Multi-head vertical numerical control lathe and using method thereof

By designing waste troughs, waste liquid troughs and push components on CNC lathes, the problem of inconvenient waste recycling of existing CNC lathes is solved, efficient extrusion, drying and separation of waste chips is achieved, and work efficiency and recycling effect are improved.

CN119526105APending Publication Date: 2025-02-28ZHONGSHAN YUYANG CNC MASCH CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202510040544.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

The waste troughs of the existing CNC lathe lack the separation and drying function, which leads to inconvenient recycling of metal waste and large space for waste chips, which increases the processing cycle and labor intensity of staff.

Method used

A multi-head vertical CNC lathe is designed, including a waste tank, a waste tank and a push assembly. The waste tank and the waste liquid tank are separated by the filter plate, and the pushing assembly is driven by the elastic telescopic parts and pushing plates, so as to achieve the extrusion, drying and separation of waste chips.

Benefits of technology

It effectively reduces the space area of ​​waste chips, shortens the recycling cycle and difficulty of waste chips by staff, improves work efficiency, and ensures the smooth recycling of waste chips and cutting fluid.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119526105A_ABST
    Figure CN119526105A_ABST
Patent Text Reader

Abstract

The invention discloses a multi-head vertical numerical control lathe and a using method thereof, and belongs to the technical field of numerical control lathes. A multi-head vertical numerical control lathe comprises a lathe body, a PLC (programmable logic controller), a hydraulic chuck and a cutting machining part are arranged on the lathe body, and the multi-head vertical numerical control lathe further comprises a waste tank arranged in the lathe body and arranged on the lower side of the hydraulic chuck; the waste liquid tank is arranged on the lower side of the waste tank, a filter plate is arranged between the waste liquid tank and the waste tank, and an impact assembly movably abutting against the filter plate is arranged in the waste liquid tank; the pushing and pressing assembly is arranged in the lathe body and used for pushing and pressing waste materials in the waste material groove, and a working groove for the pushing and pressing assembly to move is formed in the lathe body; scraps and cutting fluid generated when metal parts are machined by the numerical control lathe can be conveniently separated, the space occupied area of the scraps is reduced, then the recovery period and recovery difficulty of workers on the scraps are reduced, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of CNC lathes, and in particular to a multi-head vertical CNC lathe and a use method thereof. Background Art

[0002] CNC lathe is a high-precision, high-efficiency automated machine tool that can be used to process straight cylinders, oblique cylinders, arcs and various threads, grooves, worms and other complex workpieces. Multi-head vertical CNC lathe is a special CNC lathe, where "multi-head" refers to the shape of the thread. When processing threads on a CNC lathe, if you need to process multiple threads, that is, the thread profile is not a continuous single spiral line, but is composed of multiple parallel spiral lines. This thread shape is called a multi-start thread. When processing multiple threads, the lathe ensures that each spiral line can be formed correctly through precise control and adjustment, so as to obtain the required multi-start thread product. Therefore, the multi-head vertical CNC lathe is mainly used to process threads with multiple spiral lines.

[0003] At present, in the relevant CNC lathe technology, a large amount of metal waste mixed with cutting fluid will be generated when processing metal parts. The metal waste can be recycled. The waste trough of the CNC lathe in the relevant technology does not have the separation and drying function, which makes it inconvenient for the staff to recycle the metal waste. In addition, the waste chips generated during cutting are piled up in the waste trough of the CNC lathe and are relatively fluffy, resulting in a large actual space occupied by the waste chips, which increases the staff's waste chip processing cycle and increases the staff's workload and labor intensity. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a multi-head vertical CNC lathe and a method of using the same.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A multi-head vertical CNC lathe, comprising a lathe body, on which a PLC controller, a hydraulic chuck and a cutting processing part are arranged, and further comprising:

[0007] A waste trough is disposed in the lathe body and is placed on the lower side of the hydraulic chuck;

[0008] A waste liquid tank, wherein the waste liquid tank is placed at the lower side of the waste material tank and a filter plate is arranged between the waste liquid tank and the waste material tank, and an impact component is arranged in the waste liquid tank to resist the filter plate; and

[0009] A pushing assembly, which is arranged in the lathe body and is used to push the waste in the waste tank. A working groove for the movement of the pushing assembly is provided in the lathe body;

[0010] Wherein, a transmission assembly connected to the impact assembly and the pushing assembly is connected to the lathe body.

[0011] Preferably, the pushing assembly includes an L-shaped plate slidably connected to the working groove and the waste groove, an elastic telescopic part is arranged in the L-shaped plate, a pushing plate is arranged at one end of the elastic telescopic part away from the L-shaped plate, and a hydraulic cylinder is arranged between the inner wall of the working groove and the pushing plate.

