Intensive bus duct copper bar welding equipment
By designing intensive busbar trough copper strip welding equipment, the problems of uneven distribution of welding joints and poor conductivity caused by traditional welding methods are solved, and the effect of automatically adjusting the welding position and improving processing efficiency is achieved.
Patent Information
- Application Number
- CN202411947983.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-04
AI Technical Summary
Traditional welding methods are mostly manual welding, which leads to uneven distribution of welding joints and poor conductivity of copper strips. During the welding process, welders need to move to welding different positions of the copper strips, which is very troublesome and poses safety hazards. The welding heads of some welding equipment are fixed, and the position of the busbar copper trough needs to be adjusted during processing, which affects the processing efficiency.
An intensive busbar trough copper strip welding equipment is designed, including a base, a workbench, a symmetrical movable groove, a moving mechanism and a clamping mechanism. The moving mechanism adjusts the spacing through the adjustment mechanism, which is suitable for busbar trough copper strips of different sizes. The clamping mechanism can clamp the busbar trough copper strips and weld them through the welding head to improve working efficiency and processing stability.
Through this equipment, the welding position can be automatically adjusted, the welding efficiency and stability can be improved, and the safety hazards of manual operation can be reduced. It is suitable for busbar trough copper rows of different sizes, improving the practicality of processing.
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Figure CN119549966A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to intensive bus duct copper bar welding equipment. Background Art
[0002] The bus duct is a busbar system composed of a protective shell, conductive bars, insulating materials and related accessories. It has the ability to collect and distribute electricity and is used to transmit electric energy. The bus duct has the advantages of strong current carrying capacity, convenient installation and tapping, excellent fire resistance and heat dissipation performance, and simple operation and maintenance. Therefore, more and more high-current transmissions choose to use busbar products to replace traditional transmission cables. Intensive bus duct refers to a bus duct in which the conductive bars are covered with insulating materials and the copper bars are tightly stacked with each other through a protective shell to form a gapless and integrated bus duct.
[0003] During the production process of bus duct, copper bars need to be welded to the ends of cables. Traditional welding methods are mostly manual welding, which will lead to uneven distribution of solder joints and poor conductivity of copper bars. During the welding process, welders need to move to weld different positions of copper bars, which is very troublesome and poses a safety hazard. In addition, the welding head position of some welding equipment is fixed, and the position of bus duct copper bars needs to be adjusted during the processing, affecting the processing efficiency.
[0004] Based on this, a intensive bus duct copper bar welding device is now provided, which can eliminate the disadvantages of the existing devices. Summary of the invention
[0005] The purpose of the present invention is to provide a intensive bus duct copper bar welding equipment to solve the problem that traditional welding methods are mostly manual welding, which will lead to uneven distribution of solder joints and poor conductivity of the copper bar. During the welding process, the welder needs to move to weld different positions of the copper bar, which is very troublesome and has safety hazards. In addition, the welding head position of some welding equipment is fixed, and the position of the bus duct copper bar needs to be adjusted during the processing, affecting the processing efficiency.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A dense bus duct copper bar welding device comprises a base, a workbench is arranged on the base, symmetrical movable grooves are arranged on both sides of the workbench, a moving mechanism is arranged in the movable groove, the moving mechanism is adjusted and controlled by adjusting mechanisms at both ends of the movable groove, and a clamping mechanism is arranged on the moving mechanism.
[0008] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0009] In an optional solution: the adjustment mechanism includes a threaded rod, the threaded rod is located in the movable groove, one end of the threaded rod is rotatably connected to the inner wall of the movable groove, and the other end of the threaded rod passes through the movable groove and is fixedly connected to the first motor output end of the side wall.
[0010] In an optional solution: the moving mechanism includes a movable block, the movable block is located in the movable groove and is threadedly rotatably connected to the threaded rod, a connecting block is arranged at the top of the movable block, and a second fixed plate is arranged at the top of the connecting block.
[0011] In an optional scheme: a sliding groove is provided on the inner side of the connecting block, a first screw rod is provided in the sliding groove, one end of the first screw rod is rotatably connected to the bottom surface of the sliding groove, the other end of the first screw rod passes through the top surface of the sliding groove and an adjustment button is provided, a sliding block is threadedly rotatably connected on the first screw rod in the sliding groove, and a support plate is provided at the outer end of the sliding block.
