Horizontal compressor, compressor exhaust heating method and new energy automobile

By setting up a heating device near the exhaust port and exhaust chamber of the horizontal compressor, the problems of low heating efficiency and high cost in the prior art are solved, and efficient internal temperature increase in the winter environment is achieved, and suitable for new energy vehicles.

CN119554227APending Publication Date: 2025-03-04SHANGHAI HIGHLY NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202411721768.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The prior art has problems of low heating efficiency, high cost and poor applicability when increasing the temperature in the vehicle. Especially in winter environments, internal temperature control of electric compressors is difficult to meet the needs.

Method used

A heating device is installed near the exhaust port and exhaust chamber of the horizontal compressor. The heat of the heating assembly is transferred to the exhaust chamber through the heat-dissipation sealing baffle, which increases the exhaust temperature and thus improves the heating performance of the heat pump and air conditioning system.

Benefits of technology

While ensuring the stability of the internal temperature of the electric compressor, the heating performance of the heat pump and air conditioning system is significantly improved, the structure is simplified, the cost is reduced, and the overall performance of the system is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a horizontal compressor, a compressor exhaust heating method and a new energy automobile, the horizontal compressor comprises a cavity defined by a middle shell and a rear shell and used for containing a motor assembly, a movable scroll plate, a static scroll plate and a crankshaft bearing assembly, and an exhaust hole is formed in the first side, away from the cavity, of the static scroll plate; the front shell is at least provided with an exhaust port, and the front shell covers the first side of the static scroll plate to form an exhaust cavity; the heating assembly is arranged on the end face, facing the static scroll plate, of the front shell; and the heat dissipation sealing baffle covers the heating assembly and seals the heating assembly on the end face of the front shell, heat of the heating assembly is transmitted to the exhaust cavity through the heat dissipation sealing baffle, and air flow in the exhaust cavity is heated and then exhausted through the exhaust port. According to the electric compressor, the heating devices are arranged near the exhaust port and the exhaust cavity of the compressor while the internal temperature of the electric compressor is ensured to be stable, the purpose of increasing the exhaust temperature is achieved, and finally the heating performance of the heat pump air conditioning system is improved.
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Description

Technical Field

[0001] The present invention relates to the field of vehicle-mounted refrigeration equipment, and in particular to a horizontal compressor, a compressor exhaust heating method and a new energy vehicle. Background Art

[0002] For the compressor in the car, when the compressor is in the heating mode of the heat pump air conditioning system, the cabin temperature is low due to the low ambient temperature in winter, and the ordinary heat pump system cannot quickly increase the temperature in the car, the waiting time is long, and the heating efficiency cannot meet the user's needs. The existing technology provides some solutions, but they all have various disadvantages.

[0003] 1. The solution of patent CN110836553A is to shorten the indoor heating time and improve the heating efficiency. A refrigerant heater is added in the middle of the pipeline connecting the compressor exhaust port and the oil separator. The refrigerant heater includes two types of electromagnetic heating refrigerant heaters, PTC refrigerant heaters and three types of refrigerant heaters with thick film heating components. The refrigerant heater with thick film heating component contains: microchannel heat exchanger, resistance heating component (including resistance heating layer and power module). The power module is connected to the resistance heating layer, and the resistance heating layer is arranged on the microchannel plate. The electromagnetic heating refrigerant heater contains a microchannel heat exchanger, a heat conduction plate, a first insulation plate, a second insulation plate, and an electromagnetic heating coil. The PTC refrigerant heater contains a microchannel heat exchanger, a first PTC heating component (including a first PTC heating element and a first heating power supply), and a second PTC heating component (including a second PTC heating element and a second heating power supply). This solution is conducive to improving the heating speed of the heat pump system and greatly improving the comfort of the system. However, this solution needs to be set up in the entire heat pump system, and additional equipment, pipelines, and power supplies need to be added, which is costly. Moreover, for vehicle air-conditioning systems, the installation space and location are extremely limited, and the applicability is poor.

