Diamond saw blade manufacturing device

By designing a diamond saw blade manufacturing device that uses the energy storage of the lower die to release elastic potential energy, the problems of low powder laying efficiency and uneven coverage are solved, and uniform coverage of the powder and improved production efficiency are achieved.

CN119549708AActive Publication Date: 2025-03-04QINGDAO HYOSUNG DIAMOND TOOLS CO LTD
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Patent Information

Application Number
CN202411788929.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-03-04
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

In the existing diamond saw blade manufacturing process, the powder laying efficiency is low, and uneven coverage, material shortage and low density are prone to problems, affecting product quality and production efficiency.

Method used

A diamond saw blade production device is designed to store energy during the upward movement of the down-die and release elastic potential energy intermittently, so that the powder in the diamond powder troughs shakes and becomes looser, thereby quickly turning over the substrate with the help of inertia to achieve uniform coverage of the powder.

Benefits of technology

It improves the uniformity of powder covering, solves the problems of inadequate feeding, shortage of material and low density of powder, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of diamond saw blade manufacturing equipment, in particular to a diamond saw blade manufacturing device. The device comprises an upper die core, an upper stamping die, an outer die, a lower die core and a lower stamping die which are coaxially arranged, and the upper die core and the upper stamping die are respectively driven by an upper force application device and an upper stamping device to move up and down; the outer mold moves up and down under the action of the pushing device; the lower die core is fixed to the supporting base, the lower stamping die is slidably connected to the stamping base in a sleeving mode, and the stamping base is driven by a lower stamping device to move up and down. An elastic piece is arranged between the punching base and the lower punching die, and energy storage is achieved in the punching process; and a stopping device is arranged among the supporting seat, the lower stamping die and the stamping seat and is used for controlling the elastic piece to realize intermittent stopping within a set moving distance of the lower stamping die and releasing elastic potential energy to realize shaking of the powder. According to the invention, the product quality is ensured, the energy consumption is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of diamond saw blade manufacturing equipment, and in particular to a diamond saw blade manufacturing device. Background Art

[0002] As an important cutting tool, diamond saw blades are widely used in the processing of hard materials such as stone, ceramics, and concrete. In the manufacturing process of diamond saw blades, matrix production and powder sintering are one of the key processes. Among them, the process of powder wrapping the matrix is ​​particularly critical. When the powder wrapping width exceeds 20mm, the poor natural fluidity of the powder determines that it is impossible to achieve full coverage of the powder by automatic and semi-automatic methods, and it can only be completed in steps by inefficient manual methods. When operating this product manually, in order to ensure that the powder can evenly wrap the matrix, it must first be manually laid and assisted by simple machinery. Specifically, the operator will evenly spread the powder around the matrix, use simple tools for preliminary compaction, and then use the mold for final pressing and sintering. However, the current process still has defects in actual production. Among them, the laying of powder is not only inefficient, but also prone to problems such as uneven powder coverage, material shortages and low density, which affect product quality and production efficiency. Especially in large-scale production, these problems are more significant. There is an urgent need for a device that can automatically complete powder laying to improve production efficiency and product quality. Summary of the invention

[0003] In order to overcome the shortcomings of the above-mentioned prior art, the present application provides a diamond saw blade manufacturing device, which stores energy and intermittently releases elastic potential energy during the upward movement of the lower punch, so that the powder in the diamond powder groove is shaken and becomes looser, which facilitates the powder to enter the upper pressure area and can use inertia to quickly flip over the base and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the manufacturing process, solving the problems of material shortage and incomplete and low density caused by inadequate powder flipping in the prior art.

[0004] This application is implemented through the following technical solutions: A diamond saw blade manufacturing device comprises an upper die core, an upper punch, an outer die, a lower die core and a lower punch which are coaxially arranged, wherein the upper die core is powered by an upper force-applying device to achieve up and down movement; the upper punch is powered by an upper punching device to achieve up and down movement, and the lower die core is fixed on a support seat; the outer die is moved up and down under the action of a pushing device; the lower punch is slidably sleeved on a punching seat; the punching seat is powered by a lower punching device to achieve up and down movement; an elastic member is provided between the punching seat and the lower punch, and the elastic member is used to compress and store energy when the punching seat is close to the lower punch; a pause device is provided between the support seat, the lower punch and the punching seat, and the pause device is used to enable the elastic member to intermittently release elastic potential energy within a moving distance set by the lower punch.

