Rust-proof spraying device and method for aluminum alloy door and window production and processing

By designing an anti-rust spraying device for aluminum alloy doors and windows, double-sided spraying and drying are achieved using automated conveying and fixture systems, the problems of single-sided spraying and waiting for drying in the prior art are solved, and process efficiency and degree of automation are improved.

CN119565822AInactive Publication Date: 2025-03-07NANTONG XINZHONG DOORS & WINDOWS CO LTD
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Patent Information

Application Number
CN202311148895.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-07
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the clamped parts of aluminum alloy door and window frames cannot be sprayed, and generally only can be sprayed on one side. It is necessary to wait until the sprayed parts are dried before they can be sprayed on the surface again, resulting in low process efficiency.

Method used

An anti-rust spraying device for the production and processing of aluminum alloy doors and windows was designed. Two sets of frames that were fixedly installed perpendicularly with each other were equipped with a conveyor device and a gantry. The conveying chain and fixture were driven by a stepper motor for automatic spraying and drying, realizing double-sided spraying.

Benefits of technology

The double-sided spraying and drying of aluminum alloy door and window frames is achieved without waiting for the first spraying surface to dry, which improves work efficiency, and through automatic clamping and auxiliary transfer components, manual participation is reduced and automation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an anti-rust spraying device and method for aluminum alloy door and window production and machining, and particularly relates to the field of aluminum alloy door and window machining equipment.The anti-rust spraying device comprises two racks which are perpendicularly and fixedly installed, a first conveying device is fixedly installed at the upper end of one rack, and two portal frames are fixedly installed at the upper end of the other rack; and a second conveying device is fixed below the horizontal parts of the two portal frames, a first spraying and drying device and two symmetrical auxiliary transfer assemblies are arranged in the middle of the first conveying device, and a second spraying and drying device used for conducting spraying and drying again is fixedly installed in the middle of the second conveying device. According to the rust-proof spraying device and method for aluminum alloy door and window production and processing, it is not needed to wait for natural drying of a paint face sprayed firstly, the automation degree of the rust-proof spraying device is high, spraying can be rapidly completed, meanwhile, the whole device can work continuously, double-face spraying can be achieved, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The invention relates to the field of aluminum alloy door and window processing equipment, and in particular to an anti-rust spraying device and method for producing and processing aluminum alloy doors and windows. Background Art

[0002] Alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames, stiles and leaf materials. They are called aluminum alloy doors and windows, or aluminum doors and windows for short. Aluminum alloy doors and windows include doors and windows with aluminum alloy as the base material of load-bearing rods and doors and windows composited with wood and plastic, or aluminum-wood composite doors and windows or aluminum-plastic composite doors and windows for short.

[0003] The patent with announcement number CN112371388A discloses an anti-rust spraying device for the surface of aluminum alloy door and window profiles after processing, including a supporting mechanism for supporting the device, a paint spraying mechanism for spraying paint, and a lifting mechanism for lifting the paint spraying mechanism. The paint spraying mechanism is arranged in the supporting mechanism, and the lifting mechanism is arranged on the upper side of the paint spraying mechanism. The lifting mechanism is slidably connected with the paint spraying mechanism, the lifting mechanism is connected with the supporting mechanism by screws, and the paint spraying mechanism is connected with the supporting mechanism by screws. When in use, the device clamps and fixes the aluminum alloy doors and windows, and then sprays them. This will make the surface of the clamped part unable to be sprayed with paint, and generally only one side can be sprayed. It is necessary to wait for the sprayed part to dry before turning it over and spraying it again. Due to the large area, it is time-consuming to re-spray afterwards.

[0004] Therefore, we propose an anti-rust spraying device and method for the production and processing of aluminum alloy doors and windows. Summary of the invention

[0005] The main purpose of the present invention is to provide an anti-rust spraying device and method for the production and processing of aluminum alloy doors and windows, which can effectively solve the problems in the prior art that the parts clamped by the aluminum alloy door and window frames cannot be sprayed and that the prior art can generally only spray on one side, and the sprayed parts need to be dried before they can be turned over and sprayed again.

[0006] To achieve the above object, the technical solution adopted by the present invention is: A rust-proof spraying device and method for the production and processing of aluminum alloy doors and windows, comprising two sets of mutually vertically fixed racks, wherein a conveying device 1 for conveying aluminum alloy door and window frames to be sprayed is fixedly installed on the upper end of one of the racks, and two gantry racks are fixedly installed on the upper end of the other rack, and a conveying device 2 is fixedly installed below the horizontal parts of the two gantries, and a stepper motor 1 for driving the conveying device 2 to work is also fixedly installed on the top of the gantry, and a stepper motor 2 for driving the conveying device 1 to work is provided below the conveying device 1, and the stepper motor 2 is fixedly installed on the upper end of the rack, and a spray drying device 1 for spraying and drying and two symmetrical auxiliary transfer assemblies for assisting in the transfer of the aluminum alloy door and window frames to be sprayed are provided in the middle of the conveying device 1, a spray drying device 2 for re-spraying and drying is fixedly installed in the middle of the conveying device 2, and the spray drying device 2 has the same overall structure as the spray drying device 1, and the conveying device 2 is perpendicular to the conveying device 1, and the side of the conveying device 2 close to the conveying device 1 is suspended above the conveying device 1 and the auxiliary transfer assembly; The conveying device 1 includes a conveying chain driven by a stepper motor 2, and mounting side frames are provided on both sides of the conveying chain. The mounting side frames are fixedly installed on the upper end of the frame to support the conveying device 1. The outer surface of the conveying device 1 is provided with multiple groups of automatic clamping parts 1 for clamping the aluminum alloy door and window frames to be sprayed. The overall structure of the conveying device 2 is the same as the overall structure of the conveying device 1, and the conveying device 2 is provided with multiple groups of automatic clamping parts 2 for clamping the aluminum alloy door and window frames to be sprayed.

