Automatic feeding and discharging ceramic roller forming device

Abstract

The utility model discloses an automatic feeding and discharging ceramic roller forming device which comprises a workbench, a feeding mechanism and a discharging mechanism. A conveyor is installed on the top of the workbench. The rolling assembly is arranged at the top of the workbench, the rolling assembly comprises a turnover arm capable of turning over, and the end of the turnover arm is rotationally connected with a rolling head; the automatic feeding and discharging device has the advantages that by the adoption of the circulating rotation machining station and the matched feeding and discharging assembly, automation of the machining process is achieved, manual intervention is reduced, and production efficiency is improved; the machining function and the feeding and discharging function are integrated, the occupied area and the number of equipment are reduced, and the space and the cost of a production line are saved; continuous production can be achieved through the circular rotating machining station, the material changing time and the waiting time are saved, and the production efficiency and the productivity are improved; the camera can monitor the appearance of the product in real time, discover and process product defects in time, and ensure the quality stability of the product.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramics, in particular to an automatic loading and unloading ceramic rolling forming device. Background Art

[0002] Ceramic rolling forming is a ceramic forming process, which is usually used to make ceramic tiles, ceramic floors, ceramic wall tiles and other products; the mixed ceramic raw materials are formed by a rolling machine. The rolling machine squeezes and presses the raw materials through one or more pairs of rollers to form them into ceramic blanks of the required shape. The existing rolling forming is mostly manual loading and unloading. During operation, it is necessary to stop the machine for operation, and a lot of time is wasted on changing materials and waiting, which cannot improve production efficiency and capacity. Some automatic loading and unloading are two corresponding manipulators working alone, which takes up more processing space, and cannot perform preliminary inspection on the workpiece after forming, and cannot timely discover and deal with product defects, and cannot ensure product quality stability. Utility Model Content

[0003] The utility model aims to provide a ceramic rolling forming device with automatic loading and unloading to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an automatic loading and unloading ceramic rolling forming device, comprising:

[0005] A workbench with a conveyor mounted on top;

[0006] A rolling assembly is placed on the top of the workbench, and the rolling assembly includes a flip arm that can be flipped, and the end of the flip arm is rotatably connected to a rolling head;

[0007] A rotating disk, which is rotatably mounted on the top of the workbench, and a plurality of placement slots are equidistantly arranged on the top of the rotating disk;

[0008] A loading and unloading assembly is placed on the top of the workbench, and the loading and unloading assembly includes a gantry fixedly connected to the top of the workbench, a slider No. 1 and a slider No. 2 are slidably connected to the top of the gantry, a transverse driving cylinder for driving the slider No. 1 to move is fixedly connected to one side of the gantry, a clamping portion is provided for the middle lifting of the slider No. 1, a suction cup lifting rod is provided for the middle lifting of the slider No. 2, a cylinder is provided for the outer lifting of the suction cup lifting rod, and an industrial camera is embedded in the cylinder for detecting the appearance of the product.

[0009] Preferably, the conveyor comprises a feeding conveyor and a discharging conveyor, and the feeding conveyor and the discharging conveyor are both embedded and installed on the top of the workbench.

[0010] Preferably, the rolling assembly also includes a support frame fixedly connected to the top of the workbench, the flip arm is rotatably installed on the top of the support frame, a No. 1 motor is fixedly connected to one side of the support frame, and the output end of the No. 1 motor is fixedly connected to the flip arm.

[0011] Preferably, a driving motor is installed at one end of the flip arm, and the output end of the driving motor is connected to the No. 1 motor through a transmission belt assembly.

[0012] Preferably, a No. 2 motor is fixedly connected inside the workbench, and an output end of the No. 2 motor is fixedly connected to the rotating disk.

[0013] Preferably, a No. 1 lifting cylinder is fixedly connected to the top of the No. 1 slider, the clamping part includes a clamping frame, the output end of the No. 1 lifting cylinder is fixedly connected to the clamping frame, the outer side of the clamping frame is symmetrically fixedly connected to an extrusion cylinder, and the output end of the extrusion cylinder is fixedly connected to an extrusion plate.

[0014] Preferably, a connecting rod is fixedly connected between the No. 1 slider and the No. 2 slider, a No. 3 lifting cylinder is fixedly connected to the top of the No. 2 slider, and an output end of the No. 3 lifting cylinder is fixedly connected to the top of the cylinder.

