Automatic wire processing equipment

By dividing multiple processing stations on the frame of the wire processing equipment and arranging automated processing devices, the problem of low efficiency of existing wire processing technology is solved, and efficient automation of wire processing is achieved.

CN119542883AActive Publication Date: 2025-02-28GUANGZHOU YANGCHENG ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411659792.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-28
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

The existing wire processing technology is inefficient, and the separation of various operation stages and the frequent transfer of semi-finished wire products is required, resulting in low processing efficiency.

Method used

Design an automatic wire processing equipment, divide multiple processing stations on the frame, and arrange automated processing devices at the corresponding stations, including cutting stations, line number installation stations, wire stripping stations and terminal installation stations, and automatically transporting and processing of wires through transfer tracks and clamping components.

Benefits of technology

Through the automated processing process, each processing link is closely connected, which significantly improves the efficiency of wire processing and reduces the frequency and error rate of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses electric wire automatic processing equipment which comprises a rack, a conveying track, a cutting assembly, a wire number mounting device, a wire stripping device, a terminal mounting device, a transfer track, a plurality of clamping transfer assemblies and a plurality of clamping parking assemblies, the rack is rotationally connected with a bobbin assembly, and the rack is divided into a plurality of processing stations; the four stations are a cutting station, a wire number mounting station, a wire stripping station and a terminal mounting station in sequence; a wire enters from the input end of the conveying track and is output from the output end of the conveying track; the transfer track sequentially passes through all the machining stations, and the multiple clamping transfer assemblies move back and forth between the adjacent machining stations. The clamping and transferring assembly transfers the electric wire machined at the previous machining station to the next machining station, and the clamping and placing assembly clamps the electric wire, moved out of the previous machining station, of the clamping and transferring assembly and waits for the clamping and transferring assembly at the next machining station to take away the electric wire. The electric wire processing device has the effect of improving the electric wire processing operation efficiency.
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Description

Technical Field

[0001] The present application relates to the field of wire processing, and in particular to an automatic wire processing device. Background Art

[0002] Wires are the link between the distribution cabinet and the external power supply and various electrical equipment. They transmit electrical energy from the substation or generator to the distribution cabinet, and then the distribution cabinet distributes it to each specific power branch. Generally speaking, the processing of wires needs to go through the following stages: Wire cutting: Wires are usually stored in rolls on wire reels, and then cut into wire segments of required length as needed.

[0003] Wire stripping: Before connecting the wires to the distribution cabinet, it is usually necessary to strip the wires, that is, to remove the insulation layer at the end of the cable so that it can be connected to the wiring terminals in the distribution cabinet. The length of the stripping should be determined according to the type and specification of the wiring terminals, while ensuring that the conductor of the wire is not damaged.

[0004] Terminal connection: According to the wiring method in the distribution cabinet, select the appropriate terminal and firmly connect the stripped wire conductor to the terminal. This may require the use of tools such as crimping pliers and screwdrivers to ensure the reliability and stability of the connection.

[0005] Insulation protection: After wiring is completed, the connection parts need to be insulated to prevent electrical failures and safety accidents. Insulation sleeves, heat shrink tubes and other materials can be used to wrap the connection parts to ensure their insulation performance.

[0006] Labeling and sorting: In order to facilitate subsequent maintenance and management, the processed cables need to be labeled and sorted. You can use a label printer to print labels for each cable and stick them in the corresponding position.

[0007] Regarding the above-mentioned related technologies, there are the following defects: At present, each operation stage of wire processing is separate. After each stage of operation is completed, the batch of semi-finished wires need to be transferred to the next processing station for processing, and the semi-finished wires need to be re-sorted. There is an overall problem of low efficiency in wire processing operations, so there is still room for improvement. Summary of the invention

[0008] In order to improve the efficiency of wire processing operations, the present application provides an automatic wire processing device.

[0009] The present application provides an automatic wire processing device that adopts the following technical solution: An automatic wire processing device, comprising: A frame, wherein the frame is rotatably connected to a wire drum assembly, wherein the wire drum assembly is used to store and release wires, and wherein the frame is divided into a plurality of processing stations, namely, a cutting station, a wire number installation station, a wire stripping station, and a terminal installation station; A conveying track, wherein the wires released from the wire barrel assembly enter from an input end of the conveying track and are output from an output end of the conveying track, and the conveying track is used to convey the wires; A cutting assembly, which is located at the cutting station and directly faces the output end of the conveying track, and is used to cut the wires output from the conveying track; A wire number installation device, which is located at the wire number installation station and is used to sleeve a wire number sleeve that is used in conjunction with the wire and has a mark on it around the outer periphery of the wire; A wire stripping device, which is located at the wire stripping station and is used to strip the ends of the wires; A terminal installation device, which is located at the terminal installation station and is used to fix the connection terminals used in conjunction with the wires to the ends of the wires respectively; A transfer track, a plurality of clamping and transferring components and a plurality of clamping and parking components, wherein the transfer track passes through each processing station in sequence, and a plurality of the clamping and transferring components are slidably connected to the transfer track and respectively travel back and forth between adjacent processing stations; a plurality of the clamping and parking components are respectively arranged at the wire number installation station, the wire stripping station and the terminal installation station; the clamping and transferring components are used to transfer the wires processed at the previous processing station to the next processing station, and the clamping and parking components are used to temporarily clamp the wires of the clamping and transferring components moved out from the previous processing station, and wait for the clamping and transferring components of the next processing station to take the wires away.