[0007] Preferably, each group of the automatic clamping parts 1 includes two symmetrically arranged clamps 1, which are composed of a lifting support fixed to the surface of the conveying chain and a self-locking component 1 fixed to the end of the lifting support away from the conveying chain. Each group of the automatic clamping parts 2 includes two symmetrically arranged clamps 2, which include a self-locking component 2 and fixed plates fixed on both sides of the self-locking component 2. The conveying device 2 drives the two fixed plates to move the clamp 2 in a direction perpendicular to the conveying device 1.

[0008] Preferably, the self-locking component 1 includes a base plate, two vertical rails 1 and two vertical rails 2 are symmetrically fixedly installed on both sides of one end of the base plate away from the lifting support member, and a slide plate 1 is slidably installed in each vertical rail 1, and a slide plate 2 is slidably installed in each vertical rail 2, and a rack is fixed on the end of the slide plate 2 and the slide plate 1 located on the same side that are close to each other, and a gear meshing with the racks is provided between the two racks on the same side, and an axle rod is commonly fixedly installed between the two gears, and two bases are symmetrically fixedly installed on the end of the base plate away from the lifting support member, and the axle rod is rotatably installed between the two bases, and a horizontal plate is commonly fixedly installed on the upper part of the two slide plates away from the side of the slide plate 2, and a lifting platform is fixedly installed on the upper end of the horizontal plate, and a vertical plate is also fixedly installed on the upper end of the base plate, and two limiting rods are slidably installed on the upper part of the vertical plate, and a roller is rotatably installed on the side between the two limiting rods close to the lifting platform, and a clamping plate is commonly fixedly installed on the side of the two limiting rods away from the roller, and a bearing plate is commonly fixedly installed on the end of the two slide plates 2 away from the slide plate 1.

[0009] Preferably, the upper end surface of the lifting platform is arranged as an inclined surface inclined toward one side of the vertical plate, and the inclined surface is in close contact with the outer surface of the roller, and the lower end of the lifting platform is symmetrically fixed with two telescopic sleeves and two buffer springs, and the two buffer springs are respectively sleeved on the outside of the two telescopic sleeves.

[0010] Preferably, the lifting support member includes a sleeve, a movable plate is slidably installed in the inner cavity of the sleeve, and a coil spring is provided between the movable plate and the inner wall of the sleeve, a support plate is fixedly installed on the end of the movable plate away from the coil spring, and the end of the support plate away from the movable plate passes through the sleeve and extends to the outside thereof and is fixed with a top plate, the top plate is fixed to the lower end surface of the base plate, extension arms are fixedly installed on both sides of the upper part of the support plate, and the end of the extension arm away from the support plate is rotatably installed with a limiting wheel used in conjunction with the auxiliary transfer assembly.

[0011] Preferably, the auxiliary transfer assembly includes two inclined rails parallel to each other, a limit groove is provided between the two inclined rails, a horizontal rail 1 is fixed to the same end of the two inclined rails, a horizontal rail 2 is fixedly installed on the other end of the two inclined rails, a flaring plate is fixed to the end of the two horizontal rails 1 away from the inclined rails, the two flaring plates form a gradually increasing opening, the conveying device 2 is suspended directly above the inclined rails, and fixed arms are fixed to the outer sides of the two horizontal rails 1 and the two horizontal rails 2, and the bottom of the fixed arm is fixedly connected to the mounting side frame.

[0012] Preferably, the spray drying device 1 includes a box body, a box cover is provided on the top of the box body, a partition is provided in the middle of the inner cavity of the box body, a vertical slot for allowing the clamp 1 to pass through and a through slot perpendicular to the vertical slot and connected to the vertical slot are opened in the middle of the partition body, a horizontal slot is also opened at the bottom of the box body, two groups of drying components and two groups of spray components are symmetrically fixed in the inner cavity of the box body, and the drying components are located on the side close to the conveying device 2, the partition is located between the drying components and the spray components, and both sides of the box body are fixed with installation base plates for installing the spray drying device 1, and the bottom of the installation base plate is fixedly connected to the two installation side frames.

[0013] Preferably, the drying component includes two horizontal tubes, and the two horizontal tubes are respectively fixed on the upper and lower inner walls of the box body, and branch pipes are fixedly installed on one end of the two horizontal tubes close to the side wall of the box body, and the two branch pipes extend through the box body to the outside and are jointly fixed with an air inlet pipe, and a plurality of air outlet nozzles are equidistantly provided on one end of the two horizontal tubes away from the branch pipes, and the air outlet nozzles are all inclined inward.

[0014] Preferably, the spray assembly includes a feed pipe, which extends through the side wall of the box body to the inside of the box body and is fixedly installed with a U-shaped tube, and a plurality of nozzles are fixedly installed on the same side of the outer surface of the U-shaped tube.