[0015] Preferably, a No. 2 lifting cylinder is fixedly connected to one side of the No. 2 sliding block, and the output end of the No. 2 lifting cylinder is connected to the top of the suction cup lifting rod through a connecting plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the use of a circulating rotating processing position and a matching loading and unloading component realizes the automation of the processing process, reduces manual intervention, and improves production efficiency; the processing and loading and unloading functions are integrated together, reducing the equipment footprint and the number of equipment, saving space and cost of the production line; the circulating rotating processing position can realize continuous production, saves material change and waiting time, and improves production efficiency and capacity; the industrial camera can monitor the appearance of the product in real time, promptly discover and deal with product defects, and ensure the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the clamping frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the placement slot of the utility model;

[0020] Figure 4 It is a schematic diagram of the cylinder structure of the utility model.

[0021] In the figure: 1. workbench; 2. feeding conveyor; 3. discharging conveyor; 4. supporting frame; 5. turning arm; 6. rolling head; 7. No. 1 motor; 8. gantry; 9. No. 1 slider; 10. No. 2 slider; 11. connecting rod; 12. No. 1 lifting cylinder; 13. transverse driving cylinder; 14. clamping frame; 15. extrusion plate; 16. extrusion cylinder; 17. suction cup lifting rod; 18. No. 2 lifting cylinder; 19. No. 3 lifting cylinder; 20. rotating disk; 21. placement slot; 22. No. 2 motor; 23. cylinder; 24. industrial camera. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , 2 As shown in , 3 and 4, the utility model provides a technical solution: an automatic loading and unloading ceramic rolling forming device, comprising: a workbench 1 with a conveyor installed on the top; a rolling assembly is placed on the top of the workbench 1, the rolling assembly includes a flip arm 5 that can be flipped, and the end of the flip arm 5 is rotatably connected to a rolling head 6; a rotating disk 20 is rotatably installed on the top of the workbench 1, and three placement grooves 21 are fixedly connected to the top of the rotating disk 20 at equal intervals; the loading and unloading assembly is placed on the top of the workbench 1, the loading and unloading assembly includes a gantry 8 fixedly connected to the top of the workbench 1, the top of the gantry 8 is slidably connected to a first slider 9 and a second slider 10, and one side of the gantry 8 is fixedly connected to a transverse driving device for driving the first slider 9 to move. The cylinder 13, the output end of the lateral drive cylinder 13 is fixedly connected to the first slider 9, the middle part of the first slider 9 is provided with a clamping part, the middle part of the second slider 10 is provided with a suction cup lifting rod 17, the bottom of the suction cup lifting rod 17 is fixedly installed with a vacuum suction cup, the outer side of the suction cup lifting rod 17 is provided with a cylinder 23, and the cylinder 23 is embedded with an industrial camera 24 inside, which is used to detect the appearance of the product. The industrial camera captures images in the real world through its image sensor; the image is preprocessed, and the preprocessing includes denoising, contrast enhancement, brightness adjustment, geometric correction and other operations, and features are extracted from the preprocessed image for analysis and recognition, and the features are shape, color, texture, edge, etc. The feature extraction method includes edge detection, corner point detection, color space conversion, etc.; the extracted features are used to detect and identify the target object in the image.

[0024] It should be noted that an infrared sensor and a controller are installed on the inner side of the gantry 8 of the utility model, which are used to detect the position of the workpiece on the top of the conveyor. When the workpiece reaches the specified position, the feeding conveyor 2 stops working, and the No. 1 lifting cylinder 12 drives the clamping part to move downward, and the workpiece is clamped by the extrusion plate 15 and the extrusion cylinder 16 and then lifted by the No. 1 lifting cylinder 12. At the same time, the suction cup lifting rod 17 is located above the placement groove 21 after the processing is completed, and the No. 2 lifting cylinder 18 drives the suction cup lifting rod 17 to move downward. After the vacuum suction cup at the bottom of the suction cup lifting rod 17 sucks the workpiece, the No. 2 lifting cylinder 18 lifts the suction cup lifting rod 17, and drives the cylinder 2 through the No. 3 lifting cylinder 19. 3 moves downward, so that the cylinder 23 covers the outside of the workpiece, and the appearance of the workpiece is photographed by the industrial camera 24, and the image is transmitted to the detection system. The detection system detects whether there are defects. The circular rotary processing position and the matching loading and unloading components are used to realize the automation of the processing process, reduce manual intervention, and improve production efficiency; the processing and loading and unloading functions are integrated together, which reduces the equipment footprint and the number of equipment, and saves space and cost of the production line; the circular rotary processing position can realize continuous production, save material change and waiting time, and improve production efficiency and capacity; the industrial camera can monitor the appearance of the product in real time, discover and deal with product defects in time, and ensure the stability of product quality.