[0012] Preferably, the plunger rod of the hydraulic cylinder is connected to an elastic telescopic rod, one end of the elastic telescopic rod away from the hydraulic cylinder is fixedly connected to the push plate, a connecting plate is fixedly provided on the outer side of the elastic telescopic rod, and an insertion rod slidably connected to the push plate is fixedly provided on the connecting plate.

[0013] Preferably, the elastic telescopic member includes a connecting tube fixedly connected to the push plate, a piston slidably connected in the connecting tube, a first elastic element arranged between the inner wall of the connecting tube and the piston, and a sliding rod arranged between the piston and the L-shaped plate.

[0014] Preferably, the connecting tube includes an outer tube and an inner tube arranged in the outer tube, the piston is slidably connected in the inner tube, a connecting groove for connecting to the outer tube is provided on the inner tube, an electric heating element is provided between the inner wall of the outer tube and the outer wall of the inner tube, and an exhaust hole connected to the outer tube is provided on the push plate, and a one-way valve is provided in the exhaust hole.

[0015] Preferably, the impact assembly includes a rotating rod rotatably connected in the waste liquid tank, the rotating rod is provided with a movable block, the movable block is rotatably connected with a knocking ball that movably resists the filter plate, the rotating rod is provided with a guide groove, and the knocking ball is provided with a guide strip that cooperates with the guide groove.

[0016] Preferably, the filter plate includes an upper plate body fixedly connected to the lower side of the waste trough, a second elastic element fixedly arranged on the lower side of the upper plate body, and a lower plate body fixedly connected to one end of the second elastic element away from the upper plate body, the lower plate body is slidably connected in the waste liquid trough and abuts against the movement of the knocking ball, the filter holes of the lower plate body and the upper plate body are staggered, and the lower plate body is fixedly provided with a top rod which is plugged into the filter hole of the upper plate body.

[0017] Preferably, the impact assembly further comprises a reciprocating screw rotatably connected in the waste liquid tank, the reciprocating screw and the rotating rod are provided with mutually meshing movable gears, and the reciprocating screw is threadedly connected with a sleeve fixedly connected to the movable block.

[0018] Preferably, the transmission assembly includes a bracket fixed in the working groove, the bracket is rotatably connected to a transmission rod, the transmission rod and the reciprocating screw rod are both provided with synchronous wheels, a synchronous belt is provided between the two synchronous wheels, a driven wheel is fixed on the transmission rod, a plurality of track grooves are opened on the driven wheel, and a plurality of fixing rods matching the track grooves are fixed on the L-shaped plate.

[0019] The invention also discloses a method for using a multi-head vertical CNC lathe, comprising the following steps:

[0020] S1: After the metal workpiece is positioned by the hydraulic chuck, the cutting processing unit cuts the metal workpiece. The waste chips and cutting fluid generated during the processing fall into the waste tank. The filter plate at the bottom of the waste tank intercepts and filters the waste chips, and the cutting fluid passes through the filter holes of the filter plate and enters the waste tank;

[0021] S2: After the metal workpiece is cut, the staff controls the hydraulic cylinder to operate, and the plunger rod of the hydraulic cylinder applies thrust to the push plate, and the push plate drives the L-shaped plate to move through the elastic telescopic member, so that the L-shaped plate blocks the top opening of the waste tank;

[0022] S3: During the movement of the L-shaped plate, the fixed rod on the lower side of the L-shaped plate cooperates with the track groove on the driven wheel, so that the fixed rod pushes the driven wheel on the transmission rod to rotate, and the driven wheel drives the reciprocating screw to rotate through the synchronous wheel and the synchronous belt. When the reciprocating screw rotates, the engagement between the moving gears drives the rotating rod to rotate, and the knocking ball on the movable block outside the rotating rod intermittently pushes the lower plate body, so that the lower plate body collides with the upper plate body, causing the waste chips accumulated on the upper plate body to shake, thereby accelerating the downward flow of the residual cutting fluid on the waste chips;

[0023] S4: With the continuous pushing of the plunger rod, after the movement of the end of the L-shaped plate is limited, the pushing plate pushes against the waste chips between the inner wall of the waste tank and the L-shaped plate and the filter plate, the elastic telescopic member is stretched, and the air in the inner tube enters the outer tube, is heated by the electric heating member, and is discharged to the waste tank through the exhaust hole, so that the surface of the waste chips is quickly dried;

[0024] S5: Then the push plate continues to move horizontally between the L-shaped plate and the filter plate, the push plate squeezes the dry waste, the elastic telescopic rod is squeezed, and the insertion rod passes through the push plate and is inserted into the extruded waste block;

[0025] S6: After the waste chips are extruded and formed, the hydraulic cylinder controls the plunger rod to reset and move back, and the push plate drives the waste chip block to move through the plug rod, so that the waste chip block moves to the side of the waste trough. The waste chip block will not block the waste chips and cutting fluid generated during the subsequent cutting of metal parts.

