Assembly production line for snail horn chassis
By designing the snail horn chassis assembly production line, the combination of snail horn chassis assembly equipment and insertion and base loading and assembly equipment is used to solve the problem of low automation in the existing technology, and an efficient and low-cost assembly process is achieved.
Patent Information
- Application Number
- CN202411859706.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The existing snail horn chassis assembly process has low degree of automation, resulting in high labor costs and low assembly efficiency.
A snail horn chassis assembly production line is designed, including snail horn chassis assembly equipment and insertion base feeding and assembly equipment. The two are connected by conveying devices to realize automatic assembly of the chassis and coils, and the semi-finished products are transported to the insertion base assembly equipment for further assembly.
It improves the overall degree of automation, reduces labor costs, and improves assembly efficiency, which can meet more processing needs.
Smart Images

Figure CN119526008A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technology of snail horn processing field, in particular to a snail horn chassis assembly production line. Background Art
[0002] The snail horn is a normal horn with a snail-shaped sound-assisting cavity. It improves the sound quality and increases the volume. The snail horn is a pair of car horns. They are called snail horns because they look like snails. To distinguish them from basin-type horns, they are actually called "treble and bass horns". One of the two horns is treble and the other is bass. Due to its structure, the snail horn can make the sound louder and farther with the same power through the vibration of the resonance box. At the same time, it is relatively energy-saving, and the sound sounds majestic, loud and full. Compared with traditional horns, the sound is fuller and the life is longer.
[0003] When assembling the snail horn base, the chassis and the coil need to be assembled together first, and then the assembled semi-finished product and the plug-in seat are assembled together. The existing snail horn base is assembled by combining manual and semi-automatic devices, and the chassis, coil and plug-in seat are assembled in sequence. The overall automation level is low, and a large amount of manpower is required, resulting in high labor costs; and the semi-automatic processing method makes the overall assembly efficiency low. Therefore, it is necessary to study a new technical solution to solve the above problems. Summary of the invention
[0004] In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a snail horn chassis assembly production line, which can effectively solve the problems of low automation level, high labor cost and low assembly efficiency in the existing snail horn chassis assembly process.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A snail horn chassis assembly production line includes a snail horn chassis assembly device and a plug-in seat feeding assembly device, wherein the output end of the snail horn chassis assembly device is connected to the input end of the plug-in seat feeding assembly device through a conveying device;
[0007] The snail horn chassis assembly equipment includes a frame, a controller, a coil feeding device, a paint stripping device, a chassis feeding device, a height detection component, a material pasting component, a breathable membrane detection component, a riveting device and a material handling component; the controller is arranged on the frame; the coil feeding device is arranged on the side of the frame and connected to the controller; the paint stripping device is arranged on the frame and connected to the controller, and the paint stripping device is located on the output end side of the coil feeding device; the chassis feeding device is arranged on the frame and connected to the controller, and the chassis feeding device has a first turntable, which can be rotated back and forth and is arranged on the frame ; The height detection component, the material pasting component and the breathable membrane detection component are all arranged on the frame and located beside the first turntable, and the height detection component, the material pasting component and the breathable membrane detection component are arranged in sequence along the rotation direction of the first turntable and are respectively connected to the controller; the riveting device is arranged on the frame and located between the paint stripping device and the first turntable, and the riveting device is connected to the controller; the material handling component is arranged in two, one of which is arranged on the frame and located between the paint stripping device and the riveting device; the other material handling component is arranged between the first turntable and the riveting device, and both material handling components are connected to the controller;
[0008] The insert seat feeding assembly equipment includes a frame, a controller, a screw feeding device, an insert seat feeding device, a semi-finished product feeding device, a rubber tube feeding device, a rivet feeding device, a contact feeding and tightening device and a blanking device; a turntable assembly is arranged on the frame; the controller is arranged on the frame, and the turntable assembly is connected to the controller; the screw feeding device, the insert seat feeding device, the semi-finished product feeding device, the rubber tube feeding device, the rivet feeding device, the contact feeding and tightening device and the blanking device are all arranged on the frame and connected to the controller, and the screw feeding device, the insert seat feeding device, the semi-finished product feeding device, the rubber tube feeding device, the rivet feeding device, the contact feeding and tightening device and the blanking device are all arranged on the side of the turntable assembly and arranged in sequence along the moving direction of the turntable assembly.
[0009] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0010] By providing a snail horn chassis assembly device and a plug-in seat feeding assembly device, and connecting the output end of the snail horn chassis assembly device with the input end of the plug-in seat feeding assembly device through a conveying device; during processing, the chassis and the coil are first assembled together through the snail horn chassis assembly device, and then the assembled semi-finished product is transported to the plug-in seat feeding assembly device through the conveying device, so as to realize the assembly process of the semi-finished product and the plug-in seat; the overall automation degree is higher, no more manpower is required, and the labor cost is effectively reduced. At the same time, the automated assembly method has a higher assembly efficiency and can meet more processing needs.