[0010] By adopting the above technical scheme, a plurality of processing stations are divided at the frame, and automated processing devices are arranged at the corresponding stations, specifically, a cutting assembly at the cutting station, a wire number installation device at the wire number installation station, a wire stripping device at the wire stripping station, and a terminal installation device at the terminal installation station, and the processing steps of wire cutting, wire number installation, and terminal installation are performed in sequence. Then, a transfer track running through each station is installed at the frame, and a plurality of clamping and transferring assemblies are installed on the transfer track. Each processing station is also equipped with a clamping and parking assembly. Adjacent processing stations are transported back and forth by a clamping and transferring assembly to transfer the wire processed at the previous processing station to the next processing station. The clamping and parking assembly at the corresponding station plays a role of temporary parking to temporarily clamp the wire of the clamping and transferring assembly moved out from the previous processing station, and wait for the clamping and transferring assembly of the next processing station to take the wire away, thereby closely connecting each processing link, which is conducive to improving the efficiency of wire processing operations.

[0011] Preferably, a clamping and reversing assembly is provided at the cutting station, and the clamping and reversing assembly is located at the rear end of the cutting assembly. The clamping and reversing assembly includes a reversing seat vertically rotatably connected to the frame and a reversing jaw arranged at the reversing seat, and the reversing jaw deviates from the rotating axis of the reversing seat; the clamping and transferring assembly includes two transfer jaws distributed side by side. At the cutting station, the wires output from the conveying track pass through the cutting assembly, one of the transfer jaws of the clamping and transferring assembly and the reversing jaw at the reversing seat in sequence. The clamping and reversing assembly clamps the end of the wire by the reversing jaw, and transfers the end of the wire to the other transfer jaw of the clamping and transferring assembly by rotating the reversing seat. The two reversing jaws of the clamping and transferring assembly clamp and fix the end of the wire and the part where the wire passes through the cutting assembly respectively.

[0012] By adopting the above technical scheme, the end of the wire is clamped by the reversing claw of the clamping reversing assembly, and then the original straight shape of the wire is changed by rotating the reversing seat, and the wire is positioned in a folded form by two side-by-side transfer claws in the clamping transfer assembly, and then cut by the cutting assembly. While completing the purpose of automatic cutting, it is convenient to transfer the cut wire to the next processing station in a way that the two ends are flush, which is convenient for synchronous processing of the two ends of the wire in subsequent processes, which is beneficial to improving the efficiency of wire processing operations.

[0013] Preferably, the wire number installation device includes a base, a guide rod horizontally arranged at the base, a pushing assembly slidably sleeved at the guide rod, and a telescopic driving member for driving the pushing assembly to move along the length direction of the guide rod, and a wire number sleeve for use with the wire is slidably sleeved at the end of the guide rod; when the clamping and transferring assembly moves the cut wire to the wire number installation station, the clamping and parking assembly at the wire number installation station clamps and fixes the wire, and the end of the wire is aligned with the guide rod. After the clamping and transferring assembly at the wire number installation station moves back to the cutting station, the telescopic driving member drives the push-pull assembly to push the wire number sleeve toward the wire, so as to put the wire number sleeve onto the outer periphery of the wire.

[0014] By adopting the above technical solution, the wire number sleeve is first sleeved on the end of the guide rod, and when the clamping and transferring assembly moves the cut wire to the wire number installation station, the horizontal guide rod is aligned with the end of the wire, and the clamping and parking assembly at the wire number installation station clamps and fixes the wire to maintain the state of the wire so that the clamping and transferring assembly of the wire number installation station moves back to the cutting station, and then the telescopic driving member drives the push-pull assembly to push the wire number sleeve toward the direction of the wire to sleeve the wire number sleeve onto the outer periphery of the wire, thereby completing the sleeve installation work of the wire number sleeve and improving the wire identification efficiency as a whole.

[0015] Preferably, a clamping and positioning assembly is provided at the wire number installation station. When the clamping and transferring assembly moves the cut wire to the wire number installation station, the clamping and positioning assembly clamps the end of the wire to straighten the end of the wire and align it with the guide rod. The telescopic driving member drives the pushing assembly forward to force the front end of the wire number sleeve to be fitted onto the end of the wire. After the clamping and positioning assembly releases the end of the wire, the telescopic driving member drives the pushing assembly to continue to move forward to force the wire number sleeve to be completely fitted onto the wire.

[0016] By adopting the above technical solution, when the clamping and transferring assembly moves the cut wire to the wire number installation station, the end of the wire is clamped by the clamping and positioning assembly to straighten the end of the wire, thereby ensuring that the end of the wire and the guide rod can be aligned. At this time, the pushing assembly is driven forward by the telescopic driving member to force the front end of the wire number sleeve to be put onto the end of the wire in advance, ensuring that the wire number sleeve and the end of the wire are connected, and then the clamping and positioning assembly is driven to release the end of the wire. At this time, the telescopic driving member drives the pushing assembly to continue to move forward, so that the wire number sleeve is completely put onto the wire, which is beneficial to improve the accuracy of the connection between the wire number sleeve and the wire.

[0017] Preferably, before the pushing assembly pushes the wire gauge sleeve, the clamping and transferring assembly at the next processing station is moved to the wire gauge installation station in advance and into position; after the pushing assembly pushes the wire gauge sleeve into position, the clamping and transferring assembly clamps the portion of the wire where the wire gauge sleeve is sleeved and transfers it to the next processing station.