[0012] In an optional solution: the clamping mechanism includes a second electric push rod, the second electric push rod is located at the top of the second fixed plate, and a pressure plate is provided at the bottom of the second electric push rod, and the pressure plate and the support plate are in the same straight line.
[0013] In an optional solution: a lower rubber pad is arranged on the top surface of the support plate, and an upper rubber pad is arranged on the bottom surface of the pressure plate.
[0014] In an optional scheme: a side plate is provided on one side of the workbench, a top plate is provided on the top of the side plate, and symmetrical first fixed blocks are provided at two ends of the bottom surface of the top plate, a first moving groove is provided at the bottom of the first fixed block, a second screw rod is provided in the first moving groove, one end of the second screw rod is rotatably connected to the side wall of the first moving groove, and the other end of the second screw rod is fixedly connected to the second motor output end of the inner wall of the first moving groove, a second fixed block is provided below the first fixed block, a first sliding block is provided at both ends of the second fixed block, and the first sliding block is located in the first moving groove and is threadedly connected to the second screw rod, a second moving groove is provided at the top of the second fixed block, a third screw rod is provided in the second moving groove, one end of the third screw rod is rotatably connected to the inner wall of the second moving groove, and the other end of the third screw rod is fixedly connected to the third motor output end of the inner wall of the second moving groove, and the second fixed block is slidably connected to the second sliding block, a connecting block is provided in the second sliding block, and the connecting block is located in the second moving groove and is threadedly connected to the third screw rod.
[0015] In an optional solution: a first electric push rod is arranged on the bottom surface of the second sliding block, a first fixing plate is arranged at the bottom end of the first electric push rod, a mounting block is arranged at the bottom end of the first fixing plate, and a welding head is arranged at the lower end of the mounting block.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention provides a workbench on a base, a support plate is provided above the workbench, the support plate and the workbench are fixedly connected by a plurality of springs, symmetrical movable grooves are provided on both sides of the workbench on the support plate, a moving mechanism is provided in the movable groove, a clamping mechanism is provided on the moving mechanism, the moving mechanism can adjust the spacing, and is suitable for bus duct copper bars of different sizes, the clamping mechanism can clamp the bus duct copper bars, and welding is performed through a welding head, thereby improving work efficiency and processing stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of one side of the present invention.
[0019] Figure 2 It is a schematic diagram of the overall structure of the other side of the present invention.
[0020] Figure 3 It is a partial structural schematic diagram of the present invention.
[0021] Figure 4 It is a schematic diagram of the structure of the clamping mechanism of the present invention.
[0022] Figure 5 Schematic diagram of the first movable groove structure of the present invention
[0023] Figure 6 The schematic diagram of the second movable groove structure of the present invention is
[0024] Notes on the figure markings: 1. base; 2. workbench; 3. threaded rod; 4. first motor; 5. side plate; 6. top plate; 7. first fixed block; 8. first slider; 9. second fixed block; 10. second slider; 11. first electric push rod; 12. first fixed plate; 13. mounting block; 14. welding head; 15. movable groove; 16. movable block; 17. connecting block; 18. second fixed plate; 19. slide groove; 20. first screw rod; 21. adjusting button; 22. slider; 23. support plate; 24. lower rubber pad; 25. second electric push rod; 26. pressure plate; 27. upper rubber pad; 28. first movable groove; 29. second screw rod; 30. second motor; 31. second movable groove; 32. third screw rod; 33. third motor; 34. connecting block. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0026] In one embodiment, Figure 1-Figure 6As shown, a dense bus duct copper bar welding device includes a base 1, a workbench 2 is arranged on the base 1, symmetrical movable grooves 15 are arranged on both sides of the workbench 2, a moving mechanism is arranged in the movable groove 15, the moving mechanism is adjusted and controlled by the adjusting mechanisms at both ends of the movable groove 15, a clamping mechanism is arranged on the moving mechanism, the moving mechanism can adjust the spacing, and is suitable for bus duct copper bars of different sizes. The clamping mechanism can clamp the bus duct copper bar, and welding is performed through the welding head 14, thereby improving work efficiency and processing stability.
[0027] In one embodiment, Figure 3 As shown, the adjustment mechanism includes a threaded rod 3, which is located in a movable groove 15. One end of the threaded rod 3 is rotatably connected to the inner wall of the movable groove 15, and the other end of the threaded rod 3 passes through the movable groove 15 and is fixedly connected to the output end of the first motor 4 on the side wall. The first motor 4 can rotate the threaded rod 3.
