Linear guide rail automatic polishing workstation and feeding method

By designing the loading module and positioning module of the linear guide automatic grinding work station, the problems of high labor intensity, low efficiency and positioning difficulties in traditional manual loading and positioning are solved, automatic loading and precise positioning are achieved, and processing efficiency and accuracy are improved.

CN119526159AActive Publication Date: 2025-02-28WUYI UNIV
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Patent Information

Application Number
CN202411741536.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-02-28
Estimated Expiration
2044-11-29

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Abstract

The invention discloses an automatic linear guide rail grinding workstation and a feeding method, and the automatic linear guide rail grinding workstation comprises a grinding machine provided with a workbench; the bearing block is connected to the workbench and used for bearing the bottom wall of the linear guide rail; the feeding module comprises a material frame, a feeding manipulator and a clamping assembly, the material frame is used for storing the linear guide rail, and the feeding manipulator is suitable for being connected with the side wall of the linear guide rail in an embedded mode so as to clamp the linear guide rail and transport the linear guide rail between the material frame and the workbench; and the positioning module comprises a first driving assembly, a swing arm, a positioning air cylinder and a positioning block which are sequentially connected, the first driving assembly drives the swing arm to horizontally swing along the side facing the bearing block, and the opposite side walls of the linear guide rail are positioned through the positioning block. Automatic feeding and accurate positioning of the linear guide rail are achieved, the outer surface of the linear guide rail cannot be shielded, the grinding machine can grind the outer surface of the linear guide rail at a time, and the machining quality and efficiency are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of linear guide rail processing, in particular to an automatic linear guide rail grinding workstation and a feeding method with the automatic linear guide rail grinding workstation. Background Art

[0002] Linear guides are an important part of precision machinery and are widely used in machine tools, automation equipment, measuring instruments and other fields. In order to ensure that the linear guides have high precision and long life, the precision control during the processing is extremely critical, especially in the grinding process of the outer surface. The outer surface of the linear guide needs to achieve extremely high flatness and finish, which usually relies on special grinding equipment to achieve.

[0003] In the traditional linear guide processing technology, the loading and positioning process of the linear guide mostly relies on manual operation, which has the following problems: 1. High labor intensity: Especially for linear guides that are long and heavy, manual handling is very inconvenient, which increases the labor intensity of workers.

[0004] 2. Inconvenient loading: Manual loading is not only inefficient, but also easily causes damage to the linear guide rail.

[0005] 3. Positioning difficulties: In order to ensure the parallelism between the linear guide and the linear conveying direction of the grinder mold, it is usually necessary to position it. However, the positioning devices in the prior art are often complex in structure and have poor versatility, making it difficult to adapt to linear guides of different lengths.

[0006] 4. Blockage problem: After positioning, part of the outer wall of the linear guide may be blocked by the positioning structure, resulting in the grinder being unable to complete the grinding process of the outer surface of the linear guide in one go.

[0007] In order to solve the above problems, some linear guide processing equipment with a high degree of automation has appeared on the market. Although these equipment have improved the processing efficiency and processing accuracy to a certain extent, there are still some shortcomings in practical applications, such as low positioning accuracy, limited scope of application, high cost, etc. Therefore, the development of an automatic linear guide grinding workstation that can effectively solve the above problems has important practical significance and technical value. Summary of the invention

[0008] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic grinding workstation for linear guide rails, which realizes automatic feeding and precise positioning of the linear guide rails, ensures the processing quality, and does not block the outer surface of the linear guide rails, so that the grinder can complete the outer surface grinding of the linear guide rails at one time, thereby improving the processing efficiency and processing quality.

[0009] The present invention also provides a material loading method having the above-mentioned linear guide rail automatic grinding workstation.