[0004] 2. The heating device in patent CN201428579Y includes an electromagnetic induction heating coil, which is characterized in that the electromagnetic induction heating coil is wound around the compressor casing near the air intake port, the output end of the high-frequency power frequency conversion controller is electrically connected to the electromagnetic induction heating coil, and the input end of the high-frequency power frequency conversion controller is electrically connected to the temperature sensor, and the temperature sensor is connected to the compressor intake pipe. This solution can increase the heating power of the compressor and meet the heating needs. However, this solution sets the heating device on the compressor casing near the air intake port, which can increase the internal temperature of the compressor. But for an electric compressor, the internal temperature of the compressor cannot be too high, and the controller part needs to dissipate heat. This solution will cause the performance of the electric compressor to decline, and even the failure of the controller will cause the compressor to shut down.

[0005] 3. Patent CN117265852A sets an auxiliary heating device on the compressor housing or around the compressor to directly or indirectly heat the compressor to increase the compressor exhaust temperature. This can improve the heating performance of the compressor. However, the heating scheme for the entire compressor will also lead to problems such as high internal temperature of the compressor, and is not suitable for electric compressors.

[0006] In view of this, the present invention provides a horizontal compressor, a compressor exhaust heating method and a new energy vehicle. Summary of the invention

[0007] In response to the problems in the prior art, the horizontal compressor, compressor exhaust heating method and new energy vehicle of the present invention overcome the difficulties of the prior art. While ensuring the internal temperature of the electric compressor is stable, a heating device can be arranged near the compressor exhaust port and exhaust cavity to achieve the purpose of increasing the exhaust temperature, thereby ultimately improving the heating performance of the heat pump air-conditioning system.

[0008] An embodiment of the present invention provides a horizontal compressor, comprising:

[0009] A cavity is formed by the middle shell and the rear shell to accommodate the motor assembly, the movable scroll, the fixed scroll, and the crankshaft bearing assembly, and an exhaust hole is provided on the first side of the fixed scroll away from the cavity;

[0010] a front shell, provided with at least one exhaust port, wherein the front shell covers the first side of the fixed scroll to form an exhaust cavity;

[0011] a heating assembly, disposed on the end surface of the front shell facing the fixed scroll; and

[0012] A heat dissipation sealing baffle covers the heating component and seals the heating component to the end surface of the front shell. The heat dissipation sealing baffle transfers the heat of the heating component to the exhaust cavity, heats the airflow in the exhaust cavity, and then discharges it through the exhaust port.

[0013] Preferably, the heat dissipation sealing baffle is in surface contact with the heating component to transfer heat to the exhaust cavity.

[0014] Preferably, the heat dissipation sealing baffle is provided with an annular sealing edge protruding toward the end face on one side thereof facing the end face, the annular sealing edge is provided with a sealing groove, and the sealing groove is filled with a sealing ring that seals with the end face.

[0015] Preferably, a side of the heat dissipation sealing baffle facing the fixed scroll plate is provided with a plurality of ribs protruding toward the exhaust chamber.

[0016] Preferably, the front shell is further provided with a through hole connected to the exhaust cavity, and the through hole is provided with a heating component plug-in, and the heating component plug-in is electrically connected to the heating component.

[0017] Preferably, the end surface of the front shell is provided with a groove, and the heating component is at least partially embedded in the groove.

[0018] Preferably, a compressor controller is provided on a side of the rear shell facing away from the cavity, and a rear cover plate is connected to the rear shell to encapsulate the compressor controller in the shell.

[0019] Preferably, the end surface of the front shell is provided with a groove and a sandwich wiring hole, the side wall of the front shell is provided with a first sandwich wiring channel connected to the sandwich wiring hole, and the heating component is at least partially embedded in the groove;

[0020] The edge of the fixed scroll disk is provided with a wiring hole;

[0021] The middle shell is provided with a second interlayer wiring channel, and the rear shell is provided with a third interlayer wiring channel;

[0022] The heating component is electrically connected to the compressor controller through a heating component wiring that passes through the interlayer wiring hole, the first interlayer wiring channel, the wiring hole, the second interlayer wiring channel and the third interlayer wiring channel in sequence.