[0005] By adopting the above technical scheme, the powder in the diamond powder trough is shaken and becomes looser, which is convenient for the powder to enter the upper pressure area, and can use inertia to quickly turn over the substrate and enter the upper pressure area, so that the powder coverage of the diamond saw blade during the manufacturing process is more uniform, which solves the problems of inadequate turning of powder, lack of material, incompleteness and low density in the prior art; specifically, the up and down movement of the upper mold core and the upper punch die are driven by the upper force device and the upper punch device respectively, which ensures the precise control of the mold and improves the molding accuracy; the lower mold core is fixed on the support seat, so that the position of the lower mold core is stable and the deviation caused by position change is avoided; the outer mold is moved up and down under the action of the pushing device, which is convenient for adjusting the space in the mold to adapt to substrates of different sizes, and the powder can be enclosed between the upper punch die and the upper punch die, simplifying the operation process; the lower punch die is slidably sleeved on the punch seat, so that the lower punch die can be flexibly The invention can be moved to adapt to different operation requirements. More importantly, it provides an operating space for the compression energy storage between the punch seat and the lower punch, so that the energy can be stored with the help of the above-mentioned power of the lower punch device, and there is no need to increase additional power to achieve the shaking of the powder, which reduces energy consumption and reduces the production cost. The elastic member between the punch seat and the lower punch is compressed and stored when the punch seat is close to the lower punch. When the set distance is reached, the elastic potential energy is intermittently released through the pause device, so that the lower punch is prompted to intermittently pause in the specified upward movement range, thereby causing the powder in the diamond powder groove to shake and become looser, which is convenient for the powder to enter the upper pressure area, and can use inertia to quickly turn over the substrate and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the production process, so as to achieve uniform distribution of powder, ensure that the powder can fully cover the substrate and the cutter head, and improve the quality and efficiency of sintering.

[0006] Optionally, a slide groove is provided at the lower end of the lower punch, and the punch seat is slidably connected in the slide groove.

[0007] By adopting the above technical solution, the relative movement between the lower punch and the punch seat is more stable and reliable, avoiding equipment failure caused by jamming or misalignment between the two, and improving production efficiency and product quality. Specifically, the design of the slide effectively ensures that the punch seat always moves along the predetermined path during the sliding process, thereby ensuring the stability and consistency of the entire pressing process.

[0008] Optionally, the elastic member is a spring, and a positioning shoulder is provided on the stamping seat; the spring is sleeved on the stamping seat and placed between the lower punch and the positioning shoulder.

[0009] By adopting the above technical solution and using the spring as the elastic part, the punching seat can be effectively compressed and stored when it is close to the lower punch, and the elastic potential energy can be quickly released when needed, thereby improving the efficiency and uniformity of powder filling and avoiding the problem of uneven powder distribution caused by the failure of the elastic part. The positioning shoulder design makes the position of the spring more stable, ensuring that the spring will not deviate or fall off during operation, further improving the reliability and stability of the device.

[0010] Optionally, the lower punching device is fixed on a positioning shoulder.

[0011] By adopting the above technical solution, the lower punch device is fixed on the positioning shoulder, which can ensure that the lower punch device remains stable during operation and avoid uneven pressure or equipment damage caused by position deviation. At the same time, this fixing method simplifies the device structure and reduces manufacturing costs and maintenance difficulties.

[0012] Optionally, the stop device includes a stop pin, a locking plate and a lever, the stop pin is laterally slidably connected to the lower punch, and an oblique groove is provided in the middle of the stop pin, and a bevel is provided at one end abutting the locking plate; the lever is fixed on the stamping seat, and a transmission pin is provided at the upper end of the lever; the transmission pin is slidably connected in the oblique groove; the locking plate is fixed on the support seat, and a ratchet matching the bevel is provided on the abutting surface between the locking plate and the stop pin.