[0015] The present invention also discloses a method for spraying using the above-mentioned anti-rust spraying device for the production and processing of aluminum alloy doors and windows, which is characterized by the following specific steps: S1: Preparation before spraying: Start the stepper motor 2, move the automatic clamping part 1 to the upper part of the side away from the auxiliary transfer assembly, and move the automatic clamp conveying device 1 to the top of the inclined rail and let the two clamps 2 be located outside the two auxiliary transfer assemblies, and then place the aluminum alloy door and window frame to be sprayed between the two clamps 1, and automatically clamp it under the gravity of the aluminum alloy door and window frame itself; S2: Perform the first spraying and drying: Start the stepper motor 2, move the aluminum alloy door and window frame to be sprayed to the spraying and drying device 1 for spraying and drying, spray the two opposite sides of the aluminum alloy door and window frame to be sprayed, and then cooperate with the auxiliary transfer component to allow the aluminum alloy door and window frame to be sprayed to enter the automatic clamping part 2 and be clamped by two clamps 2; S3: Perform the second spraying and drying: Start stepper motor 1, and allow the aluminum alloy door and window frame to be sprayed to enter the spraying and drying device 2 through the movement of clamp 2 and conveying device 2. The spraying and drying device 2 sprays and dries the other two side edges of the aluminum alloy door and window frame to be sprayed. After completion, the aluminum alloy door and window frame to be sprayed can be removed.

[0016] Compared with the prior art, the present invention has the following beneficial effects: When the present invention is actually used, a spraying and drying device can first be used to spray and dry two side edges of a pair of aluminum alloy door and window frames, and then the aluminum alloy door and window frames can be transferred to a conveying device 2 with the assistance of an auxiliary transfer component, and the other two side edges can be sprayed and dried by the spraying and drying device 2. There is no need to wait for the paint surface sprayed first to dry naturally. The degree of automation is high, and the entire device can work continuously while being able to quickly complete the spraying, and double-sided spraying can be achieved, thereby greatly improving work efficiency. The present invention is provided with a clamp one and a clamp two, and can utilize the gravity of the aluminum alloy door and window frame itself to allow the two clamps in the clamp one to clamp the two opposite sides of the aluminum alloy door and window frame, so as to realize automatic clamping and fixing of the aluminum alloy door and window frame. When the aluminum alloy door and window frame is removed from the supporting plate, the pressure applied by the aluminum alloy door and window frame to the supporting plate becomes smaller. Under the pulling force provided by the buffer spring, the lifting platform descends. At this time, the clamps no longer clamp the aluminum alloy door and window frame, so that the aluminum alloy door and window frame can be taken out easily. No additional manual clamping is required during work, which further improves work efficiency. The present invention is provided with an auxiliary transfer component, and the two self-locking components are respectively located on both sides of the two auxiliary transfer components, that is, the two auxiliary transfer components are located between the two self-locking components, and the positions of the two self-locking components correspond to the positions of the inclined rails. At the same time, the horizontal heights of the two self-locking components are lower than the horizontal height of the horizontal rail one. When the clamp one moves to one side of the auxiliary transfer component along with the conveyor chain, the two self-locking components can be used to support and clamp the two edges that have been sprayed and dried, and the two clamps one automatically disengage to complete the automatic transfer without manual intervention, thereby further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is another perspective structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the overall structure of the conveying device 1 of the present invention; Figure 4 It is a schematic diagram of the installation structure of the lifting support member and the self-locking component 1 of the present invention; Figure 5 It is a schematic diagram of the overall structure of the self-locking component 1 of the present invention; Figure 6 It is a schematic diagram of another viewing angle of the self-locking component 1 of the present invention; Figure 7 It is a partial cutaway schematic diagram of the lifting support member of the present invention; Figure 8 It is a schematic diagram of the working state of the clamp 2 of the present invention; Fig. 9It is a schematic diagram of the overall structure of the auxiliary transfer assembly of the present invention; 10 is a schematic diagram of the internal structure of a spray drying device of the present invention; Fig.11 It is a schematic diagram of the overall structure of the drying component of the present invention; Fig.12 It is a schematic diagram of the overall structure of the spraying assembly of the present invention; 13 is a schematic diagram of the arrangement state of the nozzles of the present invention.

[0018] In the figure: 1, frame; 2, conveying device 1; 21, mounting side frame; 22, conveying chain; 3, fixture 1; 31, lifting support; 311, sleeve; 312, movable plate; 313, support plate; 314, spiral spring; 315, extension arm; 316, limiting wheel; 317, top plate; 32, self-locking component 1; 320, bearing plate; 321, base plate; 322, vertical rail 1; 323, slide plate 1; 324, horizontal plate; 325, lifting platform; 326, vertical rail 2; 327, slide plate 2; 328, vertical plate; 329, clamping plate; 330, rack; 331, gear; 332, shaft rod; 333, telescopic sleeve rod; 334, buffer spring; 335, base; 336, limiting rod; 337. Roller; 4. Fixture 2; 41. Self-locking component 2; 42. Fixed plate; 5. Spraying and drying device 1; 51. Box; 52. Partition; 53. Vertical slot; 54. Horizontal slot; 55. Through slot; 56. Drying component; 561. Air inlet pipe; 562. Branch pipe; 563. Horizontal pipe; 564. Air outlet nozzle; 57. Spraying component; 571. Feed pipe; 572. U-shaped pipe; 573. Nozzle; 58. Mounting base plate; 6. Auxiliary transfer component; 61. Horizontal rail 1; 62. Inclined rail; 63. Horizontal rail 2; 64. Expanding plate; 65. Fixed arm; 66. Limiting slot; 7. Gantry; 8. Conveying device 2; 9. Stepper motor 1; 10. Stepper motor 2; 11. Spraying and drying device 2. Implementation