[0010] The linear guide rail automatic grinding workstation according to the present invention comprises: A grinding machine provided with a work table; A supporting block connected to the workbench, the supporting block being used to support the bottom wall of the linear guide rail; A feeding module, comprising a material rack, a feeding manipulator and a clamping assembly, wherein the material rack is arranged outside the grinding machine and is used to store the linear guide rail, the feeding manipulator is connected to and drives the clamping assembly to move between the workbench and the material rack, and the clamping assembly is suitable for being embedded and connected with the side wall of the linear guide rail to clamp the linear guide rail; A positioning module is connected to the workbench, and the positioning module includes a first driving component, a swing arm, a positioning cylinder and a positioning block which are connected in sequence. The first driving component is connected to and drives the swing arm to swing horizontally along a side toward the supporting block to drive the positioning cylinder to be placed above the supporting block. The positioning cylinder is connected to and drives the positioning block to move downward in a vertical direction. The positioning block is provided with a positioning groove, and an opening for the linear guide rail to pass through is provided below the positioning groove. The relative groove walls of the positioning groove are used to position the relative side walls of the linear guide rail.

[0011] The automatic grinding workstation for linear guides according to the present invention has at least the following beneficial effects: by setting a loading module and a positioning module, automatic loading and precise positioning of the linear guides are realized, wherein the loading module can automatically take materials from the material rack and accurately place the linear guides on the supporting block, thereby reducing the intervention of manual operation, reducing labor intensity, and realizing the initial positioning of the linear guides; and, through the first drive assembly, the swing arm and the positioning cylinder, the positioning block performs secondary precise positioning of the linear guides, further improving the position accuracy of the linear guides, thereby improving the quality of the products after grinding by the grinder; in addition, since the positioning block can leave the workbench after the secondary positioning and will not block the outer surface of the linear guides, the grinder can complete the grinding of the entire outer surface of the linear guides, further improving the convenience and efficiency of the processing.

[0012] According to the automatic linear guide grinding workstation described in some embodiments of the present invention, the clamping assembly includes a plurality of clamping components, and the plurality of clamping components are arranged in a double-row array, and the clamping components include a clamping cylinder, two oppositely arranged first clamping blocks and two oppositely arranged second clamping blocks, the first clamping block and the second clamping block are respectively arranged on both sides of the clamping cylinder, and the clamping cylinder connects and drives the first clamping block and the second clamping block to jointly clamp or release the linear guide.

[0013] According to the linear guide automatic grinding workstation described in some embodiments of the present invention, the driving shaft of the clamping cylinder is connected to a connecting cross bar, one end of the connecting cross bar and the first clamping block are transmitted through a first connecting rod mechanism, and the other end of the connecting cross bar and the second clamping block are transmitted through a second connecting rod mechanism.

[0014] According to the automatic linear guide grinding workstation described in some embodiments of the present invention, the first connecting rod mechanism includes a first connecting rod and two first transmission rods, the first connecting rod is rotatably connected to the end of the connecting cross rod, the first transmission rod corresponds to the first clamping block one by one, the clamping assembly includes a connecting seat, the upper part of the first clamping block is hinged to the connecting seat, one end of the first transmission rod is hinged to the middle part of the first clamping block, and the other end is hinged to the first connecting rod.

[0015] According to the linear guide automatic grinding workstation described in some embodiments of the present invention, the opposite side walls of the two first clamping blocks are provided with first concave-convex wall surfaces that cooperate with the side walls of the linear guide, and the opposite side walls of the two second clamping blocks are provided with second concave-convex wall surfaces that cooperate with the side walls of the linear guide.

[0016] According to the automatic linear guide grinding workstation described in some embodiments of the present invention, the supporting block includes a base and a supporting portion, the horizontal cross-sectional area of ​​the supporting portion is smaller than the horizontal cross-sectional area of ​​the base, the supporting portion protrudes upward from the base, the linear guide is placed on the end face of the supporting portion, and the positioning groove includes a first positioning segment and a second positioning segment connected to each other, the relative groove walls of the first positioning segment abut against the relative side walls of the base, and the relative groove walls of the second positioning segment position the relative side walls of the linear guide.

[0017] According to the linear guide rail automatic grinding workstation described in some embodiments of the present invention, an arc transition wall is provided between the first positioning section and the second positioning section.

[0018] According to the linear guide rail automatic grinding workstation described in some embodiments of the present invention, the positioning module also includes a second driving component, and the second driving component is connected to and drives the first driving component to move in a vertical direction.

