork adapter. The square column is made of a 150×150×8mm square tube, and the adjustable support uses a trailer support device. The early dismantling formwork can be quickly disassembled by connecting pins to the integral steel formwork. The design spacing of the early dismantling support is not more than 4m. The remaining early dismantling support system plays a fixed supporting role for the cantilever structure that has been cast. The early dismantling support system can be dismantled only when the concrete strength reaches 100%, and can be used for turnover of the next section.

[0017] In a preferred embodiment of the present invention, in S4, the canopy reinforcement is tied and the canopy structure column combined steel formwork is installed, and the column bottom steel formwork is directly placed vertically and closely on the platform support layer. The above formwork is supported by loose formwork.

[0018] In a preferred embodiment of the present invention, in S6, the demolding step is: removing the upper loose mold part, removing the connection between the templates at the early support, removing the bottom crossbeam support, withdrawing the large template system of the canopy as a whole, folding the large template and adjusting the trolley to the ground support.

[0019] In a preferred embodiment of the present invention, in S1, the size, shape and material of the canopy are determined according to actual needs and site conditions.

[0020] In a preferred embodiment of the present invention, the following steps are also included:

[0021] Foundation construction: According to the design requirements, the canopy foundation is constructed, including digging the foundation pit and pouring the concrete foundation;

[0022] Sealing treatment: Seal the connecting parts of the awning to prevent rainwater leakage.

[0023] Surface treatment: Treat the surface of the awning to improve its appearance and durability.

[0024] In a preferred embodiment of the present invention, the surface of the awning is treated, including painting and coating.

[0025] In a preferred embodiment of the present invention, the following operations are performed after the construction is completed.

[0026] Quality inspection: Carry out quality inspection on the awning to ensure that the awning meets the relevant standards and requirements.

[0027] Cleaning and acceptance: Clean up the construction site and conduct final acceptance of the awning to ensure the construction quality and use effect of the awning.

[0028] In a preferred embodiment of the present invention, the canopy is subjected to quality inspection, including structural strength, sealing performance and appearance quality.

[0029] Beneficial effects: This application provides a platform canopy construction design process. The canopy construction trolley applies modular assembly, mechanized control, intelligent control and other technologies, and is equipped with an automatic walking positioning system, a jacking displacement real-time sensing system, a synchronous jacking automatic leveling system, etc., to achieve intelligent positioning, jacking and leveling, intelligently record construction data, improve construction efficiency, and greatly shorten the construction period;

[0030] This construction method can reduce construction costs, and modular assembly on site can also reduce construction costs; it has the advantages of high construction efficiency, reliable quality, good aesthetics, etc., and can meet the needs of different users. DETAILED DESCRIPTION

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0033] The technical solutions in the embodiments of the present application are described below.

[0034] The present invention provides a platform canopy construction design process, comprising:

[0035] S1: Design and plan the canopy according to actual needs and site conditions, establish the cantilever beam structure of the water flow section and the canopy, and set up a canopy construction trolley and early dismantling support formwork system; prepare the early dismantling support components for corresponding turnover according to the construction period;

[0036] S2: Position the trolley according to the canopy structure, adjust the floor support mechanism on the trolley to lift the trolley off the ground; open the template through the template hydraulic folding mechanism, and position and close the canopy steel template through the hydraulic lifting mechanism;

[0037] S3: Install the early disassembly support system at the lower position of the corresponding quick-disassembly template of the trolley;

[0038] S4: Install the bottom cross beam support of the platform canopy structure, and complete the installation of canopy side beams, the upper part of the H beam, and the front and rear formwork of the canopy cantilever beam;

[0039] S5: Carry out concrete pouring construction, and pour the canopy columns and canopy beams and slabs simultaneously;

[0040] S6: When the concrete reaches 75% strength, the formwork is removed;

[0041] S7: Move the trolley to the next construction section and repeat the above construction steps.

[0042] In a specific embodiment of the present invention, the early dismantling formwork system is to first set up an early dismantling support formwork system in the trolley formwork area, and after the concrete strength reaches 75%, separate the connection between the formwork at the early dismantling support and the integral steel formwork. The quick dismantling function of the integral steel formwork of the platform canopy is realized, thereby achieving rapid turnover of the formwork and rapid formwork and assembly line construction.

[0043] In a specific embodiment of the present invention, the early dismantling support is composed of an adjustable support, a square column and an early dismantling formwork adapter. The square column is made of a 150×150×8mm square tube, and the adjustable support uses a trailer support device. The early dismantling formwork can be quickly disassembled by connecting pins with the integral steel formwork. The design spacing of the early dismantling support is not more than 4m. The remaining early dismantling support system plays a fixed supporting role for the cantilever structure that has been poured. The early dismantling support system can be dismantled only when the concrete strength reaches 100%, and it can be used for turnover of the next section.

[0044] In a specific implementation of the present invention, in S4, the canopy reinforcement is tied and the canopy structure column combined steel formwork is installed, and the column bottom steel formwork is directly placed vertically and closely on the platform support layer. The above formwork is supported by loose formwork.

