Multi-station transverse moving module machining jig and machining method thereof
By designing multi-station transverse module machining tools, using limit seats and other components to achieve fixed and automatic position adjustment of multiple workpieces, the problems of long processing cycles and high production costs in the prior art are solved, and processing efficiency and limit stability are improved.
Patent Information
- Application Number
- CN202411938441.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, conventional processing platforms can only process one workpiece during workpiece processing, resulting in extended processing cycles and increased production costs.
A multi-station transverse module processing tool is designed, using limit seats, locking rods, locking bolts, positioning rods, positioning bolts and positioning pins to realize the spacing of multiple workpieces, and automatically adjust the processing position of the workpiece through the rotation of the limit seat.
It improves the processing efficiency of workpieces, shortens the processing cycle, reduces production costs, and enhances the limit stability of workpieces on the limit seat.
Smart Images

Figure CN119566883A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of workpiece processing, and in particular to a multi-station lateral shift module processing tool and a processing method thereof. Background Art
[0002] A transverse movement module refers to a high-precision drive device that uses a screw to drive a drill or other processing equipment. Usually, a transverse movement module includes a screw, a slide rail and a motor. The motor drives the screw to rotate, driving the processing tools installed on the screw and the guide rail to move.
[0003] During the processing of the workpiece in the transverse module, the conventional processing platform can only clamp one workpiece for processing. When one of the surfaces to be processed in the workpiece is processed, the staff is required to remove the workpiece and readjust the position of the workpiece on the processing platform, which extends the processing cycle of the workpiece and increases the production cost of the workpiece. Summary of the invention
[0004] In order to improve the problem of production cost of workpieces, the present application provides a multi-station lateral shift module processing tool and a processing method thereof.
[0005] In the first aspect, the present application provides a multi-station lateral shift module processing jig, which adopts the following technical solution: A multi-station transverse module processing jig comprises a base, a limit seat and a limit assembly, wherein the limit seat is rotatably connected to the surface of the base, and the limit assembly comprises a plurality of locking rods and a plurality of locking bolts, wherein the locking rods correspond to the locking bolts one by one, and the locking rod surface is provided with connecting holes for the locking bolts to pass through, and the surface of the limit seat is provided with a plurality of locking holes for the ends of the locking bolts to be embedded, and the gaps between adjacent locking rods are provided for the workpiece to be embedded, and the surface of the locking rod facing the workpiece is provided with a limit cavity for the ends of the workpiece to be embedded, and when the locking bolt passes through the connecting hole and is threadedly tightened on the inner wall of the locking hole, the inner wall of the limit cavity and the surface of the limit seat clamp the two sides of the workpiece to form a limit.
[0006] By adopting the above technical scheme, multiple workpieces are placed on the surface of the limit seat at intervals, one end of the locking bolt is penetrated by a connecting hole and threadedly connected to the inner wall of the locking hole, so that the locking rod is fixed on the limit seat. At the same time, the workpiece is located between two adjacent locking rods, and the locking rod is driven to rotate around the axis of the connecting hole, driving the workpiece to embed into the limit cavity. The staff tightens and fixes the end of the locking bolt to the inner wall of the locking hole, and the inner wall of the limit cavity and the surface of the limit seat clamp the two sides of the workpiece to form a limit, so that the multiple workpieces are fixed on the limit seat. When one of the processing surfaces of the multiple workpieces on the limit seat is completed, the limit seat is driven to rotate on the base surface, so that the other processing surfaces of the multiple workpieces on the limit seat face the processing end. There is no need for the staff to remove the workpiece for position adjustment, which improves the processing efficiency of the workpiece, shortens the processing cycle of the workpiece, and thus reduces the production cost of the workpiece.
[0007] Optionally, the limit assembly also includes at least two positioning rods and two positioning bolts, the positioning rods corresponding to the positioning bolts one by one, the positioning rod surface is provided with positioning holes for the positioning bolts to pass through, the limit seat surface is provided with multiple tightening holes for the ends of the positioning bolts to be embedded, and multiple locking rods are located between the two positioning rods. The end surfaces of the positioning rods facing each other are provided with positioning cavities for the ends of the workpiece to be embedded. When the positioning bolts pass through the positioning holes and are threadedly tightened to the inner walls of the tightening holes, the positioning rod surface is pressed against the surface of the limit seat to form a limit, and the inner wall of the positioning cavity and the surface of the limit seat clamp the two sides of the workpiece to form a limit.