[0019] According to the linear guide rail automatic grinding workstation described in some embodiments of the present invention, there are multiple positioning modules, and the multiple positioning modules are linearly spaced and arranged on the same side of the workbench.

[0020] According to the loading method described in the present invention, it is applied to the linear guide automatic grinding workstation described in the present invention, and the loading method includes the following steps: initial loading and positioning: first, the loading robot drives the clamping assembly to move to the material rack, and the clamping assembly is embedded and clamped in the side wall of the linear guide; then, the loading robot drives the clamping assembly to move above the supporting block, and places the linear guide on the supporting block; then, the clamping assembly releases the linear guide; finally, the loading robot drives the clamping assembly to leave the workbench; secondary positioning: first, the first driving assembly drives the swing arm to swing horizontally along the side facing the workbench, and drives the positioning cylinder to be placed above the linear guide; then, the positioning cylinder drives the positioning block to move downward, and positions the linear guide in the center position of the supporting block; finally, the first driving assembly drives the swing arm to swing horizontally along the side away from the workbench, and drives the swing arm to leave the workbench.

[0021] The loading method according to the present invention has at least the following beneficial effects: through the automated loading and positioning mechanism, the labor intensity of the operator is significantly reduced, the production efficiency and safety are improved, it is ensured that the linear guide rail is accurately placed on the supporting block, and the position of the linear guide rail is further accurately adjusted through secondary positioning so that it is in the center position of the supporting block, thereby ensuring the positioning accuracy of the linear guide rail in the subsequent grinding process. The entire loading and processing process is automatically completed by the workstation, the operation is simple, the skill requirements for the operator are reduced, and it is easy to promote and use.

[0022] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the overall structure of the automatic grinding workstation for linear guide rails according to an embodiment of the present invention; Figure 2 It is a structural schematic diagram of a loading module of an automatic linear guide rail grinding workstation according to an embodiment of the present invention; Figure 3 An exploded view of a clamping component of an automatic linear guide rail grinding workstation according to an embodiment of the present invention; Figure 4 It is a structural schematic diagram of a positioning module of an automatic linear guide rail polishing workstation according to an embodiment of the present invention; Figure 5 for Figure 4 An enlarged view of A is shown; Figure 6 It is a structural schematic diagram of a positioning block of an automatic linear guide rail polishing workstation according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the application of a positioning module of an automatic linear guide rail polishing workstation according to an embodiment of the present invention; Figure 8 The figure is a flow chart of a feeding method according to an embodiment of the present invention.

[0024] Description of Figure Numbers: Grinding machine 100; workbench 110; supporting block 120; base 121; supporting portion 122; Loading module 200; material rack 210; loading manipulator 220; first linear module 221; second linear module 222; third linear module 223; clamping assembly 230; clamping component 231; clamping cylinder 2311; connecting cross bar 23111; first clamping block 2312; first concave-convex wall surface 23121; second clamping block 2313; second concave-convex wall surface 23131; first connecting rod mechanism 2314; first connecting rod 23141; first transmission rod 23142; second connecting rod mechanism 2315; connecting seat 232; Positioning module 300 ; first driving assembly 310 ; swing arm 320 ; positioning cylinder 330 ; positioning block 340 ; positioning groove 341 ; opening 34101 ; first positioning section 3411 ; second positioning section 3412 ; arc transition wall 3413 ; second driving assembly 350 . DETAILED DESCRIPTION

[0025] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0026] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0029] In the description of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0030] Linear guides are an important part of precision machinery and are widely used in machine tools, automation equipment, measuring instruments and other fields. In order to ensure that the linear guides have high precision and long life, the precision control during the processing is extremely critical, especially in the grinding process of the outer surface. The outer surface of the linear guide needs to achieve extremely high flatness and finish, which usually relies on special grinding equipment to achieve.

[0031] In the traditional linear guide processing technology, the loading and positioning process of the linear guide mostly relies on manual operation, which has the following problems: 1. High labor intensity: Especially for linear guides that are long and heavy, manual handling is very inconvenient, which increases the labor intensity of workers.

[0032] 2. Inconvenient loading: Manual loading is not only inefficient, but also easily causes damage to the linear guide rail.

