Material belt connecting device and chip mounter material changing equipment
By designing an automated tape connection device, the problem of manual operation errors in the patch machine is solved, efficient and accurate tape connection is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411620463.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-25
AI Technical Summary
Existing patch machines rely on manual operation during the replacement of material tape, which easily introduces human errors and affects production quality and efficiency. It is difficult to meet efficient and precise needs in large-scale and high-speed production environments.
A material belt connection device is designed, including a bracket, conveying track, material film supply assembly, label stripping assembly and material feeding assembly. Through automated material feeding stations and driving devices, the automatic connection between new material belts and old material belts is realized to avoid manual operation.
Through automated material belt connection, labor costs are reduced, production efficiency is improved, manual errors are avoided, product quality is improved, and it is suitable for large-scale and high-speed production environments.
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Figure CN119521648A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of semiconductor processing technology, and in particular to a material strip connecting device and a material changing device for a chip mounter. Background Art
[0002] The feeding of the placement machine plays a vital role in the automated production line. It is a key link to ensure the continuity and efficiency of production. During the operation of the placement machine, the replacement of the material tray is an inevitable operation, especially when the material belt is about to run out, it is necessary to replace the new material tray in time to ensure the continuous production. In this process, the new material belt and the old material belt are often connected manually. Although this manual connection method ensures the continuity and flexibility of production to a certain extent, it also has certain limitations. For example, manual operation may introduce human errors, resulting in inaccurate or unstable material connection, thus affecting production quality and efficiency. In addition, with the expansion of production scale and the acceleration of production rhythm, the manual connection method may gradually fail to meet the needs of efficient and precise production.
[0003] Based on this, there is an urgent need for a material strip connecting device and a material replacement device for a placement machine to solve the above-mentioned problems. Summary of the invention
[0004] Based on the above, the purpose of the present invention is to provide a material strip connecting device and a material changing device for a placement machine, which reduces labor costs and improves production efficiency; prevents errors caused by manual material connection and improves product quality.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] On the one hand, a material strip connecting device is provided, comprising a bracket and a conveying track arranged on the bracket, a material film supply component, a label stripping component and a material receiving component;
[0007] The conveying track is provided with a material receiving station, and the material receiving station carries a new material belt and an old material belt to be connected;
[0008] The material film supply assembly is used to supply a material film assembly, and the material film assembly includes a protective film and a plurality of connecting films arranged on the protective film;
[0009] The label stripping component is used to separate the splicing film from the protective film;
[0010] The splicing assembly is used for adsorbing the splicing film after separation, and the splicing assembly is used for connecting the connecting position of the new material belt and the old material belt through the splicing film.
[0011] As a preferred technical solution for a material strip connecting device, the label stripping assembly includes a label stripping block, a waste wheel and a first driving member, the first driving member is arranged on the bracket, the first driving member is drivingly connected to the waste wheel, the first driving member is used to drive the waste wheel to rotate, a label stripping blade is arranged on the side of the label stripping block close to the material receiving assembly, the waste wheel is located on the side of the label stripping block away from the label stripping blade, the protective film is wrapped around the waste wheel after passing through the label stripping blade of the label stripping block, so as to separate the material receiving film and the protective film.
[0012] As a preferred technical solution of a material strip connecting device, the material splicing component includes a first displacement driving component and an adsorption component, the adsorption component includes a material suction position and a crimping position, when the adsorption component is located at the material suction position, the separated material splicing film moves to the bottom of the adsorption component, and the adsorption component can adsorb the material splicing film; when the adsorption component is located at the crimping position, the adsorption component can crimp the material splicing film to the connecting position of the new material strip and the old material strip;
[0013] The first displacement driving component is used to drive the adsorption component to move between the material suction position and the crimping position.
[0014] As a preferred technical solution for a material strip connecting device, the adsorption component includes a front mark suction block, a connecting plate is provided at the output end of the first displacement driving component, and the front mark suction block is connected to the connecting plate by sliding along the Z direction; the bottom of the front mark suction block can adsorb the material connection film, and a first elastic member is provided between the top of the front mark suction block and the connecting plate.
