Novel horizontal winnowing machine

Through the design of the new horizontal air sorter, the special settings of the horizontal sorting main body and air supply part, combined with the cyclone separator and dust collector, the problems of complex equipment, high energy consumption and insufficient material purity are solved, high-precision separation of heavy materials and effective removal of lightweight materials, and the sorting efficiency and purity are improved.

CN119525145APending Publication Date: 2025-02-28JIANGSU KESON ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202411744384.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The existing garbage sorting system has complex equipment, wide area, high energy consumption and high cost, and the film material is prone to blocking the sorting equipment, affecting the sorting efficiency, and the purity of heavy materials, film material and dust materials is insufficient, which affects reuse.

Method used

A new horizontal air sorter is adopted, including a horizontal sorting main body, a first belt machine, a second belt machine, a air supply part, a cyclone separator and a dust collector. The horn-shaped diversion screening chamber and a speed-increasing air nozzle of the horizontal sorting main body are used to achieve high-precision separation of heavy materials, and lightweight materials and dust are removed through the cyclone separator and dust collector.

Benefits of technology

High-precision separation of heavy materials is achieved, equipment complexity and energy consumption is reduced, sorting efficiency and material purity is improved, equipment layout is simplified, and cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel horizontal winnowing machine. The novel horizontal winnowing machine comprises a horizontal sorting main body, an air supply part, a cyclone separator and a dust remover, a first belt conveyor and a second belt conveyor are arranged on the two sides of the lower end of the horizontal sorting body respectively, the second belt conveyor is located under the discharging head of the first belt conveyor, the discharging head of the first belt conveyor extends into a size-adjustable flow guide screening cavity of the horizontal sorting body, the front barrier plate is attached to the first belt conveyor, and the rear barrier plate is attached to the second belt conveyor. A speed-increasing tuyere of the air supply part is located below the discharging head of the first belt conveyor, an air outlet of the speed-increasing tuyere right faces the parabolic direction of the discharging head and the flow guide screening cavity, the cyclone separator is communicated with the drainage pipe, an exhaust port of the cyclone separator is communicated with the dust remover, and an upper port of the dust remover is communicated with the clean discharging part. The device has the advantages of being simple, small in size, low in energy consumption, adjustable in flow guide screening cavity matching sorting speed, high in sorting efficiency and precision and free of blocking after long-term use.
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Description

Technical Field

[0001] The invention relates to the field of garbage sorting, in particular to a novel horizontal air separator. Background Art

[0002] At present, urbanization and industrialization are increasing, resources are becoming increasingly scarce, and waste is increasing, such as construction and decoration waste, electronic product waste, industrial waste, domestic waste, kitchen waste, etc. Waste is also a large amount of recyclable resources. Therefore, the country vigorously promotes the garbage sorting and recycling system. The recycled garbage is processed by coarse crushing equipment to form a mixture of small-sized solids, light materials (films, small pieces, etc.) and dust, and then a plurality of sorting equipment is used to sort heavy materials, film materials and dust materials step by step; its defects are: first, the current sorting device requires a plurality of sorting equipment and a plurality of transfer and conveying equipment to complete the sorting, the equipment is complex, occupies a large area, has high energy consumption and high cost; second, the film material is easy to block the sorting equipment, and frequent maintenance is required, causing the equipment to stop, affecting the sorting efficiency; third, the purity of the heavy material, film material and dust material is not enough, the heavy material is mixed with film material and dust material, and the film material is wrapped with dust material, which affects the reuse of the sorted products. Summary of the invention

[0003] In order to solve one or more of the above problems, the present invention provides a novel horizontal air separator.

[0004] According to one aspect of the present invention, the novel horizontal air separator comprises: a horizontal sorting body, a first belt conveyor, a second belt conveyor, an air supply unit, a cyclone separator and a dust collector;

[0005] The horizontal sorting chamber of the horizontal sorting body is hollow inside and open at the lower end. A drainage pipe is fixed in the middle of the upper end of the horizontal sorting chamber. The inner ends of two opposite upper guide plates are hinged to the lower end of the drainage pipe and the outer ends extend to the left and right sides to form a trumpet-shaped guide screening chamber. The upper end of the front blocking plate is hinged to the left end of the horizontal sorting chamber and the rear blocking plate is hinged to the right end of the horizontal sorting chamber and the lower ends of the two are exposed outside the horizontal sorting chamber.