[0033] 3. Positioning difficulties: In order to ensure the parallelism between the linear guide and the linear conveying direction of the grinder mold, it is usually necessary to position it. However, the positioning devices in the prior art are often complex in structure and have poor versatility, making it difficult to adapt to linear guides of different lengths.

[0034] 4. Blockage problem: After positioning, part of the outer wall of the linear guide may be blocked by the positioning structure, resulting in the grinder being unable to complete the grinding process of the outer surface of the linear guide in one go.

[0035] In order to solve the above problems, some linear guide processing equipment with a high degree of automation has appeared on the market. Although these equipment have improved the processing efficiency and processing accuracy to a certain extent, there are still some shortcomings in practical applications, such as low positioning accuracy, limited scope of application, high cost, etc. Therefore, the development of an automatic linear guide grinding workstation that can effectively solve the above problems has important practical significance and technical value.

[0036] For this reason, Figures 1 to 6 As shown, the automatic grinding workstation for linear guides proposed by the present invention includes a grinder 100, a support block 120, a loading module 200 and a positioning module 300, wherein the grinder 100 is provided with a workbench 110, the grinder 100 can grind the workpiece on the workbench 110, the workbench 110 is connected with a support block 120 for supporting the bottom wall of the linear guide, the loading module 200 automatically loads the linear guide, and the positioning module 300 automatically positions the linear guide. Specifically, the loading module 200 includes a material rack 210, a loading manipulator 220 and a clamping assembly 230, the material rack 210 is arranged on the outside of the grinder 100 and is used to store the linear guide, the loading manipulator 220 is connected and drives the clamping assembly 230 to move between the workbench 110 and the material rack 210, and the clamping assembly 230 is suitable for being embedded and connected with the side wall of the linear guide to clamp the linear guide. The positioning module 300 is connected to the workbench 110, and the positioning module 300 includes a first driving component 310, a swing arm 320, a positioning cylinder 330 and a positioning block 340 which are connected in sequence. The first driving component 310 is connected to and drives the swing arm 320 to swing horizontally along the side toward the supporting block 120 to drive the positioning cylinder 330 to be placed above the supporting block 120. The positioning cylinder 330 is connected to and drives the positioning block 340 to move downward in a vertical direction. The positioning block 340 is provided with a positioning groove 341, and an opening 34101 for a linear guide rail to pass through is provided below the positioning groove 341. The relative groove walls of the positioning groove 341 are used to position the relative side walls of the linear guide rail. It should be noted that, by setting the feeding module 200 and the positioning module 300, the automatic feeding and precise positioning of the linear guide rail are realized, wherein the feeding module 200 can automatically take the material from the material rack 210 and accurately place the linear guide rail on the supporting block 120, thereby reducing the intervention of manual operation, reducing the labor intensity, and realizing the initial positioning of the linear guide rail. Among them, the side wall clamping of the linear guide rail not only ensures the reliability during clamping, but also reduces the risk of damage to the surface of the linear guide rail, thereby ensuring the quality of the product, and through the first driving component 310, the swing arm 320 and the positioning cylinder 330, the positioning block 340 performs secondary precise positioning of the linear guide rail, further improving the position accuracy of the linear guide rail, thereby improving the product quality after grinding by the grinder 100. In addition, since the positioning block 340 can leave the workbench 110 after the secondary positioning, it will not block the outer surface of the linear guide rail, so the grinder 100 can complete the grinding of the entire outer surface of the linear guide rail, further improving the convenience and efficiency of processing.