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods. Example

[0020] like Figure 1 and Figure 2As shown, the present embodiment discloses an anti-rust spraying device for the production and processing of aluminum alloy doors and windows, comprising two sets of frames 1 fixedly installed perpendicularly to each other, wherein a conveying device 2 for conveying aluminum alloy door and window frames to be sprayed is fixedly installed on the upper end of one of the frames 1, and two gantries 7 are fixedly installed on the upper end of the other frame 1, and a conveying device 2 8 is fixedly installed below the horizontal parts of the two gantries 7, and a stepper motor 9 for driving the conveying device 2 8 to work is also fixedly installed on the top of the gantries 7, and a stepper motor 2 10 for driving the conveying device 2 to work is provided below the conveying device 2, and the stepper motor 2 10 is fixedly installed on the upper end of the frame 1, and a spray drying device 5 for spraying and drying and a spray drying device 5 for auxiliary rotation are provided in the middle of the conveying device 2 Two symmetrical auxiliary transfer components 6 are moved to the aluminum alloy door and window frames to be sprayed, and a spray drying device 11 for re-spraying and drying is fixedly installed in the middle of the conveying device 8, and the spray drying device 11 has the same overall structure as the spray drying device 5. The conveying device 8 is perpendicular to the conveying device 2 and the side of the conveying device 8 close to the conveying device 2 is suspended above the conveying device 2 and the auxiliary transfer component 6; it should be noted that in practice, the stepper motor 10 can drive the conveying device 2 to work by belt or sprocket transmission, and the stepper motor 9 can also drive the conveying device 8 to work by belt or sprocket transmission, which are conventional designs in the prior art, and their specific structures will not be repeated in this embodiment.

[0021] Among them, Figure 3 As shown, the conveying device 2 in this embodiment includes a conveying chain 22 driven by a stepper motor 10. In practice, the conveying chain 22 adopts a plate transmission chain to ensure stability during operation. Mounting side frames 21 are also provided on both sides of the conveying chain 22. The mounting side frames 21 are fixedly installed on the upper end of the frame 1 to support the conveying device 2. The outer surface of the conveying device 2 is provided with a plurality of groups of automatic clamping parts 1 for clamping the aluminum alloy door and window frames to be sprayed. The overall structure of the conveying device 2 8 is the same as the overall structure of the conveying device 2, and the conveying device 2 8 is provided with a plurality of groups of automatic clamping parts 2 for clamping the aluminum alloy door and window frames to be sprayed.

[0022] Further, such as Figure 4 As shown, each set of automatic clamping parts 1 includes two symmetrically arranged clamps 1 3, and the clamps 1 3 are composed of a lifting support 31 fixed to the surface of the conveying chain 22 and a self-locking component 1 32 fixed to the end of the lifting support 31 away from the conveying chain 22; Among them, Figure 5 and Figure 6As shown, the self-locking component 1 32 includes a base plate 321, and two vertical rails 1 322 and two vertical rails 2 326 are symmetrically fixedly installed on both sides of one end of the base plate 321 away from the lifting support member 31, and a slide plate 1 323 is slidably installed in each vertical rail 1 322, and a slide plate 2 327 is slidably installed in each vertical rail 2 326. In practice, the slide plate 1 323 and the slide plate 2 327 are kept parallel to each other, and the ends of the slide plates 2 327 and the slide plate 1 323 on the same side that are close to each other are fixed with racks 330, and a gear 331 meshing with the two racks 330 on the same side is provided between the two racks 330, so that the slide plate 2 327 and the slide plate 1 323 can always move in opposite directions through the cooperation of the rack 330 and the gear 331; In addition, an axle rod 332 is fixedly installed between the two gears 331, two bases 335 are symmetrically fixedly installed on one end of the base plate 321 away from the lifting support member 31, and the axle rod 332 is rotatably installed between the two bases 335. A horizontal plate 324 is fixedly installed on the upper part of the side of the two slide plates 1 323 away from the slide plate 2 327, and a lifting platform 325 is fixedly installed on the upper end of the horizontal plate 324. A vertical plate 328 is also fixedly installed on the upper end of the base plate 321, and two limiting rods 336 are slidably installed on the upper part of the vertical plate 328. A roller 337 is rotatably installed between the two limiting rods 336 on one side close to the lifting platform 325, and a clamping plate 329 is fixedly installed on the side of the two limiting rods 336 away from the roller 337. A bearing plate 320 is fixedly installed on one end of the two slide plates 2 327 away from the slide plate 1 323. Furthermore, the upper end surface of the lifting platform 325 is set as an inclined surface inclined toward the side of the vertical plate 328, and the inclined surface is in close contact with the outer surface of the roller 337. Two telescopic sleeves 333 and two buffer springs 334 are symmetrically fixedly installed at the lower end of the lifting platform 325, and the two buffer springs 334 are respectively mounted on the outside of the two telescopic sleeves 333.