[0013] By adopting the above technical solution, the pause device can realize the intermittent release of elastic potential energy of the elastic part within the set moving distance of the lower punch, ensuring that the position and speed of the lower punch can be accurately controlled each time the energy is released, thereby improving production efficiency and product quality. Specifically, the coordinated action of the stop pin, the locking plate and the lever enables the lower punch to pause intermittently within the specified upward movement range, causing the powder in the diamond powder groove to shake and become looser, making it easier for the powder to enter the upper pressure area, and with the help of inertia, it can quickly flip over the substrate and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the production process, thereby ensuring the powder Evenly cover the base and the cutter head to reduce the problems of material shortage and incompleteness. Under the action of spring tension, the transmission pin is at the lower end of the oblique groove on the stop pin. At this time, the stop pin is clamped in the ratchet of the locking plate, so that the lower punch cannot move upward. As the punch seat moves upward, the spring is further compressed to store energy. During the upward movement, the transmission pin on the lever also moves upward and pushes the stop pin to move horizontally in the oblique groove, disengaging from the ratchet to release the elastic energy and enter the next energy release cycle. It should be noted that the pause device can also limit the lower punch and the punch seat to prevent the punch seat from falling off from the lower punch, which is convenient for later installation.

[0014] Optionally, a guide seat is provided on the inner wall of the lower punch, a transverse guide groove is provided on the guide seat, and the stop pin is slidably connected in the guide groove.

[0015] By adopting the above technical solution, the setting of the guide seat and the guide groove can effectively guide the lateral sliding of the stop pin, ensuring that the stop pin can be smoothly and accurately adjusted in position during operation, avoiding equipment failure caused by stop pin offset or jamming, and improving the reliability and stability of the device.

[0016] Optionally, the cross-section of the stop pin is a square structure.

[0017] By adopting the above technical solution, the cross-section of the stop pin is a square structure, which not only enhances the structural strength, but also makes the stop pin more stable when sliding laterally, avoiding the working accuracy of the stop device being affected by the shaking or deflection of the stop pin, thereby improving the reliability and stability of the entire device.

[0018] Optionally, the lever is provided with an opening slot adapted for the stop pin, and the transmission pin is installed in the opening slot.

[0019] By adopting the above technical solution, the connection between the lever and the stop pin is made more stable, thereby improving the reliability and stability of the entire device; at the same time, by installing the transmission pin in the open groove, the risk of the transmission pin being offset or falling off during operation is effectively avoided, thereby ensuring the continuity and accuracy of the normal operation of the stop device.

[0020] Optionally, a mounting column is provided on the stamping seat, and the shift rod is detachably connected to the mounting column.

[0021] By adopting the above technical solution, the connection between the lever and the stamping seat is made more flexible and convenient, which is easy to repair and replace, thereby improving the maintenance efficiency of the equipment. At the same time, this detachable design also facilitates the rapid replacement of levers of different specifications or models, thereby enhancing the adaptability and flexibility of the equipment.

[0022] Optionally, the locking plate is a disc-shaped structure; there are at least two pairs of stop pins and shift rods, which are evenly distributed around the locking plate.

[0023] By adopting the above technical solution, the locking plate is made into a disc-shaped structure, which not only improves the overall stability of the device, but also facilitates processing and manufacturing. At the same time, at least two pairs of stop pins and levers are evenly distributed on the circumference of the locking plate, which further enhances the reliability of the device and ensures the stability and accuracy of the stop device during operation, thereby effectively improving the efficiency and quality of diamond saw blade production.