[0011] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of a preferred embodiment of the present invention;
[0013] Figure 2 It is a three-dimensional structural schematic diagram of a snail horn chassis assembly device in a preferred embodiment of the present invention;
[0014] Figure 3 It is a schematic diagram of the three-dimensional structure of the tray conveyor line in a preferred embodiment of the present invention;
[0015] Figure 4 It is a three-dimensional structural schematic diagram of a coil handling assembly in a preferred embodiment of the present invention;
[0016] Figure 5 It is a schematic diagram of the three-dimensional structure of the coil conveying track in a preferred embodiment of the present invention;
[0017] Figure 6 It is a three-dimensional structural schematic diagram of a coil feeding assembly in a preferred embodiment of the present invention;
[0018] Figure 7 It is a partial assembly diagram of the snail horn chassis assembly equipment of the preferred embodiment of the present invention;
[0019] Figure 8 It is a schematic diagram of the three-dimensional structure of the paint stripping device in a preferred embodiment of the present invention;
[0020] Fig. 9 It is another partial assembly schematic diagram of the snail horn chassis assembly equipment in the preferred embodiment of the present invention;
[0021] Fig.10 It is a three-dimensional structural schematic diagram of the insert seat feeding assembly equipment in a preferred embodiment of the present invention;
[0022] Fig.11 It is a three-dimensional structural schematic diagram of a turntable assembly in a preferred embodiment of the present invention;
[0023] Fig.12 It is a three-dimensional structural schematic diagram of a screw feeding device in a preferred embodiment of the present invention;
[0024] Fig.13 It is a partial assembly diagram of the insert seat feeding device in a preferred embodiment of the present invention;
[0025] Fig.14 It is a schematic diagram of the three-dimensional structure of the semi-finished product feeding device in a preferred embodiment of the present invention;
[0026] Fig.15 It is a three-dimensional structural schematic diagram of a rubber tube feeding device according to a preferred embodiment of the present invention;
[0027] Fig.16 It is a schematic diagram of the three-dimensional structure of a rivet feeding device in a preferred embodiment of the present invention;
[0028] Fig.17 It is a schematic diagram of the three-dimensional structure of the contact feeding and tightening device in a preferred embodiment of the present invention;
[0029] Fig.18 It is a schematic diagram of the three-dimensional structure of the unloading device in the preferred embodiment of the present invention. DETAILED DESCRIPTION
[0030] Please refer to Figures 1 to 18 As shown, it shows the specific structure of the preferred embodiment of the present invention, which includes a snail horn chassis assembly device a and a plug-in seat feeding assembly device b.
[0031] The output end of the snail horn chassis assembly device a and the input end of the insert seat feeding assembly device b are connected through a conveying device.
[0032] The snail horn chassis assembly equipment a includes a frame 10a, a controller 20a, a coil feeding device 30a, a paint stripping device 40a, a chassis feeding device 50a, a height detection component 60a, a material pasting component 70a, a breathable membrane detection component 80a, a riveting device 90a and a material handling component 11a.
[0033] The controller 20a is installed on the frame 10a.
[0034] The coil loading device 30a is arranged on the side of the frame 10a and is connected to the controller 20a; in the present embodiment, the coil loading device 30a comprises a loading rack 31a, a tray conveyor line 32a, a coil handling assembly 33a, a coil conveyor track 34a and a coil loading assembly 35a; the loading rack 31a is arranged on the side of the frame 10a; the tray conveyor line 32a is arranged on the loading rack 31a, the tray conveyor line 32a is used to convey a tray with a coil, and the coil handling assembly 33a is arranged on the loading rack 31a and is located on the output end side of the tray conveyor line 32a; the coil conveyor The track 34a is arranged on the frame 10a and is located beside the output end of the coil handling assembly 33a; the aforementioned coil handling assembly 33a is used to transport the coils in the material tray to the coil conveying track 34a. In the present embodiment, the coil conveying track 34a drives the coil to be conveyed through a straight vibrator; the coil loading assembly 35a is arranged on the loading rack 31a, and the output end of the coil loading assembly 35a moves back and forth between the output end of the coil conveying track 34a and the input end of the paint stripping device 40a. The coil loading assembly 35a is used to discharge the coils on the coil conveying track 34a into the paint stripping device 40a. The coil transport assembly 33a includes a transport frame 331a, a transport rod 332a, a first transport drive mechanism 333a, a first material picking head 334a and a second transport drive mechanism 335a; the transport frame 331a is arranged on the loading frame 31a; the transport rod 332a can be movably arranged on the transport frame 331a back and forth, the first transport drive mechanism 333a is arranged on the transport frame 331a and drives the transport rod 332a to move back and forth, the first material picking head 334a can be movably arranged on the transport rod 332a back and forth, and the second transport drive mechanism 335a is arranged on the transport rod 332a and drives the first material picking head 334a to move back and forth.