[0023] Preferably, the heating assembly, the groove and the interlayer wiring hole are all covered by a heat dissipation sealing baffle.

[0024] An embodiment of the present invention further provides a compressor exhaust heating method, using the above-mentioned horizontal compressor, comprising the following steps:

[0025] S101, the heat pump system is turned on and enters the heating mode;

[0026] S102, determining whether the compressor exhaust temperature is less than a first exhaust temperature threshold and the vehicle interior temperature is less than a vehicle interior temperature threshold. If so, it is determined to be a low temperature state, and step S103 is executed; if not, step S105 is executed;

[0027] S103, start the heating component;

[0028] S104, the heating component continues to operate;

[0029] S105, determining whether the compressor exhaust temperature is less than a second exhaust temperature threshold, the second exhaust temperature threshold being greater than the first exhaust temperature threshold, if so, executing step S106; if not, executing step S107;

[0030] S106, determining whether the vehicle interior temperature is less than the vehicle interior temperature threshold, if so, returning to step S104; if not, executing step S107;

[0031] S107, turning off the heating device; and

[0032] S108, determining whether the compressor exhaust temperature is less than the second exhaust temperature threshold and the vehicle interior temperature is less than the vehicle interior temperature threshold, if so, returning to step S103; if not, returning to step S107.

[0033] An embodiment of the present invention further provides a new energy vehicle, comprising the above-mentioned horizontal compressor.

[0034] The horizontal compressor, compressor exhaust heating method and new energy vehicle of the present invention can ensure the internal temperature of the electric compressor to be stable while arranging a heating device near the compressor exhaust port and exhaust cavity to achieve the purpose of increasing the exhaust temperature, thereby ultimately improving the heating performance of the heat pump air-conditioning system. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Other features, objectives and advantages of the present invention will become more apparent from a reading of the detailed description of non-limiting embodiments made with reference to the following accompanying drawings.

[0036] Figure 1 It is a cross-sectional view of a first horizontal compressor of the present invention.

[0037] Figure 2 It is a cross-sectional view of a second horizontal compressor of the present invention.

[0038] Figure 3 It is a schematic diagram of the implementation process of the compressor exhaust heating method of the present invention.

[0039] Reference numerals

[0040] 1 Sealing ring

[0041] 2 Front shell

[0042] 3. Stationary Scroll

[0043] 4 Middle Shell

[0044] 5 Motor assembly

[0045] 6 Back cover

[0046] 7 Rear cover

[0047] 8 Heating element plug-in

[0048] 9 Exhaust port

[0049] 10 Heating element

[0050] 11 Heat dissipation sealing baffle

[0051] 12 Orbiting scroll

[0052] 13 Crankshaft bearing assembly

[0053] 14 Compressor Controller

[0054] 15 Heating element wiring

[0055] 16 Ribs

[0056] 17 Annular sealing edge

[0057] 18 End face

[0058] 19 Grooves

[0059] 20 Mezzanine wiring holes

[0060] 21 First mezzanine wiring channel

[0061] 22 Cable routing holes

[0062] 23 Second mezzanine wiring channel

[0063] 24 Third mezzanine wiring channel DETAILED DESCRIPTION

[0064] The following describes the implementation methods of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the present application. The present application can also be implemented or applied through other different specific implementation methods, and the details in the present application can also be modified or changed in various ways according to different viewpoints and application systems without departing from the spirit of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0065] The following is a detailed description of the embodiments of the present application with reference to the accompanying drawings so that those skilled in the art can easily implement the present application. The present application can be embodied in a variety of different forms and is not limited to the embodiments described herein.