[0028] In one embodiment, Figure 3 As shown, the moving mechanism includes a movable block 16, which is located in the movable groove 15 and is threadedly connected to the threaded rod 3. A connecting block 17 is provided at the top of the movable block 16, and a second fixed plate 18 is provided at the top of the connecting block 17. During the rotation of the threaded rod 3, the movable block 16 can be driven to move horizontally, thereby driving the connecting block 17 to move synchronously.
[0029] In one embodiment, Figure 4 As shown, a slide groove 19 is provided on the inner side of the connecting block 17, and a first screw rod 20 is provided in the slide groove 19. One end of the first screw rod 20 is rotatably connected to the bottom surface of the slide groove 19, and the other end of the first screw rod 20 passes through the top surface of the slide groove 19 and is provided with an adjusting button 21. A slider 22 is threadedly rotatably connected to the first screw rod 20 in the slide groove 19, and a support plate 23 is provided at the outer end of the slider 22. Rotating the adjusting button 21 can drive the support plate 23 to move up and down for adjustment.
[0030] In one embodiment, Figure 4 As shown, the clamping mechanism includes a second electric push rod 25, which is located at the top of the second fixed plate 18. A pressure plate 26 is provided at the bottom of the second electric push rod 25. The pressure plate 26 and the support plate 23 are in the same straight line. The second electric push rod 25 can drive the pressure plate 26 to compress downward.
[0031] In one embodiment, Figure 4 As shown, a lower rubber pad 24 is provided on the top surface of the support plate 23, and an upper rubber pad 27 is provided on the bottom surface of the pressing plate 26. The rubber pad 27 has an anti-slip function.
[0032] In one embodiment, Figure 5 and Figure 6As shown, a side plate 5 is provided on one side of the workbench 2, a top plate 6 is provided on the top of the side plate 5, and symmetrical first fixed blocks 7 are provided at both ends of the bottom surface of the top plate 6. A first movable groove 28 is provided at the bottom of the first fixed block 7, and a second screw rod 29 is provided in the first movable groove 28. One end of the second screw rod 29 is rotatably connected to the side wall of the first movable groove 28, and the other end of the second screw rod 29 is fixedly connected to the output end of the second motor 30 on the inner wall of the first movable groove 28. A second fixed block 9 is provided below the first fixed block 7, and first sliding blocks 8 are provided at both ends of the second fixed block 9. The first sliding block 8 is located in the first movable groove 28 and is threadedly rotatably connected to the second screw rod 29. A second movable groove 28 is provided at the top of the second fixed block 9. The third screw rod 32 is provided in the second movable groove 31, one end of the third screw rod 32 is rotatably connected to the inner wall of the second movable groove 31, and the other end of the third screw rod 32 is fixedly connected to the inner wall of the second movable groove 31 and the output end of the third motor 33. The second fixed block 9 is slidably connected with the second slider 10, and the second slider 10 is provided with a connecting block 34. The connecting block 34 is located in the second movable groove 31 and is threadedly rotatably connected to the third screw rod 32. Starting the second motor 30 can drive the second fixed block 9 to move longitudinally in the first movable groove 28, and starting the third motor 33 can drive the second slider 10 to move laterally along the second movable groove 31, so as to freely adjust the welding position.
[0033] In one embodiment, Figure 2 As shown, a first electric push rod 11 is provided on the bottom surface of the second slider 10, a first fixed plate 12 is provided at the bottom end of the first electric push rod 11, a mounting block 13 is provided at the bottom end of the first fixed plate 12, a welding head 14 is provided at the lower end of the mounting block 13, the first electric push rod 11 can drive the first fixed plate 12 to move up and down, and the mounting block 13 at the lower end of the first fixed plate 12 can drive the welding head 14 to weld the bus duct copper bar.
[0034] The above embodiment discloses a dense bus duct copper bar welding device. When in use, start the first motor 4 to drive the threaded rod 3 to rotate, and make appropriate adjustments according to bus duct copper bars of different sizes. The bus duct copper bar is placed on the support plate 23, and the adjustment button 21 is turned so that the support plate 23 lifts the bus duct copper bar to an appropriate height. The second electric push rod 25 is started, and the glass is fixed by squeezing the support plate 23 with the pressure plate 26. Starting the second motor 30 can drive the second fixed block 9 to move longitudinally in the first movable groove 28. Starting the third motor 33 can drive the second slider 10 to move laterally along the second movable groove 31, thereby freely adjusting the welding position and improving the processing practicality.