[0035] The coil feeding assembly 35a includes a mounting frame 351a, a movable seat 352a, a first feeding drive mechanism 353a, a second feeding head 354a and a second feeding drive mechanism 355a; the mounting frame 351a is arranged on the frame 10a, and the movable seat 352a can be arranged on the mounting frame 351a so as to move back and forth laterally; the first feeding drive mechanism 353a is arranged on the mounting frame 351a and drives the movable seat 352a to move back and forth; the second feeding head 354a can be arranged on the movable seat 352a so as to move up and down and back and forth, and the second feeding drive mechanism 355a is arranged on the movable seat 352a and drives the second feeding head 354a to move back and forth.
[0036] The paint stripping device 40a is arranged on the frame 10a and connected to the controller 20a. The paint stripping device 40a is located beside the output end of the coil feeding device 30a. In this embodiment, the paint stripping device 40a includes a second turntable 41a, a laser stripping head 42a and a detection head 43a. The second turntable 41a can be rotatably arranged on the frame 10a. A plurality of first material trays 44a that cooperate with the coils are arranged on the second turntable 41a. The laser stripping head 42a is arranged on the The detection head 43a is arranged on the frame 10a and is located directly above the first material tray 44a, and the detection head 43a is located behind the laser stripping head 42a. When stripping paint, the laser stripping head 42a is used to perform laser stripping on the area to be stripped paint, and then the detection head 43a detects the effect of paint stripping. Furthermore, the paint stripping device 40a also includes a defective product unloading device 45a, so as to remove the coils that fail the inspection.
[0037] The chassis loading device 50a is disposed on the frame 10a and connected to the controller 20a. The chassis loading device 50a comprises a first rotating disk 51a, and the first rotating disk 51a is rotatably disposed on the frame 10a. In this embodiment, the chassis loading device 50a also includes a bracket 52a, a first movable plate 53a, a first driving mechanism 54a, a third material taking head 55a and a second driving mechanism 56a; the bracket 52a is arranged on the frame 10a and is located next to the first turntable 51a; the first movable plate 53a is movably arranged on the bracket 52a, and the first movable plate 53a moves back and forth between the external chassis feeding device and the first turntable 51a; the first driving mechanism 54a is arranged on the bracket 52a and drives the first movable plate 53a to move back and forth; the third material taking head 55a can be movably arranged on the first movable plate 53a up and down; the second driving mechanism 56a is arranged on the first movable plate 53a and drives the third material taking head 55a to move up and down back and forth, and the chassis loading device 50a is used to load the chassis sent out by the external chassis feeding assembly into the first turntable 51a.
[0038] The height detection component 60a, the material attaching component 70a and the breathable membrane detection component 80a are all arranged on the frame 10a and located beside the first turntable 51a, and the height detection component 60a, the material attaching component 70a and the breathable membrane detection component 80a are arranged in sequence along the rotation direction of the first turntable 51a and are respectively connected to the controller 20a; the riveting device 90a is arranged on the frame 10a and located between the paint stripping device 40a and the first turntable 51a, and the riveting device 90a is connected to the controller 20a.
[0039] In this embodiment, the height detection component 60a includes a height detection head (not shown in the figure), a sliding trough 61a and a first unqualified product picking head 62a; the first turntable 51a is provided with a second material tray 511a that cooperates with the chassis, and the height detection head (not shown in the figure) is arranged on the frame 10a and is located directly below the second material tray 511a; the sliding trough 61a is arranged on the frame 10a and is located on the side of the first turntable 51a; the first unqualified product picking head 62a moves back and forth between the first turntable 51a and the sliding trough 61a under the drive of an external drive, and the height detection head (not shown in the figure) is used to detect the height of the chassis in the second material tray 511a, and remove the unqualified chassis through the first unqualified product picking head 62a.
[0040] The material attaching assembly 70a includes a breathable film loading machine 71a, a film attaching frame 72a and a film attaching head 73a; the breathable film loading machine 71a is arranged on the frame 10a and is located beside the first turntable 51a, and the breathable film loading machine 71a is connected to the controller 20a; the film attaching frame 72a is arranged on the frame 10a and is located beside the output end of the breathable film loading machine 71a; the film attaching head 73a moves back and forth between the output end of the breathable film loading machine 71a and the first turntable 51a under the drive of an external driving mechanism, and the film attaching head 73a is connected to the controller 20a. The breathable film is attached to the chassis through the material attaching assembly 70a.