[0037] Reference Figure 1 and Figure 2The loading robot 220 includes a first linear module 221, a second linear module 222 and a third linear module 223 which are connected by transmission. The first linear module 221, the second linear module 222 and the third linear module 223 all use motors as power, and can programmatically control the motion trajectory of the clamping assembly 230. Further, in order to improve the accuracy of the horizontal displacement of the clamping assembly 230, the accuracy of translating the linear guide rail in the material rack 210 to the workbench 110 is ensured. The first linear module 221 is connected to the clamping assembly 230 through a synchronous belt transmission structure to drive the clamping assembly 230 to move along the width direction of the linear guide rail. It is easy to understand that for the processing of the grinder 100, the length direction of the linear guide rail corresponds to the length direction of the workbench 110 of the grinder 100. Therefore, when the clamping assembly 230 moves the linear guide rail from the material rack 210 to the workbench 110 of the grinder 100, it mainly translates along the width direction of the linear guide rail. In addition, in some embodiments of the present invention, referring to Figure 2 The loading module 200 includes a truss, and the loading robot 220 is arranged on the truss, which enhances the structural strength and rigidity of the entire loading device. This structural design is conducive to improving the stability and accuracy of the linear guide rail during loading and unloading, and the truss is separated from the grinder 100, which reduces the loading accuracy error caused by the processing vibration of the grinder 100.

[0038] Refer to Figure 2 and Figure 3The clamping assembly 230 includes a plurality of clamping components 231, and the plurality of clamping components 231 are arranged in a double-row array to realize a double-station design, which can realize the material taking and efficient loading of the linear guide. For example, in the application of the processing adaptation of the grinder 100, a station takes the material and moves it to the loading area of ​​the grinder 100, and can take out the processed linear guide and immediately put in the linear guide to be processed, thereby improving the overall loading efficiency. Among them, the plurality of clamping components 231 in a single row can clamp different positions of the linear guide at the same time, ensuring the stability and safety of the linear guide during the movement. Specifically, the clamping component 231 includes a clamping cylinder 2311, two first clamping blocks 2312 arranged opposite to each other, and two second clamping blocks 2313 arranged opposite to each other. The first clamping block 2312 and the second clamping block 2313 are respectively arranged on both sides of the clamping cylinder 2311. The clamping cylinder 2311 connects and drives the first clamping block 2312 and the second clamping block 2313 to clamp or release the linear guide rail together, which can increase the clamping area with the linear guide rail, improve the clamping firmness, ensure that the linear guide rail remains stable during movement, reduce the risk of linear guide rail deformation caused by uneven clamping, and improve processing quality and efficiency. In some embodiments, the clamping cylinder is a pneumatic clamping finger, and the clamping fingers of the pneumatic clamping finger are respectively directly and fixedly connected to the first clamping block and the second clamping block, directly driving the two first clamping blocks and the second clamping blocks to move toward or away from each other (not shown in the figure). In some embodiments of the present invention, such as Figure 2As shown, the driving shaft of the clamping cylinder 2311 is connected to a connecting crossbar 23111, one end of the connecting crossbar 23111 and the first clamping block 2312 are driven by a first connecting rod mechanism 2314, and the other end of the connecting crossbar 23111 and the second clamping block 2313 are driven by a second connecting rod mechanism 2315. Thus, the stroke of the first clamping block 2312 and the second clamping block 2313 can be increased, and a variety of linear guide rails of different specifications can be adapted, and the stability of the clamping process of the linear guide rail is improved, and the error caused by unstable motion is reduced. Specifically, the first connecting rod mechanism 2314 includes a first connecting rod 23141 and two first transmission rods 23142, the first connecting rod 23141 is rotatably connected to the end of the connecting crossbar 23111, the first transmission rod 23142 corresponds to the first clamping block 2312 one by one, the clamping assembly 230 includes a connecting seat 232, the upper part of the first clamping block 2312 is hinged to the connecting seat 232, one end of the first transmission rod 23142 is hinged to the middle part of the first clamping block 2312, and the other end is hinged to the first connecting rod 23141. Through the cooperation of the mechanical transmission structure of the first connecting rod 23141, the first transmission rod 23142, the connecting seat 232 and the first clamping block 2312, it is ensured that the first clamping block 2312 can accurately perform the clamping and releasing actions under the action of the clamping cylinder 2311, and this precise mechanical linkage mechanism improves the reliability and durability of the overall mechanism and prolongs the service life of the equipment. It is easy to understand that the second link mechanism 2315 is symmetrically arranged with the first link mechanism 2314, so that the first clamping block 2312 and the second clamping block 2313 can act synchronously, the structure is simple, and the coordination of the clamping process and the stability of the clamping linear guide are further improved. It should be noted that the connection structure of the second link mechanism 2315 and the second clamping block 2313 can refer to the connection structure of the first link mechanism 2314 and the first clamping block 2312, and will not be described in detail here.

