High-precision split type rotary encoder mounting structure and method

By introducing an adjustable quick connection structure and an adaptive heat dissipation structure into the high-precision split rotary encoder installation structure, the problem of insufficient installation flexibility and heat dissipation flexibility in the prior art is solved, and higher encoder stability and service life are achieved.

CN119509591AInactive Publication Date: 2025-02-25WUXI KEERNI MASCH MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411430112.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing high-precision split rotary encoder installation structure lacks an adjustable quick-connect structure and an adaptive heat dissipation structure, resulting in insufficient installation flexibility and heat dissipation flexibility.

Method used

Using a technical solution including assembly mechanism, installation mechanism and temperature control system, the assembly mechanism realizes the assembly and heat dissipation of the encoder through connecting components, heat dissipation components, combined components and power components. The installation mechanism realizes rapid connection and adaptive replacement through access components, switching components and positioning components. The temperature control system realizes remote control and real-time heat dissipation through control centers, temperature measurement modules, cooling modules and connection modules.

Benefits of technology

It improves the installation flexibility and heat dissipation flexibility of high-precision split rotary encoder, and enhances the stability and service life of the encoder.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119509591A_ABST
    Figure CN119509591A_ABST
Patent Text Reader

Abstract

The invention discloses a high-precision split-type rotary encoder installation structure and method, and is applied to the technical field of encoders. Through the arrangement of an installation mechanism, an access assembly can be matched with a switching assembly and a positioning assembly, the positioning assembly provides power support for the switching assembly, the access assembly can be replaced in the switching assembly, and the installation efficiency is improved. Therefore, the access assembly can adapt to the input end of the current encoder, the stability of the encoder during operation is improved, the positioning assembly can fix the assembling mechanism to the output end of equipment needing to use the encoder, and due to the fact that magnetic force is adopted for installation, the flexibility of the encoder during installation can be further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of encoders, and in particular relates to a high-precision split rotary encoder installation structure and method. Background Art

[0002] The precision split rotary encoder is a device used to accurately measure the parameters of rotational motion. It is mainly used in precision machining and electronic signal processing to ensure high-precision measurement. It is based on photoelectric, electromagnetic and other principles. For example, the photoelectric type obtains rotation information by rotating the code disk to generate periodic photoelectric signal changes between the light source and the detector. The main encoder part and the signal processing part are split into two parts.

[0003] At present, a Chinese invention with publication number: CN113932807B discloses an encoder mounting structure and an mounting method for a rotary inertial navigation system shaft system, wherein the encoder mounting structure includes a shell and a rotating table body, one end of the rotating table body is provided with a mounting hole along the axial direction, and a mounting shaft formed by a protrusion is provided at a position corresponding to the mounting hole on the shell, and the mounting shaft is rotatably matched with the mounting hole; an electromagnetic encoder stator detachably connected to the shell is provided on the movable sleeve of the mounting shaft, and an electromagnetic encoder rotor detachably connected to the rotating table body is also provided on the mounting shaft, the electromagnetic encoder rotor is located between the electromagnetic encoder stator and the rotating table body, and there is a gap between the electromagnetic encoder rotor and the electromagnetic encoder stator. This invention directly constructs an electromagnetic encoder in the shell of the shaft system, eliminating the outer shell and redundant connecting components of the general electromagnetic encoder, making the installation and positioning more reliable and the structure more compact, thereby improving the detection accuracy of the angular displacement and effectively shortening the axial dimension of the rotary inertial navigation system shaft system.

[0004] The existing high-precision split rotary encoder installation structure and method have the following disadvantages when used:

[0005] 1. When installing the high-precision split rotary encoder, due to the lack of an adjustable quick connection structure, it is impossible to quickly adjust the adaptive connection structure while quickly connecting, which reduces the flexibility of the connection;

[0006] 2. When installing a high-precision split rotary encoder, due to the lack of an adaptive heat dissipation structure, it is impossible to perform adaptive real-time heat dissipation according to the operation of the encoder, which reduces the flexibility of heat dissipation for the encoder. Summary of the invention

[0007] The purpose of the present invention is to provide a high-precision split rotary encoder installation structure and method, which has the following advantages:

[0008] 1 When installing the high-precision split rotary encoder, due to the adjustable quick connection structure, the adaptive connection structure can be quickly adjusted while the quick connection is made, which improves the flexibility of the connection;

[0009] 2. When installing a high-precision split rotary encoder, due to its adaptive heat dissipation structure, it can perform adaptive real-time heat dissipation according to the operation of the encoder, thereby improving the flexibility of encoder heat dissipation.