[0006] The first belt conveyor is located at the left end of the lower port of the horizontal sorting chamber, and its discharge head extends into the lower end of the guide screening chamber in the horizontal sorting chamber. The end of the front baffle plate can vertically fit the first conveyor belt of the first belt conveyor, and the mixed material pushes the front baffle plate to rotate clockwise and enter the guide screening chamber.

[0007] The second belt conveyor is located below the right end of the lower port of the horizontal sorting chamber and its feeding head is located directly below the discharging head of the first belt conveyor. The end of the rear blocking plate can vertically fit the second conveyor belt of the second belt conveyor. The heavy material pushes the end of the rear blocking plate to rotate clockwise and be taken out by the second conveyor belt.

[0008] The air outlet of the fan of the air supply unit is connected to the lower end of the steering air duct, and the upper end of the steering air duct is located between the second conveyor belt and the first conveyor belt and is connected to the speed-increasing air nozzle. The speed-increasing air nozzle is tilted and located below the discharge head of the first belt conveyor, and its air outlet faces the parabolic direction of the discharge head and the guide screening cavity. The high-speed airflow blows the light materials and dust materials of the falling mixed materials upward into the guide screening cavity to form a mixed airflow, and the heavy materials fall into the second conveyor belt.

[0009] The feed port of the cyclone separator is connected to the upper port of the drainage pipe and the exhaust port at the upper end is connected to the dust collector. The light substances in the mixed air flow are discharged from the discharge port at the lower end of the cyclone separator, and the dust-containing gas enters the dust collector.

[0010] The lower port of the dust collector discharges dust and the upper port is connected to the clean discharge part to discharge clean air.

[0011] In some embodiments, the middle of the upper guide plate is an arc sheet with both ends bent upward, and the inner panel of the arc sheet is hinged to the lower end of the drainage tube; the outer panel of the arc sheet at the right end is inclined upward close to the horizontal sorting chamber, and the outer panel and the front baffle plate form a front circulation sedimentation chamber.

[0012] In some embodiments, the rectangular array of the front baffle plate at the right end is provided with a plurality of lateral air nozzles, and the lateral air nozzles make the light matter and dust in the front circulation sedimentation chamber flow back to the guide screening chamber;

[0013] The rectangular array of the rear baffle plate at the left end is provided with a plurality of lateral air nozzles, and the lateral air nozzles make the light materials and dust materials of the second conveyor belt flow back to the guide screening chamber.

[0014] In some embodiments, the rear blocking plate is connected to the right wall of the horizontal sorting chamber through a height floating buffer; the front blocking plate is connected to the left wall of the horizontal sorting chamber through a height floating buffer; and the tops of the two arc plates are connected to the upper wall of the horizontal sorting chamber through a height floating buffer.

[0015] In some embodiments, the height floating buffer is any one of a floating cylinder, a spring column and a servo electric cylinder.

[0016] In some embodiments, the speed increasing nozzle is a flat nozzle with a rectangular cavity cross section, the cavity cross section gradually decreases from bottom to top, and the inclination direction of the flat nozzle is tangent to the roller of the discharge head;

[0017] The lower connecting end and the upper connecting end are connected through an arc bent pipe, and the lower connecting end is inclinedly arranged outside the feeding head of the second belt conveyor; the upper connecting end is parallelly arranged under the feeding head of the second belt conveyor and under the discharging head of the first belt conveyor.

[0018] In some embodiments, a CCD high-definition acquisition camera electrically connected to the control module is also provided at the lower left end of the horizontal sorting chamber. The CCD high-definition acquisition camera captures the quantity and frequency of thin film materials in the bulk material. When the quantity and frequency of thin film materials are abnormal, the control module controls the speed of the fan to increase and at the same time reduces the feed speed of the first belt conveyor.

[0019] In some embodiments, a unblocking assembly is provided at the connection between the first air duct and the drainage duct; the unblocking plate of the unblocking assembly has the same contour as the upper wall of the first air duct, the telescopic rod of the unblocking cylinder passes through the first air duct and is connected to the unblocking plate, and the unblocking cylinder periodically retracts and contracts to make the material at the bend fall.