[0025] See also Figure 1 , 2 As shown, the conveyor includes a feeding conveyor 2 and a discharging conveyor 3 , and both the feeding conveyor 2 and the discharging conveyor 3 are embedded and installed on the top of the workbench 1 .

[0026] It should be noted that the feeding conveyor 2 of the utility model conveys the blank to the bottom of the clamping rack 14, so that the clamping rack 14 cooperates with the No. 1 lifting cylinder 12 to move the blank to the specified position, and the No. 2 lifting cylinder 18 cooperates with the suction cup lifting rod 17 and the vacuum suction cup to place the workpiece on the top of the discharge conveyor 3, and the discharge conveyor 3 is used to transport the processed materials away.

[0027] See also Figure 1 , 2 As shown, the rolling assembly also includes a support frame 4 fixedly connected to the top of the workbench 1, a flip arm 5 is rotatably installed on the top of the support frame 4, a No. 1 motor 7 is fixedly connected to one side of the support frame 4, the output end of the No. 1 motor 7 is fixedly connected to the flip arm 5, a driving motor is installed at one end of the flip arm 5, and the output end of the driving motor is connected to the No. 1 motor 7 through a transmission belt assembly.

[0028] It should be noted that the first motor 7 of the utility model drives the flip arm 5 to flip, so that the rolling head 6 cooperates with the corresponding placement groove 21. At the same time, the driving motor drives the rolling head 6 to rotate through the belt and pulley of the transmission belt assembly, and the rolling head 6 rolls the workpiece.

[0029] See also Figure 2 , 3 As shown, a second motor 22 is fixedly connected inside the workbench 1 , and an output end of the second motor 22 is fixedly connected to the rotating disk 20 .

[0030] It should be noted that the output end of the No. 2 motor 22 of the utility model is fixedly connected to the rotating disk 20, and the position of the rotating disk 20 changes through the rotation of the motor; three placement slots 21 are provided on the top of the rotating disk 20, and the positions of the placement slots 21 change with the rotation of the rotating disk 20, so that the switching of the processing position can be realized; when the processing position needs to be switched, the No. 2 motor 22 controls the rotation of the rotating disk 20, so that the position of the placement slots 21 changes; the ceramic product on the original processing position is switched to the bottom of the suction cup lifting rod 17, and cooperates with the transverse drive cylinder 13 and the No. 2 lifting cylinder 18 to transport it to the top of the discharge conveyor 3, and the new processing position will be adjusted to the processing position after the blank is placed for the next round of processing; in this way, if loading or unloading is required during the processing, it will not affect the continuity of the processing.

[0031] See also Figure 1 , 2 As shown in Figure 4, the top of the No. 1 slider 9 is fixedly connected to the No. 1 lifting cylinder 12, the clamping part includes a clamping frame 14, the output end of the No. 1 lifting cylinder 12 is fixedly connected to the clamping frame 14, the outer side of the clamping frame 14 is symmetrically fixedly connected to the extrusion cylinder 16, the output end of the extrusion cylinder 16 is fixedly connected to the extrusion plate 15, a connecting rod 11 is fixedly connected between the No. 1 slider 9 and the No. 2 slider 10, the top of the No. 2 slider 10 is fixedly connected to the No. 3 lifting cylinder 19, the output end of the No. 3 lifting cylinder 19 is fixedly connected to the top of the cylinder 23, and the No. 2 lifting cylinder 18 is fixedly connected to one side of the No. 2 slider 10, and the output end of the No. 2 lifting cylinder 18 is connected to the top of the suction cup lifting rod 17 through a connecting plate.