[0010] The above technical objectives of the present invention are achieved through the following technical solutions: a high-precision split rotary encoder installation structure, including an assembly mechanism, an installation mechanism and a temperature control system, the installation mechanism is clamped on the rear side of the assembly mechanism, the assembly mechanism includes a connecting component, a heat dissipation component, a combination component and a power component, the heat dissipation component is fixedly connected to the inner side of the connecting component, the combination component is clamped on the rear side of the connecting component, the power component is threadedly connected to the rear side of the combination component, the installation mechanism includes an access component, a switching component and a positioning component, the access component is clamped on the front side of the connecting component, the switching component is clamped on the inner side of the access component, and the positioning component is fixedly connected to the surface of the switching component.

[0011] By adopting the above technical scheme, by setting up an assembly mechanism, an installation mechanism and a temperature control system, the assembly mechanism can assemble the high-precision split rotary encoder and perform heat dissipation treatment on it, the installation mechanism can replace the input end that adapts to the current encoder and install the encoder on the equipment to be used, and the temperature control system can control the installation mechanism and the assembly mechanism through a remote external control center.

[0012] The present invention is further configured as follows: the connection assembly includes a positioning frame, a processor and an electromagnetic connection plate, the processor is bolted to the surface of the positioning frame, and the electromagnetic connection plate is fixedly connected to the rear side of the positioning frame.

[0013] By adopting the above technical solution, through setting up the connecting component, the positioning frame can cooperate with the processor and the electromagnetic connecting plate, and the processor and the electromagnetic connecting plate can be limited by the fixed frame. When the processor controls the electromagnetic connecting plate, the electromagnetic connecting plate can be controlled to drive the connection between the positioning frame and the combined component.

[0014] The present invention is further configured as follows: the heat dissipation assembly includes a magnetic conductive plate, a magnetic cover plate and a protective net, the magnetic conductive plate is clamped on the inner side of the positioning frame, the magnetic cover plate is rotatably connected to the surface of the positioning frame, the magnetic conductive plate is in contact with the magnetic cover plate, and the protective net is bolted to the side of the positioning frame close to the magnetic cover plate.

[0015] By adopting the above technical solution and setting up a heat dissipation component, the magnetic conductive plate can cooperate with the magnetic cover and the protective net. When the magnetic force with the same polarity as the magnetic cover is transmitted to the magnetic cover through the magnetic conductive plate, the magnetic cover can be opened by the repulsive force of the magnetic force with the same polarity, so that the encoder can discharge excess heat through the protective net for heat dissipation.

[0016] The present invention is further configured as follows: the combined component includes a connecting shell, a connecting threaded ring and a combined magnetic plate, the connecting shell is clamped on the rear side of the positioning frame, the connecting threaded ring is fixedly connected to the rear side of the connecting shell, the combined magnetic plate is clamped on both sides of the connecting shell, and the surface of the combined magnetic plate is clamped on the electromagnetic connecting plate.

[0017] By adopting the above technical solution, through setting up a combined component, the connecting shell can cooperate with the connecting thread ring and the combined magnetic plate, and the connecting thread ring and the combined magnetic plate can be limited by the connecting shell. When the combined magnetic plate and the electromagnetic connecting plate are magnetically adsorbed to each other, the positioning frame can be connected to the connecting shell, and the connecting thread ring can connect the connecting shell to the power component.

[0018] The present invention is further configured as follows: the power assembly includes a threaded cover, a power connection head and a battery, the threaded cover is threadedly connected to the surface of the connecting thread ring, the power connection head is bolted to the rear side of the inner side of the threaded cover, the battery is bolted to the rear side of the threaded cover, and the front side of the battery is bolted to the power connection head.

[0019] By adopting the above technical solution, through setting up a power component, the threaded cover can cooperate with the card contact head and the battery. By limiting the position of the threaded cover on the contact head and the battery, the battery can transmit electrical energy to the encoder through the contact head without an external power supply.

[0020] The present invention is further configured as follows: the access component includes an access plate, a magnetic ring and an access sleeve, the access plate is clamped on the front side of the positioning frame, the magnetic ring is fixedly connected to the surface of the access plate, and the access sleeve is fixedly connected to the front side of the access plate.

[0021] By adopting the above technical solution, through setting up the access component, the access plate can cooperate with the magnetic ring and the access sleeve, and the magnetic ring and the access sleeve are limited by the access plate. After the encoder is installed in the positioning frame, the input end of the encoder can be inserted into the access sleeve, and the access sleeve can be replaced on the switching component through the magnetic ring to replace the access sleeve suitable for the current encoder input end.

[0022] The present invention is further configured as follows: the switching assembly includes a support ring, a magnetic ring and a magnetic block, the support ring is fixedly connected to the front side of the positioning frame, the magnetic ring is fixedly connected to the inner side of the support ring, the inner side of the magnetic ring is clamped with the surface of the magnetic attraction ring, and the magnetic block is fixedly connected to the surface of the magnetic ring.