[0039] In addition, refer to Figure 3 In some embodiments of the present invention, the opposite side walls of the two first clamping blocks 2312 are provided with first concave-convex wall surfaces 23121 that match the side walls of the linear guide rail, and the opposite side walls of the two second clamping blocks 2313 are provided with second concave-convex wall surfaces 23131 that match the side walls of the linear guide rail. It is easy to understand that the concave-convex wall surfaces are suitable for being embedded with the side walls of the linear guide rail, which can ensure the reliability during clamping, reduce the risk of damage to the surface of the linear guide rail, ensure that the linear guide rail does not produce unnecessary displacement in the clamped state, and improve the surface quality and processing accuracy of the processed linear guide rail.

[0040] It should be noted that the positioning block 340 only needs to move downward without actively clamping the relative side walls of the linear guide rail inward to achieve the positioning of the linear guide rail. For example, the loading robot 220 places the linear guide rail on the supporting block 120 to complete the initial positioning, and then the positioning block 340 is used to perform secondary positioning of the linear guide rail.

[0041] Refer to Figures 4 to 6 In some embodiments of the present invention, the support block 120 includes a base 121 and a support portion 122, the horizontal cross-sectional area of ​​the support portion 122 is smaller than the horizontal cross-sectional area of ​​the base 121, the support portion 122 is protruded upward from the base 121, the linear guide rail is placed on the end surface of the support portion 122, and the positioning groove 341 includes a first positioning section 3411 and a second positioning section 3412 that are connected to each other, the relative groove wall of the first positioning section 3411 abuts against the relative side wall of the base 121, and the relative groove wall of the second positioning section 3412 positions the relative side wall of the linear guide rail. It is easy to understand that the first positioning section 3411 uses the base 121 as a matching reference, and the second positioning section 3412 cooperates with the side wall of the linear guide rail, so that the linear guide rail is accurately positioned on the support portion 122, ensuring the position of the linear guide rail on the support block 120. Optionally, the center line of the first positioning segment 3411 and the center line of the second positioning segment 3412 are in the same vertical plane, so that after the positioning block 340 is inserted into the supporting block 120, the linear guide is located at a central position on the supporting block 120. Furthermore, an arc transition wall 3413 is provided between the first positioning segment 3411 and the second positioning segment 3412, which can reduce the stress concentration when the positioning block 340 contacts the linear guide, prevent the linear guide from being deformed or damaged during the positioning process, and further ensure the quality and processing accuracy of the linear guide. In addition, the arc transition wall 3413 can also improve the contact state of the linear guide during the positioning process, reduce wear, and extend the service life of the positioning block 340. In addition, in some embodiments, the base 121 is used to connect with the workbench 110, and the supporting portion 122 is integrally connected to the base 121 and is arranged at a central position of the base 121. Optionally, the width of the supporting portion 122 is smaller than the maximum width of the linear guide rail, and during the positioning block 340 positioning the linear guide rail, the groove wall of the second positioning section 3412 will not collide with the supporting portion 122. Figure 4 In addition to controlling the vertical stroke of the positioning block 340 by the positioning cylinder 330 to adapt to linear guide rails of different heights, in some embodiments of the present invention, the positioning module 300 includes a second drive assembly 350, which is connected to and drives the first drive assembly 310 to move in the vertical direction, so that the positioning module 300 can be adjusted in the vertical direction, so that the positioning block 340 can be accurately adjusted according to linear guide rails of different heights, thereby improving the accuracy and scope of application of positioning. Optionally, the second drive assembly 350 is a screw lift with a self-locking function and high safety in use.