[0026] Compared with the prior art, the present invention provides a multi-head vertical CNC lathe and a method for using the same, which have the following beneficial effects:

[0027] 1. The multi-head vertical CNC lathe and the method for using the same can respectively recycle the waste chips and cutting fluid generated when the lathe processes metal parts by providing a waste tank and a waste liquid tank, and can squeeze the waste chips in the waste tank by providing a pushing component, thereby reducing the space occupied by the waste chips, thereby reducing the recycling cycle and difficulty of the waste chips for the staff and improving work efficiency.

[0028] 2. The multi-head vertical CNC lathe and the method for using the same, utilize the transmission assembly to drive the impact assembly to move when the pushing assembly is working, so that the impact assembly impacts the filter plate, the waste chips on the filter plate shake, and the separation of the residual cutting fluid on the waste chips is accelerated, and the impact assembly collides with the upper plate body through the lower plate body, so that the push rod on the lower plate body is inserted into the filter hole of the upper plate body, to avoid that part of the waste chips are squeezed into the filter hole of the upper plate body when the pushing assembly pushes the waste chips, and the waste chip block is integrated with the filter plate, which affects the subsequent water flow rate of the filter plate and the picking and placing of the waste chip block after squeezing, thereby ensuring the smooth recovery of waste chips and cutting fluid.

[0029] 3. The multi-head vertical CNC lathe and the method for using the same, when the pushing assembly is working, the pushing plate squeezes the dry waste chips, the elastic telescopic rod is squeezed, the insertion rod passes through the pushing plate and is inserted into the extruded waste chip block. After the waste chips are extruded, the hydraulic cylinder controls the plunger rod to reset and move back, and the pushing plate drives the waste chip block to move through the insertion rod, so that the waste chip block moves to the side of the waste trough. The waste chip block will not block the waste chips and cutting fluid generated during the subsequent cutting of metal parts, thereby ensuring the smooth downward flow of the cutting fluid and improving the recovery effect and efficiency of the cutting fluid. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 The cross-sectional structure of the present invention is shown in FIG. Figure 1 ;

[0032] Figure 3 For the present invention Figure 2 A partial enlarged structural diagram of the middle part;

[0033] Figure 4 For the present invention Figure 2 A schematic diagram of the partially enlarged structure of the middle B part;

[0034] Figure 5 The cross-sectional structure of the present invention is shown in FIG. Figure 2 ;

[0035] Figure 6 For the present invention Figure 5 A schematic diagram of the partially enlarged structure of the middle C part;

[0036] Figure 7It is a schematic diagram of the cross-sectional structure of the elastic telescopic member of the present invention;

[0037] Figure 8 For the present invention Figure 7 The schematic diagram of the partial enlarged structure of the middle D part;

[0038] Fig. 9 is a schematic diagram of the cross-sectional structure of the filter plate of the present invention;

[0039] Fig.10 It is a schematic diagram of the external structure of the reciprocating screw rod of the present invention;

[0040] Fig.11 For the present invention Fig.10 Schematic diagram of the partially enlarged structure of part E in the middle.

[0041] In the figure: 1, lathe body; 101, PLC controller; 102, hydraulic chuck; 103, cutting processing part; 2, waste tank; 3, waste liquid tank; 4, filter plate; 401, upper plate; 402, second elastic element; 403, lower plate; 4031, push rod; 5, working groove; 6, L-shaped plate; 601, fixing rod; 7, elastic expansion member; 701, connecting pipe; 7011, outer pipe; 7012, inner pipe; 7013, connecting groove; 7014, electric heating element; 702, Piston; 703, first elastic element; 704, sliding rod; 8, pushing plate; 9, hydraulic cylinder; 10, elastic telescopic rod; 1001, connecting plate; 1002, plug rod; 11, exhaust hole; 12, rotating rod; 121, movable block; 122, knocking ball; 1221, guide strip; 123, guide groove; 13, reciprocating screw rod; 131, sleeve; 14, moving gear; 15, bracket; 151, transmission rod; 152, driven wheel; 1521, track groove; 16, synchronous wheel. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0043] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0044] Example 1: Reference Figure 1 , Figure 2 and Figure 5A multi-head vertical CNC lathe includes a lathe body 1, on which a PLC controller 101, a hydraulic chuck 102 and a cutting processing part 103 are arranged, and further includes:

[0045] A waste tank 2, which is disposed in the lathe body 1 and is placed on the lower side of the hydraulic chuck 102;

[0046] A waste liquid tank 3, which is placed at the lower side of the waste material tank 2 and has a filter plate 4 disposed between the waste liquid tank 3 and the waste material tank 2, and an impact component that is movably opposed to the filter plate 4 is disposed in the waste liquid tank 3; and

[0047] A pushing assembly is arranged in the lathe body 1 and is used to push the waste in the waste tank 2. A working tank 5 for the movement of the pushing assembly is provided in the lathe body 1;

[0048] The lathe body 1 is connected with a transmission assembly connected with the impact assembly and the push assembly.

[0049] Specifically, after the metal workpiece is positioned by the hydraulic chuck 102, the cutting processing part 103 cuts the metal workpiece, and the waste chips and cutting fluid generated during the processing fall into the waste trough 2. The filter plate 4 at the bottom of the waste trough 2 intercepts and filters the waste chips, and the cutting fluid passes through the filter holes of the filter plate 4 and enters the waste liquid trough 3. By setting the waste trough 2 and the waste liquid trough 3, the waste chips and cutting fluid generated when the lathe processes the metal workpiece can be recycled respectively, and by setting the pushing component, the waste chips in the waste trough 2 are squeezed, which can reduce the space occupied by the waste chips, thereby reducing the recycling cycle and recycling difficulty of the waste chips by the staff, and improving the work efficiency. When the pushing component is working, the transmission component is used to drive the impact component to move, so that the impact component impacts the filter plate 4, and the waste chips on the filter plate 4 shake, which accelerates the separation of the residual cutting fluid on the waste chips, thereby ensuring the smooth recovery of the waste chips and cutting fluid; it should be noted that a cabinet door is provided on the side of the lathe body 1 to facilitate the removal of the waste chip block in the waste trough 2, and the waste liquid trough 3 is connected to a drainage channel.

[0050] Example 2: Reference Figure 2 , Figure 3 , Figure 5 and Figure 6 , a multi-head vertical CNC lathe, based on Example 1, further, the pushing assembly includes an L-shaped plate 6 slidably connected to the working groove 5 and the waste groove 2, an elastic telescopic part 7 is arranged in the L-shaped plate 6, and a pushing plate 8 is arranged at one end of the elastic telescopic part 7 away from the L-shaped plate 6, and a hydraulic cylinder 9 is arranged between the inner wall of the working groove 5 and the pushing plate 8.

[0051] Specifically, after the cutting of the metal workpiece is completed, the staff controls the operation of the hydraulic cylinder 9, and the plunger rod of the hydraulic cylinder 9 applies a thrust to the push plate 8. The push plate 8 drives the L-shaped plate 6 to move through the elastic telescopic member 7, so that the L-shaped plate 6 blocks the top opening of the waste trough 2. With the continuous pushing of the plunger rod, after the movement of the end of the L-shaped plate 6 is restricted, the push plate 8 pushes the waste chips between the inner wall of the waste trough 2 and the L-shaped plate 6 and the filter plate 4. The elastic telescopic member 7 is stretched, and the push plate 8 continues to move horizontally between the L-shaped plate 6 and the filter plate 4. The push plate 8 squeezes the waste chips, which can reduce the space occupied by the waste chips, thereby reducing the recycling cycle and recycling difficulty of the waste chips for the staff, and improving work efficiency.

[0052] Example 3: Reference Figure 2 , Figure 5 and Figure 6 , a multi-head vertical CNC lathe, based on Example 2, further, the plunger rod of the hydraulic cylinder 9 is connected to an elastic telescopic rod 10, the end of the elastic telescopic rod 10 away from the hydraulic cylinder 9 is fixedly connected to the push plate 8, and a connecting plate 1001 is fixedly provided on the outer side of the elastic telescopic rod 10, and an insertion rod 1002 slidingly connected to the push plate 8 is fixedly provided on the connecting plate 1001.

[0053] Specifically, the staff controls the operation of the hydraulic cylinder 9, and the plunger rod of the hydraulic cylinder 9 applies a thrust to the push plate 8. The push plate 8 drives the L-shaped plate 6 to move through the elastic telescopic member 7, so that the L-shaped plate 6 blocks the top opening of the waste trough 2. With the continuous pushing of the plunger rod, after the movement of the end of the L-shaped plate 6 is restricted, the push plate 8 pushes the waste chips between the inner wall of the waste trough 2, the L-shaped plate 6 and the filter plate 4, and the elastic telescopic rod 10 is squeezed. The insertion rod 1002 passes through the push plate 8 and is inserted into the extruded waste chip block. After the waste chips are extruded, the hydraulic cylinder 9 controls the plunger rod to reset and move back. The push plate 8 drives the waste chip block to move through the insertion rod 1002, so that the waste chip block moves to the side of the waste trough 2. The waste chip block will not block the waste chips and cutting fluid generated during the subsequent cutting of metal parts, thereby ensuring the smooth downstream of the cutting fluid and improving the recovery effect and efficiency of the cutting fluid.