[0023] It should be noted that in actual use, the two clamps 3 are symmetrically arranged. Therefore, when the aluminum alloy door and window frame to be sprayed is placed on the upper end of the bearing plate 320 in the two clamps 3, due to the gravity of the aluminum alloy door and window frame itself, it will exert downward pressure on the bearing plate 320, thereby driving the slide plate 2 327 to move downward in the vertical rail 2 326, and then the slide plate 1 323 is moved upward through the gear 331, and the lifting platform 325 is raised through the horizontal plate 324. Since the inclined surface at the upper end of the lifting platform 325 is in contact with the surface of the roller 337, it will push the roller 337 toward the support. Move to one side of the bearing plate 320, and use two limit rods 336 to push the clamp 329 to move to one side of the aluminum alloy door and window frame, so that the clamps 329 in the two clamps 3 can be used to clamp the two opposite sides of the aluminum alloy door and window frame to achieve automatic clamping and fixation of the aluminum alloy door and window frame. When the aluminum alloy door and window frame is removed from the bearing plate 320, the pressure applied by the aluminum alloy door and window frame to the bearing plate 320 becomes smaller. Under the pulling force provided by the buffer spring 334, the lifting platform 325 descends. At this time, the clamp 329 no longer clamps the aluminum alloy door and window frame, so that the aluminum alloy door and window frame can be taken out.

[0024] Of course, in practice, in order to protect the outer surface of the aluminum alloy door and window frame and avoid scratching the aluminum alloy door and window frame, a soft material can be provided on the surface of the bearing plate 320 and the surface of the clamping plate 329 for covering.

[0025] After the aluminum alloy door and window frame is clamped by the two clamps 3 in the automatic clamping part 1, the aluminum alloy door and window frame can be sent to the spraying and drying device 5 through the conveying chain 22, and the two sides that are not supported and clamped by the two clamps 3 are sprayed and dried for the first time, and then the aluminum alloy door and window frame is transferred to the automatic clamping part 2 through the auxiliary transfer components 6 arranged symmetrically. Therefore, if Fig. 9 As shown, the auxiliary transfer assembly 6 in this embodiment includes two inclined rails 62 parallel to each other, a limiting groove 66 is provided between the two inclined rails 62, a horizontal rail 1 61 is fixed to the same end of the two inclined rails 62, a horizontal rail 2 63 is fixedly installed to the other end of the two inclined rails 62, a flared plate 64 is fixed to the end of the two horizontal rails 1 61 away from the inclined rail 62, and the two flared plates 64 form a gradually increasing opening, and the conveying device 2 8 is suspended directly above the inclined rails 62, and the outer sides of the two horizontal rails 1 61 and the two horizontal rails 2 63 are fixed with fixed arms 65, and the bottom of the fixed arms 65 is fixedly connected to the mounting side frame 21; in this embodiment, the two auxiliary transfer assemblies 6 are symmetrically arranged on both sides of the conveying chain 22 and are fixed to the mounting side frame 21 through the fixed arms 65, and the lifting support 31 cooperates with the auxiliary transfer assembly 6 to realize the auxiliary lifting of the self-locking assembly 1 32; like Figure 7As shown, the lifting support member 31 includes a sleeve 311, a movable plate 312 is slidably installed in the inner cavity of the sleeve 311, and a coil spring 314 is provided between the movable plate 312 and the inner wall of the sleeve 311, and a support plate 313 is fixedly installed on the end of the movable plate 312 away from the coil spring 314, and the end of the support plate 313 away from the movable plate 312 passes through the sleeve 311 and extends to the outside thereof and is fixed with a top plate 317, and the top plate 317 is fixed to the lower end surface of the base plate 321, and extension arms 315 are fixedly installed on both sides of the upper part of the support plate 313, and the end of the extension arm 315 away from the support plate 313 is rotatably installed with a limiting wheel 316 used in conjunction with the auxiliary transfer assembly 6, specifically, the limiting wheel 316 is used in conjunction with the limiting groove 66 for limiting.

[0026] That is, when the clamp 1 3 moves to one side of the auxiliary transfer assembly 6 along with the conveying chain 22, the limiting wheel 316 first enters the limiting groove 66 between the two horizontal rails 1 61 through the flaring between the two flaring plates 64. At this time, the aluminum alloy door and window frame is still in a horizontal state. As the conveying chain 22 continues to move, the limiting wheel 316 moves to the limiting groove 66 corresponding to the inclined rails 62. At this time, the aluminum alloy door and window frame is in an inclined state. Finally, the limiting wheel 316 moves to the limiting groove 66 corresponding to the horizontal rail 2 63. At this time, the aluminum alloy door and window frame has been transferred from the automatic clamping part 1 to the automatic clamping part 2. Therefore, it is necessary to further explain that Figure 8 As shown, each group of automatic clamping parts 2 includes two symmetrically arranged clamps 2 4, and the clamps 2 4 include a self-locking component 2 41 and fixed plates 42 fixed on both sides of the self-locking component 2 41. The conveying device 2 8 drives the two fixed plates 42 to move the clamps 2 4 in a direction perpendicular to the conveying device 1 2, and the overall structure of the self-locking component 2 41 is the same as that of the clamp 1 3, and the overall structure of the conveying device 2 8 is the same as that of the conveying device 1 2. Therefore, the way in which the conveying device 2 8 drives the clamps 2 4 to move is also the same as the way in which the conveying device 2 drives the clamps 3 to move; It is particularly important to explain that, in the present embodiment, when the conveying device 2 8 is in the initial working state, the two self-locking components 2 41 in the automatic clamping part 2 are respectively located on both sides of the two auxiliary transfer components 6, that is, the two auxiliary transfer components 6 are located between the two self-locking components 2 41, and the positions of the two self-locking components 2 41 correspond to the positions of the inclined rail 62. At the same time, the horizontal heights of the two self-locking components 2 41 are lower than the horizontal heights of the horizontal rail 1 61. Therefore, in the process of the aluminum alloy door and window frame moving from the horizontal rail 1 61 to the horizontal rail 2 63, the other two self-locking components 2 41 are used to lock the aluminum alloy door and window frame in the same way as the clamp 1 3. The two sides supported and clamped by the two self-locking components 241 are the two sides that have been sprayed and dried, and at this time, the two clamps 3 automatically detach from the two sides that have not been sprayed and clamped at the beginning, and the two clamps 3 sink to the bottom of the aluminum alloy door and window frame, and the aluminum alloy door and window frame will not interfere with the movement of the clamps 3, so as to facilitate the subsequent spraying and drying of the two unsprayed sides. When the aluminum alloy door and window frame moves to the side of the conveying device 28 away from the conveying device 2, the spraying work of the entire aluminum alloy door and window frame is automatically completed, and the staff only needs to remove the sprayed aluminum alloy door and window frame. Example