[0015] As a preferred technical solution of the material strip connection device, the adsorption component further includes a rear mark suction block, which is slidably connected to the connection plate along the Z direction; a second elastic member is provided between the top of the rear mark suction block and the connection plate;
[0016] When the adsorption component is located at the crimping position, the front mark suction block crimps part of the splicing film to the connecting position of the new material tape and the old material tape; the rear mark suction block folds the part of the splicing film that is not arranged above the connecting position of the new material tape and the old material tape, so as to fold the splicing film to below the new material tape and the old material tape.
[0017] As a preferred technical solution of the material strip connecting device, the material receiving assembly further includes a second driving member and a folding film pushing block, the folding film pushing block is provided with a folding blade, a gap is provided between the connecting position of the new material strip and the old material strip and the conveying track, and the folding blade is flush with the gap;
[0018] The second driving member is drivingly connected to the folding film pushing block, and is used for driving the folding blade to move in a direction close to the gap, so as to push the folding position of the splicing film into the gap.
[0019] As a preferred technical solution of a material strip connecting device, the material folding blade is provided with a rounded corner.
[0020] As a preferred technical solution of a material strip connecting device, the material film supply assembly includes a turntable, the turntable is rotatably connected to the bracket, and the material film assembly is wound around the turntable.
[0021] As a preferred technical solution of a material tape connection device, the material tape connection device further includes a visual detection component, and the visual detection component is used to detect the connection status of the new material tape and the old material tape.
[0022] On the other hand, a material changing device for a chip placement machine is provided, comprising the material belt connecting device described in any of the above schemes.
[0023] The beneficial effects of the present invention are:
[0024] The present invention provides a material belt connection device and a material replacement device for a chip mounter. When the material tray on the chip mounter needs to be replaced, the new material belt of the new material tray and the old material belt of the old material tray are placed at the material receiving station of the conveyor track, and then the material film supply component supplies the material film component, the label stripping component separates the material receiving film and the protective film, and the separated material receiving film is adsorbed by the material receiving component, and finally the material receiving component connects the connection position of the new material belt and the old material belt through the material receiving film. The present invention adopts the material belt connection device to automatically receive the material, which, on the one hand, reduces the labor cost and improves the production efficiency; on the other hand, it prevents the error caused by manual receiving and improves the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0026] Figure 1 It is a structural schematic diagram of a material strip connecting device provided in a specific embodiment of the present invention;
[0027] Figure 2 yes Figure 1 A magnified view at point A;
[0028] Figure 3 It is a partial structural schematic diagram of a material receiving assembly provided in a specific embodiment of the present invention.
[0029] The following are marked in the figure:
[0030] 1. Material strip connecting device;
[0031] 11. Bracket;
[0032] 12. Conveyor track;
[0033] 13. Material film supply assembly; 131. Turntable;
[0034] 14. label stripping assembly; 141. label stripping block; 1411. label stripping blade; 142. waste wheel; 143. first driving member;
[0035] 15. Material receiving assembly; 151. First displacement driving component; 1511. Connecting block; 15111. Stopping boss; 152. Adsorption component; 1521. Front mark suction block; 1522. Rear mark suction block; 1523. Hooking rod; 153. Material folding film pushing block; 1531. Material folding blade;
[0036] 16. Visual inspection components. DETAILED DESCRIPTION
[0037] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0038] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0040] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0041] like Figure 1 As shown, the present embodiment provides a material replacement device for a placement machine, including a material strip connecting device 1, which includes a bracket 11 and a conveying track 12 arranged on the bracket 11, a material film supply component 13, a label stripping component 14 and a material receiving component 15; the conveying track 12 is provided with a material receiving station, and the material receiving station carries a new material strip and an old material strip to be connected; the material film supply component 13 is used to supply the material film component, and the material film component includes a protective film and a plurality of material receiving films arranged on the protective film; the label stripping component 14 is used to separate the material receiving film from the protective film; the material receiving component 15 is used to adsorb the separated material receiving film, and the material receiving component 15 is used to connect the connecting position of the new material strip and the old material strip through the material receiving film.