[0035] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A concentrated bus duct copper bar welding device, comprising a base (1), wherein a workbench (2) is arranged on the base (1), characterized in that: Symmetrical movable grooves (15) are arranged on both sides of the workbench (2), a moving mechanism is arranged in the movable groove (15), the moving mechanism is adjusted and controlled by adjusting mechanisms at both ends of the movable groove (15), and a clamping mechanism is arranged on the moving mechanism.
2. The intensive bus duct copper bar welding equipment according to claim 1 is characterized in that: The adjustment mechanism comprises a threaded rod (3), the threaded rod (3) being located in the movable groove (15), one end of the threaded rod (3) being rotatably connected to the inner wall of the movable groove (15), and the other end of the threaded rod (3) passing through the movable groove (15) and being fixedly connected to the output end of the first motor (4) on the side wall.
3. The intensive bus duct copper bar welding equipment according to claim 2 is characterized in that: The moving mechanism comprises a movable block (16), the movable block (16) being located in the movable groove (15) and being threadedly rotatably connected to the threaded rod (3), a connecting block (17) being arranged at the top end of the movable block (16), and a second fixing plate (18) being arranged at the top end of the connecting block (17).
4. The intensive bus duct copper bar welding equipment according to claim 3 is characterized in that: A slide groove (19) is arranged inside the connecting block (17), a first screw rod (20) is arranged inside the slide groove (19), one end of the first screw rod (20) is rotatably connected to the bottom surface of the slide groove (19), the other end of the first screw rod (20) passes through the top surface of the slide groove (19) and is provided with an adjusting button (21), a slider (22) is threadedly rotatably connected to the first screw rod (20) in the slide groove (19), and a support plate (23) is arranged at the outer end of the slider (22).
5. The intensive bus duct copper bar welding equipment according to claim 4 is characterized in that: The clamping mechanism comprises a second electric push rod (25), the second electric push rod (25) is located at the top end of the second fixed plate (18), and a pressing plate (26) is provided at the bottom end of the second electric push rod (25), and the pressing plate (26) and the supporting plate (23) are on the same straight line.
6. The intensive bus duct copper bar welding equipment according to claim 5 is characterized in that: The top surface of the support plate (23) is provided with a lower rubber pad (24), and the bottom surface of the pressure plate (26) is provided with an upper rubber pad (27).
7. The intensive bus duct copper bar welding equipment according to claim 1 is characterized in that: A side plate (5) is arranged on one side of the workbench (2), a top plate (6) is arranged on the top of the side plate (5), and symmetrical first fixed blocks (7) are arranged at both ends of the bottom surface of the top plate (6), a first movable groove (28) is arranged at the bottom of the first fixed block (7), a second screw rod (29) is arranged in the first movable groove (28), one end of the second screw rod (29) is rotatably connected to the side wall of the first movable groove (28), and the other end of the second screw rod (29) is fixedly connected to the output end of the second motor (30) on the inner wall of the first movable groove (28), a second fixed block (9) is arranged below the first fixed block (7), and first sliding blocks (8) are arranged at both ends of the second fixed block (9), and the first sliding blocks (8) are arranged on the bottom of the first fixed block (7). The block (8) is located in the first movable groove (28) and is threadedly connected to the second screw rod (29); a second movable groove (31) is arranged at the top of the second fixed block (9); a third screw rod (32) is arranged in the second movable groove (31); one end of the third screw rod (32) is rotatably connected to the inner wall of the second movable groove (31); the other end of the third screw rod (32) is fixedly connected to the inner wall of the second movable groove (31) and the output end of the third motor (33); a second sliding block (10) is slidably connected to the second fixed block (9); a connecting block (34) is arranged in the second sliding block (10); and the connecting block (34) is located in the second movable groove (31) and is threadedly connected to the third screw rod (32).
8. The intensive bus duct copper bar welding equipment according to claim 7 is characterized in that: A first electric push rod (11) is arranged on the bottom surface of the second sliding block (10), a first fixing plate (12) is arranged at the bottom end of the first electric push rod (11), a mounting block (13) is arranged at the bottom end of the first fixing plate (12), and a welding head (14) is arranged at the lower end of the mounting block (13).