Full-automatic efficient magnetic block bonding equipment

Abstract

The invention relates to the technical field of magnetic block bonding, and provides full-automatic efficient magnetic block bonding equipment which comprises a material guiding mechanism, a rack and a bonding mechanism arranged on the rack, the bonding mechanism comprises a material loading part, a glue spraying assembly, a clamping and transferring assembly, a material stopping table, a placing assembly and a bearing part, the material loading part is used for loading a set number of magnetic blocks, and the glue spraying assembly is used for spraying glue to the clamping and transferring assembly; the clamping and transferring assembly is used for clamping the magnetic blocks subjected to glue spraying on the material carrying piece and transferring the magnetic blocks to the material stopping table, and the placing assembly is used for grabbing the magnetic blocks on the material stopping table and placing the magnetic blocks on a marble slab; the material loading piece carries out magnetic block loading operation, a plurality of magnetic blocks are loaded at a time, then batch bonding, transferring and placing actions are carried out, and the bonding efficiency of the magnetic blocks is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic block bonding, in particular to a fully automatic and efficient magnetic block bonding device. Background Art

[0002] During the magnetic block conveying process, a loading mechanism is required to place the scattered magnetic blocks after production on the belt conveyor in sequence and convey them to the designated position, and then the conveyed magnetic blocks are bonded to the marble slab for subsequent use. In the magnetic block bonding process, the traditional magnetic block bonding method generally uses a robotic arm in conjunction with a conveyor belt system for operation. Specifically, the magnetic blocks are first transported to the designated position via the conveyor belt, and then grabbed one by one by the robotic arm, and then placed on the marble slab for bonding. During this process, the robotic arm needs to frequently move back and forth between the magnetic block conveyor belt and the marble slab to grab and place a single magnetic block. This series of actions is time-consuming, and only one magnetic block can be grabbed / placed in one round trip, which seriously affects the magnetic block bonding efficiency.

[0003] Therefore, the present invention proposes a fully automatic and efficient magnetic block bonding device to solve the above problems. Summary of the invention

[0004] The embodiment of the present invention aims to provide a fully automatic and efficient magnetic block bonding device to solve the above-mentioned problems.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A fully automatic and efficient magnetic block bonding equipment includes a material guiding mechanism for guiding the transmission of magnetic blocks and making the magnetic blocks stand on their sides, a frame arranged at the end side of the material guiding mechanism, and a bonding mechanism arranged on the frame. The bonding mechanism includes a carrier, a glue spraying component, a clamping and transferring component, a material stopping table, a placing component, and a carrier for placing a marble slab. The carrier is used to load a set number of magnetic blocks, the glue spraying component is used to spray glue on the magnetic blocks on the carrier, the clamping and transferring component is used to clamp the magnetic blocks on the carrier that have been glued and transfer them to the material stopping table, and the placing component is used to grab the magnetic blocks on the material stopping table and place them on the marble slab.

[0007] In an optional solution: the bonding mechanism is provided with at least two groups, and the material carriers in the multiple groups of the bonding mechanism perform the magnetic block loading operation alternately.

[0008] In an optional solution: the material guiding mechanism includes a horizontal material guiding track and a side material conveying track, the end of the horizontal material guiding track is higher than the starting end of the side material conveying track, and two guide plates are provided on the upper edge of the starting end of the side material conveying track, which are used to guide the magnetic block to fall from a horizontal state to a side state and fall into the side material conveying track.

[0009] In an optional solution: the side flat material guide track includes a first section and a second section, and the first section and the second section are transitioned by a transition plate. The flat material guide track also includes a first telescopic member for driving the transition plate to deflect and a belt conveyor arranged under the transition plate.

[0010] In an optional solution: a material stopping component is provided at the end of the side feed track for stopping the transmission of the magnetic block, and the material stopping component includes a second telescopic component and a material stop component provided at the telescopic end of the second telescopic component.

[0011] In an optional solution: the bonding mechanism further includes a slide rail disposed on the frame, and a material carrier in the bonding mechanism can be reciprocatingly slid on the slide rail, and the reciprocating sliding stroke of the material carrier passes through a corresponding glue spraying component.

[0012] In an optional solution: the upper side of the material carrier is inclined, the edge of the upper side of the material carrier close to the material guiding mechanism is higher, and the edge away from the material guiding mechanism is lower, and a material blocking protrusion is provided on the lower side of the material carrier.