[0066] In the representations of the present application, the representations with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics represented in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the represented specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples represented in the present application and the features of the different embodiments or examples, unless they contradict each other.

[0067] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the representation of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0068] In order to clearly describe the present application, components irrelevant to the description are omitted, and the same reference symbols are given to the same or similar components throughout the specification.

[0069] Throughout the specification, when a device is said to be "connected" to another device, this includes not only the case of "direct connection" but also the case of "indirect connection" by placing other elements therebetween. In addition, when a device is said to "include" a certain component, unless otherwise stated, it does not exclude other components, but means that other components may be included.

[0070] When a device is said to be "on" another device, it may be directly on the other device, but there may also be other devices between it. In contrast, when a device is said to be "directly" on another device, there are no other devices between it.

[0071] Although the terms first, second, etc. are used to represent various elements in some examples, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. For example, the first interface and the second interface, etc. are represented. Moreover, as used in this article, the singular forms "one", "one" and "the" are intended to also include plural forms, unless there is an opposite indication in the context. It should be further understood that the terms "comprising" and "including" indicate the existence of features, steps, operations, elements, components, projects, kinds, and / or groups, but do not exclude the existence, occurrence or addition of one or more other features, steps, operations, elements, components, projects, kinds, and / or groups. The terms "or" and "and / or" used herein are interpreted as inclusive, or mean any one or any combination. Therefore, "A, B or C" or "A, B and / or C" means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C". Only when the combination of elements, functions, steps or operations is inherently mutually exclusive in some way, will there be an exception to this definition.

[0072] The technical terms used herein are only used to refer to specific embodiments and are not intended to limit the present application. The singular form used herein also includes the plural form unless the sentence clearly indicates the contrary meaning. The meaning of "including" used in the specification is to specify specific characteristics, regions, integers, steps, operations, elements and / or components, and does not exclude the existence or addition of other characteristics, regions, integers, steps, operations, elements and / or components.

[0073] Although not defined differently, all terms, including technical and scientific terms used herein, have the same meaning as those generally understood by those skilled in the art to which this application belongs. Terms defined in commonly used dictionaries are additionally interpreted as having meanings consistent with the relevant technical literature and the contents of the current disclosure, and unless defined, shall not be overly interpreted as ideal or very formal meanings.

[0074] Figure 1 2 is a cross-sectional view of the first horizontal compressor of the present invention. Figure 1As shown, the first horizontal compressor of the present invention comprises: a cavity formed by a middle shell 4 and a rear shell 6, a front shell 2, a heating component 10 and a heat dissipation sealing baffle 11. Among them, the cavity contains a motor component 5, a movable scroll 12, a fixed scroll 3, and a crankshaft bearing component 13. An exhaust hole is provided on the first side of the fixed scroll 3 away from the cavity. The front shell 2 is provided with at least one exhaust port 9, and the front shell 2 covers the first side of the fixed scroll 3 to form an exhaust cavity. The heating component 10 is arranged on the end face 18 of the front shell 2 facing the fixed scroll 3. The heat dissipation sealing baffle 11 covers the heating component 10, seals the heating component 10 to the end face 18 of the front shell 2, and the heat dissipation sealing baffle 11 transfers the heat of the heating component 10 to the exhaust cavity, heats the airflow in the exhaust cavity and discharges it through the exhaust port 9. The front shell 2 is also provided with a through hole connected to the exhaust cavity, and a heating component plug-in 8 is provided in the through hole, and the heating component plug-in 8 is electrically connected to the heating component 10, and the heating component plug-in 8 is connected to an external power supply and a control module. The heat dissipation sealing baffle 11 and the end surface 18 of the front shell 2 together form a sealed space that encapsulates the heating component 10 outside the exhaust cavity.

[0075] In a preferred embodiment, the heat dissipation sealing baffle 11 is in surface contact with the heating assembly 10 to transfer heat to the exhaust chamber, but the present invention is not limited thereto.