[0018] By adopting the above technical scheme, after the pushing assembly pushes the wire gauge sleeve into place, the clamping and transferring assembly clamps the portion of the wire where the wire gauge sleeve is sleeved and transfers it to the next processing station, thereby improving the reliability between the wire gauge sleeve and the wire, thereby maintaining the stability of the wire gauge sleeve during the movement of the wire, which is beneficial to reducing the probability of the wire gauge sleeve falling off and reducing the mutual slippage between the wire gauge sleeve and the wire that affects the subsequent wire processing links.

[0019] Preferably, an adjustment station is divided between the wire number installation station and the wire stripping station, and a clamping adjustment component and a clamping locking component are provided at the adjustment station. When the clamping and transferring component moves the wire with the wire number sleeve installed to the adjustment station, the clamping and locking component temporarily fixes the end of the wire. After the clamping and transferring component of the adjustment station moves back to the wire number installation station, the clamping and adjustment component clamps the wire number sleeve at the wire and moves a distance away from the clamping and locking component.

[0020] By adopting the above technical scheme, an adjustment station is added between the wire size installation station and the wire stripping station, and the clamping adjustment component and the clamping locking component at the adjustment station cooperate and adjust, that is, when the clamping and transferring component moves the wire with the installed wire size sleeve to the adjustment station, the clamping and locking component first clamps and fixes the end of the wire, and then after the clamping and transferring component at the adjustment station is moved back to the wire size installation station, the clamping and adjustment component is used to clamp the wire size sleeve at the wire and move it a distance away from the clamping and locking component, so that the wire size sleeve is away from the end of the wire, so that a sufficient length of the wire end is reserved for stripping, which is beneficial to improving the quality and smoothness of wire stripping.

[0021] Preferably, there are no less than 2 wire drum assemblies at the frame, and some of the wire drum assemblies are used to output wires of different specifications. The frame is provided with a movable front seat connected in a vertical sliding manner, and the movable front seat is located at the input end of the conveying track. The movable front seat is provided with a plurality of front end through holes, and the plurality of front end through holes are used for wires of different specifications to pass through. The movable front seat is aligned with the input end of the conveying track by switching different through holes, and the corresponding wires sent out by the wire drum assemblies enter the conveying track through the front end through holes, so as to achieve the purpose of automatic wire selection.

[0022] By adopting the above technical solution, a plurality of front end through holes are arranged at the movable front seat, and wires of different specifications are placed at different front end through holes respectively. When selecting wires, the position of the through holes is changed by the movable front seat so that the corresponding front end through holes are aligned with the conveying track, and the wires to be processed are fed into the conveying track through the corresponding through holes, and the conveying track continues to transport the wires forward, thereby realizing the function of automatic wire selection, which is beneficial to improving the efficiency of automatic wire processing.

[0023] Preferably, the frame is provided with a movable rear seat which is vertically slidably connected, the movable rear seat is located between the cutting assembly and the output end of the conveying track, the movable rear seat is provided with a plurality of guide tubes, the apertures of the plurality of guide tubes are respectively adapted to wires of different specifications, and the movable rear seat is aligned with the output end of the conveying track by switching different guide tubes.

[0024] By adopting the above technical solution, wires of different specifications pass through the corresponding guide tubes and then through the cutting assembly. Since the aperture of the guide tube is adapted to the wires of the corresponding specifications, it has a better limiting effect on the wires, and can maintain the stability of the wires during cutting, which is beneficial to improving the cutting quality of the wires.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. By dividing a plurality of processing stations at the rack and arranging automated processing devices at the corresponding stations, specifically, the cutting assembly at the cutting station, the wire number installation device at the wire number installation station, the wire stripping device at the wire stripping station and the terminal installation device at the terminal installation station, the processing steps of wire cutting, wire number installation and terminal installation are carried out in sequence, and then a transfer track running through each station is installed at the rack, and the transfer track is installed with a plurality of clamping and transferring assemblies, and each processing station is also installed with a clamping and parking assembly. Adjacent processing stations are transported back and forth by a clamping and transferring assembly to transfer the wire processed at the previous processing station to the next processing station, and the clamping and parking assembly at the corresponding station plays a role of temporary parking to temporarily clamp the wire of the clamping and transferring assembly moved out from the previous processing station, and wait for the clamping and transferring assembly of the next processing station to take the wire away, thereby closely connecting each processing link, which is conducive to improving the efficiency of wire processing operations; 2. Clamp the end of the wire by the reversing jaws of the clamping reversing assembly, then change the original straight shape of the wire by rotating the reversing seat, and position it in the form of a fold through the two side-by-side transfer jaws in the clamping transfer assembly, and then cut it by the cutting assembly. While completing the automatic cutting purpose, it is convenient to transfer the cut wire to the next processing station in a way that the two ends are flush, which is convenient for synchronous processing of the two ends of the wire in the subsequent process, which is conducive to improving the efficiency of wire processing operations; 3. By sleeveing ​​the wire number sleeve on the end of the guide rod, when the clamping and transferring assembly moves the cut wire to the wire number installation station, the horizontal guide rod is aligned with the end of the wire, and the clamping and parking assembly at the wire number installation station clamps and fixes the wire to maintain the state of the wire, so that the clamping and transferring assembly of the wire number installation station moves back to the cutting station, and then the telescopic driving member drives the push-pull assembly to push the wire number sleeve toward the wire to sleeve the wire number sleeve onto the outer periphery of the wire, thereby completing the sleeve installation work and improving the wire identification efficiency as a whole.