[0042] When the material tray on the placement machine needs to be replaced, the new material tape of the new material tray and the old material tape of the old material tray are placed on the material connection station of the conveyor track 12, and then the material film supply component 13 supplies the material film component, and the stripping component 14 separates the material connection film and the protective film. The separated material connection film is adsorbed by the material connection component 15, and finally the material connection component 15 connects the connection position of the new material tape and the old material tape through the material connection film. This embodiment adopts the material tape connection device 1 to realize the automatic connection of the new material tape and the old material tape. On the one hand, it reduces the labor cost and improves the production efficiency; on the other hand, it prevents the error caused by manual connection and improves the product quality.
[0043] In this embodiment, the film supply assembly 13 includes a turntable 131, which is rotatably connected to the bracket 11, and the film assembly is wound around the turntable 131. When the turntable 131 rotates, continuous supply of the film assembly is achieved.
[0044] Furthermore, if Figure 1 and Figure 2As shown, the label stripping assembly 14 includes a label stripping block 141, a waste wheel 142 and a first driving member 143. The first driving member 143 is arranged on the bracket 11. The first driving member 143 is drivingly connected to the waste wheel 142. The first driving member 143 is used to drive the waste wheel 142 to rotate. A label stripping blade 1411 is arranged on the side of the label stripping block 141 close to the material receiving assembly 15. The waste wheel 142 is located on the side of the label stripping block 141 away from the label stripping blade 1411. The protective film passes through the label stripping blade 1411 of the label stripping block 141 and is wrapped around the waste wheel 142 to separate the material receiving film and the protective film. In this embodiment, the waste wheel 142 and the turntable 131 are both located on the side of the stripping block 141 away from the stripping blade 1411, and the waste wheel 142 is located below the stripping block 141. The protective film is wound around the waste wheel 142 after passing through the turntable 131 and the stripping blade 1411 of the stripping block 141 in sequence. When the first driving member 143 drives the waste wheel 142 to rotate, the waste wheel 142 can pull the protective film to achieve continuous supply of the material film assembly. When the protective film passes through the stripping blade 1411, it is transported in the reverse direction. The hardness of the material film is greater than that of the protective film, so the material film will not be reversed, and the material film continues to be transported forward, thereby achieving separation of the material film from the protective film. In this embodiment, the first driving member 143 is a servo motor.
[0045] Furthermore, if Figure 1-Figure 3 As shown, the material receiving assembly 15 includes a first displacement driving component 151 and an adsorption component 152. The adsorption component 152 includes a material suction position and a crimping position. When the adsorption component 152 is located at the material suction position, the separated material receiving film moves to the bottom of the adsorption component 152, and the adsorption component 152 can absorb the material receiving film; when the adsorption component 152 is located at the crimping position, the adsorption component 152 can crimp the material receiving film to the connection position between the new material belt and the old material belt; the first displacement driving component 151 is used to drive the adsorption component 152 to move between the material suction position and the crimping position. When working, the first displacement driving component 151 first drives the adsorption component 152 to move to the material suction position, and the separated material receiving film moves to the bottom of the adsorption component 152, and the adsorption component 152 absorbs the material receiving film, and then the first displacement driving component 151 first drives the adsorption component 152 to move to the crimping position, and the adsorption component 152 crimps the material receiving film to the connection position between the new material belt and the old material belt, and the adsorption component 152 stops adsorption.
[0046] In this embodiment, the adsorption component 152 includes a front mark suction block 1521, and a connecting plate is provided at the output end of the first displacement driving component 151. The front mark suction block 1521 is connected to the connecting plate by sliding along the Z direction; the bottom of the front mark suction block 1521 can adsorb the material connection film, and a first elastic member is provided between the top of the front mark suction block 1521 and the connecting plate (as shown in the figure). The bottom of the front mark suction block 1521 can vacuum adsorb the material connection film. When connecting the material, the bottom of the front mark suction block 1521 presses the material connection film to the connecting position of the new material belt and the old material belt, so as to realize the top surface connection of the new material belt and the old material belt; at this time, since the first elastic member is provided between the top of the front mark suction block 1521 and the connecting plate, when the front mark suction block 1521 adsorbs the material connection film at the material suction position, and when the front mark suction block 1521 presses the new material belt and the old material belt, they are all elastic contacts, so as to prevent the front mark suction block 1521 from crushing the material belt and the material connection film.