[0054] Example 4: Reference Figure 5 , Figure 7 and Figure 8 , a multi-head vertical CNC lathe, based on Example 3, further, the elastic telescopic member 7 includes a connecting tube 701 fixedly connected to the push plate 8, a piston 702 slidably connected in the connecting tube 701, a first elastic element 703 arranged between the inner wall of the connecting tube 701 and the piston 702, and a sliding rod 704 arranged between the piston 702 and the L-shaped plate 6.

[0055] Furthermore, the connecting tube 701 includes an outer tube 7011 and an inner tube 7012 arranged in the outer tube 7011, the piston 702 is slidably connected in the inner tube 7012, the inner tube 7012 is provided with a connecting groove 7013 for connecting with the outer tube 7011, an electric heating element 7014 is provided between the inner wall of the outer tube 7011 and the outer wall of the inner tube 7012, and the push plate 8 is provided with an exhaust hole 11 connected to the outer tube 7011, and a one-way valve is provided in the exhaust hole 11.

[0056] Specifically, the staff controls the operation of the hydraulic cylinder 9, and the plunger rod of the hydraulic cylinder 9 applies a thrust to the push plate 8. The push plate 8 drives the L-shaped plate 6 to move through the elastic telescopic member 7, so that the L-shaped plate 6 blocks the top opening of the waste trough 2. With the continuous pushing of the plunger rod, after the movement of the end of the L-shaped plate 6 is restricted, the push plate 8 pushes the waste chips between the inner wall of the waste trough 2, the L-shaped plate 6 and the filter plate 4, and the elastic telescopic member 7 is stretched. The air in the inner tube 7012 enters the outer tube 7011, is heated by the electric heating member 7014, and is discharged to the waste trough 2 through the exhaust hole 11, so that the surface of the waste chips is quickly dried, avoiding the surface being wet and the presence of more cutting fluid when the waste chips are recovered, thereby improving the waste chip extrusion molding and recycling effect.

[0057] Example 5: Reference Figure 2 , Figure 3 , Figure 4 , Figure 5 , Fig.10 and Fig.11 , a multi-head vertical CNC lathe, based on Example 4, further, the impact component includes a rotating rod 12 rotatably connected to the waste liquid tank 3, the rotating rod 12 is provided with a movable block 121, the movable block 121 is rotatably connected to a knocking ball 122 that is movably against the filter plate 4, the rotating rod 12 is provided with a guide groove 123, and the knocking ball 122 is provided with a guide strip 1221 that matches the guide groove 123.

[0058] Furthermore, the impact assembly also includes a reciprocating screw 13 rotatably connected to the waste liquid tank 3 , the reciprocating screw 13 and the rotating rod 12 are provided with a movable gear 14 meshing with each other, and the reciprocating screw 13 is threadedly connected with a sleeve 131 fixedly connected to the movable block 121 .

[0059] Furthermore, the transmission assembly includes a bracket 15 fixedly mounted in the working groove 5, a transmission rod 151 is rotatably connected to the bracket 15, a synchronous wheel 16 is provided on the transmission rod 151 and the reciprocating screw rod 13, a synchronous belt is provided between the two synchronous wheels 16, a driven wheel 152 is fixedly mounted on the transmission rod 151, a plurality of track grooves 1521 are formed on the driven wheel 152, and a plurality of fixing rods 601 matching the track grooves 1521 are fixedly mounted on the L-shaped plate 6.

