MPPT (maximum power point tracking) controller of solar water pump
By designing the installation mechanism, flip mechanism, sliding mechanism and wire crimping mechanism in the MPPT controller, the problems of low installation efficiency, easy installation and positioning and falling off of the connecting wire are solved, and convenient installation and limiting functions are achieved, ensuring the normal use of the controller.
Patent Information
- Application Number
- CN202411624636.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-25
AI Technical Summary
During the installation and use of existing MPPT controllers, the installation efficiency of the connecting cable is low, easy to install errors, and the connecting cable is easy to fall off, which affects the normal use of the controller.
A solar water pump MPPT controller is designed, using components such as installation mechanism, flip mechanism, sliding mechanism and crimp mechanism. Through the coordinated work of these components, convenient connection line installation and limiting functions are realized to prevent connection line from falling off.
It improves the installation efficiency of the connecting cable, reduces the possibility of errors, and effectively prevents the connecting cable from falling off during use, ensuring the normal operation of the controller.
Smart Images

Figure CN119521585A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of MPPT controllers, in particular to a solar water pump MPPT controller. Background Art
[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect of semiconductor interfaces to directly convert light energy into electrical energy. In the process of photovoltaic power generation, MPPT solar controllers need to be used for control. The full name of MPPT solar controllers is "maximum power point tracking" solar controllers. It is an upgraded product of traditional solar charge and discharge controllers. MPPT controllers can detect the power generation voltage of solar panels in real time and track the highest voltage and current values, so that the system can charge the battery with maximum power output. It is used in solar photovoltaic systems to coordinate the work of solar panels, batteries, and loads, and is the brain of the photovoltaic system.
[0003] However, when fixing the MPPT controller on a wall or device, multiple connecting wires need to be installed on the wiring block inside the controller. Before installation, the protective cover needs to be removed from the controller before the screws on the wiring block can be turned, thereby reducing the installation efficiency of the connecting wires. In addition, the controller usually does not have a component to limit the connecting wires. During the installation of the connecting wires, multiple connecting wires are placed together, which is not conducive to the operator to distinguish and may easily cause the connecting wires to be installed incorrectly. When the connecting wires are pulled by external force, they may fall off from the wiring port, thereby affecting the normal use of the controller. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a solar water pump MPPT controller.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a solar water pump MPPT controller, including a controller body, on which two mounting mechanisms are symmetrically fixed; a flip mechanism is rotatably arranged on the controller body; a sliding mechanism is arranged on the flip mechanism; a fixing plate and a wire clamping plate are installed on the flip mechanism; a wire pressing mechanism is slidably arranged on the fixing plate;
[0006] Specifically, the wire pressing mechanism includes a slide groove and a slider, a plurality of slide grooves are equidistantly arranged on the fixed plate, a slider is slidably installed on the slide groove, a connecting rod is fixedly connected to the slider, a pressure block is fixedly installed on the connecting rod, the pressure block is slidably connected to the fixed plate, a rubber pad is bonded to the pressure block, a compression spring is sleeved on the side wall of the connecting rod close to the pressure block, a pad is fixedly connected to the fixed plate, a ball is rotatably installed on the fixed plate, the slide block is arranged in an L-shaped structure, the slide block and the connecting rod are both slidably connected to the fixed plate, the ball is rollingly connected to the connecting rod, the end of the connecting rod is arranged in an arc surface structure, the rubber pad is arranged in an arc surface structure, and the contact part between the pressure block and the rubber pad is also arranged in an arc surface structure.
[0007] Specifically, the flipping mechanism includes a cover plate and a connecting shaft, the controller body is rotatably connected with the connecting shaft, the cover plate is fixedly installed on the connecting shaft, the cover plate is fixedly connected with a limiting block, the controller body is provided with a limiting groove, the limiting block is fixedly connected to the controller body through a rotating rod, and a wiring block is fixedly installed on the cover plate. The two limiting blocks and the limiting grooves are symmetrically arranged, and the limiting blocks are snap-fitted and installed in the limiting grooves. The cover plate is rotatably connected to the controller body, the fixed plate and the wire clamping plate are fixedly connected to the cover plate, and the rotating rod is threadedly connected to the controller body.
[0008] Specifically, the sliding mechanism includes a shift block and a slide plate. The slide plate is slidably connected to the cover plate, the shift block is fixedly installed on the slide plate, the slide rod is fixedly connected to the cover plate, a telescopic spring is sleeved on the slide rod, several shift blocks are equidistantly installed on the top of the slide plate, and the slide plate is slidably connected to the slide rod.