[0023] By adopting the above technical solution and setting a switching component, the support ring can cooperate with the magnetic ring and the magnetic block. The magnetic ring and the magnetic block can be limited by the support ring. When the magnetic block is supplied with magnetic force by the positioning component, the magnetic force can be transmitted to the magnetic ring and the magnetic attraction ring can be limited, thereby facilitating the replacement of the access component.

[0024] The present invention is further configured as follows: the positioning assembly includes a positioning block, an electro-controlled magnet and a magnetic attraction sheet, the positioning block is fixedly connected to the surface of the support ring, the electro-controlled magnet is fixedly connected to the rear side of the positioning block, the output end of the electro-controlled magnet is in contact with the magnetic block, the magnetic attraction sheet is fixedly connected to the front side of the positioning block, and the rear side of the magnetic attraction sheet is fixedly connected to the output end of the front side of the electro-controlled magnet.

[0025] By adopting the above technical solution, through setting the positioning component, the positioning block can cooperate with the electric-controlled magnet and the magnetic attraction sheet, and the electric-controlled magnet and the magnetic attraction sheet are limited by the positioning block. After the electric-controlled magnet is energized and started, the magnetic force can be transmitted to the magnetic attraction sheet and the magnetic block respectively. After generating magnetic force, the magnetic attraction sheet can be connected to the iron metal shell where the encoder is required to be installed, and the magnetic attraction sheet is provided with holes, so it can be further installed on the surface of an iron metal rod, thereby further increasing the stability of the magnetic attraction sheet during connection.

[0026] The present invention is further configured as follows: the temperature control system includes a control center, a temperature measurement module, a storage module, a cooling module and a connection module, the control center is unidirectionally electrically connected to the storage module, the temperature measurement module is unidirectionally electrically connected to the storage module, the control center is unidirectionally electrically connected to the cooling module, the control center is unidirectionally electrically connected to the connection module, and the temperature control system is unidirectionally electrically connected to a power supply module.

[0027] By adopting the above technical scheme, through setting up the temperature control system, the control center can cooperate with the temperature measurement module, storage module, cooling module and connection module. The control center, temperature measurement module and storage module are all processors. The cooling module and connection module can be controlled by remotely connecting to the control center. The encoder temperature is measured by the temperature measurement module, and the temperature information can be transmitted to the storage module, so that the storage module records the temperature information, and transmits the recorded information to the control center, so that the control center controls the cooling module. The cooling module is a magnetic plate that can control the opening and closing of the magnetic cover. The connection modules are an electromagnetic connection plate and an electric-controlled magnet. The electromagnetic connection plate can control the connection between the electromagnetic connection plate and the combined magnetic plate. The electric-controlled magnet can control the connection between the magnetic suction plate and the external device, and the connection module and the cooling module can be controlled by an external remote control terminal of the control center. The power supply module is a mobile power supply with a battery and an electric-controlled magnet, which can provide power support for the temperature control system.

[0028] A method for installing a high-precision split rotary encoder installation structure comprises the following steps:

[0029] S1. Installation and replacement: First, take out the magnetic ring from the magnetic ring, put the magnetic ring with the corresponding encoder access sleeve into the magnetic ring, and then place the magnetic sheet on the device where the encoder is to be installed until the magnetic sheet is adsorbed to the device. Then the electric control magnet will transmit electric energy to the magnetic sheet and the magnetic block through its own mobile power supply, so that the magnetic sheet can be further adsorbed on the device. The magnetic block will transmit electric energy to the magnetic ring, so that the magnetic ring can generate magnetic energy and further adsorb the magnetic ring.

[0030] S2. Encoder assembly and heat dissipation: First, place the input end of the encoder to be assembled in the positioning frame, and then contact the connecting shell with the electromagnetic connecting plate through the combined magnetic plate. After that, the battery will supply electricity to the encoder through the power connector, and then transmit the electricity to the combined magnetic plate through the built-in wires in the threaded cover. The combined magnetic plate will transmit the electricity to the electromagnetic connecting plate, and the electromagnetic connecting plate will start after power is turned on. The combined magnetic plate will be adsorbed by magnetic force, and then the electricity will be transmitted to the processor through the built-in wires in the positioning frame, and the processor and the magnetic plate will be powered to complete the assembly. When the encoder is operating, the processor will monitor the temperature of the encoder in real time through the built-in temperature detector, and when the temperature of the encoder rises and needs heat dissipation, the magnetic plate will be started, so that the magnetic plate will transmit the same-polar magnetic force to the magnetic cover, so that the magnetic cover is opened by the repulsive force of the same-polar magnetic force until the heat in the encoder is discharged.