[0013] In an optional solution: the material carrier is further provided with a material-resisting component for pressing the magnetic blocks tightly to eliminate gaps between the magnetic blocks, and the material-resisting component includes a third telescopic component and a pressing component provided at the telescopic end of the third telescopic component.

[0014] In an optional solution: the bonding mechanism also includes a deflection assembly for deflecting the magnetic block on the material stop table, the deflection assembly includes a deflectable material rack, a driving member for driving the material rack to deflect, and a pushing member, the material rack is arranged on one side of the material stop table, and the pushing member is arranged on the other side of the material stop table away from the material rack, and is arranged opposite to the material rack, and is used to push the magnetic block on the material stop table into the material rack.

[0015] In an optional solution: the bonding mechanism also includes an image recognition module arranged on the placement component, which is used to identify and determine the placement position of the magnetic block.

[0016] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows:

[0017] During the bonding operation, the carriers in multiple groups of bonding mechanisms perform magnetic block loading operations alternately, and the magnetic blocks are guided by the material guiding mechanism and are transferred sideways to the carriers for loading. A set number of magnetic blocks are arranged sideways on the carriers. After the loading is completed, the magnetic blocks are coated with glue by the glue coating component, and then the glue coating magnetic blocks on the carriers are clamped and transferred to the material stopping table by the clamping and transfer component. After a certain period of time, the magnetic blocks on the material stopping table are grabbed by the placing component and placed on the marble slab. Multiple groups of carriers perform magnetic block loading operations alternately, and multiple magnetic blocks are loaded at a time, and then batch bonding, transfer and placement actions are performed, which greatly improves the bonding efficiency of the magnetic blocks.

[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings herein are incorporated into and constitute a part of the specification to illustrate embodiments consistent with the present application and are used together with the specification to explain the principles of the present application. At the same time, these drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application for those skilled in the art by referring to specific embodiments.

[0020] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.

[0021] Figure 2 FIG. 2 is a schematic structural diagram from another angle of an embodiment of the present invention.

[0022] Figure 3 Schematic diagram of the structure of two sets of bonding mechanisms in an embodiment of the present invention.

[0023] Figure 4 2 is a schematic structural diagram of two sets of bonding mechanisms from another angle in an embodiment of the present invention.

[0024] Figure 5 for Figure 3 Enlarged view of point A in the middle.

[0025] Figure 6 for Figure 4 Enlarged view of point B in the middle.

[0026] Figure 7 Schematic diagram of the structure of the material guiding mechanism in the embodiment of the present invention.

[0027] Figure 8 for Figure 7 Enlarged view of center C.

[0028] Fig. 9 for Figure 7 Enlarged view of point D in the middle.

[0029] Fig.10 for Figure 3 Enlarged view of point E in the middle.

[0030] Notes on the figure numbers: 1-material guiding mechanism, 101-flat material guiding track, 1011-first section, 1012-second section, 1013-transition plate, 102-side material conveying track, 103-guide plate, 104-first telescopic member, 105-belt conveyor, 106-second telescopic member, 107-material support member, 2-frame, 3-bonding mechanism, 301-material carrier, 302-glue spraying component, 303-clamping and transferring component, 304-material stop table, 305-deflection component, 3051-material rack, 3052-driving member, 306-placing component, 307-image recognition module, 308-bearing member, 309-pressure member, 310-third telescopic member. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0032] See also Figure 1 to Figure 6 A fully automatic and efficient magnetic block bonding device, comprising a material guide mechanism 1 for guiding the transmission of magnetic blocks and making the magnetic blocks stand sideways, a frame 2 arranged at the end side of the material guide mechanism 1, and a bonding mechanism 3 arranged on the frame 2, the bonding mechanism 3 comprising a carrier 301, a glue spraying component 302, a clamping and transferring component 303, a material stopping table 304, a placing component 306, and a carrier 308 for placing a marble slab, the carrier 301 is used to load a set number of magnetic blocks, the glue spraying component 302 is used to spray glue on the magnetic blocks on the carrier 301, the clamping and transferring component 303 is used to clamp the magnetic blocks on the carrier 301 that have been glued and transferred to the material stopping table 304, and the placing component 306 is used to grab the magnetic blocks on the material stopping table 304 and place them on the marble slab;

[0033] The bonding mechanism 3 is provided with at least two groups, and the material carriers 301 in the plurality of groups of the bonding mechanism 3 perform the magnetic block loading operation alternately.

