Large-section tunnel fault fracture zone supporting device
By designing a support device including the equipment main body, control panel, motor, displacement support frame, linkage shaft, driven gear and drive gear, the lack of flexibility in the support device for the fault breaking belt of the large-section tunnel in the prior art is solved. The problem of this achieves the effect of flexibly adjusting the support position inside the tunnel, improving operational efficiency and convenience.
Patent Information
- Application Number
- CN202411583736.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-02-25
AI Technical Summary
The existing large-section tunnel fault breaking belt support device has poor flexibility and cannot change according to the location of support required inside the tunnel, resulting in inconvenient use in narrow fragmented spaces.
A support device including the equipment body, a control panel, a motor, a displacement support frame, a linkage shaft, a driven gear and a drive gear is designed. Through the cooperation of these components, the device can adjust the rotation angle of the support frame according to the needs of the tunnel to achieve flexible support.
During operation, the device can adjust the rotation angle of the support frame according to the specific position where the support needs to be reinforced inside the tunnel, which improves the flexibility and convenience of the operation, reduces the work intensity of the workers, and improves the working efficiency.
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Figure CN119507948A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tunnel fault fracture zone support, in particular to a large-section tunnel fault fracture zone support device. Background Art
[0002] The fault fracture zone of a tunnel refers to a long strip of rock fracture zone that is basically consistent with the fault plane direction, which is formed by the relative sliding of the two plates of the fault, causing the rock layers on both sides to be dislocated and broken. This fracture zone is mainly composed of tectonic rocks, including tectonic breccia, conglomerate, mylonite and fault mud. Since this fracture zone is relatively fragile, it is necessary to use external support devices to reinforce and protect it to ensure the stability of the tunnel.
[0003] The prior art has the following deficiencies: the prior art "A large-section tunnel fault fracture zone support device" with publication number CN220081460U "includes a tunnel body and a crossbeam, the tunnel body is provided with a crossbeam, the bottom of the crossbeam is provided with a first slot, the first slot is provided with a first block, the bottom of the first block is provided with a fixing column, the bottom of the fixing column is provided with a connecting rod, the bottom of the connecting rod is provided with a supporting column, the supporting column and the connecting rod are fixedly connected, the bottom of the supporting column is provided with a base, the top of the base is provided with a second slot, the bottom of the supporting column is provided with a second block, the second block and the second slot are fixed by clamping, and the top of the base is provided with a fastening bolt";
[0004] The above structure provides convenience for the installation of the device through the crossbeam, the first slot, the first block, the fixed column, the connecting rod, the support column, the second slot and the second block. One person can complete the installation. However, the structure adopts a traditional curved support structure design. Although this structure can provide more comprehensive support in the tunnel, some narrow and fragmented spaces cannot be used. Therefore, it lacks flexibility and cannot be changed according to the position that needs support inside the tunnel. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a large-section tunnel fault fracture zone support device, which solves the current problem of poor flexibility.
[0006] To achieve the above object, the present invention provides the following technical solution: a large-section tunnel fault fracture zone support device, comprising a device body, a control panel, and a motor, wherein the control panel is arranged on the outer end surface of the device body, and the motor is arranged on the side end of the device body;
[0007] The inner end surface of the equipment body is provided with a displacement support frame;
[0008] The device body also includes a driving gear and a transverse pad. The driving gear is movably connected to the side wall of the device body, and the transverse pad is welded to the inner end of the device body away from the motor.
[0009] As a preferred technical solution of the present invention, a plate-shaped mounting base structure is also provided at the bottom of the device body. The device body is specifically an irregular structure sandwiched on both sides, and the motor is fixedly installed at the side end of the gap in the middle.
[0010] As a preferred technical solution of the present invention, the displacement support frame also includes a bracket, a linkage shaft, and a driven gear. The bracket is movably connected to the top of the displacement support frame, the linkage shaft passes through the interior of the displacement support frame and establishes a movably connected thereto, and the driven gear is fixedly installed on the side end of the linkage shaft.