[0031] In summary, the present invention has the following beneficial effects:

[0032] 1. By setting up an assembly mechanism, the connection component can cooperate with the heat dissipation component, the combination component and the power component. The power component is used to power the combination component. When the combination component is connected to the connection component, power support can be provided to the connection component and the heat dissipation component, and the connection component is connected to the combination component, so as to limit and assemble the encoder, provide power support to the encoder, and the heat dissipation component can perform adaptive heat dissipation treatment on the encoder, thereby increasing the stability of the encoder when in use;

[0033] 2. By setting up the installation mechanism, the access component can cooperate with the switching component and the positioning component. The positioning component provides power support to the switching component, so that the access component can be replaced in the switching component, so that the access component can adapt to the input end of the current encoder and increase the stability of the encoder during operation. The positioning component can fix the assembly mechanism at the output end of the device that requires the encoder. Since magnetic force is used for installation, the flexibility of the encoder during installation can be further increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0035] Figure 2 It is a schematic diagram of the assembly mechanism structure of the present invention;

[0036] Figure 3 is a schematic diagram of the structure of the connection assembly of the present invention;

[0037] Figure 4 It is a schematic diagram of the structure of the heat dissipation assembly of the present invention;

[0038] Figure 5 It is a schematic diagram of the structure of the combined assembly of the present invention;

[0039] Figure 6 It is a schematic diagram of the structure of the power assembly of the present invention;

[0040] Figure 7 It is a schematic diagram of the installation mechanism structure of the present invention;

[0041] Figure 8 is a schematic diagram of the access component structure of the present invention;

[0042] Fig. 9 It is a schematic diagram of the structure of the switching component and the positioning component of the present invention;

[0043] Fig.10 It is a schematic diagram of the temperature control system of the present invention;

[0044] Fig.11 It is a schematic diagram of the installation method of the high-precision split rotary encoder of the present invention.

[0045] Reference numerals: 1. assembly mechanism; 101. connection assembly; 1011. positioning frame; 1012. processor; 1013. electromagnetic connection plate; 102. heat dissipation assembly; 1021. magnetic conductive plate; 1022. magnetic cover plate; 1023. protection net; 103. combination assembly; 1031. connection housing; 1032. connection thread ring; 1033. combination magnetic plate; 104. power assembly; 1041. thread cover; 1042. connection head; 1043. battery; 2. installation mechanism; 201, access component; 2011, access board; 2012, magnetic ring; 2013, access sleeve; 202, switching component; 2021, support ring; 2022, magnetic ring; 2023, magnetic block; 203, positioning component; 2031, positioning block; 2032, electric controlled magnet; 2033, magnetic sheet; 3, temperature control system; 301, control center; 302, temperature measurement module; 303, storage module; 304, cooling module; 305, connection module; 306, power supply module. DETAILED DESCRIPTION

[0046] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0047] Embodiment 1:

[0048] refer to Figure 1-6 A high-precision split rotary encoder installation structure includes an assembly mechanism 1, which includes a connecting component 101, a heat dissipation component 102, a combination component 103 and a power component 104. The heat dissipation component 102 is fixedly connected to the inner side of the connecting component 101, the combination component 103 is clamped on the rear side of the connecting component 101, and the power component 104 is threadedly connected to the rear side of the combination component 103. By setting the assembly mechanism 1, the connecting component 101 can cooperate with the heat dissipation component 102, the combination component 103 and the power component 104, and the combination component 103 is powered by the power component 104. When the combination component 103 is connected to the connecting component 101, power support can be provided to the connecting component 101 and the heat dissipation component 102, and the connecting component 101 is connected to the combination component 103, so as to limit and assemble the encoder, and provide power support to the encoder at the same time. The heat dissipation component 102 can perform adaptive heat dissipation treatment on the encoder, thereby increasing the stability of the encoder when in use.

[0049] like Figure 3 As shown, the connection component 101 includes a positioning frame 1011, a processor 1012 and an electromagnetic connection plate 1013. The processor 1012 is bolted to the surface of the positioning frame 1011, and the electromagnetic connection plate 1013 is fixedly connected to the rear side of the positioning frame 1011. By setting the connection component 101, the positioning frame 1011 can cooperate with the processor 1012 and the electromagnetic connection plate 1013, and the processor 1012 and the electromagnetic connection plate 1013 are limited by the fixed frame. When the processor 1012 controls the electromagnetic connection plate 1013, the electromagnetic connection plate 1013 can be controlled to drive the connection between the positioning frame 1011 and the combination component 103.

[0050] like Figure 4As shown, the heat dissipation component 102 includes a magnetic conductive plate 1021, a magnetic cover plate 1022 and a protective net 1023. The magnetic conductive plate 1021 is clamped on the inner side of the positioning frame 1011, and the magnetic cover plate 1022 is rotatably connected to the surface of the positioning frame 1011. The magnetic conductive plate 1021 is in contact with the magnetic cover plate 1022, and the protective net 1023 is bolted to the side of the positioning frame 1011 close to the magnetic cover plate 1022. By setting the heat dissipation component 102, the magnetic conductive plate 1021 can cooperate with the magnetic cover plate 1022 and the protective net 1023. When the magnetic force with the same polarity as the magnetic cover plate 1022 is transmitted to the magnetic cover plate 1022 through the magnetic conductive plate 1021, the magnetic cover plate 1022 can be opened by the repulsive force of the magnetic force of the same polarity, so that the encoder can remove excess heat through the protective net 1023 for heat dissipation.