[0020] In some embodiments, the blockage-removing cylinder is fixed on a cylinder seat, the cylinder seat is connected to the first air duct or the horizontal sorting chamber, two vertical guide rods are provided between the upper top plate of the cylinder seat and the blockage-removing plate, the blockage-removing plate is annular and the inner hole wall and the outer end wall of the lower end are both provided with cutting edges;

[0021] Or a rubber elastic layer is provided on the upper end of the blockage relief plate.

[0022] In some embodiments, the right side of the lower port of the horizontal sorting chamber is upwardly directed to form a rectangular feed port for materials, and the left side of the lower port forms a discharge port, the first belt conveyor is located below the feed port and extends into the diversion screening cavity; the second belt conveyor is located below the discharge port, and the horizontal sorting chamber, the first belt conveyor, and the second belt conveyor are inclined at the same angle;

[0023] Or the clean discharge section is a high chimney;

[0024] Or the first conveyor belt and the second conveyor belt are skirt belts or the conveyor frames on both sides of the conveyor belts are provided with limit baffles;

[0025] Or the drainage tube is a rectangular tube.

[0026] The new horizontal air separator adopts the special setting of horizontal sorting body, first belt conveyor, second belt conveyor and air supply part, which effectively realizes the high-precision separation of heavy materials, and adopts cyclone separator to effectively remove light materials, dust collector to effectively remove dust, clean gas is discharged into the air, and each level of material has high purity and can be directly used. Its beneficial effects are: first, the process is simple, and one workstation combined with cyclone separator and dust collector can complete the separation of three levels of materials. Only two transfer equipments, one feeding belt conveyor and one discharging belt conveyor, are needed. The equipment is simple, occupies a small area, consumes little energy and has low cost; second, the speed increasing nozzle of the feeding part is tilted and located below the discharging head of the first belt conveyor, and its air outlet faces the parabolic direction of the discharging head and the guide screening cavity, which can effectively separate light materials and film materials, and no film materials enter the subsequent processing process of heavy materials. The overall production line runs stably, effectively reduces maintenance costs and equipment downtime, improves sorting efficiency, and at the same time, the materials sorted at each level are precise. Pure, which is conducive to subsequent processing and reuse; thirdly, a drainage pipe is set, and the upper guide plate at the lower end can change its size with the wind force, and the trumpet-shaped guide screening chamber also changes accordingly, so it can effectively guide light materials and dust materials into the drainage pipe, forming an effective and rapid separation. At the same time, the front baffle plate and the rear baffle plate prevent the material from scattering and overflowing, and the material on the front baffle plate can fall into the belt conveyor for re-sorting; fourthly, the arrangement directly sorts in the narrow space of the belt discharging and feeding, and the overall structure is compact, while effectively improving the sorting efficiency; fifthly, it has a good unblocking and conducting effect; sixthly, the sorting speed can be adjusted at any time to ensure the best material sorting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a front view schematic diagram of a novel horizontal air separator according to one embodiment of the present invention after being rotated 90°;

[0028] Figure 2 for Figure 1 The schematic diagram of the front view of the horizontal sorting body, the first belt conveyor, the second belt conveyor and the air supply part shown;

[0029] Figure 3 for Figure 2 The schematic diagram of the air supply part and the guide screening chamber is shown;

[0030] Figure 4 for Figure 2 The schematic diagram of the horizontal sorting body being installed with a height floating buffer, a CCD high-definition acquisition camera and a lateral air nozzle;

[0031] Figure 5 for Figure 2 The schematic diagram of ventilation state of the horizontal sorting body with the unblocking assembly installed is shown;

[0032] Figure 6 for Figure 5The schematic diagram of the unblocking state of the horizontal sorting body with the unblocking component installed is shown;

[0033] Figure 7 for Figure 1 A schematic front view of a cyclone separator, a dust collector and a clean discharge section is shown;

[0034] Horizontal sorting body 1, horizontal sorting chamber 10, diversion screening chamber 100, front circulation sedimentation chamber 101, feed port 102, discharge port 103, upper guide plate 11, arc sheet 110, inner cutting panel 111, outer cutting panel 112, front blocking plate 12, rear blocking plate 13, drainage pipe 14, CCD high-definition acquisition camera 15, lateral air nozzle 16;