[0032] It should be noted that, in the present invention, under the action of the connecting rod 11, the first slider 9 and the second slider 10 are linked, and under the action of the transverse driving cylinder 13, the first slider 9 and the second slider 10 can move synchronously on the top of the gantry 8. When the transverse driving cylinder 13 contracts, the first lifting cylinder 12 is located at the top of the feeding conveyor 2, and the suction cup lifting rod 17 is located at the top of the workpiece after processing. The first lifting cylinder 1 cooperates with the clamping part to clamp the blank on the top of the feeding conveyor 2 and then lift it up, and the second lifting cylinder 18 drives the suction cup lifting rod 17 to descend, and the vacuum suction cup is pressed against the processing workpiece. The workpiece is adsorbed and then lifted up, and the transverse driving cylinder 13 drives the No. 1 slider 9 to move, and the No. 1 slider 9 drives the No. 2 slider 10 to move through the connecting rod 11, so that the processed workpiece is moved to the top of the discharge conveyor 3, and the No. 1 slider 9 moves to the top of the empty placement slot 21, and the No. 1 lifting cylinder 12 and the clamping part cooperate to place the material in the empty placement slot 21. During the movement, the cylinder 23 brought by the No. 3 lifting cylinder 19 and the industrial camera 24 detect the workpiece. After the detection, the workpiece is placed above the discharge conveyor 3 under the action of the No. 2 lifting cylinder 18 and the vacuum suction cup.

[0033] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0035] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic loading and unloading ceramic rolling forming device, characterized in that: include: A workbench (1) with a conveyor mounted on the top; A rolling assembly, the rolling assembly being placed on the top of the workbench (1), the rolling assembly comprising a flip arm (5) that can be flipped, the end of the flip arm (5) being rotatably connected to a rolling head (6); A rotating disk (20), the rotating disk (20) is rotatably mounted on the top of the workbench (1), and a plurality of placement slots (21) are equidistantly arranged on the top of the rotating disk (20); A loading and unloading assembly is placed on the top of the workbench (1), and the loading and unloading assembly includes a gantry (8) fixedly connected to the top of the workbench (1), a first slider (9) and a second slider (10) are slidably connected to the top of the gantry (8), a transverse driving cylinder (13) for driving the first slider (9) to move is fixedly connected to one side of the gantry (8), a clamping part is provided for the middle lifting of the first slider (9), a suction cup lifting rod (17) is provided for the middle lifting of the second slider (10), a cylinder (23) is provided for the outer lifting of the suction cup lifting rod (17), and an industrial camera (24) is embedded and installed inside the cylinder (23) for detecting the appearance of the product.

2. The automatic loading and unloading ceramic rolling forming device according to claim 1 is characterized in that: The conveyor comprises a feeding conveyor (2) and a discharging conveyor (3), and the feeding conveyor (2) and the discharging conveyor (3) are both embedded and installed on the top of the workbench (1).

3. The automatic loading and unloading ceramic rolling forming device according to claim 1 is characterized in that: The rolling assembly also includes a support frame (4) fixedly connected to the top of the workbench (1); the flip arm (5) is rotatably mounted on the top of the support frame (4); a first motor (7) is fixedly connected to one side of the support frame (4); and an output end of the first motor (7) is fixedly connected to the flip arm (5).

4. The automatic loading and unloading ceramic rolling forming device according to claim 3 is characterized in that: A driving motor is installed at one end of the flip arm (5), and the output end of the driving motor is drivingly connected to the first motor (7) via a driving belt assembly.

5. The automatic loading and unloading ceramic rolling forming device according to claim 1 is characterized in that: A second motor (22) is fixedly connected inside the workbench (1), and an output end of the second motor (22) is fixedly connected to the rotating disk (20).

6. The automatic loading and unloading ceramic rolling forming device according to claim 1 is characterized in that: The top of the No. 1 sliding block (9) is fixedly connected to a No. 1 lifting cylinder (12); the clamping portion comprises a clamping frame (14); the output end of the No. 1 lifting cylinder (12) is fixedly connected to the clamping frame (14); the outer side of the clamping frame (14) is symmetrically fixedly connected to an extrusion cylinder (16); and the output end of the extrusion cylinder (16) is fixedly connected to an extrusion plate (15).

7. The automatic loading and unloading ceramic rolling forming device according to claim 6 is characterized in that: A connecting rod (11) is fixedly connected between the first slider (9) and the second slider (10), a third lifting cylinder (19) is fixedly connected to the top of the second slider (10), and an output end of the third lifting cylinder (19) is fixedly connected to the top of the cylinder (23).

8. The automatic loading and unloading ceramic rolling forming device according to claim 7 is characterized in that: A No. 2 lifting cylinder (18) is fixedly connected to one side of the No. 2 sliding block (10), and an output end of the No. 2 lifting cylinder (18) is connected to the top of the suction cup lifting rod (17) via a connecting plate.

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