[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. The present application causes the powder in the diamond powder slot to shake and become looser, making it easier for the powder to enter the upper pressure zone. The powder can quickly turn over the base body and enter the upper pressure zone by inertia, thereby making the diamond saw blade more evenly covered with powder during the manufacturing process, solving the problems of inadequate turning of powder, lack of material, incompleteness and low density in the prior art; 2. The pause device in this application can realize the intermittent release of elastic potential energy of the elastic member within the set moving distance of the lower punch, ensuring that the position and speed of the lower punch can be accurately controlled each time the energy is released, thereby improving production efficiency and product quality; 3. The pause device in this application limits the lower punch and the punch seat to prevent the punch seat from falling off from the lower punch, making it convenient for later installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a structural schematic diagram of a diamond saw blade manufacturing device in this embodiment; Figure 2 It is a partial structural schematic diagram of a diamond saw blade manufacturing device in the embodiment of the present invention in the elastic energy storage state; Figure 3 It is a partial structural schematic diagram of a diamond saw blade manufacturing device in the embodiment of the present invention in a state of elastic force release; Figure 4 is a schematic diagram of the structure of the lever in this embodiment; Figure 5 Schematic diagram of the structure of the substrate in this embodiment; Figure 6 This is a schematic structural diagram of a diamond saw blade manufacturing device in the present embodiment in a state of clamping a substrate; Figure 7 This is a schematic diagram of the structure of a diamond saw blade manufacturing device in this embodiment when the outer mold is moved up to seal the powder; Figure 8 It is a schematic diagram of the structure of a diamond saw blade manufacturing device in this embodiment in a compacted powder state.

[0026] In the figure: 1. upper die core; 2. upper punch; 3. lower die core; 31. support seat; 4. outer die; 5. lower punch; 51. slide groove; 52. guide seat; 6. punch seat; 61. positioning shoulder; 62. mounting column; 63. distance sensor; 7. spring; 8. locking plate; 81. ratchet; 9. lever; 91. transmission pin; 92. opening groove; 10. stop pin; 101. groove; 102. oblique groove; 11. base; 111. turning hole; 12. upper force device; 13. upper punch device; 14. pushing device; 15. lower punch device. DETAILED DESCRIPTION

[0027] The following will be combined with the attached Figures 1 to 8 The technical solutions of the embodiments of the present application are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0028] like Figure 1~2 As shown, the embodiment of the present application discloses a diamond saw blade manufacturing device, comprising a coaxially arranged upper mold core 1, an upper punch 2, an outer mold 4, a lower mold core 3 and a lower punch 5. The upper mold core 1 is powered by an upper force-applying device 12 to achieve up and down movement, and is used to clamp the diamond saw blade substrate 11 between the upper mold core 1 and the lower mold core 3; the upper punch 2 is powered by an upper punching device 13 to achieve up and down movement, and is used to cooperate with the lower punch 5 to compact the powder on the substrate 11. The lower die core 3 is fixed on the support seat 31; the outer die 4 can move up and down under the action of the pushing device 14, so as to seal the powder between the upper punch 2 and the lower punch 5; the lower punch 5 is slidably connected to the stamping seat 6; the stamping seat 6 is powered by the lower stamping device 15 to achieve up and down movement, and push the lower punch 5 to move, and cooperate with the upper punch 2 to compact the powder on the base 11; an elastic member is provided between the stamping seat 6 and the lower punch 5, and the elastic member is used to compress and store energy when the stamping seat 6 is close to the lower punch 5; a stop device is provided between the support seat 31, the lower punch 5 and the stamping seat 6, and the stop device is used to realize the intermittent release of elastic potential energy of the elastic member within the moving distance set by the lower punch 5.

[0029] Specifically, Figure 2 As shown, the upper die core 1 includes an upper force device 12, an upper punch 2, an upper punch device 13 and an upper die core 1 body; the upper force device 12 can be a hydraulic cylinder or a cylinder, providing stable up and down movement power; the upper punch device 13 and the lower punch device 13 can be a servo motor or a pneumatic motor, driving the upper punch 2 to achieve precise up and down movement; wherein, the upper die core 1 body is made of high-strength alloy steel, with good wear resistance and deformation resistance; the outer die 4 includes an outer die 4 shell and a push device, the outer die 4 shell is made of high-temperature resistant aluminum alloy, and a cooling water channel can be provided inside to reduce the temperature after sintering. The push device can be a cylinder or an electric push rod, providing up and down movement power for the outer die 4, and the outer die 4 shell and the push device are connected by bolts to facilitate later maintenance; the lower die core 3 includes a lower die core 3 body, the lower die core 3 body is made of high-hardness alloy steel, with good wear resistance and deformation resistance, and the lower die core 3 body can be fixed firmly on the support seat 31 by bolts or buckles.