[0042] Refer to Figure 7 In some embodiments of the present invention, there are multiple positioning modules 300, and the multiple positioning modules 300 are linearly spaced and arranged on the same side of the workbench 110, which can ensure that linear guides of different lengths can be effectively supported and positioned. This multi-point positioning method improves the stability of the positioning of the linear guide, especially for longer linear guides, which can better prevent them from bending or offsetting during the processing, thereby improving the processing accuracy and product quality. Optionally, the distance between two adjacent positioning modules 300 is greater than 800mm, which can reduce the number of positioning modules 300 while ensuring the positioning stability of the linear guide, thereby reducing the cost and complexity of the device. Such a layout not only ensures the stability of the linear guide during the positioning process, but also improves the economy and practicality of the entire positioning device, and also reduces the maintenance cost. Optionally, the distance between the two positioning modules 300 that are farthest apart is less than 4500mm, which can ensure the overall stability and positioning accuracy of the linear guide during the processing. Such a distance setting can not only meet the length requirements of most linear guides, but also ensure the stability of the linear guide during the positioning process, and improve the processing quality and efficiency. At the same time, this design also ensures the compactness and economy of the positioning device, which is beneficial to the space planning and cost control of the production line. Similarly, in the single-row array direction of the clamping parts 231, the distance between two adjacent clamping parts 231 is greater than 750 mm, and the distance between the two farthest clamping parts 231 is less than 2800 mm. The specified distance range between the clamping parts 231 ensures that the clamping assembly 230 can adapt to linear guides of different lengths, enhancing the versatility and flexibility of the device. In addition, the clamping point of the linear guide is optimized, which is particularly suitable for stable feeding operations on linear guides with longer lengths.

[0043] Refer to Figure 8 According to the feeding method of the embodiment of the present invention, which is applied to the linear guide rail automatic grinding workstation according to the embodiment of the present invention, the feeding method includes the following steps performed in sequence: S100, initial loading and positioning: First, the loading robot 220 drives the clamping assembly 230 to move to the material rack 210, and the clamping assembly 230 is embedded and clamped on the side wall of the linear guide rail; then, the loading robot 220 drives the clamping assembly 230 to move above the supporting block 120, and places the linear guide rail on the supporting block 120; then, the clamping assembly 230 releases the linear guide rail; finally, the loading robot 220 drives the clamping assembly 230 to leave the workbench 110; S200, secondary positioning: First, the first driving assembly 310 drives the swing arm 320 to swing horizontally along the side facing the workbench 110, driving the positioning cylinder 330 to be placed above the linear guide rail; then, the positioning cylinder 330 drives the positioning block 340 to move downward, positioning the linear guide rail at the center of the supporting block 120; finally, the first driving assembly 310 drives the swing arm 320 to swing horizontally along the side away from the workbench 110, driving the swing arm 320 to leave the workbench 110; S300 , grinding machine 100 processing, the workbench 110 is transported into the grinding machine 100 for grinding processing.

[0044] It should be noted that the grinder 100 itself has a structure for driving the workbench 110 to move, or has a structure for driving the grinding spindle to move, and can grind the workpiece on the workbench 110. The structure of the grinder 100 on the market can be referred to and will not be described in detail here.

[0045] According to the loading method of the embodiment of the present invention, by adopting the linear guide automatic grinding workstation of the embodiment of the present invention, the labor intensity of the operator is significantly reduced, the production efficiency and safety are improved, and the linear guide is ensured to be accurately placed on the supporting block 120. The position of the linear guide is further accurately adjusted through secondary positioning so that it is in the center position of the supporting block 120, thereby ensuring the positioning accuracy of the linear guide in the subsequent grinding process. The entire loading and processing process is automatically completed by the workstation, the operation is simple, the requirements for the operator's skills are reduced, and it is easy to promote and use.

[0046] Other structures and operations of the feeding method according to the embodiment of the present invention are known to those skilled in the art and will not be described in detail here.

[0047] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. Linear guide rail automatic grinding workstation, characterized by: include: A grinding machine provided with a workbench; A supporting block connected to the workbench, the supporting block being used to support the bottom wall of the linear guide rail; A feeding module, comprising a material rack, a feeding manipulator and a clamping assembly, wherein the material rack is arranged outside the grinding machine and is used to store the linear guide rail, the feeding manipulator is connected to and drives the clamping assembly to move between the workbench and the material rack, and the clamping assembly is suitable for being embedded and connected with the side wall of the linear guide rail to clamp the linear guide rail; A positioning module is connected to the workbench, and the positioning module includes a first driving component, a swing arm, a positioning cylinder and a positioning block which are connected in sequence. The first driving component is connected to and drives the swing arm to swing horizontally along a side toward the supporting block to drive the positioning cylinder to be placed above the supporting block. The positioning cylinder is connected to and drives the positioning block to move downward in a vertical direction. The positioning block is provided with a positioning groove, and an opening for the linear guide rail to pass through is provided below the positioning groove. The relative groove walls of the positioning groove are used to position the relative side walls of the linear guide rail.