[0076] In a preferred embodiment, the heat dissipation sealing baffle 11 is provided with an annular sealing edge 17 protruding toward the end face 18 on one side thereof, and the annular sealing edge 17 is provided with a sealing groove filled with a sealing ring 1 that seals with the end face 18, but the present invention is not limited thereto.

[0077] In a preferred embodiment, a plurality of ribs 16 protruding toward the exhaust chamber are provided on the side of the heat dissipation sealing baffle 11 facing the fixed scroll 3, but the present invention is not limited thereto.

[0078] In a preferred embodiment, the end surface 18 of the front shell 2 is provided with a groove 19 , and the heating element 10 is at least partially embedded in the groove 19 , but not limited thereto.

[0079] In a preferred embodiment, a compressor controller 14 is provided on the side of the rear shell 6 facing away from the cavity, and a rear cover plate 7 is connected to the rear shell 6 to encapsulate the compressor controller 14 in the shell, but the present invention is not limited thereto.

[0080] The present invention ensures the internal temperature of the electric compressor is stable, and at the same time, a heating device is arranged near the exhaust port and the exhaust cavity of the compressor to achieve the purpose of increasing the exhaust temperature, and ultimately improve the heating performance of the heat pump air conditioning system.

[0081] Figure 2 2 is a cross-sectional view of a second horizontal compressor of the present invention. Figure 2As shown, the second horizontal compressor of the present invention includes: a cavity formed by a middle shell 4 and a rear shell 6, a front shell 2, a heating component 10 and a heat dissipation sealing baffle 11. Among them, the interior of the cavity accommodates a motor assembly 5, a movable scroll 12, a fixed scroll 3, and a crankshaft bearing assembly 13. An exhaust hole is provided on the first side of the fixed scroll 3 facing away from the cavity. The front shell 2 is provided with at least one exhaust port 9, and the front shell 2 covers the first side of the fixed scroll 3 to form an exhaust cavity. The heating component 10 is arranged on the end face 18 of the front shell 2 facing the fixed scroll 3. The heat dissipation sealing baffle 11 covers the heating component 10 and seals the heating component 10 to the end face 18 of the front shell 2. The heat dissipation sealing baffle 11 transfers the heat of the heating component 10 to the exhaust cavity, heats the airflow in the exhaust cavity, and then discharges it through the exhaust port 9. The end surface 18 of the front shell 2 is provided with a groove 19 and an interlayer wiring hole 20, and the side wall of the front shell 2 is provided with a first interlayer wiring channel 21 connected to the interlayer wiring hole 20, and the heating component 10 is at least partially embedded in the groove 19. The edge of the fixed scroll plate 3 is provided with a wiring hole 22. The middle shell 4 is provided with a second interlayer wiring channel 23, and the rear shell 6 is provided with a third interlayer wiring channel 24. The heating component 10 is electrically connected to the compressor controller 14 through a heating component wiring 15 that passes through the interlayer wiring hole 20, the first interlayer wiring channel 21, the wiring hole 22, the second interlayer wiring channel 23 and the third interlayer wiring channel 24 in sequence. Figure 1 The structure is different in Figure 2 The second horizontal compressor controls the heating assembly 10 through the compressor controller 14, and no other control modules in the vehicle are needed, which enhances the structural integration of the multifunctional horizontal compressor and reduces the difficulty of installation and layout.

[0082] In a preferred embodiment, the heat dissipation sealing baffle 11 is in surface contact with the heating assembly 10 to transfer heat to the exhaust chamber, but the present invention is not limited thereto.

[0083] In a preferred embodiment, the heat dissipation sealing baffle 11 is provided with an annular sealing edge 17 protruding toward the end face 18 on one side thereof, and the annular sealing edge 17 is provided with a sealing groove filled with a sealing ring 1 that seals with the end face 18, but the present invention is not limited thereto.

[0084] In a preferred embodiment, a plurality of ribs 16 protruding toward the exhaust chamber are provided on the side of the heat dissipation sealing baffle 11 facing the fixed scroll 3, but the present invention is not limited thereto.