[0034] During the bonding operation, the carriers 301 in the multiple groups of bonding mechanisms 3 perform the magnetic block loading operation alternately, and guide the magnetic block transmission through the material guide mechanism 1 and transmit the magnetic block sideways to the carrier 301 for loading (the carrier 301 is at the end of the material guide mechanism 1). A set number of magnetic blocks are arranged sideways on the carrier 301. After the loading is completed, the magnetic blocks are coated with glue through the glue coating component 302. After the glue coating is completed, the magnetic blocks on the carrier 301 that have been coated with glue are clamped and transferred to the material stopping table 304 through the clamping and transfer component 303. After a certain period of time (for the glue to solidify), the magnetic blocks on the material stopping table 304 are grabbed and placed on the marble slab through the placement component 306. The multiple groups of carriers 301 perform the magnetic block loading operation alternately, and load multiple magnetic blocks at a time, and then perform batch bonding, transfer and placement actions, which greatly improves the magnetic block bonding efficiency.

[0035] Furthermore, the bonding mechanism 3 also includes an image recognition module 307 disposed on the placement component 306 for identifying and determining the placement position of the magnetic block.

[0036] Furthermore, at least two groups of supporting members 308 in a group of bonding mechanisms 3 are provided for placing multiple marble slabs alternately. After one marble slab is full, the next marble slab is placed. For the marble slab full of magnetic blocks, glue is first applied to fix the magnetic blocks and the marble slab, and then the marble slab is removed for subsequent processing of the magnetic blocks, and then an empty marble slab is placed on the empty supporting member 308.

[0037] It should be noted that the glue-spraying component 302 includes components such as a glue storage box and a glue-spraying head; the clamping and transferring component 303 includes components such as a clamping jaw and a driving structure for driving the clamping jaw to move; the placing component 306 is similar to the stacking structure in the prior art; the image recognition module 307 includes a camera, which can be equipped with some existing image positioning software for locating the placement position of the target (magnetic block) so that the magnetic block can be placed according to preset requirements.

[0038] See also Figure 7 In one embodiment of the present invention, the material guiding mechanism 1 includes a horizontal material guiding track 101 and a lateral material conveying track 102. The end of the horizontal material guiding track 101 is higher than the starting end of the lateral material conveying track 102, and two guide plates 103 are provided on the upper edge of the starting end of the lateral material conveying track 102, which are used to guide the magnetic block to fall from a horizontal state to a lateral state and fall into the lateral material conveying track 102.

[0039] In this embodiment, the magnetic block is pushed by an external power (such as a conveyor belt, a push rod, etc.) in a flat state into the flat material guide track 101, and falls when it is transferred to the end of the flat material guide track 101. The two guide plates 103 guide the magnetic block to fall from a flat state to a sideways state and fall into the side conveyor track 102, and then it is transferred from the side conveyor track 102 to the carrier 301 for loading.

[0040] See also Figure 7 and Figure 8 In one embodiment of the present invention, the flat material guide track 101 includes a first section 1011 and a second section 1012, and the first section 1011 and the second section 1012 are transitioned by a transition plate 1013, and the transition plate 1013 can be deflected. The flat material guide track 101 also includes a first telescopic member 104 for driving the transition plate 1013 to deflect (the first telescopic member 104 can be a telescopic cylinder, an electric telescopic rod, etc., which is the prior art and is not limited or elaborated here) and a belt conveyor 105 arranged under the transition plate 1013.

[0041] In this embodiment, if the incoming material at the front end is too fast, resulting in magnetic block congestion at the rear end, or the machine needs to be shut down for inspection, the first telescopic member 104 is contracted to cause the transition plate 1013 to deflect downward, thereby cutting off the transmission path between the first section 1011 and the second section 1012, so that the transmitted magnetic blocks fall onto the belt conveyor 105, and the belt conveyor 105 transmits the fallen magnetic blocks to a temporary storage location, thereby caching the magnetic blocks and adjusting the transmission rhythm of the magnetic blocks.