[0030] like Figure 2~3 As shown, the lower punch 5 is provided with a slide groove 51, which is arranged at the lower end of the lower punch 5 body and is used to accommodate the sliding connection of the punch seat 6. The slide groove 51 is made of precision-machined carbon steel to ensure smooth sliding. When in use, grease can be applied to the inner wall.

[0031] like Figure 2~3 As shown, the stamping seat 6 includes a stamping seat 6 body, a positioning shoulder 61 is provided at the bottom of the stamping seat 6 body, the stamping seat 6 body is made of high-strength alloy steel, has good wear resistance and deformation resistance, the positioning shoulder 61 is provided at the bottom of the stamping seat 6 body, and is used to position the elastic part; the elastic part can be a metal spring 7 or an air spring 7, which provides a compression energy storage function; the stamping seat 6 body and the positioning shoulder 61 are connected by integral molding or welding to enhance the structural strength.

[0032] like Figure 2~3 As shown, the elastic member is a spring 7, and a positioning shoulder 61 is provided on the stamping seat 6; the spring 7 is sleeved on the stamping seat 6 and placed between the lower punch 5 and the positioning shoulder 61, wherein the spring 7 is made of high-strength spring steel and has good elasticity and fatigue resistance; the spring 7 and the stamping seat 6 are connected by a sleeve connection to ensure stable compression and release functions.

[0033] like Figure 2~3As shown, the stop device includes a stop pin 10, a locking plate 8 and a lever 9; the stop pin 10 is slidably connected to the lower punch 5 in a transverse direction, and an oblique groove 102 is provided in the middle of the stop pin 10, and a groove 101 is provided at one end abutting the locking plate 8; the lever 9 is fixed on the punch seat 6, and a transmission pin 91 is provided at the upper end of the lever 9; the transmission pin 91 is slidably connected in the oblique groove 102; the locking plate 8 is fixed on the support seat 31, and a ratchet 81 matching the groove 101 is provided on the abutting surface of the locking plate 8 and the stop pin 10; the synergistic effect of the stop pin 10, the locking plate 8 and the lever 9 makes the lower punch 5 stop intermittently within the specified upward movement range, so that the powder in the diamond powder groove shakes and becomes looser, which is convenient for the powder to enter the upper pressure area, and can quickly turn over the base 11 by inertia and enter the upper pressure area, so that the diamond saw blade can be moved upward. During the production process, the powder is covered more evenly, thereby ensuring that the powder evenly covers the base 11 and the cutter head, reducing the problems of material shortage and incompleteness. Specifically, under the action of the tension of the spring 7, the transmission pin 91 is at the lower end of the oblique groove 102 on the stop pin 10. At this time, the stop pin 10 is clamped in the ratchet 81 of the locking plate 8, so that the lower punch 5 cannot move upward, and as the punch seat 6 moves upward, the spring 7 is further compressed to store energy, and in the upward process, the transmission pin 91 on the lever 9 also moves upward and pushes the stop pin 10 to move horizontally in the oblique groove 102, disengaging from the ratchet 81, realizing the release of elastic energy and entering the next energy release cycle; and the transmission pin 91 can also limit the moving range of the stop pin 10, thereby realizing the limitation of the lower punch 5 and the punch seat 6, preventing the punch seat 6 from falling off from the lower punch 5, and facilitating the later assembly.

[0034] like Figure 3~4 As shown, the cross-section of the stop pin 10 is a square structure and is made of high-strength alloy steel with good wear resistance and deformation resistance. A guide seat 52 is fixed to the inner wall of the lower punch 5 by bolts or welding, and a guide hole is provided in the guide seat 52. The stop pin 10 is slidably connected in the guide hole to ensure flexible lateral movement. An oblique groove 102 is provided in the middle of the stop pin 10, which cooperates with the transmission pin 91 on the lever 9 to realize the release of elastic potential energy.