[0026] 4. By adding an adjustment station between the wire gauge installation station and the wire stripping station, the clamping adjustment component and the clamping locking component at the adjustment station are adjusted in coordination, and the clamping adjustment component is used to clamp the wire gauge sleeve at the wire, and move a distance away from the clamping locking component, so that the wire gauge sleeve is away from the end of the wire, thereby reserving a sufficient length at the end of the wire for stripping, which is beneficial to improving the quality and smoothness of wire stripping. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an automatic wire processing equipment according to an embodiment of the present application.

[0028] Figure 2It is a structural schematic diagram of the front section of a frame in an automatic wire processing device according to an embodiment of the present application.

[0029] Figure 3 yes Figure 2 A magnified schematic diagram of center A.

[0030] Figure 4 yes Figure 2 A magnified schematic diagram of point B in the middle.

[0031] Figure 5 It is a structural schematic diagram of a clamping and reversing component in an automatic wire processing device in an embodiment of the present application before clamping and reversing the wire.

[0032] Figure 6 It is a schematic structural diagram of a clamping and reversing component in an automatic wire processing device according to an embodiment of the present application after clamping and reversing the wire.

[0033] Figure 7 It is a structural schematic diagram of an adjustment station in an automatic wire processing device according to an embodiment of the present application.

[0034] Description of reference numerals: 1, frame; 11, cutting station; 12, wire number installation station; 13, adjustment station; 131, clamping adjustment assembly; 132, clamping locking assembly; 14, wire stripping station; 15, terminal installation station; 16, wire drum assembly; 17, guide wheel; 18, clamping parking assembly; 19, transfer track; 2, wire; 3, conveying track; 31, directional guide rail; 32, conveying wheel; 33, movable front seat; 331, front end through hole; 332, conveying roller; 34, movable rear seat; 341, guide tube; 35, movable Dynamic limit slot block; 36, fixed limit slot block; 37, power part; 4, cutting assembly; 5, clamping and transferring assembly; 51, transferring jaws; 6, wire number installation device; 61, telescopic driving member; 62, base; 63, guide rod; 64, pushing assembly; 641, slide seat; 642, slide cylinder; 65, wire number sleeve; 66, clamping and positioning assembly; 7, wire stripping device; 8, terminal installation device; 9, clamping and reversing assembly; 91, reversing seat; 92, reversing jaws; 10, front end drive assembly; 101, front end motor; 102, front end cylinder. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-7 This application is described in further detail.

[0036] The present application embodiment discloses an automatic wire processing device, referring to Figure 1 and Figure 2 , including a frame 1, a conveying track 3, a cutting component 4, a wire number installation device 6, a wire stripping device 7, a terminal installation device 8, a transfer track 19, a plurality of clamping and transferring components 5 and a plurality of clamping and parking components 18.

[0037] In this embodiment, the frame 1 is divided into two sections, the front section of the frame 1 extends horizontally, and the rear section extends longitudinally. Among them, the conveying track 3 is installed in the front section of the frame 1 and extends horizontally. The front section of the frame 1 is rotatably connected to a bobbin assembly 16, which is used to store and release the wire 2. The wire 2 released from the bobbin assembly 16 enters from the input end of the conveying track 3 and is output from the output end of the conveying track 3. The conveying track 3 is used to convey the wire 2.

[0038] The rear section of the frame 1 is divided into a plurality of processing stations along the longitudinal direction, namely, the cutting station 11, the wire number installation station 12, the wire stripping station 14 and the terminal installation station 15. Among them, the cutting assembly 4 is installed at the cutting station 11 and is directly opposite to the output end of the conveying track 3, and is used to cut the wire 2 output by the conveying track 3. The wire number installation device 6 is installed at the wire number installation station 12 and is used to sleeve the wire number sleeve 65 with the mark used in conjunction with the wire 2 on the outer periphery of the wire 2. The wire stripping device 7 is installed at the wire stripping station 14 and is used to strip the end of the wire 2. The terminal installation device 8 is installed at the terminal installation station 15 and is used to fix the wiring terminals used in conjunction with the wire 2 to the ends of the wire 2 respectively.

[0039] In this embodiment, the transfer track 19 is installed at the rear section of the frame 1 and extends longitudinally. The transfer track 19 passes through each processing station in turn, and a plurality of clamping and transferring components 5 are slidably connected to the transfer track 19. A clamping and transferring component 5 is arranged between adjacent processing stations, and the clamping and transferring component 5 travels back and forth between adjacent processing stations. In addition, a plurality of clamping and parking components 18 are respectively installed and arranged at the line number installation station 12, the wire stripping station 14 and the terminal installation station 15. The clamping and transferring component 5 transfers the wire 2 processed at the previous processing station to the next processing station, and the clamping and parking component 18 temporarily clamps the wire 2 of the clamping and transferring component 5 removed from the previous processing station, and waits for the clamping and transferring component 5 of the next processing station to take the wire 2 away. This is to closely connect each processing link, which is conducive to improving the processing efficiency of the wire 2.

[0040] In this embodiment, there are no less than two wire drum assemblies 16 at the front section of the frame 1, and the wire drum assemblies 16 are wound with wires 2 of different specifications, and each wire drum assembly 16 is driven by an independent motor and a reduction box. In addition, the front section of the frame 1 is rotatably connected to a plurality of guide wheels 17, and the plurality of wire drum assemblies 16 correspond to the plurality of guide wheels 17 one by one. The wires 2 wound by the wire drum assemblies 16 are wound around the corresponding guide wheels 17.