[0035] The first belt conveyor 2, the discharging head 20, the first conveyor belt 21,

[0036] The second belt conveyor 3, the feed head 30, the second conveyor belt 31,

[0037] Air supply unit 4, fan 41, turning air duct 42, lower connecting end 421, upper connecting end 422, speed increasing air nozzle 43;

[0038] Cyclone separator 5, first air duct 51, second air duct 52,

[0039] Dust collector 6, third air duct 61;

[0040] Clean discharge part 7; height floating buffer 8;

[0041] The blockage relieving assembly 9 , the cylinder seat 90 , the upper top plate 901 , the blockage relieving cylinder 91 , the blockage relieving plate 92 , the rubber elastic layer 93 , and the vertical guide rod 94 . DETAILED DESCRIPTION

[0042] The present invention will be further described in detail below with reference to the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0043] Figures 1 to 7 A new type of horizontal air separator according to an embodiment of the present invention is schematically shown. As shown in the figure, the new type of horizontal air separator comprises: a horizontal sorting body 1, a first belt conveyor 2, a second belt conveyor 3, an air supply unit 4, a cyclone separator 5 and a dust collector 6;

[0044] The horizontal sorting body 1 comprises a horizontal sorting chamber 10, two upper guide plates 11, a front baffle plate 12 and a rear baffle plate 13; the horizontal sorting chamber 10 is hollow inside and open at the lower end, a drainage pipe 14 is fixedly connected to the middle of the upper end of the horizontal sorting chamber 10, the inner ends of the two opposite upper guide plates 11 are hinged to the lower end of the drainage pipe 14 and the outer ends extend to the left and right sides to form a trumpet-shaped diversion and screening chamber 100, the upper end of the front baffle plate 12 is hinged to the left end of the horizontal sorting chamber 10 and the rear baffle plate 13 is hinged to the right end of the horizontal sorting chamber 10 and the lower ends of the two are exposed to the lower port of the horizontal sorting chamber 10;

[0045] The first belt conveyor 2 is located at the left end of the lower port of the horizontal sorting chamber 10, and its discharge head 20 extends into the lower end of the diversion screening chamber 100 in the horizontal sorting chamber 10. The end of the front baffle plate 12 can vertically fit the first conveyor belt 21 of the first belt conveyor 2, and the mixed material pushes the front baffle plate 12 to rotate clockwise and enter the diversion screening chamber 100;

[0046] The second belt conveyor 3 is located below the right end of the lower port of the horizontal sorting chamber 10 and its feeding head 30 is located directly below the discharging head 20 of the first belt conveyor 2. The end of the rear blocking plate 13 can be vertically attached to the second conveyor belt 31 of the second belt conveyor 3. The heavy material pushes the end of the rear blocking plate 13 to rotate clockwise and is taken out by the second conveyor belt 31.

[0047] The air supply unit 4 includes a fan 41, a steering air duct 42 and a speed-increasing air nozzle 43. The air outlet of the fan 41 is connected to the lower connecting end 421 of the steering air duct 42. The upper connecting end 422 of the steering air duct 42 is located between the second conveyor belt 31 and the first conveyor belt 21. The upper connecting end 422 is connected to the inclined speed-increasing air nozzle 43. The speed-increasing air nozzle 43 is inclined and located below the discharge head 20 of the first belt conveyor 2, and its air outlet faces the parabolic direction of the discharge head 20 and the guide screening chamber 100. The high-speed airflow blows the light materials and dust materials of the falling mixed materials upward into the guide screening chamber 100 to form a mixed airflow, and the heavy materials fall into the second conveyor belt 31.

[0048] The feed port of the cyclone separator 5 is connected to the upper port of the drainage pipe 14 and the exhaust port at the upper end thereof is connected to the dust collector 6. The cyclone separator 5 separates the light substances in the mixed air flow and discharges them from the lower discharge port, and the remaining dust-containing gas enters the dust collector 6 from the exhaust port;

[0049] At least one dust outlet is provided at the lower end of the dust collector 6 and the clean gas outlet at the upper end is connected to the clean discharge part 7. The high port of the clean discharge part 7 discharges clean air.