[0051] like Figure 5 As shown, the combined component 103 includes a connecting shell 1031, a connecting threaded ring 1032 and a combined magnetic plate 1033. The connecting shell 1031 is clamped on the rear side of the positioning frame 1011, the connecting threaded ring 1032 is fixedly connected to the rear side of the connecting shell 1031, the combined magnetic plate 1033 is clamped on both sides of the connecting shell 1031, and the surface of the combined magnetic plate 1033 is clamped with the electromagnetic connecting plate 1013. By setting the combined component 103, the connecting shell 1031 can cooperate with the connecting threaded ring 1032 and the combined magnetic plate 1033, and the connecting threaded ring 1032 and the combined magnetic plate 1033 are limited by the connecting shell 1031. When the combined magnetic plate 1033 and the electromagnetic connecting plate 1013 are mutually adsorbed by magnetic force, the positioning frame 1011 can be connected to the connecting shell 1031, and the connecting threaded ring 1032 can connect the connecting shell 1031 to the power component 104.

[0052] like Figure 6 As shown, the power assembly 104 includes a threaded cover 1041, an electrical connector 1042 and a battery 1043. The threaded cover 1041 is threadedly connected to the surface of the connecting thread ring 1032, the electrical connector 1042 is bolted to the rear side of the inner side of the threaded cover 1041, the battery 1043 is bolted to the rear side of the threaded cover 1041, and the front side of the battery 1043 is bolted to the electrical connector 1042. By setting the power assembly 104, the threaded cover 1041 can cooperate with the card contact head and the battery 1043. By limiting the threaded cover 1041 on the electrical connector 1042 and the battery 1043, the battery 1043 can transmit electrical energy to the encoder through the electrical connector 1042 without an external power supply.

[0053] Brief description of the use process: First, place the input end of the encoder to be assembled in the positioning frame 1011, then connect the connecting shell 1031 to the electromagnetic connecting plate 1013 through the combined magnetic plate 1033, then the battery 1043 will supply power to the encoder through the power connector 1042, and then transmit the power to the combined magnetic plate 1033 through the built-in wire in the threaded cover 1041, and the combined magnetic plate 1033 will transmit the power to the electromagnetic connecting plate 1013, and the electromagnetic connecting plate 1013 will start after power is turned on, and the combined magnetic plate 1033 will be adsorbed by magnetic force. , and then the electric energy will be transmitted to the processor 1012 through the built-in wires of the positioning frame 1011, and the processor 1012 and the magnetic conductive plate 1021 will be powered to complete the assembly. When the encoder is operating, the processor 1012 will monitor the temperature of the encoder in real time through the built-in temperature detector, and when the temperature of the encoder rises and needs to be dissipated, the magnetic conductive plate 1021 will be started, so that the magnetic conductive plate 1021 will transmit the same-polar magnetic force to the magnetic cover 1022, so that the magnetic cover 1022 will be opened by the repulsive force of the same-polar magnetic force until the heat in the encoder is discharged.

[0054] Embodiment 2:

[0055] refer to Figure 7-10 A high-precision split rotary encoder installation structure includes an installation mechanism 2, which is clamped on the rear side of an assembly mechanism 1. The installation mechanism 2 includes an access component 201, a switching component 202 and a positioning component 203. The access component 201 is clamped on the front side of the connection component 101, the switching component 202 is clamped on the inner side of the access component 201, and the positioning component 203 is fixedly connected to the surface of the switching component 202. By setting the installation mechanism 2, the access component 201 can cooperate with the switching component 202 and the positioning component 203. The positioning component 203 provides power support to the switching component 202, so that the access component 201 can be replaced in the switching component 202, so that the access component 201 can adapt to the input end of the current encoder and increase the stability of the encoder during operation. The positioning component 203 can fix the assembly mechanism 1 at the output end of the device where the encoder is required. Since magnetic force is used for installation, the flexibility of the encoder during installation can be further increased.

[0056] like Figure 8As shown, the access component 201 includes an access plate 2011, a magnetic ring 2012 and an access sleeve 2013. The access plate 2011 is clamped on the front side of the positioning frame 1011, the magnetic ring 2012 is fixedly connected to the surface of the access plate 2011, and the access sleeve 2013 is fixedly connected to the front side of the access plate 2011. By setting the access component 201, the access plate 2011 can cooperate with the magnetic ring 2012 and the access sleeve 2013, and the magnetic ring 2012 and the access sleeve 2013 are limited by the access plate 2011. After the encoder is installed in the positioning frame 1011, the input end of the encoder can be inserted into the access sleeve 2013, and the access sleeve 2013 can be replaced on the switching component 202 through the magnetic ring 2012 to replace the access sleeve 2013 suitable for the current encoder input end.