[0011] As a preferred technical solution of the present invention, four groups of shafts and six groups of rectangular block structures are also provided at the position where the bracket is connected to the displacement support frame, and this structure enables the bracket to have a small-amplitude rotation effect.
[0012] As a preferred technical solution of the present invention, the linkage shaft and the driving gear are both provided with bearing assemblies at positions in contact with the equipment body.
[0013] As a preferred technical solution of the present invention, the maximum angle that the displacement support frame can rotate through the linkage shaft is 110°, and the rotation toward the side away from the motor can be completely parallel to the ground.
[0014] As a preferred technical solution of the present invention, the middle part of the displacement support frame adopts a hollow structure, the driving gear and the driven gear are meshed with each other, and the driving gear also establishes a movable connection relationship with the motor.
[0015] Compared with the prior art, the present invention provides a large-section tunnel fault fracture zone support device, which has the following beneficial effects:
[0016] The large-section tunnel fault fracture zone support device is provided with a displacement support frame, a linkage shaft, a driven gear, a driving gear and a bracket. Before the structure is operated, the operator needs to install it at a position inside the tunnel that needs support and reinforcement, and then the operator controls the motor to start through the control panel, and the motor drives the driven gear through the driving gear, and the driven gear drives the displacement support frame through the linkage shaft, and the displacement support frame rotates through the support of the linkage shaft until the bracket on the top rotates to the position in the tunnel that needs reinforcement and support, and then continues to rotate slightly until the upper end surface of the bracket is in close contact with the inner wall of the tunnel;
[0017] The above settings and processes can make the structure have the following beneficial effects:
[0018] Through the cooperation of the variable support frame, the linkage shaft and the driven gear, the structure can adjust the rotation angle of the variable support frame according to the specific position inside the tunnel that needs reinforcement support during operation, thereby making the reinforcement support operation in the tunnel more flexible and convenient. Compared with traditional vertical support reinforcement, it improves work efficiency while reducing the work intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of the displacement support frame in the working state of the present invention;
[0021] Figure 3 This is a schematic diagram of the connection structure of the linkage shaft and the driven gear of the present invention;
[0022] Figure 4 This is a schematic diagram of the installation position structure of the driving gear and the linkage gear of the present invention.
[0023] In the figure: 1. Equipment body; 101. Driving gear; 102. Horizontal pad; 2. Control panel; 3. Motor; 4. Displacement support frame; 401. Bracket; 402. Linkage shaft; 403. Driven gear. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In this embodiment: a large-section tunnel fault fracture zone support device includes a device body 1, a control panel 2, and a motor 3, wherein the control panel 2 is arranged on the outer end surface of the device body 1, and the motor 3 is arranged on the side end of the device body 1;
[0026] A displacement support frame 4 is provided on the inner end surface of the equipment body 1;
[0027] The device body 1 further includes a driving gear 101 and a transverse pad 102 . The driving gear 101 is movably connected to the side wall of the device body 1 , and the transverse pad 102 is welded to the inner end of the device body 1 away from the motor 3 .