[0047] Furthermore, the adsorption component 152 also includes a rear mark suction block 1522, which is slidably connected to the connecting plate along the Z direction; a second elastic member (as shown in the figure) is arranged between the top of the rear mark suction block 1522 and the connecting plate; when the adsorption component 152 is located in the crimping position, the front mark suction block 1521 crimps part of the splicing film to the connecting position of the new material tape and the old material tape; the rear mark suction block 1522 folds the part of the splicing film that is not arranged above the connecting position of the new material tape and the old material tape, so as to fold the splicing film to the bottom of the new material tape and the old material tape. In this embodiment, the rear mark suction block 1522 is located on the side of the front mark suction block 1521 close to the mark stripping component 14. When the first elastic member and the second elastic member are not compressed, the bottom surfaces of the front mark suction block 1521 and the rear mark suction block 1522 are flush, and the front mark suction block 1521 and the rear mark suction block 1522 can jointly absorb the splicing film. During the crimping process of the front mark suction block 1521, the connecting plate continues to be pressed down. At this time, the front mark suction block 1521 compresses the first elastic member under the stop of the new material belt and the old material belt, and the rear mark suction block 1522 continues to move downward, so that the front mark suction block 1521 and the rear mark suction block 1522 are staggered. At this time, the rear mark suction block 1522 folds the part of the splicing film that is not set above the connecting position of the new material belt and the old material belt, so as to fold the splicing film to the bottom of the new material belt and the old material belt.
[0048] In this embodiment, the first displacement driving component 151 includes a first linear module and a second linear module, the second linear module is connected to the output end of the first linear module, the first linear module is used to drive the second linear module to move along the first direction, the conveying track 12 extends along the second direction, and the connecting block 1511 is arranged at the output end of the second linear module, the second linear module is used to drive the connecting block 1511 to move along the third direction, the first direction is the X direction, the second direction is the Y direction, and the third direction is the Z direction, and the first direction, the second direction and the third direction are perpendicular to each other.
[0049] In this embodiment, the first elastic member and the second elastic member are both springs, and the connecting block 1511 is provided with a stop boss 15111, and the stop boss 15111 is located above the front mark suction block 1521 and the rear mark suction block 1522, the first elastic member is located between the stop boss 15111 and the front mark suction block 1521, and the second elastic member is located between the stop boss 15111 and the rear mark suction block 1522, and the front mark suction block 1521 and the rear mark suction block 1522 are also connected with a hooking rod 1523, and the hooking rod 1523 is hooked above the stop boss 15111, so that the front mark suction block 1521 and the rear mark suction block 1522 will not separate from the connecting block 1511 under the elastic force of the first elastic member and the second elastic member.
[0050] Furthermore, the material splicing assembly 15 also includes a second driving member and a folding film pushing block 153. The folding film pushing block 153 is provided with a folding blade 1531. A gap is provided between the connection position of the new material belt and the old material belt and the conveying track 12. The folding blade 1531 is flush with the gap. The second driving member is drivingly connected to the folding film pushing block 153. The second driving member is used to drive the folding blade 1531 to move in the direction close to the gap to push the folding position of the splicing film into the gap. After the rear suction mark block 1522 folds the splicing film, the first displacement driving component 151 drives the front suction mark block 1521 and the rear suction mark block 1522 to rise. At this time, the second driving member drives the folding blade 1531 to move in the direction close to the gap to push the folding position of the splicing film into the gap. Finally, the front suction mark block 1521 presses the new material belt and the old material belt again, so that both sides of the new material belt and the old material belt are connected through the splicing film to complete the splicing. In this embodiment, the second driving member may be a telescopic cylinder.
[0051] Preferably, the folding blade 1531 is provided with rounded corners to facilitate the folding blade 1531 to extend into the gap.
[0052] In this embodiment, the material strip connection device 1 further includes a visual detection component 16, which is used to detect the connection status of the new material strip and the old material strip. The visual detection component 16 includes a plurality of detection cameras, which can detect the new material strip, the old material strip, and the connection status of the new material strip and the old material strip.