2. The linear guide rail automatic grinding workstation according to claim 1, characterized in that: The clamping assembly includes a plurality of clamping components, and the plurality of clamping components are arranged in a double row array. The clamping components include a clamping cylinder, two first clamping blocks arranged opposite to each other, and two second clamping blocks arranged opposite to each other. The first clamping block and the second clamping block are respectively arranged on both sides of the clamping cylinder. The clamping cylinder connects and drives the first clamping block and the second clamping block to jointly clamp or release the linear guide rail.

3. The linear guide rail automatic grinding workstation according to claim 2, characterized in that: The driving shaft of the clamping cylinder is connected with a connecting cross bar, one end of the connecting cross bar is transmitted to the first clamping block via a first connecting rod mechanism, and the other end of the connecting cross bar is transmitted to the second clamping block via a second connecting rod mechanism.

4. The linear guide rail automatic grinding workstation according to claim 3, characterized in that: The first connecting rod mechanism includes a first connecting rod and two first transmission rods, the first connecting rod is rotatably connected to the end of the connecting cross rod, the first transmission rod corresponds to the first clamping block one by one, the clamping assembly includes a connecting seat, the upper part of the first clamping block is hinged to the connecting seat, one end of the first transmission rod is hinged to the middle part of the first clamping block, and the other end is hinged to the first connecting rod.

5. The linear guide rail automatic grinding workstation according to any one of claims 2 to 4, characterized in that: The opposite side walls of the two first clamping blocks are both provided with first concave-convex wall surfaces matching with the side walls of the linear guide rail, and the opposite side walls of the two second clamping blocks are both provided with second concave-convex wall surfaces matching with the side walls of the linear guide rail.

6. The linear guide rail automatic grinding workstation according to claim 1, characterized in that: The supporting block includes a base and a supporting portion, the horizontal cross-sectional area of ​​the supporting portion is smaller than the horizontal cross-sectional area of ​​the base, the supporting portion protrudes upward from the base, the linear guide rail is placed on the end surface of the supporting portion, the positioning groove includes a first positioning section and a second positioning section that are connected to each other, the relative groove walls of the first positioning section abut against the relative side walls of the base, and the relative groove walls of the second positioning section position the relative side walls of the linear guide rail.

7. The linear guide rail automatic grinding workstation according to claim 6, characterized in that: An arc transition wall is arranged between the first positioning section and the second positioning section.

8. The linear guide rail automatic grinding workstation according to claim 1, 6 or 7, characterized in that: The positioning module further includes a second driving component, which is connected to and drives the first driving component to move in a vertical direction.

9. The linear guide rail automatic grinding workstation according to claim 1, characterized in that: There are a plurality of positioning modules, and the plurality of positioning modules are linearly spaced and arranged on the same side of the workbench.

10. A feeding method, characterized in that: Applicable to the linear guide rail automatic grinding workstation according to any one of claims 1 to 9, The feeding method comprises the following steps: Initial loading and positioning: First, the loading robot drives the clamping assembly to move to the material rack, and the clamping assembly is embedded and clamped on the side wall of the linear guide; then, the loading robot drives the clamping assembly to move above the support block and places the linear guide on the support block; then, the clamping assembly releases the linear guide; finally, the loading robot drives the clamping assembly to leave the workbench; Secondary positioning: First, the first drive assembly drives the swing arm to swing horizontally along the side facing the workbench, driving the positioning cylinder to be placed above the linear guide; then, the positioning cylinder drives the positioning block to move downward, positioning the linear guide in the center position of the supporting block; finally, the first drive assembly drives the swing arm to swing horizontally along the side away from the workbench, driving the swing arm to leave the workbench.

Citation Information

Patent Citations

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