[0050] The novel horizontal air separator adopts the special arrangement of the horizontal sorting body 1, the first belt conveyor 2, the second belt conveyor 3 and the air supply part 4, which effectively realizes the high-precision separation of heavy materials, and adopts the cyclone separator 5 to effectively remove light materials, the dust collector 6 to effectively remove dust, and the clean gas is discharged into the air. The purity of each level of material is high and can be directly used. Its beneficial effects are: first, the process is simple, and one workstation combined with the cyclone separator and the dust collector can complete the separation of the three levels of materials. Only two transfer equipments, a feeding belt conveyor and a discharging belt conveyor, are required. The equipment is simple, occupies a small area, consumes little energy and has low cost; second, the speed increasing nozzle 43 of the feeding part 4 is tilted and located below the discharging head 20 of the first belt conveyor 2, and its air outlet faces the parabolic direction of the discharging head 20 and the guide screening chamber 100, which can effectively separate light materials and film materials, and no film materials enter the subsequent processing process of heavy materials. The overall production line runs stably, effectively reducing the maintenance cost and equipment. Stop, improve the sorting efficiency, at the same time, the materials sorted at each level are pure, which is conducive to subsequent processing and reuse; thirdly, a drainage pipe 14 is set, and the upper guide plate 11 at the lower end can change its size with the wind force, and the trumpet-shaped guide screening chamber 100 also changes accordingly, so it can effectively guide light materials and dust materials into the drainage pipe 14, forming an effective and rapid separation. At the same time, the front baffle plate 12 and the rear baffle plate 13 prevent the material from dispersing and overflowing, and the material on the front baffle plate 12 can fall into the belt conveyor for re-sorting; fourthly, the arrangement is directly sorted in the narrow space of the belt discharge and feed, the overall structure is compact, and at the same time the sorting efficiency is effectively improved.

[0051] Furthermore, the middle of the upper guide plate 11 is an arc sheet 110 with both ends bent upward, and the inner cut panel 111 connected to the arc sheet 110 is hinged to the lower end of the drainage pipe 14; the outer cut panel 112 connected to the arc sheet 110 at the right end is tilted upward and close to the horizontal sorting chamber 10, and the outer cut panel 112 and the front blocking plate 12 form a front circulation sedimentation chamber 101, and light materials and dust materials fall to the first conveyor belt 21 for circulation screening. Its beneficial effects are: the arc sheet 110 has a good guiding effect and small resistance, and the front circulation sedimentation chamber 101 can improve the sorting efficiency.

[0052] Preferably, the front baffle plate 12 at the right end is also provided with a plurality of lateral air nozzles 16 in a rectangular array, and the lateral air nozzles 16 allow the light materials and dust in the front circulation sedimentation chamber 101 to flow back to the guide screening chamber 100;

[0053] The left rear baffle plate 13 is provided with a plurality of lateral air nozzles 16 in a rectangular array, and the lateral air nozzles 16 allow the light materials and dust materials of the second conveyor belt 31 to flow back to the guide screening chamber 100. The beneficial effect is that the lateral air nozzles 16 can effectively remove the film materials from entering the heavy materials, and can also prevent the multiple cycle sorting caused by the forward return of the materials, thereby improving the sorting efficiency.

[0054] Furthermore, the rear side of the rear baffle plate 13 is connected to the right wall of the horizontal sorting chamber 10 through a height floating buffer 8; the front side of the front baffle plate 12 is connected to the left wall of the horizontal sorting chamber 10 through a height floating buffer 8; the two arc sheets 110 are connected to the upper wall of the horizontal sorting chamber 10 through a height floating buffer 8. Preferably, the height floating buffer 8 is any one of a floating cylinder, a spring column and a servo electric cylinder. The beneficial effect is that the height floating buffer 8 ensures the position accuracy of the rear baffle plate 13, the front baffle plate 12 and the front baffle plate 12, matches the sorting amount at all times, and ensures the best sorting efficiency and sorting accuracy.