[0009] Specifically, the mounting mechanism includes a fixing frame, a mounting hole and a fixing bolt. Two fixing frames are symmetrically fixedly mounted on the controller body. The fixing frame is provided with a mounting hole. The mounting hole is threadedly mounted with a fixing bolt. The fixing frame is provided with a mounting groove. The mounting groove is threadedly mounted with a positioning rod.
[0010] The beneficial effects of the present invention are:
[0011] (1) The solar water pump MPPT controller described in the present invention can fix the controller body on a wall or equipment through a mounting mechanism, thereby facilitating operators to disassemble and assemble the controller body during use.
[0012] (2) The solar water pump MPPT controller described in the present invention pushes the wire pressing mechanism upward to make it slide inside the fixed plate, thereby facilitating the insertion of the connecting wire into the inside of the fixed plate and the wire clamping plate. The wire pressing mechanism is loosened to limit the connecting wire, thereby facilitating the prevention of the connecting wire from falling off during use.
[0013] (3) The solar water pump MPPT controller described in the present invention pushes the sliding mechanism to facilitate the installation of the connecting wire into the flip mechanism. The flip mechanism can be rotated along the controller body by using a tool, so that the connecting wire of the controller body can be installed without disassembling the flip mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0015] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of a solar water pump MPPT controller provided by the present invention;
[0016] Figure 2 It is a schematic diagram of the connection structure between the controller body and the fixing frame of the present invention;
[0017] Figure 3 for Figure 2 An enlarged schematic diagram of the structure of section A is shown;
[0018] Figure 4 It is a schematic diagram of the connection structure between the cover plate and the slide plate of the present invention;
[0019] Figure 5 It is a schematic diagram of the connection structure between the cover plate and the limit block of the present invention;
[0020] Figure 6 for Figure 5 An enlarged schematic diagram of the structure of part B is shown;
[0021] Figure 7 It is a schematic diagram of the connection structure between the cover plate and the wire clamping plate of the present invention;
[0022] Figure 8 It is a schematic diagram of the connection structure between the fixed plate and the sliding block of the present invention;
[0023] Fig. 9 It is a schematic diagram of the connection structure between the cover plate and the connecting shaft of the present invention;
[0024] Fig.10 It is a schematic diagram of the connection structure between the slide plate and the slide rod of the present invention;
[0025] Fig.11 It is a schematic diagram of the connection structure between the fixing plate and the backing plate of the present invention;
[0026] Fig.12 for Fig.11 An enlarged schematic diagram of the C-section structure is shown.
[0027] In the figure: 1. controller body; 2. mounting mechanism; 201. fixing frame; 202. mounting hole; 203. fixing bolt; 204. mounting slot; 205. positioning rod; 3. flip mechanism; 301. cover plate; 302. limit block; 303. rotating rod; 304. limit slot; 305. terminal block; 306. connecting shaft; 4. sliding mechanism; 401. dial block; 402. slide plate; 403. slide bar; 404. telescopic spring; 5. fixing plate; 6. wire pressing mechanism; 601. slide slot; 602. slide block; 603. pad; 604. pressure block; 605. rubber pad; 606. pressure spring; 607. ball bearing; 608. connecting rod; 7. wire clamping plate. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0029] like Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 As shown, a solar water pump MPPT controller according to the present invention comprises a controller body 1, on which two mounting mechanisms 2 are symmetrically fixed; a flip mechanism 3 is rotatably arranged on the controller body 1; a sliding mechanism 4 is arranged on the flip mechanism 3; a fixing plate 5 and a wire clamping plate 7 are installed on the flip mechanism 3; a wire pressing mechanism 6 is slidably arranged on the fixing plate 5;
[0030] Specifically, Figure 3 , Figure 4 , Figure 8 , Fig.11 and Fig.12As shown, the wire pressing mechanism 6 includes a slide groove 601 and a slider 602. The fixed plate 5 is equidistantly provided with a plurality of slide grooves 601. The slide groove 601 is slidably installed with a slider 602. The slider 602 is fixedly connected with a connecting rod 608. A pressing block 604 is fixedly installed on the connecting rod 608. The pressing block 604 is slidably connected to the fixed plate 5. A rubber pad 605 is bonded to the pressing block 604. A compression spring 606 is sleeved on the side wall of the connecting rod 608 close to the pressing block 604. A pad 603 is fixedly connected to the fixed plate 5. A ball 607 is rotatably installed on the fixed plate 5. The slider 602 is arranged in an L-shaped structure. The slider 602 and the connecting rod 608 are both slidably connected to the fixed plate 5, the ball 607 is rollingly connected to the connecting rod 608, the end of the connecting rod 608 is arranged in an arc surface structure, the rubber pad 605 is arranged in an arc surface structure, and the contact part of the pressure block 604 and the rubber pad 