[0060] Specifically, the staff controls the operation of the hydraulic cylinder 9, and the plunger rod of the hydraulic cylinder 9 applies a thrust to the push plate 8. The push plate 8 drives the L-shaped plate 6 to move through the elastic telescopic member 7, so that the L-shaped plate 6 blocks the top opening of the waste tank 2. During the movement of the L-shaped plate 6, the fixed rod 601 on the lower side of the L-shaped plate 6 cooperates with the track groove 1521 on the driven wheel 152, so that the fixed rod 601 pushes the driven wheel 152 on the transmission rod 151 to rotate, and the driven wheel 152 drives the reciprocating screw rod 13 to rotate through the synchronous wheel 16 and the synchronous belt. When the reciprocating screw rod 13 rotates, it is driven to rotate through the meshing between the moving gears 14. The rod 12 rotates, and the knocking ball 122 on the movable block 121 outside the rotating rod 12 intermittently impacts the filter plate 4, causing the waste chips accumulated on the filter plate 4 to shake, thereby accelerating the rapid downflow of the residual cutting fluid on the waste chips, and the sleeve 131 reciprocates along the axial direction of the reciprocating screw rod 13 when the reciprocating screw rod 13 rotates, so that the sleeve 131 drives the knocking ball 122 to move back and forth through the movable block 121, so that the impact points of the filter plate 4 are distributed along a straight line, and then the cutting fluid remaining on the surface of the waste chips at various places on the filter plate 4 can be subjected to the same vibration amplitude, thereby improving the separation effect of the cutting fluid and the waste chips, and ensuring the smooth recovery of the waste chips and the cutting fluid.

[0061] Example 6: Reference Figure 2 , Figure 5 and Fig. 9 , a multi-head vertical CNC lathe, on the basis of Example 5, further, the filter plate 4 includes an upper plate body 401 fixedly connected to the lower side of the waste tank 2, a second elastic element 402 fixedly arranged on the lower side of the upper plate body 401, and a lower plate body 403 fixedly connected to one end of the second elastic element 402 away from the upper plate body 401, the lower plate body 403 is slidably connected in the waste liquid tank 3 and is movably abutted against the knocking ball 122, the filter holes of the lower plate body 403 and the upper plate body 401 are staggered, and the lower plate body 403 is fixedly provided with a top rod 4031 plugged into the filter hole of the upper plate body 401.

[0062] Specifically, during the movement of the L-shaped plate 6, the fixed rod 601 on the lower side of the L-shaped plate 6 cooperates with the track groove 1521 on the driven wheel 152, so that the fixed rod 601 pushes the driven wheel 152 on the transmission rod 151 to rotate, and the driven wheel 152 drives the reciprocating screw rod 13 to rotate through the synchronous wheel 16 and the synchronous belt. When the reciprocating screw rod 13 rotates, the engagement between the moving gears 14 drives the rotating rod 12 to rotate, and the knocking ball 122 on the outer movable block 121 of the rotating rod 12 intermittently pushes the lower plate body 403, causing the lower plate body 403 to collide with the upper plate body 4 01, so that the waste chips accumulated on the upper plate body 401 are shaken, and the cutting fluid remaining on the waste chips is accelerated to flow down quickly, and the impact component collides with the upper plate body 401 through the lower plate body 403, so that the push rod 4031 on the lower plate body 403 is inserted into the filter hole of the upper plate body 401, so as to avoid that when the pushing component pushes the waste chips, part of the waste chips are squeezed into the filter hole of the upper plate body 401, resulting in the waste chip block and the filter plate 4 being combined into one, affecting the subsequent water flow rate of the filter plate 4 and the removal and placement of the waste chip block after extrusion molding, thereby ensuring the smooth recovery of waste chips and cutting fluid.

[0063] The invention also discloses a method for using a multi-head vertical CNC lathe, comprising the following steps:

[0064] S1: After the metal workpiece is positioned by the hydraulic chuck 102, the cutting processing unit 103 cuts the metal workpiece, and the waste chips and cutting fluid generated during the processing fall into the waste tank 2. The filter plate 4 at the bottom of the waste tank 2 intercepts and filters the waste chips, and the cutting fluid passes through the filter holes of the filter plate 4 and enters the waste liquid tank 3;

[0065] S2: After the cutting of the metal workpiece is completed, the staff controls the hydraulic cylinder 9 to operate, and the plunger rod of the hydraulic cylinder 9 applies a thrust to the push plate 8, and the push plate 8 drives the L-shaped plate 6 to move through the elastic telescopic member 7, so that the L-shaped plate 6 blocks the top opening of the waste tank 2;

[0066] S3: During the movement of the L-shaped plate 6, the fixed rod 601 on the lower side of the L-shaped plate 6 cooperates with the track groove 1521 on the driven wheel 152, so that the fixed rod 601 pushes the driven wheel 152 on the transmission rod 151 to rotate, and the driven wheel 152 drives the reciprocating screw 13 to rotate through the synchronous wheel 16 and the synchronous belt. When the reciprocating screw 13 rotates, the engagement between the moving gears 14 drives the rotating rod 12 to rotate, and the knocking ball 122 on the movable block 121 outside the rotating rod 12 intermittently pushes the lower plate body 403, so that the lower plate body 403 collides with the upper plate body 401, so that the waste chips accumulated on the upper plate body 401 are shaken, and the residual cutting fluid on the waste chips is accelerated to flow down;