[0027] Based on the first embodiment, the present embodiment optimizes the structures of the spray drying device 1 5 and the spray drying device 2 11 to achieve spraying and drying of aluminum alloy door and window frames; For details, please refer to Fig.10 The spray drying device 5 includes a box body 51, a box cover is provided on the top of the box body 51, a partition 52 is provided in the middle of the inner cavity of the box body 51, a vertical slot 53 for allowing the fixture 3 to pass through and a through slot 55 perpendicular to the vertical slot 53 and connected to the vertical slot 53 are provided in the middle of the partition 52, a horizontal slot 54 is also provided at the bottom of the box body 51, two groups of drying components 56 and two groups of spray components 57 are symmetrically fixed in the inner cavity of the box body 51, and the drying component 56 is located on the side close to the conveying device 28, the partition 52 is located between the drying component 56 and the spray component 57, and both sides of the box body 51 are fixed with a mounting base 58 for mounting the spray drying device 5, and the bottom of the mounting base 58 is fixedly connected to the two mounting side frames 21.

[0028] It should be noted that the purpose of providing the through groove 55 is to allow the aluminum alloy door and window frames to pass through, the purpose of providing the vertical groove 53 and the horizontal groove 54 is to allow the clamp 3 to pass freely, and the purpose of providing the partition 52 is to prevent the airflow generated by the hot air blown out by the drying component 56 from affecting the spraying process of the spraying component 57 and causing the spraying quality to fail to meet the requirements.

[0029] Specifically, Fig.11As shown, the drying component 56 includes two horizontal tubes 563, and the two horizontal tubes 563 are respectively fixed on the upper and lower inner walls of the box body 51. The two horizontal tubes 563 are fixedly installed with branch pipes 562 at one end close to the side wall of the box body 51. The two branch pipes 562 penetrate the box body 51 and extend to the outside thereof and are jointly fixed with an air inlet pipe 561. The two horizontal tubes 563 are evenly spaced at one end away from the branch pipes 562, and the air outlet nozzles 564 are all inclined inwardly.

[0030] Among them, one end of the air inlet pipe 561 away from the branch pipe 562 is connected to the output end of a hot air blower, which can continuously transport hot air into the box body 51 to achieve the purpose of quickly drying the sprayed paint, and because the air outlet nozzle 564 is inclined inward, the hot air can directly contact the surface of the paint after spraying, and the evaporation rate of water in the paint is increased by accelerating the air flow, thereby improving the drying effect. After drying, the paint surface can be prevented from being damaged due to the clamping of the clamp 2 4 and the two frame supports after spraying in the subsequent spraying process, thereby improving the quality of product processing.

[0031] like Fig.12 As shown, the spray assembly 57 includes a feed pipe 571, which extends through the side wall of the box body 51 to the inside of the box body 51 and is fixedly installed with a U-shaped tube 572. A number of nozzles 573 are fixedly installed on the same side of the outer surface of the U-shaped tube 572. The end of the feed pipe 571 away from the U-shaped tube 572 is connected to the output end of the paint spraying equipment. The paint spraying equipment can be a conventional design in the prior art, and its specific structure is not described in detail in this embodiment. After the aluminum alloy door and window frame first enters the box body 51, multiple nozzles 573 are used to spray the frame that is not supported and clamped by the two clamps 3.

[0032] In addition, in order to improve the spraying quality and ensure that the paint can be sprayed in every corner gap of the aluminum alloy door and window frame, the number and installation arrangement of the nozzles 573 in this embodiment can be set as follows: Fig.13 In the state shown, the two nozzles 573 in the middle spray the upper and lower surfaces of the aluminum alloy door and window frame respectively, and the nozzle 573 close to the feed pipe 571 sprays the outer side of the aluminum alloy door and window frame, and the two nozzles 573 far from the feed pipe 571 are both inclined inwardly, and are used to spray the inner side of the aluminum alloy door and window frame to improve the quality of spraying.