[0041] The breathable film detection assembly 80a includes a first detection frame 81a, a first CCD detection head 82a and a second unqualified product removal head 83a; the first detection frame 81a is arranged on the frame 10a and is located beside the first turntable 51a; the first CCD detection head 82a is arranged on the first detection frame 81a and is located above the first turntable 51a, and the CCD lens is connected to the controller 20a; the second unqualified product removal head 83a is arranged on the frame 10a and is located beside the first turntable 51a, wherein the second unqualified product removal head 83a is located behind the first CCD detection head 82a and is connected to the controller 20a. The first CCD detection head 82a is used to detect whether the fitting position of the breathable film on the chassis is qualified, and remove the unqualified chassis through the second unqualified product removal head 83a.
[0042] The riveting device 90a includes a third turntable 91a, a riveting frame 92a, a riveting head 93a, a riveting drive mechanism 94a and a second CCD detection head 95a; the third turntable 91a is rotatably arranged on the frame 10a and is located between the first turntable 51a and the paint stripping device 40a; the riveting frame 92a is arranged on the frame 10a and is located next to the third turntable 91a; the riveting head 93a is movably arranged on the riveting frame 92a and is located above the third turntable 91a; the conversion drive mechanism is arranged on the riveting frame 92a and drives the riveting head 93a to move back and forth; the second CCD detection head 95a is arranged on the frame 10a and is located above the third turntable 91a, and the second CCD detection head 95a is located behind the riveting head 93a and is connected to the controller 20a.
[0043] The material handling components 11a are arranged in two, wherein one material handling component 11a is arranged on the frame 10a and is located between the paint stripping device 40a and the riveting device 90a, so as to transport the coils that have been stripped of paint in the paint stripping device 40a to the riveting device 90a; the other material handling component 11a is arranged between the first turntable 51a and the riveting device 90a, and both material handling components 11a are connected to the controller 20a, so as to transport the chassis that has been film-applied in the first turntable 51a to the riveting device 90a.
[0044] The insert seat feeding and assembling equipment b comprises a frame 10b, a controller 20b, a screw feeding device 30b, an insert seat feeding device 40b, a semi-finished product feeding device 50b, a rubber tube feeding device 60b, a rivet feeding device 70b, a contact feeding and tightening device 80b and a feeding device 90b.
[0045] The frame 10b is provided with a turntable assembly 11b; the controller 20b is provided on the frame 10b, and the turntable assembly 11b is connected to the controller 20b. In this embodiment, the turntable assembly 11b includes a turntable 111b and a turntable driving mechanism 112b; the turntable 111b is rotatably provided on the frame 10b, the turntable driving mechanism 112b is provided on the frame 10b and drives the turntable 111b to rotate, and the turntable driving mechanism 112b is connected to the controller 20b.
[0046] The screw feeding device 30b, the insert seat feeding device 40b, the semi-finished product feeding device 50b, the rubber tube feeding device 60b, the rivet feeding device 70b, the contact feeding and tightening device 80b and the unloading device 90b are all arranged on the frame 10b and connected to the controller 20b, and the screw feeding device 30b, the insert seat feeding device 40b, the semi-finished product feeding device 50b, the rubber tube feeding device 60b, the rivet feeding device 70b, the contact feeding and tightening device 80b and the unloading device 90b are all arranged on the side of the turntable assembly 11b and are arranged in sequence along the moving direction of the turntable assembly 11b.
[0047] In this embodiment, the screw feeding device 30b includes a first vibration disk 31b, a first feeding rack 32b, a first feeding head 33b and a first feeding drive mechanism 34b; the first vibration disk 31b is arranged on the side of the frame 10b; the first feeding rack 32b is arranged on the frame 10b and is located between the turntable assembly 11b and the first vibration disk 31b, and the first feeding head 33b can be movably arranged on the first feeding rack 32b, and the first feeding head 33b moves back and forth between the output end of the first vibration disk 31b and the turntable assembly 11b; the first feeding drive mechanism 34b is arranged on the first feeding rack 32b and drives the first feeding head 33b to move back and forth; the first vibration disk 31b, the first feeding head 33b and the first feeding drive mechanism 34b are all connected to the controller 20b.