[0028] In this embodiment, a plate-shaped mounting base structure is further provided at the bottom of the device body 1. The device body 1 is specifically an irregular structure sandwiched on both sides, and the motor 3 is fixedly installed at the side end of the gap in the middle; the displacement support frame 4 also includes a bracket 401, a linkage shaft 402, and a driven gear 403. The bracket 401 is movably connected to the top of the displacement support frame 4, the linkage shaft 402 runs through the inside of the displacement support frame 4 and establishes a movably connected thereto, and the driven gear 403 is fixedly installed at the side end of the linkage shaft 402;
[0029] Specifically, Figure 1 and Figure 3 As shown, the linkage shaft 402 that runs through the equipment body 1 and the bottom end of the displacement support frame 4 serves as a support for the displacement support frame 4 to rotate, so that the displacement support frame 4 can provide good flexibility when performing support operations;
[0030] In this embodiment, four sets of shafts and six sets of rectangular block structures are also provided at the position where the bracket 401 is connected to the displacement support frame 4, which enables the bracket 401 to have a small rotation effect; the linkage shaft 402 and the driving gear 101 are both provided with bearing assemblies at the position where they contact the device body 1;
[0031] Specifically, Figure 2 and Figure 4 As shown, the multiple groups of shaft bodies and rectangular blocks connected to the displacement support frame 4 at the bottom of the bracket 401 form a parallelogram structure, so that the bracket 401 can be slightly offset left and right. During the support operation, this slight offset can make the bracket 401 fit better with the inner wall of the tunnel;
[0032] In this embodiment, the maximum angle that the displaceable support frame 4 can rotate through the linkage shaft 402 is 110°, and it can rotate completely parallel to the ground when it is rotated toward the side away from the motor 3; the middle part of the displaceable support frame 4 adopts a hollow structure, the driving gear 101 and the driven gear 403 are meshed with each other, and the driving gear 101 also establishes an active connection relationship with the motor 3.
[0033] The working principle and use process of the present invention are as follows: before the operation of the structure, the operator needs to install it at the position inside the tunnel that needs support and reinforcement, and then the operator controls the motor 3 to start through the control panel 2. The motor 3 drives the driven gear 403 through the driving gear 101, and the driven gear 403 drives the displacement support frame 4 passing through it through the connection with the linkage shaft 402. The displacement support frame 4 rotates with the support of the linkage shaft 402 until the bracket 401 on its top rotates to the position in the tunnel that needs reinforcement and support, and then continues to rotate slightly until the upper end face of the bracket 401 is close to the inner wall of the tunnel.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A large-section tunnel fault zone support device, comprising a device body (1), a control panel (2), and a motor (3), wherein the control panel (2) is arranged on the outer end surface of the device body (1), and the motor (3) is arranged on the side end of the device body (1), characterized in that: The inner end surface of the equipment body (1) is provided with a displacement support frame (4); The device body (1) further comprises a driving gear (101) and a transverse pad (102); the driving gear (101) is movably connected to a side wall of the device body (1); and the transverse pad (102) is welded to an inner end of the device body (1) away from the motor (3).
2. A large-section tunnel fault zone support device according to claim 1, characterized in that: A plate-shaped mounting base structure is also provided at the bottom of the device body (1). The device body (1) is specifically an irregular structure sandwiched on both sides, with the motor (3) fixedly mounted at the side end of the gap in the middle.
3. A large-section tunnel fault zone support device according to claim 1, characterized in that: The displacement support frame (4) further comprises a bracket (401), a linkage shaft (402), and a driven gear (403); the bracket (401) is movably connected to the top end of the displacement support frame (4); the linkage shaft (402) passes through the interior of the displacement support frame (4) and is movably connected thereto; and the driven gear (403) is fixedly mounted on the side end of the linkage shaft (402).
4. A large-section tunnel fault zone support device according to claim 3, characterized in that: Four groups of shafts and six groups of rectangular block structures are also provided at the position where the bracket (401) is connected to the displacement support frame (4), and this structure enables the bracket (401) to have a small-amplitude rotation effect.
5. A large-section tunnel fault zone support device according to claim 3, characterized in that: The linkage shaft (402) and the driving gear (101) are both provided with bearing assemblies at positions contacting the device body (1).
6. A large-section tunnel fault zone support device according to claim 3, characterized in that: The maximum angle to which the displacement support frame (4) can rotate through the linkage shaft (402) is 110°, and when rotating toward the side away from the motor (3), it can be completely parallel to the ground.
7. A large-section tunnel fault zone support device according to claim 1, characterized in that: The middle part of the displacement support frame (4) adopts a hollow structure, the driving gear (101) and the driven gear (403) are meshed with each other, and the driving gear (101) is also in a movable connection with the motor (3).
Citation Information
Patent Citations
Large-section tunnel fault fracture zone supporting device
CN220081460U