[0055] Furthermore, the speed increasing nozzle 43 is a flat nozzle with a rectangular cavity cross section, the cavity cross section of the flat nozzle gradually decreases from bottom to top, and the inclination direction of the flat nozzle 43 is tangent to the drum of the discharge head 20. The beneficial effect is that the structure is exquisite and small in size, which is convenient for equipment layout, and the wind speed is high, which can effectively improve the sorting power.

[0056] Preferably, the lower connecting end 421 and the upper connecting end 422 of the steering air duct 42 are connected through an arc elbow, and the lower connecting end 421 is arranged obliquely outside the feeding head of the second belt conveyor 3; the upper connecting end 422 is arranged parallel to the lower part of the feeding head of the second belt conveyor 3 and parallel to the lower part of the discharging head 20 of the first belt conveyor 2. The beneficial effect is that the arrangement can effectively reduce the volume of the equipment.

[0057] Furthermore, a CCD high-definition acquisition camera 15 electrically connected to the control module is provided at the lower left end of the horizontal sorting chamber 10. The CCD high-definition acquisition camera 15 captures the quantity and frequency of thin film materials in the bulk material. When the quantity and frequency of thin film materials are abnormal, the control module controls the speed of the fan 41 to increase and reduces the feeding speed of the first belt conveyor 2. The beneficial effect is that this arrangement further improves the purity of heavy material sorting and prevents thin film materials from mixing into heavy materials.

[0058] Furthermore, at the connection between the first air duct 51 and the drainage pipe 14, the first air duct 51 is provided with a blockage-removing assembly 9; the blockage-removing assembly 9 includes a blockage-removing cylinder 91 and a blockage-removing plate 92, the blockage-removing plate 92 and the upper wall profile of the first air duct 51 are the same, and the blockage-removing cylinder 91 is vertically connected to the first air duct 51 or the horizontal sorting chamber 10; and the telescopic rod passes through the first air duct 51 with a small gap to connect to the blockage-removing plate 92, and the blockage-removing cylinder 91 is regularly extended and retracted to make the material at the bend fall. Its beneficial effect is: this setting ensures long-term use without blockage, and at the same time, the structure is compact and does not affect the internal air selection cavity. During sorting, the blockage-removing plate 92 is subjected to the outward side pressure and tightly adheres to the pipe wall without wind loss, and at the same time, the blockage-removing effect is good.

[0059] Preferably, the unblocking cylinder 91 is fixedly connected to the cylinder seat 90, the cylinder seat 90 is connected to the first air duct 51 or the horizontal sorting chamber 10, and two vertical guide rods 94 are provided between the upper top plate 901 of the cylinder seat 90 and the unblocking plate 92; the beneficial effect is that this arrangement ensures a beneficial unblocking accuracy, and there is no offset blockage and unblocking phenomenon.

[0060] Preferably, the blockage relieving plate 92 is an annular structure, and cutting edges are provided on the inner hole wall and the outer end wall of the lower end of the blockage relieving plate 92. The beneficial effect is that this arrangement further improves the blockage relieving efficiency.

[0061] The blockage relieving plate 92 may also be equipped with a reamer, which rotates to crush the film, further facilitating blockage relieving.

[0062] Preferably, a rubber elastic layer 93 is further provided on the upper end of the blockage relieving plate 92. The beneficial effect is that the arrangement further ensures air tightness and protects the pipe wall and the blockage relieving plate 92 from deformation during long-term use.

[0063] Further, the right side of the lower port of the horizontal sorting chamber 10 is upwardly directed to form a rectangular feed port 102 for removing materials, and the left side of the lower port forms a discharge port 103, the first belt conveyor 2 is located below the feed port 102 and extends into the diversion screening chamber 100; the second belt conveyor 3 is located below the discharge port 103, and the first belt conveyor 2 is arranged in parallel below the second belt conveyor 3;

[0064] The horizontal sorting chamber 10, the first belt conveyor 2, and the second belt conveyor 3 are tilted at the same angle; the tilt angle is 5°-30°; preferably 15°. The beneficial effect is that the arrangement can quickly enter the sorting chamber and receive heavy materials at the first time without heavy materials overflowing.

[0065] Preferably, the clean exhaust part 7 is a tall chimney.