[0042] See also Fig. 9 In one embodiment of the present invention, a material stopping component is provided at the end of the side feed track 102 for stopping the transmission of the magnetic block. The material stopping component includes a second telescopic member 106 (the second telescopic member 106 can be a telescopic cylinder, an electric telescopic rod, etc., which is the prior art and is not limited or elaborated herein) and a material stopping member 107 provided at the telescopic end of the second telescopic member 106. The extension of the second telescopic member 106 drives the material stopping member 107 to press against the magnetic block at the end of the side feed track 102, thereby stopping the transmission of the magnetic block.

[0043] See also Figure 3In one embodiment of the present invention, the bonding mechanism 3 also includes a slide rail arranged on the frame 2, and the carrier 301 in the bonding mechanism 3 can be reciprocatingly slid on the slide rail, and the reciprocating sliding stroke of the carrier 301 passes through the corresponding glue spraying component 302. The carrier 301 is driven by existing technologies, such as gear rack matching, screw transmission or electric telescopic rod and other driving methods, which can realize driving the carrier 301 to slide reciprocatingly along the slide rail. This embodiment is not limited here. When loading magnetic blocks, the carrier 301 is located at the end of the material guiding mechanism 1. After each transmission and loading of a magnetic block, the carrier 301 slides a certain distance (theoretically not less than the thickness of a magnetic block), so that the next magnetic block can be smoothly transmitted to the carrier 301.

[0044] See also Figure 3 In one embodiment of the present invention, the upper side of the material carrier 301 is inclined, the edge of the upper side of the material carrier 301 close to the material guiding mechanism 1 is higher, and the edge away from the material guiding mechanism 1 is lower, and a material stopping protrusion is provided on the lower side of the material carrier 301. The magnetic block always has a tendency to slide downward under the action of its own gravity, and one end of the magnetic block is against the material stopping protrusion, so that the two ends of the arranged multiple magnetic blocks are always flush.

[0045] See also Fig.10 In one embodiment of the present invention, the material carrier 301 is further provided with a material-resisting component for pressing the magnetic blocks tightly to eliminate gaps between the magnetic blocks. The material-resisting component includes a third telescopic component 310 (the third telescopic component 310 can be a telescopic cylinder, an electric telescopic rod, etc., which is the prior art and is not limited or elaborated herein) and a pressing component 309 is provided at the telescopic end of the third telescopic component 310. After the set number of magnetic blocks are loaded, the multiple magnetic blocks on the material carrier 301 are relatively loose and there are gaps between them. The third telescopic component 310 is extended to drive the pressing component 309 to press the multiple magnetic blocks tightly to eliminate gaps between the magnetic blocks, and then the glue spraying action is performed.

[0046] See also Figure 5In one embodiment of the present invention, the bonding mechanism 3 further includes a deflection assembly 305 for deflecting the magnetic blocks on the material stopping platform 304 (so that the magnetic blocks arranged sideways are converted into a flat and stacked state), the deflection assembly 305 includes a deflectable material rack 3051, a driving member 3052 for driving the material rack 3051 to deflect (the driving member 3052 is a rotating device such as a servo motor or a reduction motor in the prior art, which is not limited or elaborated here) and a pushing member (not shown in the figure), the material rack 3051 is arranged on one side of the material stopping platform 304, and the pushing member is arranged on the other side of the material stopping platform 304 away from the material rack 3051, and is arranged opposite to the material rack 3051. , used to push the magnetic blocks on the material stop table 304 to the material rack 3051. It should be noted that the material rack 3051 is compatible with the whole formed by bonding multiple magnetic blocks. The pushing component is a prior art, and can be a telescopic cylinder that drives the push plate to move to achieve the pushing of the magnetic blocks, or other structures with the same function, as long as it can achieve the pushing of the magnetic blocks to the material rack 3051, this embodiment does not limit or elaborate on the specific structure of the pushing component. After the multiple magnetic blocks are bonded, the magnetic blocks are pushed to the material rack 3051 through the pushing component, and then the material rack 3051 is driven to deflect 90° through the driving member 3052, so that the sideways arranged magnetic blocks are converted into a flat and stacked state.

[0047] See also Figure 4 In one embodiment of the present invention, the carrier 308 is a push-pull type arrangement, which is similar to a drawer as a whole, so as to facilitate the placement / removal of the marble slab. In addition, it should be noted that the carrier 308 is provided with positioning measures for limiting the displacement of the marble slab, such as providing a positioning block, a positioning groove, etc., which is not specifically limited in this embodiment.