[0085] In a preferred embodiment, the end surface 18 of the front shell 2 is provided with a groove 19 , and the heating element 10 is at least partially embedded in the groove 19 , but not limited thereto.

[0086] In a preferred embodiment, a compressor controller 14 is provided on the side of the rear shell 6 facing away from the cavity, and a rear cover plate 7 is connected to the rear shell 6 to encapsulate the compressor controller 14 in the shell, but the present invention is not limited thereto.

[0087] In a preferred embodiment, the heating assembly 10, the groove 19 and the interlayer wiring hole 20 are all covered by the heat dissipation sealing baffle 11, but the present invention is not limited thereto.

[0088] The present invention sets a heating device near the compressor exhaust port and the exhaust cavity, and the heat generated by the heating device is transferred to the refrigerant gas in the compressor exhaust cavity through heat conduction and convection heat transfer process, and the refrigerant absorbs heat and heats up, and condenses and releases heat at the condenser. Compared with the case where the heating device is not set, the present invention can provide additional sensible heat transfer of the refrigerant, greatly improving the heating capacity of the heat pump air conditioning system. At the same time, the structure is simpler and does not increase the burden of the system structure. The heating device in the present invention includes a heating component, a thermal insulation material, etc. The heating component can be a PTC heating component, a thick film heating component, etc. In the present invention, the heating device is set in the inner cavity, and the heating component connector is connected from the outside of the front shell to power and control it. A heat dissipation sealing baffle and a sealing ring are set near the inner cavity side of the heating component to seal the heating component. The ribs of the heat dissipation sealing baffle can greatly increase the heat exchange area, and then the heat of the heating device can be more efficiently transferred to the refrigerant gas. The heating device set in the exhaust cavity inside the front shell of the compressor needs to be additionally treated with oil, water and refrigerant isolation.

[0089] In one variation, the heating device is disposed in the inner cavity, and the wiring of the heating component is disposed in the entire housing of the compressor, which is separated from the internal high-pressure refrigerant and the outside air, and finally connected to the compressor controller area of ​​the rear shell, and is powered and controlled by the compressor controller. A heat dissipation sealing baffle and a sealing ring are disposed on the heating component near the inner cavity side to seal the heating component. The ribs of the heat dissipation sealing baffle can greatly increase the heat exchange area, thereby more efficiently transferring the heat of the heating device to the refrigerant gas. In addition, the heating device disposed in the exhaust cavity on the inner side of the front shell of the compressor is subject to additional oil, water, and refrigerant isolation treatments.

[0090] The compressor exhaust heating method of the present invention adopts the above-mentioned horizontal compressor (see Figure 1 , 2 ), including the following steps:

[0091] S101. The heat pump system is turned on and enters heating mode.

[0092] S102: Determine whether the compressor exhaust temperature is less than a first exhaust temperature threshold and the vehicle interior temperature is less than a vehicle interior temperature threshold. If so, determine that it is a low temperature state, and execute step S103. If not, execute step S105.

[0093] S103, start the heating component.

[0094] S104, the heating component continues to operate.

[0095] S105: Determine whether the compressor exhaust temperature is less than a second exhaust temperature threshold, and whether the second exhaust temperature threshold is greater than the first exhaust temperature threshold. If so, execute step S106. If not, execute step S107.

[0096] S106: Determine whether the temperature inside the vehicle is less than the temperature threshold inside the vehicle, if yes, return to step S104. If no, execute step S107.

[0097] S107, turn off the heating device. And

[0098] S108: Determine whether the compressor exhaust temperature is less than the second exhaust temperature threshold and the vehicle interior temperature is less than the vehicle interior temperature threshold, if yes, return to step S103. If no, return to step S107.