[0066] Preferably, the first conveyor belt 21 and the second conveyor belt 31 are skirt belts or the conveyor frames on both sides of the conveyor belts are provided with limit baffles. The beneficial effect is that the arrangement prevents the material from overflowing.

[0067] Preferably, the feed port of the cyclone separator 5 is connected to the upper port of the drainage pipe 14 through the first air duct 51.

[0068] The exhaust port at the upper end of the cyclone separator 5 is connected to the dust collector 6 through the second air duct 52, and the dust collector 6 is connected to the clean discharge part 7 through the third air duct 61;

[0069] The light material outlet at the lower end of the cyclone separator 5 is provided with a third belt conveyor or a mobile trolley; the lower end of the dust collector 6 is provided with at least one dust outlet, and the dust outlet is provided with a plug valve and a fourth belt conveyor or a mobile trolley is provided below. The effect is that this arrangement further improves automation.

[0070] Preferably, the horizontal sorting body 1, the first belt conveyor 2, the second belt conveyor 3, the air supply unit 4, the cyclone separator 5 and the dust collector 6 are all fixedly connected to the same frame, and the frame is provided with a guardrail. The beneficial effect is that the arrangement is simple in structure and small in size.

[0071] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A new type of horizontal air separator, characterized in that: It comprises: a horizontal sorting body (1), a first belt conveyor (2), a second belt conveyor (3), an air supply unit (4), a cyclone separator (5) and a dust collector (6); The horizontal sorting chamber (10) of the horizontal sorting body (1) is hollow inside and open at the lower end; a drainage pipe (14) is fixed in the middle of the upper end of the horizontal sorting chamber (10); the inner ends of two opposite upper guide plates (11) are hinged to the lower end of the drainage pipe (14) and the outer ends extend to the left and right sides to form a trumpet-shaped guide and screening chamber (100); the upper end of the front blocking plate (12) is hinged to the left end of the horizontal sorting chamber (10) and the rear blocking plate (13) is hinged to the right end of the horizontal sorting chamber (10) and the lower ends of the two are exposed outside the horizontal sorting chamber (10); The first belt conveyor (2) is located at the left end of the lower port of the horizontal sorting chamber (10) and its discharge head (20) extends into the lower end of the diversion and screening chamber (100) in the horizontal sorting chamber (10); the end of the front blocking plate (12) can vertically fit the first conveyor belt (21) of the first belt conveyor (2); the mixed material pushes the front blocking plate (12) to rotate clockwise and enter the diversion and screening chamber (100); The second belt conveyor (3) is located below the right end of the lower port of the horizontal sorting chamber (10) and its feeding head (30) is located directly below the discharging head (20) of the first belt conveyor (2). The end of the rear blocking plate (13) can vertically fit the second conveyor belt (31) of the second belt conveyor (3). The heavy material pushes the end of the rear blocking plate (13) to rotate clockwise and is carried out by the second conveyor belt (31). The air outlet of the fan (41) of the air supply part (4) is connected to the lower connecting end (421) of the steering air duct (42); the upper connecting end (422) of the steering air duct (42) is located between the second conveyor belt (31) and the first conveyor belt (21) and is connected to the speed-increasing air nozzle (43); the speed-increasing air nozzle (43) is located obliquely below the discharge head (20) of the first belt conveyor (2) and its air outlet faces the parabolic direction of the discharge head (20) and the guide screening chamber (100); the high-speed airflow blows the light materials and dust materials of the falling mixed material upward into the guide screening chamber (100) to form a mixed airflow, and the heavy materials fall into the second conveyor belt (31); The feed port of the cyclone separator (5) is connected to the upper port of the drainage pipe (14) and the exhaust port at the upper end is connected to the dust collector (6); the light matter in the mixed air flow is discharged from the discharge port at the lower end of the cyclone separator (5), and the dust-containing gas enters the dust collector (6); The lower port of the dust collector (6) discharges dust and the upper port is connected to the clean discharge part (7) to discharge clean air.

2. The novel horizontal air separator according to claim 1 is characterized in that: The middle of the upper guide plate (11) is an arcuate plate (110) with both ends bent upwards, and the inner cut panel (111) of the arcuate plate (110) is hinged to the lower end of the drainage pipe (14); the outer cut panel (112) of the arcuate plate (110) at the right end is inclined upwards and approaches the horizontal sorting chamber (10), and the outer cut panel (112) and the front blocking plate (12) form a front circulation sedimentation chamber (101).