[0045] In a specific embodiment of the present invention, in S6, the demolding step is: removing the upper loose mold part, removing the connection between the templates at the early support, removing the cross beam support at the bottom of the beam, withdrawing the large template system of the canopy as a whole, folding the large template and adjusting the trolley to the ground support.

[0046] In a specific implementation of the present invention, in S1, the size, shape and material of the canopy are determined according to actual needs and site conditions.

[0047] In a specific embodiment of the present invention, the following steps are also included

[0048] Foundation construction: According to the design requirements, the canopy foundation is constructed, including digging the foundation pit and pouring the concrete foundation;

[0049] Sealing treatment: Seal the connecting parts of the awning to prevent rainwater leakage.

[0050] Surface treatment: Treat the surface of the awning to improve its appearance and durability.

[0051] In a specific embodiment of the present invention, the surface of the awning is processed, including painting and coating.

[0052] In a specific embodiment of the present invention, the following operations are performed after the construction is completed.

[0053] Quality inspection: Carry out quality inspection on the awning to ensure that the awning meets the relevant standards and requirements.

[0054] Cleaning and acceptance: Clean up the construction site and conduct final acceptance of the awning to ensure the construction quality and use effect of the awning.

[0055] In a specific implementation of the present invention, the canopy is subjected to quality inspection, including structural strength, sealing performance and appearance quality.

[0056] Also included is a rain canopy drainage method, comprising the following steps:

[0057] 1. A water collecting trough is arranged at the edge of the canopy, and the water collecting trough is sealed and connected to the edge of the canopy;

[0058] 2. A drainage hole is provided at the bottom of the water collection tank, and the drainage hole is connected to a drainage pipe;

[0059] 3. A water seal device is provided at the outlet of the drain pipe, and the height of the water seal device is greater than the diameter of the drain pipe.

[0060] The width of the water collecting trough is 10-20 cm, the diameter of the drainage hole is 10-15 mm, the diameter of the drainage pipe is 10 cm, and the height of the water sealing device is 5-10 cm.

[0061] The canopy drainage method of the present invention can effectively collect rainwater by setting a water collection trough at the edge of the canopy to prevent rainwater from accumulating on the canopy. By setting a drainage hole at the bottom of the water collection trough, rainwater can be quickly discharged. By setting a water sealing device at the outlet of the drainage pipe, rainwater backflow can be effectively prevented, thereby improving the drainage efficiency of the canopy.

[0062] The water collecting trough is arranged at the edge of the canopy body to collect rainwater; the drainage pipe connects the water collecting trough and the drainage outlet to discharge the collected rainwater.

[0063] In this embodiment, the depth of the water collection tank is 5-10 cm, the diameter of the drainage pipe is 5-10 cm, the drainage port is arranged on the ground, and the water collection tank and the drainage pipe are both made of PVC material.

[0064] When rain falls on the canopy body, it will flow into the water collection tank along the edge of the canopy body. The rainwater in the water collection tank will flow into the drain outlet through the drain pipe, and finally the canopy rainwater will be led out of the platform and discharged into the surrounding station drainage ditch. The canopy drainage system of this solution has a simple structure and good drainage effect, which can effectively prevent rainwater from accumulating on the canopy and ensure the normal use of the canopy.

[0065] During the construction of the platform canopy, it is necessary to lay various pipelines, such as cables, communication optical cables, water pipes, drainage pipes, etc. These pipelines usually need to be pre-buried under the platform canopy to ensure the flatness and aesthetics of the platform canopy. However, the traditional pipeline pre-buried method has some problems, such as the pipeline is easily damaged, and the flatness and aesthetics of the platform canopy are difficult to ensure.

[0066] In order to solve the above problems, the present invention provides a method for pre-burying pipelines on the ground of a platform canopy. The method comprises the following steps:

[0067] 1. Dig a trench on the platform canopy floor with a depth of 0.5 meters and a width of 0.3 meters;

[0068] 2. Laying cables, communication optical cables, water pipes, drainage pipes and other pipelines in the trench;

[0069] 3. Lay a 0.1-meter-thick sand layer above the pipeline as a protective layer;

[0070] 4. Backfill soil above the protective layer. The height of the backfill soil should be the same as the height of the platform canopy ground.

[0071] It can effectively protect pipelines and prevent them from being damaged, and at the same time it can improve the flatness and aesthetics of the platform canopy floor.

[0072] The platform canopy construction design process can reduce construction costs, and modular assembly on site can reduce construction costs; it has the advantages of high construction efficiency, reliable quality, good aesthetics, etc., which can meet the needs of different users;

[0073] The canopy construction trolley uses modular assembly, mechanized control, intelligent control and other technologies, and is equipped with an automatic walking positioning system, a real-time sensing system for jacking displacement, a synchronous jacking automatic leveling system, etc., to achieve intelligent positioning, jacking and leveling, and intelligently record construction data, improve construction efficiency, and greatly shorten the construction period;

[0074] Controllability of construction period: The construction efficiency is 11 days / section, and there are few factors affecting the construction period.