[0057] like Fig. 9 As shown, the switching component 202 includes a support ring 2021, a magnetic ring 2022 and a magnetic block 2023. The support ring 2021 is fixedly connected to the front side of the positioning frame 1011, the magnetic ring 2022 is fixedly connected to the inner side of the support ring 2021, the inner side of the magnetic ring 2022 is clamped with the surface of the magnetic attraction ring 2012, and the magnetic block 2023 is fixedly connected to the surface of the magnetic ring 2022. By setting the switching component 202, the support ring 2021 can cooperate with the magnetic ring 2022 and the magnetic block 2023, and the magnetic ring 2022 and the magnetic block 2023 are limited by the support ring 2021. When the magnetic block 2023 is supplied with magnetic force by the positioning component 203, the magnetic force can be transmitted to the magnetic ring 2022, and the magnetic attraction ring 2012 can be limited, so that the access component 201 can be easily replaced.

[0058] like Fig. 9 As shown, the positioning assembly 203 includes a positioning block 2031, an electro-controlled magnet 2032 and a magnetic attraction sheet 2033. The positioning block 2031 is fixedly connected to the surface of the support ring 2021, the electro-controlled magnet 2032 is fixedly connected to the rear side of the positioning block 2031, the output end of the electro-controlled magnet 2032 is in contact with the magnetic block 2023, the magnetic attraction sheet 2033 is fixedly connected to the front side of the positioning block 2031, and the rear side of the magnetic attraction sheet 2033 is fixedly connected to the output end of the front side of the electro-controlled magnet 2032. By setting the positioning assembly 203, the positioning block 2031 can be connected to the electro-controlled magnet 2032. The magnet 2032 and the magnetic attraction sheet 2033 cooperate with each other, and the electric-controlled magnet 2032 and the magnetic attraction sheet 2033 are limited by the positioning block 2031. After the electric-controlled magnet 2032 is energized and started, the magnetic force can be transmitted to the magnetic attraction sheet 2033 and the magnetic block 2023 respectively. After generating magnetic force, the magnetic attraction sheet 2033 can be connected to the iron metal shell where the encoder is to be installed, and the magnetic attraction sheet 2033 is provided with holes, which can be further installed on the surface of an iron metal rod, thereby further increasing the stability of the magnetic attraction sheet 2033 during connection.

[0059] like Fig.10 As shown, the temperature control system 3 includes a control center 301, a temperature measurement module 302, a storage module 303, a cooling module 304 and a connection module 305. The control center 301 is electrically connected to the storage module 303 in one direction, the temperature measurement module 302 is electrically connected to the storage module 303 in one direction, the control center 301 is electrically connected to the cooling module 304 in one direction, the control center 301 is electrically connected to the connection module 305 in one direction, and the temperature control system 3 is electrically connected to a power supply module 306 in one direction. By setting the temperature control system 3, the control center 301 can cooperate with the temperature measurement module 302, the storage module 303, the cooling module 304 and the connection module 305. The control center 301, the temperature measurement module 302 and the storage module 303 are all processors 1012. The cooling module 304 and the connection module 305 can be controlled by remotely connecting to the control center 301, and the encoder temperature can be controlled by the temperature measurement module 302. The temperature information can be measured and transmitted to the storage module 303, so that the storage module 303 can record the temperature information, and transmit the recorded information to the control center 301, so that the control center 301 can control the cooling module 304. The cooling module 304 is a magnetic plate 1021, which can control the opening and closing of the magnetic cover 1022. The connection module 305 is an electromagnetic connection plate 1013 and an electro-magnet 2032. The electromagnetic connection plate 1013 can control the connection between the electromagnetic connection plate 1013 and the combined magnetic plate 1033. The electro-magnet 2032 can control the connection between the magnetic suction plate 2033 and the external device, and the connection module 305 and the cooling module 304 can be controlled by an external remote control terminal of the control center 301. The power supply module 306 is a mobile power supply provided by the battery 1043 and the electro-magnet 2032, which can provide power support for the temperature control system 3.

[0060] Brief description of the usage process: First, take the magnetic ring 2012 out of the magnetic conductive ring 2022, and put the magnetic ring 2012 equipped with the corresponding current encoder access sleeve 2013 into the magnetic conductive ring 2022, and then place the magnetic conductive sheet 2033 on the device where the encoder needs to be installed until the magnetic conductive sheet 2033 is adsorbed to the device, and then the electric controlled magnet 2032 will transmit electrical energy to the magnetic conductive sheet 2033 and the magnetic block 2023 through its own mobile power supply, so that the magnetic conductive sheet 2033 is further adsorbed on the device, and the magnetic block 2023 will transmit electrical energy to the magnetic conductive ring 2022, so that the magnetic conductive ring 2022 generates magnetic energy and further adsorbs the magnetic ring 2012.