[0048] The insert seat feeding device 40b includes a feeding seat 41b, a storage tray 42b, a conveyor line 43b, a mechanical arm 44b, a second feeding frame 45b, a second feeding head 46b and a second feeding drive mechanism 47b; the feeding seat 41b is arranged on the side of the frame 10b; the storage tray 42b is arranged on the feeding seat 41b; the conveyor line 43b is arranged on the feeding seat 41b and is located on the side of the storage tray 42b; the mechanical arm 44b is arranged on the feeding seat 41b, and the output end of the mechanical arm 44b moves back and forth between the storage tray 42b and the conveyor line 43b. The second loading rack 45b is arranged on the frame 10b and is located beside the turntable assembly 11b; the second loading head 46b can be movably arranged on the second loading rack 45b, and the second loading head 46b moves back and forth between the output end of the conveyor line 43b and the turntable assembly 11b; the second loading drive mechanism 47b is arranged on the second loading rack 45b and drives the second loading head 46b to move back and forth, and the conveyor line 43b, the robotic arm 44b, the second loading head 46b and the second loading drive mechanism 47b are all connected to the controller 20b.
[0049] The semi-finished product loading device 50b includes a third loading rack 51b, a first movable seat 52b, a first driving mechanism 53b, a first movable plate 54b, a second driving mechanism 55b and a third loading head 56b; the third loading rack 51b is arranged on the frame 10b and is located beside the turntable assembly 11b; the first movable seat 52b can be movably arranged on the third loading rack 51b, and the first movable seat 52b moves back and forth between the external conveying device and the turntable assembly 11b; the first driving mechanism 53b is arranged The first movable plate 54b is arranged on the first movable seat 52b so as to be movable up and down and back and forth. The second driving mechanism 55b is arranged on the first movable seat 52b and drives the first movable plate 54b to move up and down and back and forth. The third loading head 56b is arranged on the first movable plate 54b and moves back and forth with the first movable plate 54b. The first driving mechanism 53b, the second driving mechanism 55b and the third loading head 56b are all connected to the controller 20b.
[0050] The rubber tube feeding device 60b includes a second vibration plate 61b, a fourth feeding rack 62b, a fourth feeding head 63b and a fourth feeding drive mechanism 64b; the second vibration plate 61b is arranged beside the frame 10b, the fourth feeding rack 62b is arranged on the frame 10b and is located between the turntable assembly 11b and the fourth vibration plate, the fourth feeding head 63b can be arranged on the fourth feeding rack 62b to move back and forth, and the fourth feeding head 63b moves back and forth between the output end of the fourth vibration plate and the turntable assembly 11b; the fourth feeding drive mechanism 64b is arranged on the fourth feeding rack 62b and drives the fourth feeding head 63b to move back and forth; the fourth vibration plate, the fourth feeding head 63b and the fourth feeding drive mechanism 64b are all connected to the controller 20b.
[0051] The rivet feeding device 70b includes a third vibration disk 71b, a fifth feeding rack 72b, a fifth feeding head 73b and a fifth feeding drive mechanism 74b; the third vibration disk 71b is arranged on the side of the frame 10b, the fifth feeding rack 72b is arranged on the frame 10b and is located between the turntable assembly 11b and the fifth vibration disk, the fifth feeding head 73b can be movably arranged on the fifth feeding rack 72b, and the fifth feeding head 73b moves back and forth between the output end of the fifth vibration disk and the turntable assembly 11b; the fifth feeding drive mechanism 74b is arranged on the fifth feeding rack 72b and drives the fifth feeding head 73b to move back and forth; the fifth vibration disk, the fifth feeding head 73b and the fifth feeding drive mechanism 74b are all connected to the controller 20b.
[0052] The contact feeding and tightening device 80b includes a sixth feeding rack 81b, a second movable seat 82b, a third driving mechanism 83b, a second movable plate 84b, a fourth driving mechanism 85b, a sixth feeding head 88b, a tightening head 86b and a fifth driving mechanism 87b; the sixth feeding rack 81b is arranged on the frame 10b, the second movable seat 82b can be arranged on the sixth feeding rack 81b to move back and forth, and the second movable seat 82b moves back and forth between the external contact component feeding device and the turntable component 11b; the third driving mechanism 83b is arranged on the sixth feeding rack 81b and drives the second movable seat 82b to move, and the second movable plate 84b can move up and down back and forth The fourth driving mechanism 85b is arranged on the second movable seat 82b and drives the second movable plate 84b to move up and down; the sixth loading head 88b is arranged on the second movable plate 84b and moves back and forth with the second movable plate 84b, and the tightening head 86b can be arranged on the sixth loading rack 81b and is located directly above the turntable assembly 11b so as to be movable up and down; the fifth driving mechanism 87b is arranged on the sixth loading rack 81b and drives the tightening head 86b to move, and the third driving mechanism 83b, the fourth driving mechanism 85b, the sixth loading head 88b, the tightening head 86b and the fifth driving mechanism 87b are all connected to the controller 20b.