[0041] Reference Figure 2 and Figure 3In this embodiment, a movable front seat 33 is vertically slidably connected at the front section of the frame 1. The movable front seat 33 is located at the input end of the conveying track 3. The movable front seat 33 is provided with a plurality of front through holes 331, and the plurality of front through holes 331 are vertically spaced. The plurality of front through holes 331 correspond to a plurality of bobbin assemblies 16 one by one, so as to allow wires 2 of different specifications to pass through. A vertical cylinder is installed at the bottom of the frame 1, which is used to drive the movable front seat 334 to move up and down. By driving the movable front seat 33 to rise and fall, different through holes are switched to align with the input end of the conveying track 3. The wires 2 sent out by the corresponding bobbin assembly 16 enter the conveying track 3 through the front through holes 331, and the conveying track 3 conveys the wires 2, thereby achieving the purpose of automatic line selection.

[0042] In this embodiment, the movable front seat 33 is rotatably connected to a plurality of vertically distributed conveying rollers 332, and the plurality of conveying rollers 332 correspond to the plurality of front through holes 331 one by one. The conveying rollers 332 penetrate to the upper side of the corresponding front through holes 331 and abut against the outer wall of the wire 2 in the front through holes 331. The rotating shaft of the conveying roller 332 is longitudinally arranged so that the rotating shaft of the conveying roller 332 and the axis of the front through hole 331 are perpendicular to each other. The frame 1 is installed with a front driving assembly 10 for driving the conveying roller 332 to rotate. Specifically, the front-end driving assembly 10 includes a front-end cylinder 102, a front-end motor 101 slidably connected to the frame 1, and an electromagnet arranged at the end of the output shaft of the front-end motor 101. When the front-end through hole 331 is aligned with the conveying track 3, the axis of the conveying roller 332 corresponding to the front-end through hole 331 coincides with the axis of the output shaft of the front-end motor 101, and the front-end cylinder 102 drives the front-end motor 101 to move toward the movable front seat 33, and the output shaft of the front-end motor 101 is fixed to the conveying roller 332 by magnetic attraction by the electromagnet. When the movable front seat 33 moves to switch the front-end through hole 331, the conveying roller 332 at the output shaft of the front-end motor 101 is also switched, and the output shaft of the front-end motor 101 is energized to achieve magnetic attraction and fixation between the conveying roller 332, so as to drive the corresponding conveying roller 332 according to the line selection situation. Multiple conveying rollers 332 do not need to be equipped with independent drive components, which is conducive to reducing the number of drive components, thereby reducing the maintenance frequency and reducing the probability of equipment failure.

[0043] In this embodiment, the conveying track 3 includes a plurality of directional guide rails 31 distributed transversely along the conveying direction of the electric wire 2 and two rows of conveying wheels 32 symmetrically distributed on both sides of the electric wire 2, and the two rows of conveying wheels 32 respectively reach both sides of the electric wire 2. The conveying wheels 32 are arranged at intervals from the plurality of directional guide rails 31. The two rows of conveying wheels 32 can be driven by two synchronous belt mechanisms respectively to realize synchronous reverse rotation of the two rows of conveying wheels 32, thereby realizing the function of the conveying track 3 conveying the electric wire 2 forward.

[0044] Reference Figure 2 and Figure 4In this embodiment, a movable rear seat 34 is vertically slidably connected at the front section of the frame 1, and the movable rear seat 34 is connected to the output end of the conveying track 3. The movable rear seat 34 is installed with a plurality of guide tubes 341, and the apertures of the plurality of guide tubes 341 are respectively adapted to wires 2 of different specifications. The plurality of guide tubes 341 are vertically distributed and extend laterally. A vertical cylinder for driving the movable rear seat 34 to move up and down is also installed at the bottom of the frame 1. By driving the movable rear seat 34 to rise and fall, different guide tubes 341 are switched to align with the output end of the conveying track 3. The wires 2 sent out from the conveying track 3 pass through the guide tubes 341 and then pass out. Since the aperture of the guide tubes 341 is adapted to the wires 2 of the corresponding specifications, the wires 2 have a better limiting effect.

[0045] In this embodiment, the cutting assembly 4 is located at the output end of the conveying track 3 and close to the outlet end of the guide tube 341, and is used to cut the wire 2 sent out of the guide tube 341. Specifically, the cutting assembly 4 includes two blades longitudinally slidably connected to the frame 1 and a cutting power assembly for driving the two blades to move closer to or away from each other. The cutting power assembly uses two existing longitudinal cylinders, and the two longitudinal cylinders respectively drive the blades to move relative to each other, and synchronously cut from both sides of the wire 2, which is conducive to improving the cutting efficiency of the cutting device.

[0046] In this embodiment, a limit assembly is installed at the cutting station 11 of the frame 1, and the limit assembly includes a fixed limit slot block 36, a movable limit slot block 35, and a power member 37 for driving the movable limit slot block 35 to move toward the fixed limit slot block 36. Among them, the fixed limit slot block 36 is fixed to the frame 1 and located behind the cutting assembly 4, and is used to support the wire 2 passing through the cutting assembly 4. In this embodiment, the opening and closing purpose between the fixed limit slot block 36 and the movable limit slot block 35 can be achieved by a universal electric push rod and a connecting rod structure.