[0075] Technical reliability: mechanized and intelligent construction, controllable construction quality and reliable technology.

[0076] Economical: Total construction cost is 215.55 yuan / ㎡.

[0077] Safety: The construction trolley is equipped with standard working stairs and standardized edge protection, which reduces safety risks. There are fewer turnover materials and less workload for safe and civilized construction.

[0078] The platform canopy of Guiping North Station is 550m long, with 62 axes and 6 expansion joints, each with a width of 100mm. The parallel track direction is a frame structure system, and the vertical track direction is a partial single-column Y-shaped cantilever structure, which is a single-column cantilever structure. The maximum beam section size is 1000*300mm, the plate thickness is 130mm, and the concrete strength is C35.

[0079] The platform canopy of Tengxian North Station is 550m long, with 61 axes, 10 expansion joints, and a width of 100mm. The parallel track direction is a frame structure system, and the vertical track direction is a partial single-column Y-shaped cantilever structure, which is a single-column cantilever structure. The maximum beam section size is 1000*300mm, the plate thickness is 130mm, and the concrete strength is C35.

[0080] The platform canopies of Guiping North Station and Tengxian North Station are planned to be constructed with 7 canopy construction trolleys for turnover overlap construction. The specific working surface arrangement of the canopy construction trolleys is as follows: Guiping North Station will be used from February 15, 2025 to June 16, 2025; Tengxian North Station will be used from July 1, 2025 to October 30, 2025. The canopy column formwork adopts steel formwork, and the bottom side formwork adopts customized wooden formwork.

[0081] The above description is only an embodiment of the present application and is not intended to limit the protection scope of the present application. For those skilled in the art, the present application may have various modifications and changes.

Claims

1. A platform canopy construction design process, characterized in that: include S1: Design and plan the canopy according to actual needs and site conditions, establish the cantilever beam structure of the water flow section and the canopy, and set up a canopy construction trolley and early dismantling support formwork system; prepare the early dismantling support components for corresponding turnover according to the construction period; S2: Position the trolley according to the canopy structure, adjust the floor support mechanism on the trolley to lift the trolley off the ground; open the template through the template hydraulic folding mechanism, and position and close the canopy steel template through the hydraulic lifting mechanism; S3: Install the early disassembly support system at the lower position of the corresponding quick-disassembly template of the trolley; S4: Install the bottom cross beam support of the platform canopy structure, and complete the installation of canopy side beams, the upper part of the H beam, and the front and rear formwork of the cantilever beam of the canopy; S5: Carry out concrete pouring construction, and pour the canopy columns and canopy beams and slabs simultaneously; S6: When the concrete reaches 75% strength, the formwork is removed; S7: Move the trolley to the next construction section and repeat the above construction steps.

2. A platform canopy construction design process according to claim 1, characterized in that: The early-removal formwork system is to first set up an early-removal support formwork system in the trolley formwork area. After the concrete strength reaches 75%, the connection between the formwork at the early-removal support and the integral steel formwork is separated.

3. A platform canopy construction design process according to claim 1, characterized in that: The early dismantling support is composed of an adjustable support, a square column and an early dismantling formwork adapter. The square column is made of 150×150×8mm square tube, and the adjustable support uses a trailer support device. The early dismantling formwork can be quickly dismantled by connecting the pins with the integral steel formwork. The design spacing of the early dismantling support is not more than 4m.

4. A platform canopy construction design process according to claim 1, characterized in that: In S4, the canopy reinforcement is tied and the canopy structural column composite steel formwork is installed. The steel formwork at the bottom of the column is placed directly vertically and tightly on the platform support layer.

5. The platform canopy construction design process according to claim 1 is characterized in that: In S6, the steps of demoulding are: removing the upper loose mold part, removing the connection between the templates at the early removal support, removing the crossbeam support at the bottom of the beam, withdrawing the large template system of the canopy as a whole, folding the large template and adjusting the trolley to the ground support.

6. A platform canopy construction design process according to claim 1, characterized in that: In S1, the size, shape and material of the canopy are determined according to actual needs and site conditions.

7. The platform canopy construction design process according to claim 1 is characterized in that: It also includes the following steps Foundation construction: According to the design requirements, the canopy foundation is constructed, including digging the foundation pit and pouring the concrete foundation; Sealing treatment: Seal the connecting parts of the awning to prevent rainwater leakage. Surface treatment: Treat the surface of the awning to improve its appearance and durability.

8. A platform canopy construction design process according to claim 7, characterized in that: The surface of the awning is treated, including painting and coating.

9. The platform canopy construction design process according to claim 1 is characterized in that: After the construction is completed, the following operations are performed Quality inspection: Carry out quality inspection on the awning to ensure that the awning meets the relevant standards and requirements. Cleaning and acceptance: Clean up the construction site and conduct final acceptance of the awning to ensure the construction quality and use effect of the awning.

10. A platform canopy construction design process according to claim 9, characterized in that: Carry out quality inspection on the canopy, including structural strength, sealing performance and appearance quality.