605 is also arranged in an arc surface structure. Push the wire pressing mechanism 6 upward to make it slide inside the fixed plate 5, so as to facilitate the insertion of the connecting wire into the fixed plate 5 and the wire clamping plate 7. Loosen the wire pressing mechanism 6 to limit the connecting wire, so as to prevent the connecting wire from falling off during use. That is, when installing the connecting wire on the controller body 1, multiple connecting wires can be first connected. The line areas are separated. Before installing them one by one, push the slider 602 set on the fixing plate 5 upward by hand. Since the fixing plate 5 is installed on the cover plate 301, when the slider 602 slides in the slide groove 601 provided in the fixing plate 5, the end of the slider 602 can drive the connecting rod 608 to slide. The fixed plate 5 is rotatably installed with a ball 607 near the connecting rod 608. When the connecting rod 608 slides, the ball 607 is driven to rotate, thereby facilitating the improvement of the sliding effect of the connecting rod 608. The connecting rod 608 is fixedly connected to the pressure block 604. When the connecting rod 608 drives the pressure block 604 to slide into the inside of the fixing plate 5, the end of the pressure block 604 can squeeze the compression spring 606 sleeved on the connecting rod 608. When the compression spring 606 is in a compressed state, the operator can place the connecting wire between the pressing block 604 and the pad 603, and a rubber pad 605 is bonded to the pressing block 604, and the pad 603, the rubber pad 605 and the contact parts of the connecting wire are all arranged in an arc structure, so that the connecting wire can be limited between the pressing block 604 and the pad 603, and the remaining connecting wires are preliminarily limited in turn, which can prevent the connecting wires from being connected incorrectly during the installation process; at the same time, after the connecting wires are installed, the connecting wires can be limited by the pressing block 604 and the rubber pad 605, which can also prevent the connecting wires from being pulled out of the device by external force during the use of the controller body 1.
[0031] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7and Fig. 9 As shown, the flip mechanism 3 includes a cover plate 301 and a connecting shaft 306, the controller body 1 is rotatably connected with the connecting shaft 306, the connecting shaft 306 is fixedly installed with the cover plate 301, the cover plate 301 is fixedly connected with a limiting block 302, the controller body 1 is provided with a limiting groove 304, the limiting block 302 is fixedly connected to the controller body 1 through a rotating rod 303, the cover plate 301 is fixedly installed with a wiring block 305, the two limiting blocks 302 and the limiting grooves 304 are symmetrically arranged, the limiting blocks 302 are clamped and installed in the limiting grooves 304, the cover plate 301 is rotatably connected to the controller body 1, the fixing plate 5 and the wire clamping plate 7 are fixedly connected to the cover plate 301, and the rotating rod 303 is threadedly connected to the controller body 1.
[0032] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Fig. 9 and Fig.10As shown, the sliding mechanism 4 includes a shift block 401 and a slide plate 402, the cover plate 301 is slidably connected with the slide plate 402, the slide plate 402 is fixedly installed with the shift block 401, the cover plate 301 is fixedly connected with a slide bar 403, the slide bar 403 is sleeved with a telescopic spring 404, and a plurality of the shift blocks 401 are equidistantly installed at the top of the slide plate 402, the slide plate 402 is slidably connected with the slide bar 403, and the sliding mechanism 4 is pushed to facilitate the installation of the connecting line into the flip mechanism 3. The flip mechanism 3 can be rotated along the controller body 1 by using a tool, so that the connecting line of the controller body 1 can be installed without disassembling the flip mechanism 3, that is, since the connecting shaft 306 fixed on the cover plate 301 rotates in the controller body 1, when the inside of the controller body 1 needs to be repaired, the rotating rod 303 fixed in the controller body 1 is removed by using a tool, and the cover plate 301 is rotated. , it can drive the two limit blocks 302 fixed on both sides to rotate out from the limit groove 304 provided in the controller body 1, and the cover plate 301 drives the connecting shaft 306 to rotate, so that the end of the controller body 1 is in an open state, which is convenient for the internal maintenance; when the end of the connecting line is installed in the wiring block 305 fixed on the cover plate 301, the shifting block 401 is pushed, which can drive the slide plate 402 to slide into the cover plate 301. Since a slide bar 403 is fixed in the cover plate 301, when the slide plate 402 slides along the slide bar 403, the telescopic spring 404 sleeved on the slide bar 403 can be squeezed. When the slide plate 402 slides to the state where the shifting block 401 and the cover plate 301 are in conflict, it is convenient for the operator to insert the screwdriver into the wiring block 305, which is convenient for rotating the screws on the wiring block 305, so that the connecting line and the wiring block 305 can be connected without removing the cover plate 301.