[0067] S4: With the continuous pushing of the plunger rod, after the movement of the end of the L-shaped plate 6 is limited, the pushing plate 8 pushes against the waste chips between the inner wall of the waste tank 2, the L-shaped plate 6 and the filter plate 4, the elastic telescopic member 7 is stretched, and the air in the inner tube 7012 enters the outer tube 7011, is heated by the electric heating member 7014, and is discharged to the waste tank 2 through the exhaust hole 11, so that the surface of the waste chips is quickly dried;

[0068] S5: Then the push plate 8 continues to move horizontally between the L-shaped plate 6 and the filter plate 4, the push plate 8 squeezes the dry waste, the elastic telescopic rod 10 is squeezed, and the insertion rod 1002 passes through the push plate 8 and is inserted into the extruded waste block;

[0069] S6: After the waste chips are extruded and formed, the hydraulic cylinder 9 controls the plunger rod to reset and move back, and the push plate 8 drives the waste chip block to move through the insertion rod 1002, so that the waste chip block moves to the side of the waste trough 2, and the waste chip block will not block the waste chips and cutting fluid generated during the subsequent cutting of metal parts.

[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A multi-head vertical CNC lathe, comprising a lathe body (1), wherein the lathe body (1) is provided with a PLC controller (101), a hydraulic chuck (102) and a cutting processing part (103), wherein: Also includes: A waste trough (2), the waste trough (2) being arranged in the lathe body (1) and placed on the lower side of the hydraulic chuck (102); A waste liquid tank (3), wherein the waste liquid tank (3) is placed at the lower side of the waste material tank (2) and a filter plate (4) is arranged between the waste material tank (2), and an impact component is arranged in the waste liquid tank (3) and is movably opposed to the filter plate (4); and A pushing assembly, the pushing assembly being arranged in the lathe body (1) and used for pushing waste in the waste tank (2), and a working tank (5) for the movement of the pushing assembly being provided in the lathe body (1); Wherein, the lathe body (1) is connected with a transmission assembly connected to the impact assembly and the push assembly.

2. A multi-head vertical CNC lathe according to claim 1, characterized in that: The pushing assembly comprises an L-shaped plate (6) slidably connected in the working groove (5) and the waste groove (2), an elastic telescopic member (7) is arranged in the L-shaped plate (6), a pushing plate (8) is arranged at one end of the elastic telescopic member (7) away from the L-shaped plate (6), and a hydraulic cylinder (9) is arranged between the inner wall of the working groove (5) and the pushing plate (8).

3. A multi-head vertical CNC lathe according to claim 2, characterized in that: The plunger rod of the hydraulic cylinder (9) is connected to an elastic telescopic rod (10), one end of the elastic telescopic rod (10) away from the hydraulic cylinder (9) is fixedly connected to the push plate (8), a connecting plate (1001) is fixedly provided on the outer side of the elastic telescopic rod (10), and an insertion rod (1002) slidably connected to the push plate (8) is fixedly provided on the connecting plate (1001).

4. A multi-head vertical CNC lathe according to claim 3, characterized in that: The elastic telescopic member (7) comprises a connecting tube (701) fixedly connected to the push plate (8), a piston (702) slidably connected in the connecting tube (701), a first elastic element (703) arranged between the inner wall of the connecting tube (701) and the piston (702), and a sliding rod (704) arranged between the piston (702) and the L-shaped plate (6).

5. The multi-head vertical CNC lathe according to claim 4, characterized in that: The connecting tube (701) comprises an outer tube (7011) and an inner tube (7012) arranged inside the outer tube (7011); the piston (702) is slidably connected inside the inner tube (7012); a connecting groove (7013) for connecting with the outer tube (7011) is provided on the inner tube (7012); an electric heating element (7014) is provided between the inner wall of the outer tube (7011) and the outer wall of the inner tube (7012); and an exhaust hole (11) communicating with the outer tube (7011) is provided on the push plate (8); a one-way valve is provided inside the exhaust hole (11).

6. The multi-head vertical CNC lathe according to claim 5, characterized in that: The impact assembly comprises a rotating rod (12) rotatably connected in the waste liquid tank (3), a movable block (121) is arranged on the rotating rod (12), a knocking ball (122) rotatably connected to the movable block (121) and movably abutting against the filter plate (4), a guide groove (123) is provided on the rotating rod (12), and a guide strip (1221) matching the guide groove (123) is arranged on the knocking ball (122).