[0061] like Fig.11 As shown, the installation method of the above-mentioned high-precision split rotary encoder installation structure is applied, and the specific steps are as follows:

[0062] S1. Installation and replacement: First, take out the magnetic ring 2012 from the magnetic conductive ring 2022, put the magnetic ring 2012 equipped with the corresponding current encoder access sleeve 2013 into the magnetic conductive ring 2022, and then place the magnetic conductive sheet 2033 on the device where the encoder is to be installed until the magnetic conductive sheet 2033 is adsorbed on the device, and then the electric controlled magnet 2032 will transmit electric energy to the magnetic conductive sheet 2033 and the magnetic conductive block 2023 through its own mobile power supply, so that the magnetic conductive sheet 2033 is further adsorbed on the device, and the magnetic conductive block 2023 will transmit electric energy to the magnetic conductive ring 2022, so that the magnetic conductive ring 2022 generates magnetic energy and further adsorbs the magnetic ring 2012;

[0063] S2. Encoder assembly and heat dissipation: First, place the encoder input end to be assembled in the positioning frame 1011, then connect the connecting shell 1031 to the electromagnetic connecting plate 1013 through the combined magnetic plate 1033, then the battery 1043 will supply power to the encoder through the power connector 1042, and then transmit the power to the combined magnetic plate 1033 through the built-in wires in the threaded cover 1041, and the combined magnetic plate 1033 will transmit the power to the electromagnetic connecting plate 1013, and the electromagnetic connecting plate 1013 will start after power is turned on, and the combined magnetic plate 1033 will be connected by magnetic force. Adsorption, and then the electric energy will be transmitted to the processor 1012 through the built-in wires of the positioning frame 1011, and the processor 1012 and the magnetic conductive plate 1021 will be powered to complete the assembly. When the encoder is operating, the processor 1012 will monitor the temperature of the encoder in real time through the built-in temperature detector, and when the temperature of the encoder rises and needs to be dissipated, the magnetic conductive plate 1021 will be started, so that the magnetic conductive plate 1021 will transmit the same-polar magnetic force to the magnetic cover 1022, so that the magnetic cover 1022 will be opened by the repulsive force of the same-polar magnetic force until the heat in the encoder is discharged.

[0064] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A high-precision split rotary encoder installation structure, comprising an assembly mechanism (1), a mounting mechanism (2) and a temperature control system (3), characterized in that: The mounting mechanism (2) is clamped on the rear side of the assembly mechanism (1); the assembly mechanism (1) comprises a connection component (101), a heat dissipation component (102), a combination component (103) and a power component (104); the heat dissipation component (102) is fixedly connected to the inner side of the connection component (101); the combination component (103) is clamped on the rear side of the connection component (101); the power component (104) is threadedly connected to the rear side of the combination component (103); the mounting mechanism (2) comprises an access component (201), a switching component (202) and a positioning component (203); the access component (201) is clamped on the front side of the connection component (101); the switching component (202) is clamped on the inner side of the access component (201); and the positioning component (203) is fixedly connected to the surface of the switching component (202).

2. The high-precision split rotary encoder installation structure according to claim 1, characterized in that: The connection assembly (101) comprises a positioning frame (1011), a processor (1012) and an electromagnetic connection plate (1013); the processor (1012) is bolted to the surface of the positioning frame (1011), and the electromagnetic connection plate (1013) is fixedly connected to the rear side of the positioning frame (1011).

3. The high-precision split rotary encoder installation structure according to claim 2, characterized in that: The heat dissipation component (102) comprises a magnetic conductive plate (1021), a magnetic cover plate (1022) and a protective net (1023); the magnetic conductive plate (1021) is clamped on the inner side of the positioning frame (1011); the magnetic cover plate (1022) is rotatably connected to the surface of the positioning frame (1011); the magnetic conductive plate (1021) is in contact with the magnetic cover plate (1022); and the protective net (1023) is bolted to a side of the positioning frame (1011) close to the magnetic cover plate (1022).

4. The high-precision split rotary encoder installation structure according to claim 2, characterized in that: The combined component (103) comprises a connecting shell (1031), a connecting threaded ring (1032) and a combined magnetic plate (1033); the connecting shell (1031) is clamped on the rear side of the positioning frame (1011); the connecting threaded ring (1032) is fixedly connected to the rear side of the connecting shell (1031); the combined magnetic plate (1033) is clamped on both sides of the connecting shell (1031); and the surface of the combined magnetic plate (1033) is clamped on the electromagnetic connecting plate (1013).