[0053] The unloading device 90b includes an unloading frame 91b, a waste box 92b, a third movable seat 93b, a sixth driving mechanism 94b, a third movable plate 95b, a seventh driving mechanism 96b and a material taking head 97b; the unloading frame 91b is arranged on the frame 10b and is located beside the turntable assembly 11b; the waste box 92b is arranged on the frame 10b and is located beside the unloading frame 91b; the third movable seat 93b can be movably arranged on the unloading frame 91b; the third movable seat 93b moves back and forth between the turntable assembly 11b, the waste box 92b and the outer The sixth driving mechanism 94b is arranged on the unloading rack 91b and drives the third movable seat 93b to move; the third movable plate 95b can be arranged on the third movable seat 93b to move up and down and back and forth; the seventh driving mechanism 96b is arranged on the third movable seat 93b and drives the third movable plate 95b to move back and forth; the material taking head 97b is arranged on the third movable plate 95b and moves back and forth with the third movable plate 95b, and the sixth driving mechanism 94b, the seventh driving mechanism 96b and the material taking head 97b are all connected to the controller 20b.
[0054] The working principle of this embodiment is described in detail as follows:
[0055] During operation, the chassis to be processed is first fed to the side of the chassis loading device 50a by the external chassis feeding assembly, and then the chassis is loaded onto the first turntable 51a by the chassis loading device 50a, and the chassis is driven by the first turntable 51a to be transported backwards. When the chassis is transported to the height detection assembly 60a, the height detection of the chassis is completed by the height detection head (not shown in the figure), and the unqualified products are sent out through the sliding trough 61a, and then the first turntable 51a continues to drive the chassis to be transported backwards to the mounting assembly. After the film pasting is completed, the chassis is driven by the first turntable 51a to be transported backward to the breathable film detection component 80a, and the bonding position of the breathable film on the chassis is detected by the first CCD detection head 82a. The chassis that fails the inspection is removed by the second unqualified product removal head 83a, and the qualified products are transported by the material handling component 11a to the third turntable 91a in the riveting device 90a.
[0056] At the same time, the coil loading device 30a will complete the loading of the tray with the coil through the tray conveyor line 32a, and transport the coil on the tray to the coil conveyor track 34a through the coil transport component 33a, and drive the coil to be transported backward through the coil transport track 34a, and then transport the coil to the second turntable 41a in the paint stripping device 40a through the coil loading component 35a, and then complete the paint stripping process on the coil through the laser stripping head 42a, and detect the paint stripped wire through the detection head 43a. After the inspection is qualified, the qualified coil is transported to the third turntable 91a by the material handling component 11a and assembled with the aforementioned chassis after film pasting, and then the coil and the chassis are riveted together by the riveting head 93a; then the unloading device 90b loads the riveted semi-finished product into the external conveying device, and transports it to the input end side of the insert seat feeding assembly equipment b through the external conveying device.
[0057] When the insert seat feeding assembly device b is working, the screw feeding device 30b first completes the screw feeding process, and the screws and screws are assembled and fed to the turntable assembly 11b through the first vibration plate 30b, and the assembled screws and screws are driven by the turntable assembly 11b to move to the insert seat feeding device 40b, and the insert seat is fed to the turntable assembly 11b through the insert seat feeding device 40b, and assembled with the semi-finished products of the screws and screws; then the turntable assembly 11b continues to drive it backward to the semi-finished product feeding device The semi-finished product conveyed by the conveying device is loaded into the turntable assembly 11b through the semi-finished product loading device 50b and assembled with the insert seat; then, as the turntable assembly 11b continues to be transported backward, it passes through the rubber tube loading device 60b, the rivet loading device 70b, and the contact loading and tightening device 80b in sequence, and completes the loading process of the rubber tube, the rivet and the contact assembly, and tightens the rivet through the contact loading and tightening device 80b, and then the unloading device 90b completes the unloading of the assembled product.
[0058] The design focus of the present invention is: by providing a snail horn chassis assembly device and a plug-in seat feeding assembly device, and cooperating with the snail horn chassis assembly device The output end of the snail horn chassis assembly device is connected with the input end of the plug-in seat feeding assembly device through a conveying device; during processing, the chassis and the coil are first assembled together through the snail horn chassis assembly device, and then the assembled semi-finished product is transported to the plug-in seat feeding assembly device through the conveying device, thereby realizing the assembly process of the semi-finished product and the plug-in seat; the overall degree of automation is higher, no more manpower is required, and the labor cost is effectively reduced. At the same time, the automated assembly method has a higher assembly efficiency and can meet more processing requirements.