[0033] It should be noted that the structure of the spray drying device 11 is exactly the same as that of the spray drying device 5. The only difference is that the spray drying device 11 is installed below the conveying device 8 and used in conjunction with the clamp 4, while the spray drying device 5 is installed above the conveying device 2 and used in conjunction with the clamp 3. Example

[0034] This embodiment, based on the first and second embodiments, specifically describes the specific use method of the anti-rust spraying device for the production and processing of aluminum alloy doors and windows disclosed in the present invention, and the specific steps are as follows: S1: Preparation before spraying: Start the stepper motor 2 10, move the automatic clamping part 1 to the upper part of the side away from the auxiliary transfer assembly 6, and move the automatic clamp conveying device 1 2 to the top of the inclined rail 62 and let the two clamps 2 4 be located outside the two auxiliary transfer assemblies 6, and then place the aluminum alloy door and window frame to be sprayed between the two clamps 1 3, and automatically clamp it under the gravity of the aluminum alloy door and window frame itself; S2: Perform the first spraying and drying: Start the stepper motor 2 10, move the aluminum alloy door and window frame to be sprayed to the spraying and drying device 1 5 for spraying and drying, spray the two opposite sides of the aluminum alloy door and window frame to be sprayed, and then cooperate with the auxiliary transfer component 6 to allow the aluminum alloy door and window frame to be sprayed to enter the automatic clamping part 2 and be clamped by the two clamps 2 4; S3: Perform the second spraying and drying: Start the stepper motor 19, and allow the aluminum alloy door and window frame to be sprayed to enter the spraying and drying device 11 through the movement of the clamp 2 4 and the conveying device 2 8. The spraying and drying device 11 sprays and dries the other two side edges of the aluminum alloy door and window frame to be sprayed. After completion, the aluminum alloy door and window frame to be sprayed can be removed.

[0035] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An anti-rust spraying device for the production and processing of aluminum alloy doors and windows, comprising two sets of frames (1) fixedly installed perpendicular to each other, characterized in that: A conveying device (2) for conveying an aluminum alloy door and window frame to be sprayed is fixedly mounted on the upper end of one of the frames (1); two gantry frames (7) are fixedly mounted on the upper end of the other frame (1); and a conveying device (8) is fixedly mounted below the horizontal parts of the two gantry frames (7); a stepping motor (9) for driving the conveying device (8) is also fixedly mounted on the top of the gantry frames (7); a stepping motor (10) for driving the conveying device (2) is provided below the conveying device (2); and the stepping motor (10) is fixedly mounted on the upper end of the frame (1); A spray drying device (5) for spraying and drying and two symmetrical auxiliary transfer components (6) for assisting in the transfer of the aluminum alloy door and window frames to be sprayed are provided in the middle of the conveying device (2); a spray drying device (11) for re-spraying and drying is fixedly installed in the middle of the conveying device (8); the spray drying device (11) has the same overall structure as the spray drying device (5); the conveying device (8) is perpendicular to the conveying device (2), and the side of the conveying device (8) close to the conveying device (2) is suspended above the conveying device (2) and the auxiliary transfer components (6); The conveying device 1 (2) comprises a conveying chain (22) driven by a stepping motor 2 (10), and mounting side frames (21) are also provided on both sides of the conveying chain (22), and the mounting side frames (21) are fixedly mounted on the upper end of the frame (1) for supporting the conveying device 1 (2), and the outer surface of the conveying device 1 (2) is provided with a plurality of groups of automatic clamping parts 1 for clamping the aluminum alloy door and window frames to be sprayed, and the overall structure of the conveying device 2 (8) is the same as the overall structure of the conveying device 1 (2), and the conveying device 2 (8) is provided with a plurality of groups of automatic clamping parts 2 for clamping the aluminum alloy door and window frames to be sprayed.

2. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 1 is characterized in that: Each group of the automatic clamping parts 1 comprises two symmetrically arranged clamps 1 (3), wherein the clamps 1 (3) are composed of a lifting support member (31) fixed to the surface of the conveying chain (22) and a self-locking component 1 (32) fixed to one end of the lifting support member (31) away from the conveying chain (22). Each group of the automatic clamping parts 2 comprises two symmetrically arranged clamps 2 (4), wherein the clamps 2 (4) comprise a self-locking component 2 (41) and fixed plates (42) fixed to both sides of the self-locking component 2 (41). The conveying device 2 (8) drives the two fixed plates (42) to move the clamps 2 (4) in a direction perpendicular to the conveying device 1 (2).

3. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 2 is characterized in that: The self-locking component 1 (32) comprises a base plate (321), and two vertical rails 1 (322) and two vertical rails 2 (326) are symmetrically fixedly installed on both sides of one end of the base plate (321) away from the lifting support member (31), and a slide plate 1 (323) is slidably installed in each vertical rail 1 (322), and a slide plate 2 (327) is slidably installed in each vertical rail 2 (326), and a rack (330) is fixed on the end of the slide plate 2 (327) and the slide plate 1 (323) located on the same side that is close to each other, and a gear (331) meshing with the two racks (330) on the same side is provided between the two racks (330) on the same side, and a shaft (332) is fixedly installed between the two gears (331), and two bases (331) are symmetrically fixedly installed on the end of the base plate (321) away from the lifting support member (31). 35), the shaft (332) is rotatably mounted between the two bases (335), a horizontal plate (324) is fixedly mounted on the upper part of the two slide plates (323) away from the slide plate (327), a lifting platform (325) is fixedly mounted on the upper end of the horizontal plate (324), a vertical plate (328) is also fixedly mounted on the upper end of the base plate (321), two limit rods (336) are slidably mounted on the upper part of the vertical plate (328), a roller (337) is rotatably mounted between the two limit rods (336) on one side close to the lifting platform (325), a clamping plate (329) is fixedly mounted on the side of the two limit rods (336) away from the roller (337), and a bearing plate (320) is fixedly mounted on one end of the two slide plates (327) away from the slide plate (323).

4. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 3 is characterized by: The upper end surface of the lifting platform (325) is arranged as an inclined surface inclined toward one side of the vertical plate (328), and the inclined surface is in close contact with the outer surface of the roller (337); two telescopic sleeve rods (333) and two buffer springs (334) are symmetrically fixedly mounted on the lower end of the lifting platform (325), and the two buffer springs (334) are respectively sleeved on the outside of the two telescopic sleeve rods (333).

5. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 3 is characterized by: The lifting support member (31) comprises a sleeve (311), a movable plate (312) is slidably mounted in the inner cavity of the sleeve (311), and a coil spring (314) is arranged between the movable plate (312) and the inner wall of the sleeve (311), a support plate (313) is fixedly mounted on one end of the movable plate (312) away from the coil spring (314), and an end of the support plate (313) away from the movable plate (312) passes through the sleeve (311) and extends to the outside thereof and is fixed with a top plate (317), and the top plate (317) is fixed to the lower end surface of the base plate (321), and extension arms (315) are fixedly mounted on both sides of the upper part of the support plate (313), and a limiting wheel (316) used in conjunction with the auxiliary transfer component (6) is rotatably mounted on one end of the extension arm (315) away from the support plate (313).

6. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 1 is characterized by: The auxiliary transfer assembly (6) comprises two inclined rails (62) parallel to each other, a limiting groove (66) is provided between the two inclined rails (62), a horizontal rail 1 (61) is fixed to the same end of the two inclined rails (62), a horizontal rail 2 (63) is fixedly installed to the other end of the two inclined rails (62), an expansion plate (64) is fixed to the end of the two horizontal rails 1 (61) away from the inclined rails (62), and the two expansion plates (64) form a gradually increasing opening, the conveying device 2 (8) is suspended directly above the inclined rails (62), and a fixed arm (65) is fixed to the outer side of the two horizontal rails 1 (61) and the two horizontal rails 2 (63), and the bottom of the fixed arm (65) is fixedly connected to the mounting side frame (21).

7. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 1 is characterized by: The spray drying device (5) comprises a box body (51), a box cover is provided on the top of the box body (51), a partition (52) is provided in the middle of the inner cavity of the box body (51), a vertical slot (53) for allowing the fixture (3) to pass through and a through slot (55) perpendicular to the vertical slot (53) and connected to the vertical slot (53) are provided in the middle of the partition (52), and a horizontal slot (54) is also provided at the bottom of the box body (51). The inner cavity is also symmetrically fixed with two groups of drying components (56) and two groups of spraying components (57), and the drying components (56) are located on the side close to the second conveying device (8), and the partition (52) is located between the drying components (56) and the spraying components (57). Both sides of the box body (51) are fixed with a mounting base plate (58) for mounting the first spraying and drying device (5), and the bottom of the mounting base plate (58) is fixedly connected to the two mounting side frames (21).

8. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 7 is characterized in that: The drying assembly (56) comprises two horizontal tubes (563), the two horizontal tubes (563) being respectively fixed to the upper part and the lower part of the inner wall of the box body (51), the two horizontal tubes (563) being fixedly mounted with a branch tube (562) at one end close to the side wall of the box body (51), the two branch tubes (562) penetrating the box body (51) and extending to the outside thereof and being fixedly mounted with an air inlet pipe (561), and the two horizontal tubes (563) being equidistantly mounted with a plurality of air outlet nozzles (564) at one end away from the branch tubes (562), and the air outlet nozzles (564) being inclined inwardly.

9. The anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to claim 7 is characterized in that: The spraying assembly (57) comprises a feed pipe (571), the feed pipe (571) penetrating the side wall of the box body (51) and extending to the inside of the box body (51) where a U-shaped pipe (572) is fixedly installed, and a plurality of nozzles (573) are fixedly installed on the same side of the outer surface of the U-shaped pipe (572).

10. A method for spraying using the anti-rust spraying device for the production and processing of aluminum alloy doors and windows according to any one of claims 1 to 9, characterized in that: The specific steps are as follows: S1: Preparation before spraying: Start the stepper motor 2 (10), move the automatic clamping member 1 to the upper part of the side away from the auxiliary transfer assembly (6), and move the automatic clamp conveying device 1 (2) to the top of the inclined rail (62) and make the two clamps 2 (4) be located outside the two auxiliary transfer assemblies (6), and then place the aluminum alloy door and window frame to be sprayed between the two clamps 1 (3), and automatically clamp it under the action of its own gravity; S2: Perform the first spraying and drying: Start the stepper motor 2 (10) to move the aluminum alloy door and window frame to be sprayed to the spraying and drying device 1 (5) for spraying and drying, spray the two opposite sides of the aluminum alloy door and window frame to be sprayed, and then cooperate with the auxiliary transfer component (6) to allow the aluminum alloy door and window frame to be sprayed to enter the automatic clamping part 2 and be clamped by the two clamps 2 (4); S3: Perform the second spraying and drying: Start the stepper motor 1 (9), and allow the aluminum alloy door and window frame to be sprayed to enter the spraying and drying device 2 (11) through the movement of the clamp 2 (4) and the conveying device 2 (8). The spraying and drying device 2 (11) sprays and dries the other two side edges of the aluminum alloy door and window frame to be sprayed. After completion, the aluminum alloy door and window frame to be sprayed can be removed.

Citation Information

Patent Citations

  • Section bar surface rust-proof spraying device used after aluminum alloy door and window machining

    CN112371388A