5. The high-precision split rotary encoder installation structure according to claim 4, characterized in that: The power assembly (104) comprises a threaded cover (1041), an electrical connection head (1042) and a battery (1043); the threaded cover (1041) is threadedly connected to the surface of the connecting threaded ring (1032); the electrical connection head (1042) is bolted to the rear side of the inner side of the threaded cover (1041); the battery (1043) is bolted to the rear side of the threaded cover (1041); and the front side of the battery (1043) is bolted to the electrical connection head (1042).

6. The high-precision split rotary encoder installation structure according to claim 2, characterized in that: The access component (201) comprises an access plate (2011), a magnetic ring (2012) and an access sleeve (2013); the access plate (2011) is snap-connected to the front side of the positioning frame (1011); the magnetic ring (2012) is fixedly connected to the surface of the access plate (2011); and the access sleeve (2013) is fixedly connected to the front side of the access plate (2011).

7. The high-precision split rotary encoder installation structure according to claim 6, characterized in that: The switching component (202) comprises a support ring (2021), a magnetic conductive ring (2022) and a magnetic conductive block (2023); the support ring (2021) is fixedly connected to the front side of the positioning frame (1011); the magnetic conductive ring (2022) is fixedly connected to the inner side of the support ring (2021); the inner side of the magnetic conductive ring (2022) is snap-fitted to the surface of the magnetic attraction ring (2012); and the magnetic conductive block (2023) is fixedly connected to the surface of the magnetic conductive ring (2022).

8. The high-precision split rotary encoder installation structure according to claim 7, characterized in that: The positioning assembly (203) comprises a positioning block (2031), an electrically controlled magnet (2032) and a magnetically conductive sheet (2033); the positioning block (2031) is fixedly connected to the surface of the support ring (2021); the electrically controlled magnet (2032) is fixedly connected to the rear side of the positioning block (2031); the output end of the electrically controlled magnet (2032) contacts the magnetically conductive block (2023); the magnetically conductive sheet (2033) is fixedly connected to the front side of the positioning block (2031); and the rear side of the magnetically conductive sheet (2033) is fixedly connected to the output end of the front side of the electrically controlled magnet (2032).

9. The high-precision split rotary encoder installation structure according to claim 1, characterized in that: The temperature control system (3) comprises a control center (301), a temperature measurement module (302), a storage module (303), a cooling module (304) and a connection module (305); the control center (301) is unidirectionally electrically connected to the storage module (303); the temperature measurement module (302) is unidirectionally electrically connected to the storage module (303); the control center (301) is unidirectionally electrically connected to the cooling module (304); the control center (301) is unidirectionally electrically connected to the connection module (305); and the temperature control system (3) is unidirectionally electrically connected to a power supply module (306).

10. A method for installing a high-precision split rotary encoder installation structure according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Installation and replacement: First, take the magnetic ring (2012) out of the magnetic conductive ring (2022), put the magnetic ring (2012) equipped with the corresponding current encoder access sleeve (2013) into the magnetic conductive ring (2022), and then place the magnetic conductive sheet (2033) on the device where the encoder is to be installed until the magnetic conductive sheet (2033) is adsorbed to the device, and then the electric controlled magnet (2032) transmits electric energy to the magnetic conductive sheet (2033) and the magnetic conductive block (2023) through its own mobile power supply, so that the magnetic conductive sheet (2033) is further adsorbed on the device, and the magnetic conductive block (2023) transmits electric energy to the magnetic conductive ring (2022), so that the magnetic conductive ring (2022) generates magnetic energy and further adsorbs the magnetic ring (2012); S2. Encoder assembly and heat dissipation: First, place the encoder input end to be assembled in the positioning frame (1011), then connect the connecting shell (1031) to the electromagnetic connecting plate (1013) through the combined magnetic plate (1033), then the battery (1043) will supply power to the encoder through the power connector (1042), and then transmit the power to the combined magnetic plate (1033) through the built-in wires in the threaded cover (1041), and the combined magnetic plate (1033) will transmit the power to the electromagnetic connecting plate (1013), and the electromagnetic connecting plate (1013) will start after power is turned on, and the combined magnetic plate (1033) will be connected to the electromagnetic connecting plate (1013). Through magnetic adsorption, the electric energy is then transmitted to the processor (1012) through the built-in wires of the positioning frame (1011), and the processor (1012) and the magnetic conductive plate (1021) are powered, and the assembly is completed. When the encoder is operating, the processor (1012) monitors the temperature of the encoder in real time through the built-in temperature detector, and when the temperature of the encoder rises and needs to be dissipated, the magnetic conductive plate (1021) is started, so that the magnetic conductive plate (1021) transmits the same-polar magnetic force to the magnetic cover (1022), so that the magnetic cover (1022) is opened by the repulsive force of the same-polar magnetic force until the heat in the encoder is discharged.

Citation Information

Patent Citations

  • Encoder mounting structure and installation method for shaft systems of rotary inertial navigation systems

    CN113932807B