[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully automatic and efficient magnetic block bonding device, characterized in that: The invention comprises a material guide mechanism (1) for guiding the transmission of magnetic blocks and making the magnetic blocks stand sideways, a frame (2) arranged at the end side of the material guide mechanism (1), and a bonding mechanism (3) arranged on the frame (2); the bonding mechanism (3) comprises a material carrier (301), a glue spraying component (302), a clamping and transferring component (303), a material stopping platform (304), a placing component (306), and a bearing member (308) for placing a marble slab; the material carrier (301) is used to load a set number of magnetic blocks; the glue spraying component (302) is used to spray glue on the magnetic blocks on the material carrier (301); the clamping and transferring component (303) is used to clamp the magnetic blocks on the material carrier (301) that have been sprayed with glue and transfer them to the material stopping platform (304); and the placing component (306) is used to grab the magnetic blocks on the material stopping platform (304) and place them on the marble slab.

2. The fully automatic and efficient magnetic block bonding equipment according to claim 1 is characterized in that: The bonding mechanism (3) is provided with at least two groups, and the material carriers (301) in the multiple groups of the bonding mechanism (3) perform magnetic block loading operations alternately.

3. The fully automatic and efficient magnetic block bonding equipment according to claim 1 is characterized in that: The material guiding mechanism (1) comprises a horizontal material guiding track (101) and a side-standing material conveying track (102); the end of the horizontal material guiding track (101) is higher than the starting end of the side-standing material conveying track (102); and two guiding pieces (103) are provided on the upper edge of the starting end of the side-standing material conveying track (102) for guiding the magnetic block to fall from a horizontal state to a side-standing state and fall into the side-standing material conveying track (102).

4. The fully automatic and efficient magnetic block bonding equipment according to claim 3 is characterized in that: The flat material guide track (101) comprises a first section (1011) and a second section (1012), and the first section (1011) and the second section (1012) are transitioned via a transition plate (1013). The flat material guide track (101) further comprises a first telescopic member (104) for driving the transition plate (1013) to deflect, and a belt conveyor (105) disposed below the transition plate (1013).

5. The fully automatic and efficient magnetic block bonding equipment according to claim 3 is characterized in that: A material stopping component is provided at the end of the side feed track (102) for stopping the transmission of the magnetic block. The material stopping component comprises a second telescopic component (106) and a material stopping component (107) provided at the telescopic end of the second telescopic component (106).

6. The fully automatic and efficient magnetic block bonding equipment according to claim 1 is characterized in that: The bonding mechanism (3) further comprises a slide rail arranged on the frame (2), and a material carrier (301) in the bonding mechanism (3) can be reciprocatingly slidably arranged on the slide rail, and the reciprocating sliding stroke of the material carrier (301) passes through a corresponding glue spraying component (302).

7. The fully automatic and efficient magnetic block bonding equipment according to claim 1 is characterized in that: The upper side of the material carrier (301) is inclined, the edge of the upper side of the material carrier (301) close to the material guide mechanism (1) is higher, and the edge away from the material guide mechanism (1) is lower, and a material blocking protrusion is provided on the lower side of the material carrier (301).

8. The fully automatic and efficient magnetic block bonding equipment according to claim 1 is characterized in that: The material carrier (301) is also provided with a material-resisting component for pressing against the magnetic blocks to eliminate gaps between the magnetic blocks. The material-resisting component comprises a third telescopic component (310) and a pressing component (309) provided at the telescopic end of the third telescopic component (310).

9. The fully automatic and efficient magnetic block bonding equipment according to claim 1 is characterized in that: The bonding mechanism (3) further comprises a deflection assembly (305) for deflecting a magnetic block on the material stopping platform (304); the deflection assembly (305) comprises a deflectable material rack (3051), a driving member (3052) for driving the material rack (3051) to deflect, and a pushing member; the material rack (3051) is arranged on one side of the material stopping platform (304); the pushing member is arranged on the other side of the material stopping platform (304) away from the material rack (3051), and is arranged opposite to the material rack (3051), and is used to push the magnetic block on the material stopping platform (304) into the material rack (3051).

10. The fully automatic and efficient magnetic block bonding equipment according to claim 1, characterized in that: The bonding mechanism (3) further comprises an image recognition module (307) arranged on the placement component (306) and used for identifying and determining the placement position of the magnetic block.

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