[0059] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A snail horn chassis assembly production line, characterized by: It includes a snail horn chassis assembly device and a plug-in seat feeding assembly device, wherein the output end of the snail horn chassis assembly device is connected to the input end of the plug-in seat feeding assembly device through a conveying device; The snail horn chassis assembly equipment includes a frame, a controller, a coil feeding device, a paint stripping device, a chassis feeding device, a height detection component, a material pasting component, a breathable membrane detection component, a riveting device and a material handling component; the controller is arranged on the frame; the coil feeding device is arranged on the side of the frame and connected to the controller; the paint stripping device is arranged on the frame and connected to the controller, and the paint stripping device is located on the output end side of the coil feeding device; the chassis feeding device is arranged on the frame and connected to the controller, and the chassis feeding device has a first turntable, which can be rotated back and forth and is arranged on the frame ; The height detection component, the material pasting component and the breathable membrane detection component are all arranged on the frame and located beside the first turntable, and the height detection component, the material pasting component and the breathable membrane detection component are arranged in sequence along the rotation direction of the first turntable and are respectively connected to the controller; the riveting device is arranged on the frame and located between the paint stripping device and the first turntable, and the riveting device is connected to the controller; the material handling component is arranged in two, one of which is arranged on the frame and located between the paint stripping device and the riveting device; the other material handling component is arranged between the first turntable and the riveting device, and both material handling components are connected to the controller; The insert seat feeding assembly equipment includes a frame, a controller, a screw feeding device, an insert seat feeding device, a semi-finished product feeding device, a rubber tube feeding device, a rivet feeding device, a contact feeding and tightening device and a blanking device; a turntable assembly is arranged on the frame; the controller is arranged on the frame, and the turntable assembly is connected to the controller; the screw feeding device, the insert seat feeding device, the semi-finished product feeding device, the rubber tube feeding device, the rivet feeding device, the contact feeding and tightening device and the blanking device are all arranged on the frame and connected to the controller, and the screw feeding device, the insert seat feeding device, the semi-finished product feeding device, the rubber tube feeding device, the rivet feeding device, the contact feeding and tightening device and the blanking device are all arranged on the side of the turntable assembly and arranged in sequence along the moving direction of the turntable assembly.
2. The snail horn chassis assembly production line according to claim 1 is characterized by: The coil feeding device includes a feeding rack, a tray conveyor line, a coil handling assembly, a coil conveyor track and a coil feeding assembly; the feeding rack is arranged beside the frame; the tray conveyor line is arranged on the feeding rack, the coil handling assembly is arranged on the feeding rack and is located beside the output end side of the tray conveyor line; the coil conveyor track is arranged on the frame and is located beside the output end side of the coil handling assembly; the coil feeding assembly is arranged on the feeding rack, and the output end of the coil feeding assembly moves back and forth between the output end of the coil conveyor track and the input end of the paint stripping device; The coil transport assembly includes a transport frame, a transport rod, a first transport drive mechanism, a first material taking head and a second transport drive mechanism; the transport frame is arranged on the loading frame; the transport rod can be movably arranged on the transport frame back and forth, the first transport drive mechanism is arranged on the transport frame and drives the transport rod to move back and forth, the first material taking head can be movably arranged on the transport rod back and forth, and the second transport drive mechanism is arranged on the transport rod and drives the first material taking head to move back and forth; The coil feeding assembly includes a mounting frame, a movable seat, a first feeding drive mechanism, a second feeding head and a second feeding drive mechanism; the mounting frame is arranged on the frame, and the movable seat can be arranged on the mounting frame to move back and forth laterally; the first feeding drive mechanism is arranged on the mounting frame and drives the movable seat to move back and forth; the second feeding head can be arranged on the movable seat to move up and down and back and forth, and the second feeding drive mechanism is arranged on the movable seat and drives the second feeding head to move back and forth.
3. The snail horn chassis assembly production line according to claim 1 is characterized by: The paint stripping device includes a second turntable, a laser stripping head and a detection head; the second turntable can be rotatably arranged on the frame; a plurality of first material trays cooperating with the coils are arranged on the second turntable; the laser stripping head is arranged on the frame and located directly above the first material tray, the detection head is arranged on the frame and located directly above the first material tray, and the detection head is located behind the laser stripping head.
4. The snail horn chassis assembly production line according to claim 1 is characterized by: The chassis feeding device also includes a bracket, a first movable plate, a first driving mechanism, a third material taking head and a second driving mechanism; the bracket is arranged on the frame and is located beside the first turntable; the first movable plate is movably arranged on the bracket, and the first movable plate moves back and forth between the external chassis feeding device and the first turntable; the first driving mechanism is arranged on the bracket and drives the first movable plate to move back and forth; the third material taking head can be movably arranged on the first movable plate up and down; the second driving mechanism is arranged on the first movable plate and drives the third material taking head to move back and forth up and down.