7. The multi-head vertical CNC lathe according to claim 6, characterized in that: The filter plate (4) comprises an upper plate body (401) fixedly connected to the lower side of the waste tank (2), a second elastic element (402) fixedly arranged on the lower side of the upper plate body (401), and a lower plate body (403) fixedly connected to one end of the second elastic element (402) away from the upper plate body (401); the lower plate body (403) is slidably connected in the waste liquid tank (3) and is movably abutted against a knocking ball (122); the filter holes of the lower plate body (403) and the upper plate body (401) are arranged in an alternating manner; and a top rod (4031) is fixedly arranged on the lower plate body (403) and is plugged into the filter hole of the upper plate body (401).

8. The multi-head vertical CNC lathe according to claim 7, characterized in that: The impact assembly also includes a reciprocating screw (13) rotatably connected to the waste liquid tank (3), the reciprocating screw (13) and the rotating rod (12) are provided with a movable gear (14) that meshes with each other, and the reciprocating screw (13) is threadedly connected to a sleeve (131) that is fixedly connected to the movable block (121).

9. The multi-head vertical CNC lathe according to claim 8, characterized in that: The transmission assembly comprises a bracket (15) fixedly arranged in the working groove (5), a transmission rod (151) being rotatably connected to the bracket (15), a synchronous wheel (16) being arranged on the transmission rod (151) and the reciprocating screw rod (13), a synchronous belt being arranged between the two synchronous wheels (16), a driven wheel (152) being fixedly arranged on the transmission rod (151), a plurality of track grooves (1521) being arranged on the driven wheel (152), and a plurality of fixing rods (601) matching with the track grooves (1521) being fixedly arranged on the L-shaped plate (6).

10. A method for using the multi-head vertical CNC lathe according to claim 9, characterized in that: The following steps are involved: S1: After the metal workpiece is positioned by the hydraulic chuck (102), the cutting processing unit (103) performs cutting processing on the metal workpiece, and the waste chips and cutting fluid generated during the processing fall into the waste material tank (2). The filter plate (4) at the bottom of the waste material tank (2) intercepts and filters the waste chips, and the cutting fluid passes through the filter holes of the filter plate (4) and enters the waste liquid tank (3); S2: After the cutting process of the metal workpiece is completed, the staff controls the hydraulic cylinder (9) to operate, and the plunger rod of the hydraulic cylinder (9) applies a thrust to the push plate (8), and the push plate (8) drives the L-shaped plate (6) to move through the elastic telescopic member (7), so that the L-shaped plate (6) blocks the top opening of the waste trough (2); S3: During the movement of the L-shaped plate (6), the fixed rod (601) on the lower side of the L-shaped plate (6) cooperates with the track groove (1521) on the driven wheel (152), so that the fixed rod (601) pushes the driven wheel (152) on the transmission rod (151) to rotate, and the driven wheel (152) drives the reciprocating screw (13) to rotate through the synchronous wheel (16) and the synchronous belt. When the reciprocating screw (13) rotates, the engagement between the moving gears (14) drives the rotating rod (12) to rotate, and the knocking ball (122) on the outer movable block (121) of the rotating rod (12) intermittently pushes the lower plate body (403), so that the lower plate body (403) collides with the upper plate body (401), so that the waste chips accumulated on the upper plate body (401) are shaken, thereby accelerating the downward flow of the residual cutting fluid on the waste chips; S4: As the plunger rod continues to push, after the movement of the end of the L-shaped plate (6) is restricted, the push plate (8) pushes against the waste chips between the inner wall of the waste trough (2) and the L-shaped plate (6) and the filter plate (4), the elastic telescopic member (7) is stretched, and the air in the inner tube (7012) enters the outer tube (7011), is heated by the electric heating member (7014), and is discharged to the waste trough (2) through the exhaust hole (11), so that the surface of the waste chips is quickly dried; S5: Then the push plate (8) continues to move horizontally between the L-shaped plate (6) and the filter plate (4), the push plate (8) squeezes the dry waste, the elastic telescopic rod (10) is squeezed, and the insertion rod (1002) passes through the push plate (8) and is inserted into the extruded waste block; S6: After the waste chips are extruded and formed, the hydraulic cylinder (9) controls the plunger rod to reset and move back, and the push plate (8) drives the waste chip block to move through the insertion rod (1002), so that the waste chip block moves to the side of the waste trough (2), and the waste chip block will not block the waste chips and cutting fluid generated during the subsequent cutting of metal parts.

Citation Information

Patent Citations

  • Numerically-controlled machine tool chip removal device

    CN112276655A

  • Feeding and filtering device for sugar flavor process of Yunnan tobacco special line

    CN114392600A

  • Numerically-controlled machine tool waste compression device

    CN216228246U

  • Scrap collecting mechanism of radial drilling machine

    CN219881385U

  • Squeezing device for stale refuse in refuse landfill

    CN221540744U