[0099] Figure 3 FIG. 1 is a schematic diagram of the implementation process of the compressor exhaust heating method of the present invention. Figure 3 As shown, the control system includes an in-car (or in-car air outlet) temperature sensor and a compressor exhaust temperature sensor. The parameters involved are: the first exhaust temperature threshold of the compressor, the second exhaust temperature threshold of the compressor, the in-car temperature threshold, and the in-car air outlet temperature threshold. The first exhaust temperature threshold is the exhaust temperature value of the compressor under normal operation without a heating device, and different values ​​can be set according to the compressor speed; the second exhaust temperature threshold is the maximum temperature limit for the normal and safe operation of the compressor and the overall system and components; the in-car temperature threshold is the comfortable temperature perceived by the human body in the car, which can be a fixed range. The in-car air outlet temperature threshold is the highest comfortable temperature perceived by the human body in the car, which can be a fixed range.

[0100] S1, the heat pump system is turned on and enters the heating mode;

[0101] S2, executing the instruction to determine whether the compressor exhaust temperature is less than the first exhaust temperature threshold and whether the vehicle interior temperature is less than the vehicle interior temperature threshold (or whether the vehicle interior air outlet temperature is less than the vehicle interior air outlet temperature threshold), if yes, it is determined to be a low temperature state, and the instruction to turn on the exhaust heating device is executed; if no, the instruction to determine whether the compressor exhaust temperature is less than the second exhaust temperature threshold is executed;

[0102] S3, exhaust heating device continues to operate;

[0103] S4, executing a command to determine whether the compressor exhaust temperature is less than a second exhaust temperature threshold value, if yes, then executing a command to determine whether the vehicle interior temperature is less than the vehicle interior temperature threshold value (or whether the vehicle interior air outlet temperature is less than the vehicle interior air outlet temperature threshold value); otherwise, executing a command to turn off the heating device;

[0104] S5, executing a command to determine whether the temperature inside the vehicle is less than a threshold value of the temperature inside the vehicle (or whether the temperature at the air outlet inside the vehicle is less than a threshold value of the temperature at the air outlet inside the vehicle), if yes, executing a command to continuously operate the exhaust heating device; if no, executing a command to shut down the heating device;

[0105] S6, executing the above instructions until the heating device is turned off;

[0106] S7, executing an instruction to determine whether the compressor exhaust temperature is less than a first exhaust temperature threshold and whether the vehicle interior temperature is less than a vehicle interior temperature threshold (or whether the vehicle interior air outlet temperature is less than the vehicle interior air outlet temperature threshold), if yes, executing an instruction to turn on the exhaust heating device; if no, keeping the heating device turned off;

[0107] S8: The system is shut down and the heating device is shut down at the same time.

[0108] The present invention has the following technical advantages:

[0109] 1. Simple structure, saving installation space.

[0110] 2. High thermal efficiency, which can significantly improve the heating performance of the system.

[0111] 3. Start or stop according to demand without affecting the internal temperature of the compressor and its own operation.

[0112] 4. Intermittent operation effectively improves energy utilization.

[0113] The present invention also provides a new energy vehicle, which adopts the above-mentioned horizontal compressor. The other relevant technical features and technical effects are as described above and will not be repeated here. The present invention helps to improve the whole machine NVH (Noise, Vibration, Harshness, which is a comprehensive issue to measure the quality of automobile manufacturing and is the most direct and superficial feeling for automobile users) of new energy vehicles.

[0114] In summary, the horizontal compressor, compressor exhaust heating method and new energy vehicle of the present invention can ensure the internal temperature of the electric compressor is stable while setting a heating device near the compressor exhaust port and exhaust cavity to achieve the purpose of increasing the exhaust temperature, thereby ultimately improving the heating performance of the heat pump air-conditioning system.