[0033] Specifically, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the mounting mechanism 2 includes a fixing frame 201, a mounting hole 202 and a fixing bolt 203. Two fixing frames 201 are symmetrically fixedly mounted on the controller body 1. The fixing frame 201 is provided with a mounting hole 202. The fixing bolt 203 is threadedly mounted at the mounting hole 202. The fixing frame 201 is provided with a mounting groove 204. The positioning rod 205 is threadedly mounted at the mounting groove 204. The controller body 1 can be fixed to a wall or device through the mounting mechanism 2, so that the operator can disassemble and assemble the controller body 1 during use. That is, when installing the controller body 1, a hole can be drilled on the wall or device first, and the controller body 1 can be fixed to the wall or device first. Two fixing brackets 201 are symmetrically installed on one side of the main body 1. The two installation grooves 204 on the fixing bracket 201 are aligned with the drilled holes, and then the positioning rod 205 is threadedly installed on the fixing bracket 201, and then the end of the fixing rod is rotated and inserted into the hole, so that the controller body 1 can be preliminarily positioned; then the fixing bolt 203 is threadedly installed into the installation hole 202 provided in the fixing bracket 201, and the fixing bracket 201 can be fixed to the wall or equipment, so as to facilitate the fixation of the controller body 1, and the diameter of one end of the installation hole 202 is larger than the diameter of the other end, which can facilitate the operator to take the fixing bolt 203 when disassembling the controller body 1.
[0034] When the present invention is used, first, when installing the controller body 1, a hole can be drilled on the wall or equipment. Two fixing brackets 201 are symmetrically installed on one side of the controller body 1. The two mounting grooves 204 provided on the fixing bracket 201 are aligned with the drilled holes, and then the positioning rod 205 is threadedly installed on the fixing bracket 201, and then the end of the positioning rod 205 is rotated and inserted into the hole position, so that the controller body 1 can be initially positioned; then the fixing bolt 203 is threadedly installed on the mounting hole 202 provided in the fixing bracket 201, and the fixing bracket 201 can be fixed on the wall or equipment, so as to facilitate the fixing of the controller body 1, and the diameter of one end of the mounting hole 202 is larger than the diameter of the other end, which can facilitate the operator to take the fixing bolt 203 when disassembling the controller body 1;
[0035] When installing the connecting wires on the controller body 1, multiple connecting wires can be distinguished first. Before installing them one by one, push the slider 602 set on the fixed plate 5 upward by hand. Since the fixed plate 5 is installed on the cover plate 301, when the slider 602 slides in the slide groove 601 provided in the fixed plate 5, the end of the slider 602 can drive the connecting rod 608 to slide. The fixed plate 5 is rotatably installed with a ball 607 near the connecting rod 608. When the connecting rod 608 slides, the ball 607 is driven to rotate, thereby facilitating the improvement of the sliding effect of the connecting rod 608. The connecting rod 608 is fixedly connected to the pressure block 604. When the connecting rod 608 drives the pressure block 604 to slide into the inside of the fixed plate 5, the end of the pressure block 604 can be aligned with the connecting rod 608. The compression spring 606 sleeved on the upper part is squeezed. When the compression spring 606 is in a compressed state, the operator can place the connecting wire between the pressing block 604 and the pad 603, and the rubber pad 605 is bonded to the pressing block 604. The pad 603 and the rubber pad 605 are all arranged in an arc structure, so that the connecting wire can be limited between the pressing block 604 and the pad 603, and the remaining connecting wires are initially limited in turn, which can prevent the connecting wires from being connected incorrectly during the installation process; at the same time, after the connecting wires are installed, the limiting of the connecting wires by the pressing block 604 and the rubber pad 605 can also prevent the connecting wires from being pulled out of the device by external force during the use of the controller body 1;
[0036] Since the connecting shaft 306 fixed on the cover plate 301 rotates in the controller body 1, when the inside of the controller body 1 needs to be repaired, the rotating rod 303 fixed in the controller body 1 is removed with a tool, and when the cover plate 301 is rotated, the two limit blocks 302 fixed on both sides can be driven to rotate out of the limit grooves 304 provided in the controller body 1, and the cover plate 301 drives the connecting shaft 306 to rotate, so that the end of the controller body 1 is in an open state, thereby facilitating the maintenance of the inside of the controller; when the end of the connecting line is installed on the wiring block 305 fixed on the cover plate 301, When the slider 402 is inserted into the cover 301, the slider 402 is pushed to drive the slider 402 to slide into the cover 301. Since a slide bar 403 is fixed inside the cover 301, when the slider 402 slides along the slide bar 403, the telescopic spring 404 sleeved on the slide bar 403 can be squeezed. When the slider 402 slides to the state where the slider 401 and the cover 301 are in conflict, it is convenient for the operator to insert the screwdriver into the wiring block 305, and then it is convenient to turn the screws on the wiring block 305, so that the connecting wire and the wiring block 305 can be connected without removing the cover 301.