[0047] Reference Figure 4 and Figure 5 In this embodiment, the clamping and reversing assembly 9 is located at the rear of the cutting assembly 4. The clamping and reversing assembly 9 includes a reversing seat 91 vertically rotatably connected to the frame 1 and a reversing jaw 92 installed under the reversing seat 91, wherein the reversing jaw 92 deviates from the rotating axis of the reversing seat 91.

[0048] In this embodiment, the clamping and transferring assembly 5 includes two transfer jaws 51 arranged side by side in the longitudinal direction. Before cutting, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 under the reversing seat 91 are arranged in sequence behind the cutting assembly 4, and the wire 2 output by the conveying track 3 passes through the cutting assembly 4, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 at the reversing seat 91 in sequence. The clamping and reversing assembly 9 clamps the end of the wire 2 through the reversing jaw 92, and transfers the end of the wire 2 to the other transfer jaw 51 of the clamping and transferring assembly 5 by rotating the reversing seat 91 180 degrees. The two transfer jaws 51 of the clamping and transferring assembly 5 clamp and fix the end of the wire 2 and the part where the wire 2 passes through the cutting assembly 4 respectively. After the cutting assembly 4 cuts the wire 2, the clamping and transferring assembly 5 moves the cut wire 2 longitudinally to the wire number installation station 12.

[0049] Reference Figure 1 and Figure 6 In this embodiment, the wire gauge installation device 6 includes a base 62 installed at the wire gauge installation station 12, a guide rod 63 horizontally fixed at the front end of the base 62, a pusher assembly 64 slidably sleeved at the guide rod 63, and a telescopic driving member 61 for driving the pusher assembly 64 to move along the length direction of the guide rod 63, and a wire gauge sleeve 65 for use with the wire 2 is slidably sleeved at the end of the guide rod 63. Among them, the pusher assembly 64 includes a slide 641 and a plurality of slide cylinders 642, a plurality of guide rods 63 horizontally penetrate the slide 641, a plurality of slide cylinders 642 are fixed at the front end of the slide 641 and slidably sleeved one by one on the outer periphery of the plurality of guide rods 63, and the telescopic driving member 61 is a transverse cylinder installed at the base 62, and the piston rod of the transverse cylinder is fixedly connected to the slide 641. The slide 641 is pushed by the transverse cylinder, and the slide 641 drives the slide 642 to move, so as to achieve the purpose of the slide 642 to stably push the wire gauge sleeve 65.

[0050] In this embodiment, a clamping and positioning assembly 66 is installed at the wire number installation station 12. When the clamping and transferring assembly 5 moves the cut wire 2 to the wire number installation station 12, the clamping and parking assembly 18 at the wire number installation station 12 clamps and fixes the wire 2 to keep the wire 2 in a stable state. The clamping and positioning assembly 66 clamps the end of the wire 2 so that the end of the wire 2 is straightened and aligned with the guide rod 63. The telescopic driving member 61 drives the pushing assembly 64 forward to force the front end of the wire number sleeve 65 to fit onto the end of the wire 2. Then the clamping and positioning assembly 66 at the wire number installation station 12 releases the end of the wire 2 and moves back to the cutting station 11. Then the clamping and transferring assembly 5 at the next processing station moves to the wire number installation station 12 in advance and takes position. At this time, the telescopic driving member 61 drives the pushing assembly 64 to continue to move forward to force the wire number sleeve 65 to completely fit onto the outer periphery of the wire 2. After the pushing assembly 64 pushes the wire gauge sleeve 65 into place, the clamping and transferring assembly 5 clamps the portion of the wire 2 where the wire gauge sleeve 65 is sleeved and transfers it to the next processing station.

[0051] In this embodiment, the wire gauge sleeves 65 at both ends of the electric wire 2 are processed by two sets of wire gauge installation devices 6 respectively. The two sets of wire gauge installation devices 6 have the same structure, and the pushing positions of the pushing components 64 are symmetrical to each other.

[0052] Reference Figure 1 and Figure 7 In this embodiment, an adjustment station 13 is divided between the wire gauge installation station 12 and the wire stripping station 14. A clamping adjustment component 131 and a clamping locking component 132 are installed at the adjustment station 13. When the clamping and transferring component 5 moves the wire 2 with the wire gauge sleeve 65 installed to the adjustment station 13, the clamping and locking component 132 temporarily fixes the end of the wire 2. Then the clamping and adjusting component 131 clamps the wire gauge sleeve 65 at the wire 2, and then the clamping and transferring component 5 of the adjustment station 13 moves back to the wire gauge installation station 12, and the clamping and adjusting component 131 moves a distance away from the clamping and locking component 132, so that the wire gauge sleeve 65 is away from the end of the wire 2, so that the end of the wire 2 is reserved with a sufficient length for stripping. In this embodiment, the lateral movement function of the clamping and adjusting component 131 is realized by a cylinder.

[0053] In this embodiment, the clamping and transferring assembly 5, the clamping and parking assembly 18, the clamping and reversing assembly 9, the clamping and positioning assembly 66, the clamping and adjusting assembly 131 and the clamping and locking assembly 132 all use two side-by-side distributed clamping jaws to achieve the purpose of clamping and fixing the two ends of the wire 2. The clamping jaws all use the clamping mechanism commonly used in the field of material transfer, and the specific structure will not be repeated.

[0054] In this embodiment, the transfer track 19 is composed of multiple sections of rodless cylinders, each section of the rodless cylinder realizes the reciprocating movement function of the corresponding clamping and transferring component 5, and the two adjacent sections of the rodless cylinders are not co-linear and the intersection is staggered, so that each clamping and transferring component 5 can move to the corresponding two adjacent processing stations.