[0115] The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A horizontal compressor, characterized in that: include: A cavity is formed by the middle shell (4) and the rear shell (6) to accommodate the motor assembly (5), the movable scroll (12), the fixed scroll (3), and the crankshaft bearing assembly (13); an exhaust hole is provided on a first side of the fixed scroll (3) facing away from the cavity; A front shell (2) having at least one exhaust port (9), wherein the front shell (2) covers a first side of the fixed scroll (3) to form an exhaust cavity; a heating assembly (10) disposed on the end surface of the front shell (2) facing the fixed scroll (3); and A heat dissipation sealing baffle (11) covers the heating component (10) and seals the heating component (10) to the end surface of the front shell (2). The heat dissipation sealing baffle (11) transfers the heat of the heating component (10) to the exhaust cavity, heats the airflow in the exhaust cavity, and then discharges it through the exhaust port (9).

2. The horizontal compressor according to claim 1, characterized in that: The heat dissipation sealing baffle (11) is in surface contact with the heating component (10) to transfer heat to the exhaust cavity.

3. The horizontal compressor according to claim 2, characterized in that: The heat dissipation sealing baffle (11) is provided with an annular sealing edge (17) protruding toward the end surface (18) on one side thereof facing the end surface (18); the annular sealing edge (17) is provided with a sealing groove, and the sealing groove is filled with a sealing ring (1) that seals with the end surface (18).

4. The horizontal compressor according to claim 3, characterized in that: A plurality of ribs (16) protruding toward the exhaust chamber are provided on the side of the heat dissipation sealing baffle (11) facing the fixed scroll (3).

5. The horizontal compressor according to claim 2, characterized in that: The front shell (2) is also provided with a through hole connected to the exhaust cavity, and the through hole is provided with a heating component plug-in (8), and the heating component plug-in (8) is electrically connected to the heating component (10).

6. The horizontal compressor according to claim 1, characterized in that: The end surface of the front shell (2) is provided with a groove (19), and the heating component (10) is at least partially embedded in the groove (19).

7. The horizontal compressor according to claim 1, characterized in that: A compressor controller (14) is provided on the side of the rear shell (6) facing away from the cavity, and a rear cover plate (7) is connected to the rear shell (6) to encapsulate the compressor controller (14) in the shell.

8. The horizontal compressor according to claim 7, characterized in that: The end surface of the front shell (2) is provided with a groove (19) and an interlayer wiring hole (20), the side wall of the front shell (2) is provided with a first interlayer wiring channel (21) connected to the interlayer wiring hole (20), and the heating component (10) is at least partially embedded in the groove (19); A wiring hole (22) is provided on the edge of the fixed scroll disk (3); The middle shell (4) is provided with a second interlayer wiring channel (23), and the rear shell (6) is provided with a third interlayer wiring channel (24); The heating component (10) is electrically connected to the compressor controller (14) via a heating component wiring (15) that passes through the interlayer wiring hole (20), the first interlayer wiring channel (21), the wiring hole (22), the second interlayer wiring channel (23), and the third interlayer wiring channel (24) in sequence.

9. A compressor exhaust heating method, characterized in that: Using the horizontal compressor as claimed in claim 1, comprising the following steps: S101, the heat pump system is turned on and enters the heating mode; S102, determining whether the compressor exhaust temperature is less than a first exhaust temperature threshold and the vehicle interior temperature is less than a vehicle interior temperature threshold. If so, it is determined to be a low temperature state, and step S103 is executed; if not, step S105 is executed; S103, start the heating component; S104, the heating component continues to operate; S105, determining whether the compressor exhaust temperature is less than a second exhaust temperature threshold, the second exhaust temperature threshold being greater than the first exhaust temperature threshold, if so, executing step S106; if not, executing step S107; S106, determining whether the vehicle interior temperature is less than the vehicle interior temperature threshold, if so, returning to step S104; if not, executing step S107; S107, turning off the heating device; and S108, determining whether the compressor exhaust temperature is less than the second exhaust temperature threshold and the vehicle interior temperature is less than the vehicle interior temperature threshold, if so, returning to step S103; if not, returning to step S107.

10. A new energy vehicle, characterized in that: Comprising the horizontal compressor as claimed in claim 1.

Citation Information

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