[0053] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A strip connecting device, characterized in that: It comprises a support (11), a conveying track (12) arranged on the support (11), a film supply component (13), a label stripping component (14) and a material receiving component (15); The conveying track (12) is provided with a material receiving station, and the material receiving station carries a new material belt and an old material belt to be connected; The material film supply component (13) is used to supply a material film component, and the material film component includes a protective film and a plurality of connecting films arranged on the protective film; The label stripping component (14) is used to separate the splicing film from the protective film; The splicing component (15) is used for adsorbing the splicing film after separation, and the splicing component (15) is used for connecting the connecting position of the new material belt and the old material belt through the splicing film.
2. The strip connecting device according to claim 1, characterized in that: The label stripping assembly (14) comprises a label stripping block (141), a waste wheel (142) and a first driving member (143). The first driving member (143) is arranged on the bracket (11). The first driving member (143) is drivingly connected to the waste wheel (142). The first driving member (143) is used to drive the waste wheel (142) to rotate. A label stripping blade (1411) is arranged on a side of the label stripping block (141) close to the material receiving assembly (15). The waste wheel (142) is located on a side of the label stripping block (141) away from the label stripping blade (1411). The protective film is wound around the waste wheel (142) after passing through the label stripping blade (1411) of the label stripping block (141), so that the material receiving film and the protective film are separated.
3. The strip connecting device according to claim 1, characterized in that: The material splicing component (15) comprises a first displacement driving component (151) and an adsorption component (152); the adsorption component (152) comprises a material suction position and a crimping position; when the adsorption component (152) is located at the material suction position, the separated material splicing film moves to the bottom of the adsorption component (152), and the adsorption component (152) can adsorb the material splicing film; when the adsorption component (152) is located at the crimping position, the adsorption component (152) can crimp the material splicing film to the connecting position between the new material strip and the old material strip; The first displacement driving component (151) is used to drive the adsorption component (152) to move between the material suction position and the crimping position.
4. The strip connecting device according to claim 3, characterized in that: The adsorption component (152) comprises a front mark suction block (1521); a connecting plate is provided at the output end of the first displacement driving component (151); the front mark suction block (1521) is connected to the connecting plate in a sliding manner along the Z direction; the bottom of the front mark suction block (1521) is capable of adsorbing the material receiving film; and a first elastic member is provided between the top of the front mark suction block (1521) and the connecting plate.
5. The strip connecting device according to claim 4, characterized in that: The adsorption component (152) further comprises a rear mark-absorbing block (1522), wherein the rear mark-absorbing block (1522) is slidably connected to the connecting plate along the Z direction; a second elastic member is provided between the top of the rear mark-absorbing block (1522) and the connecting plate; When the adsorption component (152) is located at the crimping position, the front mark suction block (1521) crimps part of the splicing film to the connecting position between the new material tape and the old material tape; the rear mark suction block (1522) folds the part of the splicing film that is not arranged above the connecting position between the new material tape and the old material tape, so as to fold the splicing film to the bottom of the new material tape and the old material tape.
6. The material strip connecting device according to claim 5, characterized in that: The material receiving assembly (15) further comprises a second driving member and a folding film pushing block (153), the folding film pushing block (153) being provided with a folding blade (1531), a gap being provided between the connecting position of the new material belt and the old material belt and the conveying track (12), and the folding blade (1531) being flush with the gap; The second driving member is drivingly connected to the folding film pushing block (153), and the second driving member is used to drive the folding blade (1531) to move in a direction close to the gap, so as to push the folding position of the splicing film into the gap.
7. The material strip connecting device according to claim 6, characterized in that: The folding blade (1531) is provided with rounded corners.
8. The strip connecting device according to claim 1, characterized in that: The film supply assembly (13) comprises a turntable (131), the turntable (131) is rotatably connected to the bracket (11), and the film assembly is wound around the turntable (131).
9. The material strip connecting device according to claim 1, characterized in that: The material strip connection device further comprises a visual detection component (16), wherein the visual detection component (16) is used to detect the connection status between the new material strip and the old material strip.
10. A material changing device for a chip mounter, characterized in that: It comprises a material strip connecting device as described in any one of claims 1 to 9.
Citation Information
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