[0055] In this embodiment, the wire stripping device 7 is specifically a wire stripping machine commonly used for wire stripping processing of the wire 2, and the terminal installation device 8 adopts an electric fully automatic double-head terminal machine. In addition, the clamping and transferring components 5 moved to the wire stripping station 14 and the terminal installation station 15 both have a lateral movement function, and the lateral movement function is realized by an electric push rod so that the end of the wire 2 can be inserted into the corresponding processing equipment for processing.

[0056] The implementation principle of an automatic wire processing device in the embodiment of the present application is: The plurality of wire drum assemblies 16 are respectively wound with wires 2 of different specifications, and the wire ends of the wires 2 of different specifications are respectively in place at different front through holes 331. When selecting the wire, the position of each front through hole 331 is changed by lifting and lowering the movable front seat 33, so that the front through hole 331 corresponding to the wire 2 to be processed is aligned with the conveying track 3, and then the front driving assembly 10 drives the conveying roller 332 to rotate, so that the wire 2 to be processed is sent out from the corresponding front through hole 331 and extends into the conveying track 3, and the conveying track 3 continues to convey the wire 2 forward, thereby realizing the function of automatic wire selection.

[0057] Before cutting, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 under the reversing seat 91 are arranged in sequence behind the cutting assembly 4, and the wire 2 output from the conveying track 3 passes through the cutting assembly 4, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 at the reversing seat 91 in sequence. The clamping and reversing assembly 9 clamps the end of the wire 2 through the reversing jaw 92, and transfers the end of the wire 2 to the other transfer jaw 51 of the clamping and transferring assembly 5 by rotating the reversing seat 91 180 degrees.

[0058] The two transfer jaws 51 of the clamping and transferring assembly 5 clamp and fix the ends of the wire 2 and the portion where the wire 2 passes through the cutting assembly 4 respectively. After the cutting assembly 4 cuts the wire 2, the cut wire 2 is fixed on the clamping and transferring assembly 5 in a folded manner. Finally, the clamping and transferring assembly 57 moves the cut wire 2 longitudinally out of the cutting station 11 of the frame 1. While completing the purpose of automatic cutting, it is also convenient to transfer the cut wire 2 to the next processing station in a manner where both ends are flush, so that both ends of the wire 2 can be processed synchronously in subsequent processes, which is conducive to improving the processing efficiency of the wire 2.

[0059] By dividing a plurality of processing stations at the frame 1 and arranging automated processing devices at the corresponding stations, specifically, the cutting assembly 4 at the cutting station 11, the wire number installation device 6 at the wire number installation station 12, the wire stripping device 7 at the wire stripping station 14, and the terminal installation device 8 at the terminal installation station 15, the processing steps of cutting, wire number installation, and terminal installation of the wire 2 are performed in sequence, and then a transfer track 19 running through each station is installed at the frame 1, and the transfer track 19 is installed with a plurality of clamping and transfer assemblies 5, each processing station A clamping and parking component 18 is also installed, and adjacent processing stations are transported back and forth through a clamping and transferring component 5 to transfer the wire 2 processed at the previous processing station to the next processing station. The clamping and parking component 18 at the corresponding station plays a temporary parking role to temporarily clamp the wire 2 of the clamping and transferring component 5 moved out from the previous processing station, and wait for the clamping and transferring component 5 of the next processing station to take the wire 2 away, thereby closely connecting each processing link, which is beneficial to improving the processing efficiency of the wire 2.

[0060] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automatic wire processing device, characterized in that: include: A frame (1), wherein the frame (1) is rotatably connected to a wire barrel assembly (16), wherein the wire barrel assembly (16) is used to store and release the wire (2), and the frame (1) is divided into a plurality of processing stations, namely a cutting station (11), a wire number installation station (12), a wire stripping station (14), and a terminal installation station (15); A conveying track (3), wherein the electric wire (2) released from the wire barrel assembly (16) enters from an input end of the conveying track (3) and is output from an output end of the conveying track (3), and the conveying track (3) is used to convey the electric wire (2); A cutting assembly (4), the cutting assembly (4) being located at the cutting station (11) and facing the output end of the conveying track (3), and being used to cut the electric wires (2) output from the conveying track (3); A wire number installation device (6), the wire number installation device (6) being located at the wire number installation station (12) and being used to sleeve a wire number sleeve (65) used in conjunction with the wire (2) and having an identification on the outer periphery of the wire (2); A wire stripping device (7), the wire stripping device (7) being located at the wire stripping station (14) and being used for stripping the end of the wire (2); A terminal installation device (8), the terminal installation device (8) being located at the terminal installation station (15) and being used to fix the connection terminals used in conjunction with the electric wires (2) to the ends of the electric wires (2); A transfer track (19), a plurality of clamping and transferring assemblies (5) and a plurality of clamping and parking assemblies (18), wherein the transfer track (19) passes through each processing station in sequence, and the plurality of clamping and transferring assemblies (5) are slidably connected to the transfer track (19) and respectively travel back and forth between adjacent processing stations; the plurality of clamping and parking assemblies (18) are respectively arranged at the line number installation station (12), the wire stripping station (14) and the terminal installation station (15); the clamping and transferring assemblies (5) are used to transfer the wire (2) processed at the previous processing station to the next processing station, and the clamping and parking assemblies (18) are used to temporarily clamp the wire (2) of the clamping and transferring assemblies (5) moved out from the previous processing station, and wait for the clamping and transferring assemblies (5) of the next processing station to take the wire (2) away.