[0035] like Figure 4 As shown, the lever 9 is provided with an open groove 92 adapted to the stop pin 10, and the transmission pin 91 is installed in the open groove 92; the lever 9 is made of high-strength alloy steel and has good wear resistance and deformation resistance. The upper end of the lever 9 is provided with a transmission pin 91, which cooperates with the oblique groove 102 of the stop pin 10 to realize the release of elastic potential energy.

[0036] like Figure 1As shown, the locking plate 8 is a disc-shaped structure, made of high-strength alloy steel, and has good wear resistance and deformation resistance; the locking plate 8 is fixed to the support seat 31 by welding or threaded connection to ensure stability; there are at least two pairs of stop pins 10 and levers 9, which are evenly distributed around the circumference of the locking plate 8; the locking plate 8 is made of high-strength alloy steel, and has good wear resistance and deformation resistance; the number of stop pins 10 and levers 9 can be adjusted as needed to adapt to different usage scenarios.

[0037] like Figure 1 As shown, the stamping seat 6 is provided with a mounting column 62, which is fixed to the stamping seat 6 by welding or threaded connection to ensure stability; the lever 9 is detachably connected to the mounting column 62, and the mounting column 62 is made of high-strength alloy steel with good wear resistance and deformation resistance. The lever 9 is connected to the mounting column 62 by screws or buckles to facilitate disassembly and maintenance.

[0038] In addition, if Figure 5 As shown, in order to better cooperate with this device, the diamond saw blade base 11 can be designed to have a plurality of turning holes 111 in the powder stamping area, so that when the diamond saw blade base 11 sinks into the powder, the powder can have a larger channel to turn up, ensuring that the powder can cover the base 11 and the cutter head, thereby improving production efficiency and product quality; and in order to determine the position relationship between the lower mold core 3 and the lower punch 5, a distance sensor 63 is provided on the inner wall of the lower punch 5. The distance sensor 63 can be a laser distance sensor 63, which transmits the sensed position signal to the control unit of the device, and the control unit issues a command to control the action of the actuator of the upper punching device 13.

[0039] When the device is running, Figures 6-8As shown, firstly, the diamond saw blade substrate 11 is installed on the positioning column of the upper die core 1, and the pneumatic upper force device 12 is used to push the upper die core 1 downward to clamp the diamond saw blade substrate 11 between the upper die core 1 and the lower die core 3; then the pushing device 14 is started to push the outer die 4 upward to cover the upper punch 2 and the lower punch 5 in their inner cavities to seal the powder; then the lower punch device 15 is started to push the lower punch 5 upward, and within the specified range of the lower punch 5 moving upward, the lower punch 5 is intermittently paused under the action of the spring 7 machine pause device, so that The powder in the diamond powder trough shakes within this moving distance and becomes looser, which facilitates the powder to enter the upper pressure area. With the help of inertia, the powder can quickly turn over the base 11 and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the manufacturing process, so as to achieve uniform distribution of powder and ensure that the powder can fully cover the base 11 and the cutter head; after the lower punch 5 has passed the specified shaking distance, the upper punch device 13 is started, pushing the upper punch 2 to move downward, and cooperating with the upper punch 2 to extrude the powder to complete the powder compaction process, which can be done here.

[0040] The implementation principle of the embodiment of the present application is as follows: the upper die core 1 and the upper punch 2 of the diamond saw blade manufacturing device of the present application are driven up and down by the upper force-applying device 12 and the upper punching device 13 respectively, which ensures the precise control of the mold and improves the molding accuracy; the lower die core 3 is fixed on the support seat 31, so that the position of the lower die core 3 is stable, avoiding the deviation caused by the position change; the outer mold 4 is moved up and down under the action of the pushing device 14, which is convenient for adjusting the space in the mold to adapt to substrates 11 of different sizes, and the powder can be enclosed between the upper punch 2 and the upper punch 2, simplifying the operation process; the lower punch 5 is slidably sleeved on the punching seat 6, so that the lower punch 5 can be flexibly moved to adapt to different operation requirements. More importantly, it provides an operating space for the compression energy storage between the punching seat 6 and the lower punch 5 so that Energy can be stored with the help of the above-mentioned power of the lower punching device 15, and there is no need to increase additional power to achieve the shaking of the powder, which reduces energy consumption and reduces production costs; the elastic member between the punching seat 6 and the lower punch 5 is compressed and stored when the punching seat 6 is close to the lower punch 5. When the set distance is reached, the elastic potential energy is intermittently released through the pause device, prompting the lower punch 5 to achieve intermittent pauses within the specified upward movement range, thereby causing the powder in the diamond powder groove to shake and become looser, making it convenient for the powder to enter the upper pressure area, and with the help of inertia, it can quickly turn over the base 11 and enter the upper pressure area, thereby making the diamond saw blade more evenly covered with powder during the production process, so as to achieve uniform distribution of powder, ensure that the powder can fully cover the base 11 and the cutter head, and improve the sintering quality and efficiency.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application.