3. The novel horizontal air separator according to claim 2 is characterized in that: The front blocking plate (12) at the right end is provided with a plurality of lateral air nozzles (16) in a rectangular array, and the lateral air nozzles (16) allow the light matter and dust in the front circulation sedimentation chamber (101) to flow back to the guide screening chamber (100); The rear baffle plate (13) at the left end is provided with a plurality of lateral air nozzles (16) in a rectangular array, and the lateral air nozzles (16) allow the light materials and dust on the second conveyor belt (31) to flow back to the guide screening chamber (100).

4. The novel horizontal air separator according to claim 1 is characterized in that: The rear blocking plate (13) is connected to the right wall of the horizontal sorting chamber (10) via a height floating buffer (8); the front blocking plate (12) is connected to the left wall of the horizontal sorting chamber (10) via a height floating buffer (8); and the upper parts of the two arc plates (110) are connected to the upper wall of the horizontal sorting chamber (10) via a height floating buffer (8).

5. The novel horizontal air separator according to claim 4 is characterized in that: The height floating buffer (8) is any one of a floating cylinder, a spring column and a servo electric cylinder.

6. The novel horizontal air separator according to claim 1 is characterized in that: The speed increasing nozzle (43) is a flat nozzle with a rectangular cavity cross section, the cavity cross section gradually decreases from bottom to top, and the inclination direction of the flat nozzle (43) is arranged tangentially to the roller of the discharge head (20); The lower connecting end (421) and the upper connecting end (422) are connected through an arc bent pipe, and the lower connecting end (421) is arranged obliquely outside the feeding head of the second belt conveyor (3); the upper connecting end (422) is arranged parallel to the feeding head of the second belt conveyor (3) and parallel to the discharging head (20) of the first belt conveyor (2).

7. The novel horizontal air separator according to claim 1 is characterized in that: A CCD high-definition acquisition camera (15) electrically connected to the control module is also provided at the lower left end of the horizontal sorting chamber (10). The CCD high-definition acquisition camera (15) captures the quantity and frequency of thin film materials in the bulk material. When the quantity and frequency of thin film materials are abnormal, the control module controls the speed of the fan (41) to increase, while reducing the feeding speed of the first belt conveyor (2).

8. The novel horizontal air separator according to claim 1 is characterized in that: A blockage relieving assembly (9) is provided at the connection point between the first air duct (51) and the drainage duct (14); a blockage relieving plate (92) of the blockage relieving assembly (9) has the same profile as the upper wall of the first air duct (51); a telescopic rod of a blockage relieving cylinder (91) passes through the first air duct (51) and is connected to the blockage relieving plate (92); the blockage relieving cylinder (91) is periodically extended and retracted to cause the material at the bend to fall.

9. The novel horizontal air separator according to claim 8 is characterized in that: The blockage-clearing cylinder (91) is fixed on a cylinder seat (90), and the cylinder seat (90) is connected to the first air duct (51) or the horizontal sorting chamber (10). Two vertical guide rods (94) are provided between the upper top plate (901) of the cylinder seat (90) and the blockage-clearing plate (92). The blockage-clearing plate (92) is annular and has cutting edges on the inner hole wall and the outer end wall of the lower end. Alternatively, a rubber elastic layer (93) is provided on the upper end of the blockage relieving plate (92).

10. The novel horizontal air separator according to claim 1 is characterized in that: The right side of the lower port of the horizontal sorting chamber (10) is used to remove materials upward to form a rectangular feed port (102), and the left side of the lower port forms a discharge port (103); the first belt conveyor (2) is located below the feed port (102) and extends into the guide screening chamber (100); the second belt conveyor (3) is located below the discharge port (103); the horizontal sorting chamber (10), the first belt conveyor (2), and the second belt conveyor (3) are inclined at the same angle; Or the clean discharge section (7) is a high chimney; Or the first conveyor belt (21) and the second conveyor belt (31) are skirt belts or the conveyor frames on both sides of the conveyor belts are provided with limit baffles; Or the drainage tube (14) is a rectangular tube.