[0037] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A solar water pump MPPT controller, characterized in that: The controller comprises a controller body (1), on which two mounting mechanisms (2) are symmetrically fixed; a flipping mechanism (3) is rotatably provided on the controller body (1); a sliding mechanism (4) is provided on the flipping mechanism (3); a fixing plate (5) and a wire clamping plate (7) are installed on the flipping mechanism (3); a wire pressing mechanism (6) is slidably provided on the fixing plate (5); The wire pressing mechanism (6) comprises a slide groove (601) and a slider (602). The fixed plate (5) is provided with a plurality of slide grooves (601) at equal intervals. The slide groove (601) is slidably mounted with a slider (602). The slider (602) is fixedly connected with a connecting rod (608). A pressure block (604) is fixedly mounted on the connecting rod (608). The pressure block (604) is slidably connected to the fixed plate (5). A rubber pad (605) is bonded to the pressure block (604). A compression spring (606) is sleeved on the side wall of the connecting rod (608) close to the pressure block (604). A pad (603) is fixedly connected to the fixed plate (5). A ball (607) is rotatably mounted on the fixed plate (5).
2. A solar water pump MPPT controller according to claim 1, characterized in that: The slider (602) is arranged in an L-shaped structure, and the slider (602) and the connecting rod (608) are both slidably connected to the fixed plate (5).
3. A solar water pump MPPT controller according to claim 1, characterized in that: The ball (607) is rollingly connected to the connecting rod (608), and the end of the connecting rod (608) is arranged in an arc surface structure.
4. A solar water pump MPPT controller according to claim 1, characterized in that: The rubber pad (605) is arranged in a curved surface structure, and the portion where the pressing block (604) contacts the rubber pad (605) is also arranged in a curved surface structure.
5. A solar water pump MPPT controller according to claim 1, characterized in that: The flip mechanism (3) comprises a cover plate (301) and a connecting shaft (306); the connecting shaft (306) is rotatably connected to the controller body (1); the cover plate (301) is fixedly mounted on the connecting shaft (306); a limit block (302) is fixedly connected to the cover plate (301); a limit groove (304) is provided on the controller body (1); the limit block (302) is fixedly connected to the controller body (1) via a rotating rod (303); and a wiring block (305) is fixedly mounted on the cover plate (301).
6. A solar water pump MPPT controller according to claim 5, characterized in that: The two limit blocks (302) and the limit slots (304) are symmetrically arranged, the limit blocks (302) are snap-fitted and installed in the limit slots (304), and the cover plate (301) is rotatably connected to the controller body (1).
7. A solar water pump MPPT controller according to claim 5, characterized in that: The fixing plate (5) and the wire clamping plate (7) are both fixedly connected to the cover plate (301), and the rotating rod (303) is threadedly connected to the controller body (1).
8. A solar water pump MPPT controller according to claim 5, characterized in that: The sliding mechanism (4) comprises a shifting block (401) and a sliding plate (402); the sliding plate (402) is slidably connected to the cover plate (301); the shifting block (401) is fixedly mounted on the sliding plate (402); the cover plate (301) is fixedly connected to a sliding rod (403); and a telescopic spring (404) is sleeved on the sliding rod (403).
9. A solar water pump MPPT controller according to claim 8, characterized in that: A plurality of the shifting blocks (401) are equidistantly mounted on the top of the slide plate (402), and the slide plate (402) is slidably connected to the slide bar (403).
10. A solar water pump MPPT controller according to claim 1, characterized in that: The mounting mechanism (2) comprises a fixing frame (201), a mounting hole (202) and a fixing bolt (203); two fixing frames (201) are symmetrically fixedly mounted on the controller body (1); the fixing frame (201) is provided with a mounting hole (202); a fixing bolt (203) is threadedly mounted on the mounting hole (202); the fixing frame (201) is provided with a mounting groove (204); a positioning rod (205) is threadedly mounted on the mounting groove (204).