2. The automatic wire processing equipment according to claim 1, characterized in that: The cutting station (11) is provided with a clamping reversing assembly (9), the clamping reversing assembly (9) is located at the rear end of the cutting assembly (4), the clamping reversing assembly (9) comprises a reversing seat (91) vertically rotatably connected to the frame (1) and a reversing clamping claw (92) arranged at the reversing seat (91), the reversing clamping claw (92) deviates from the rotating axis of the reversing seat (91); the clamping transfer assembly (5) comprises two transfer clamping claws (51) arranged side by side, at the cutting station (11), the electric wires (2) outputted from the conveying track (3) are sequentially passed through The clamping and reversing assembly (9) passes through a cutting assembly (4), one of the transfer clamps (51) of the clamping and transferring assembly (5), and a reversing clamp (92) at a reversing seat (91); the clamping and reversing assembly (9) clamps the end of the electric wire (2) through the reversing clamp (92), and transfers the end of the electric wire (2) to another transfer clamp (51) of the clamping and transferring assembly (5) by rotating the reversing seat (91); the two reversing clamps (92) of the clamping and transferring assembly (5) respectively clamp and fix the end of the electric wire (2) and the portion where the electric wire (2) passes through the cutting assembly (4).

3. The automatic wire processing equipment according to claim 1, characterized in that: The wire gauge installation device (6) comprises a base (62), a guide rod (63) horizontally arranged at the base (62), a push assembly (64) slidably sleeved at the guide rod (63), and a telescopic driving member (61) for driving the push assembly (64) to move along the length direction of the guide rod (63); a wire gauge sleeve (65) for use with the wire (2) is slidably sleeved at the end of the guide rod (63); when the clamping and transferring assembly (5) moves the cut wire (2) ) moves to the wire number installation station (12), the clamping and parking assembly (18) at the wire number installation station (12) clamps and fixes the wire (2), and the end of the wire (2) is aligned with the guide rod (63). After the clamping and transferring assembly (5) of the wire number installation station (12) moves back to the cutting station (11), the telescopic driving member (61) drives the push-pull assembly to push the wire number sleeve (65) toward the wire (2) so as to fit the wire number sleeve (65) onto the outer periphery of the wire (2).

4. The automatic wire processing equipment according to claim 3, characterized in that: The wire gauge installation station (12) is provided with a clamping and positioning assembly (66). When the clamping and transferring assembly (5) moves the cut wire (2) to the wire gauge installation station (12), the clamping and positioning assembly (66) clamps the end of the wire (2) so that the end of the wire (2) is straightened and aligned with the guide rod (63). The telescopic driving member (61) drives the pushing assembly (64) forward to force the front end of the wire gauge sleeve (65) to be fitted onto the end of the wire (2). After the clamping and positioning assembly (66) releases the end of the wire (2), the telescopic driving member (61) drives the pushing assembly (64) to continue to move forward to force the wire gauge sleeve (65) to be completely fitted onto the wire (2).

5. The automatic wire processing equipment according to claim 4, characterized in that: Before the pushing component (64) pushes the wire gauge sleeve (65), the clamping and transferring component (5) at the next processing station is moved to the wire gauge installation station (12) in advance and put into position. After the pushing component (64) pushes the wire gauge sleeve (65) into position, the clamping and transferring component (5) clamps the portion of the wire (2) where the wire gauge sleeve (65) is sleeved and transfers it to the next processing station.

6. The automatic wire processing equipment according to claim 1, characterized in that: An adjustment station (13) is provided between the wire gauge installation station (12) and the wire stripping station (14). A clamping adjustment component (131) and a clamping locking component (132) are provided at the adjustment station (13). When the clamping transfer component (5) moves the wire (2) with the wire gauge sleeve (65) installed to the adjustment station (13), the clamping locking component (132) temporarily fixes the end of the wire (2). After the clamping transfer component (5) of the adjustment station (13) moves back to the wire gauge installation station (12), the clamping adjustment component (131) clamps the wire gauge sleeve (65) at the wire (2) and moves a distance away from the clamping locking component (132).

7. The automatic wire processing equipment according to claim 1, characterized in that: There are no less than two wire drum assemblies (16) at the frame (1), and some of the wire drum assemblies (16) are respectively used to output wires (2) of different specifications. The frame (1) is provided with a movable front seat (33) which is vertically slidably connected. The movable front seat (33) is located at the input end of the conveying track (3). The movable front seat (33) is provided with a plurality of front end through holes (331). The plurality of front end through holes (331) are respectively used for wires (2) of different specifications to pass through. The movable front seat (33) is aligned with the input end of the conveying track (3) by switching different front end through holes (331). The corresponding wires (2) sent out by the wire drum assembly (16) enter the conveying track (3) through the front end through holes (331) to achieve the purpose of automatic wire selection.

8. The automatic wire processing equipment according to claim 1, characterized in that: The frame (1) is provided with a movable rear seat (34) which is vertically slidably connected. The movable rear seat (34) is located between the cutting assembly (4) and the output end of the conveying track (3). The movable rear seat (34) is provided with a plurality of guide tubes (341). The apertures of the plurality of guide tubes (341) are respectively adapted to wires (2) of different specifications. The movable rear seat (34) is aligned with the output end of the conveying track (3) by switching different guide tubes (341).

Citation Information

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