Claims

1. A diamond saw blade manufacturing device, comprising an upper die core (1), an upper punch die (2), an outer die (4), a lower die core (3) and a lower punch die (5) which are coaxially arranged, wherein the upper die core (1) is powered by an upper force applying device (12) to achieve up and down movement; the upper punch die (2) is powered by an upper punching device (13) to achieve up and down movement, and is characterized in that: The lower die core (3) is fixed on the support seat (31); the outer die (4) is moved up and down under the action of the pushing device (14); the lower punch (5) is slidably sleeved on the punch seat (6); the punch seat (6) is powered by the lower punch device (15) to achieve up and down movement; an elastic member is provided between the punch seat (6) and the lower punch (5), and the elastic member is used to compress and store energy when the punch seat (6) approaches the lower punch (5); a stop device is provided between the support seat (31), the lower punch (5) and the punch seat (6), and the stop device is used to enable the elastic member to intermittently release elastic potential energy within a moving distance set by the lower punch (5).

2. The diamond saw blade manufacturing device according to claim 1, characterized in that: A slide groove (51) is provided at the lower end of the lower punch (5), and the punch seat (6) is slidably connected in the slide groove (51).

3. The diamond saw blade manufacturing device according to claim 1, characterized in that: The elastic member is a spring (7), and a positioning shoulder (61) is provided on the punching seat (6); the spring (7) is sleeved on the punching seat (6) and is placed between the lower punch (5) and the positioning shoulder (61).

4. The diamond saw blade manufacturing device according to claim 3, characterized in that: The lower punching device (15) is fixed on the positioning shoulder (61).

5. The diamond saw blade manufacturing device according to claim 1, characterized in that: The stop device comprises a stop pin (10), a locking plate (8) and a lever (9); the stop pin (10) is slidably connected to the lower punch (5) in a transverse manner, and an oblique groove (102) is provided in the middle of the stop pin (10), and a groove (101) is provided at one end abutting against the locking plate (8); the lever (9) is fixed to the punch seat (6), and a transmission pin (91) is provided at the upper end of the lever (9); the transmission pin (91) is slidably connected in the oblique groove (102); the locking plate (8) is fixed to the support seat (31), and a ratchet (81) adapted to the groove (101) is provided on the abutting surface between the locking plate (8) and the stop pin (10).

6. The diamond saw blade manufacturing device according to claim 5, characterized in that: The inner wall of the lower punch (5) is provided with a guide seat (52), the guide seat (52) is provided with a transverse guide groove, and the stop pin (10) is slidably connected in the guide groove.

7. The diamond saw blade manufacturing device according to claim 5, characterized in that: The cross section of the stop pin (10) is a square structure.

8. The diamond saw blade manufacturing device according to claim 5, characterized in that: The lever (9) is provided with an opening slot (92) adapted to fit the stop pin (10), and the transmission pin (91) is installed in the opening slot (92).

9. The diamond saw blade manufacturing device according to claim 5, characterized in that: The punching seat (6) is provided with a mounting column (62), and the shifting rod (9) is detachably connected to the mounting column (62).

10. The diamond saw blade manufacturing device according to claim 5, characterized in that: The locking plate (8) is of a disc-shaped structure; and at least two pairs of the stop pins (10) and the shifting rods (9) are evenly distributed in the circumferential direction of the locking plate (8).

Citation Information

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