5. The snail horn chassis assembly production line according to claim 1 is characterized by: The riveting device includes a third turntable, a riveting frame, a riveting head, a riveting drive mechanism and a second CCD detection head; the third turntable is rotatably arranged on the frame and is located between the first turntable and the paint stripping device; the riveting frame is arranged on the frame and is located beside the third turntable; the riveting head is movably arranged on the riveting frame and is located above the third turntable; the riveting drive mechanism is arranged on the riveting frame and drives the riveting head to move back and forth; the second CCD detection head is arranged on the frame and is located above the third turntable, and the second CCD detection head is located behind the riveting head and is connected to the controller.
6. The snail horn chassis assembly production line according to claim 1 is characterized by: The screw feeding device comprises a first vibration plate, a first feeding frame, a first feeding head and a first feeding driving mechanism; the first vibration plate is arranged beside the frame; the first feeding frame is arranged on the frame and is located between the turntable assembly and the first vibration plate, the first feeding head can be movably arranged on the first feeding frame, and the first feeding head moves back and forth between the output end of the first vibration plate and the turntable assembly; The first feeding drive mechanism is arranged on the first feeding frame and drives the first feeding head to move back and forth; the first vibration plate, the first feeding head and the first feeding drive mechanism are all connected to the controller.
7. The snail horn chassis assembly production line according to claim 1 is characterized by: The insert seat feeding device comprises a feeding seat, a storage tray, a conveyor line, a mechanical arm, a second feeding rack, a second feeding head and a second feeding drive mechanism; the feeding seat is arranged beside the frame; the storage tray is arranged on the feeding seat; the conveyor line is arranged on the feeding seat and beside the storage tray; the mechanical arm is arranged on the feeding seat, and the output end of the mechanical arm moves back and forth between the storage tray and the input end of the conveyor line; the second feeding rack is arranged on the frame and beside the turntable assembly; the second feeding head can be movably arranged on the second feeding rack, and the second feeding head moves back and forth between the output end of the conveyor line and the turntable assembly; The second feeding drive mechanism is arranged on the second feeding frame and drives the second feeding head to move back and forth. The conveyor line, the mechanical arm, the second feeding head and the second feeding drive mechanism are all connected to the controller.
8. The snail horn chassis assembly production line according to claim 1 is characterized by: The semi-finished product feeding device includes a third feeding rack, a first movable seat, a first driving mechanism, a first movable plate, a second driving mechanism and a third feeding head; the third feeding rack is arranged on the frame and is not next to the turntable assembly; the first movable seat can be movably arranged on the third feeding rack, and the first movable seat moves back and forth between the external conveying device and the turntable assembly; the first driving mechanism is arranged on the third feeding rack and drives the first movable seat to move back and forth, the first movable plate can be movably arranged on the first movable seat up and down, and the second driving mechanism is arranged on the first movable seat and drives the first movable plate to move back and forth up and down; the third feeding head is arranged on the first movable plate and moves back and forth with the first movable plate, and the first driving mechanism, the second driving mechanism and the third feeding head are all connected to the controller.
9. The snail horn chassis assembly production line according to claim 1, characterized in that: The rivet feeding device comprises a third vibration plate, a fifth feeding frame, a fifth feeding head and a fifth feeding driving mechanism; the third vibration plate is arranged beside the frame, the fifth feeding frame is arranged on the frame and is located between the turntable assembly and the fifth vibration plate, the fifth feeding head can be movably arranged on the fifth feeding frame, and the fifth feeding head moves back and forth between the output end of the fifth vibration plate and the turntable assembly; The fifth feeding drive mechanism is arranged on the fifth feeding frame and drives the fifth feeding head to move back and forth; the fifth vibration plate, the fifth feeding head and the fifth feeding drive mechanism are all connected to the controller.
10. The snail horn chassis assembly production line according to claim 1, characterized in that: The contact feeding and tightening device comprises a sixth feeding rack, a second movable seat, a third driving mechanism, a second movable plate, a fourth driving mechanism, a sixth feeding head, a tightening head and a fifth driving mechanism; the sixth feeding rack is arranged on the frame, the second movable seat can be movably arranged on the sixth feeding rack, and the second movable seat can move back and forth between the external contact component feeding device and the turntable component; the third driving mechanism is arranged on the sixth feeding rack and drives the second movable seat to move, and the second movable plate can be movably arranged on the second movable seat up and down; the fourth driving mechanism is arranged on the second movable seat and drives the second movable plate to move back and forth up and down; the sixth feeding head is arranged on the second movable plate and moves back and forth with the second movable plate, and the tightening head can be movably arranged on the sixth feeding rack up and down and is located directly above the turntable component; The fifth driving mechanism is arranged on the sixth loading rack and drives the tightening head to move. The third driving mechanism, the fourth driving mechanism, the sixth loading head, the tightening head and the fifth driving mechanism are all connected to the controller.
Citation Information
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