[0008] By adopting the above technical scheme, when the inner wall of the limit cavity and the surface of the limit seat clamp the two sides of the workpiece to form a limit, the end of the positioning bolt passes through the positioning hole and is threadedly connected to the inner wall of the tightening hole, driving the positioning rod to rotate around the positioning bolt, driving the workpiece to embed in the positioning cavity, driving the end of the positioning bolt to be threaded and fixed on the inner wall of the tightening hole, the rod surface of the positioning rod is pressed against the surface of the limit seat to form a limit, and the inner wall of the positioning cavity and the surface of the limit seat clamp the two sides of the workpiece to form a limit, and multiple locking rods are located between the two positioning rods, so that the workpiece is not easy to deviate on the surface of the limit seat, thereby improving the limiting stability of the workpiece on the limit seat, and when the limit seat rotates on the base surface, the pressure of the workpiece on the inner wall of the positioning cavity is converted into the tightening force of the positioning rod on the surface of the limit seat, so that the workpiece is not easy to separate from the limit seat, further improving the limiting stability of the workpiece on the limit seat.
[0009] Optionally, the limiting assembly further comprises a plurality of positioning pins, the ends of the plurality of positioning pins are connected to the surface of the limiting seat at intervals, and the ends of the positioning pins protruding from the limiting seat correspond one-to-one with the pin holes on the workpiece and are embedded therein.
[0010] By adopting the above technical solution, when multiple workpieces are placed on the surface of the limit seat at intervals, the ends of the locating pins protruding from the limit seat correspond one-to-one with the pin holes on the workpieces and are embedded, and the outer peripheral surface of the locating pins presses against the inner walls of the pin holes on the workpieces to form a limit, making it difficult for the workpieces to shift on the limit seat, thereby achieving preliminary limiting of the workpieces on the limit seat.
[0011] Optionally, a guide assembly is connected to the limit seat, and the guide assembly includes a guide plate, an elastic member and a plurality of guide blocks. The side wall of the limit seat is provided with a sliding cavity for the guide plate to slide, one end of the elastic member in the elastic direction is connected to the inner wall of the sliding cavity, and the other end of the elastic member in the elastic direction is connected to the guide plate surface, the elastic member has an elastic force to drive the guide plate to slide in the direction away from the limit seat, and the guide plate surface has a tendency to protrude from the limit seat surface, and the plurality of guide blocks are connected to the guide plate surface at intervals, and a guide cavity for a workpiece to be embedded is reserved between adjacent guide blocks. When the workpiece is embedded in the guide cavity, the guide plate slides in the direction close to the limit seat under the pressure of the workpiece, the guide plate surface is flush with the limit seat surface, and the ends of the positioning pins are embedded in the pin holes on the workpiece one by one.
[0012] By adopting the above technical scheme, when multiple workpieces correspond to and are embedded in multiple guide cavities one by one, the guide plate overcomes the elastic force of the elastic member under the pressure of the workpiece and slides toward the direction close to the limit seat. The guide plate surface is flush with the surface of the limit seat, and the ends of the positioning pins are embedded in the pin holes on the workpiece one by one. The inner wall of the guide cavity presses against the end face of the workpiece to form a limit, so that the workpiece is not easy to deviate on the limit seat, ensuring the initial limit of the workpiece on the limit seat, thereby facilitating the rotation of the locking rod and further limiting the workpiece, thereby improving the processing efficiency of the workpiece.
[0013] Optionally, the guide assembly also includes a limiting airbag, and the surface of the limiting seat facing the guide plate is provided with an installation cavity for accommodating the limiting airbag, and the surface of the guide plate facing the installation cavity is provided with a deformation cavity for the end of the limiting airbag to be embedded in. When the surface of the guide plate is flush with the surface of the limiting seat, the deformation cavity is connected to the installation cavity, and the end of the limiting airbag protruding from the limiting seat is embedded in the deformation cavity.
[0014] By adopting the above technical solution, when the guide plate slides toward the limit seat due to the pressure of the workpiece and the surface of the guide plate is flush with the surface of the limit seat, the end of the limit airbag protruding from the limit seat is embedded in the deformation cavity, and the inner wall of the deformation cavity and the inner wall of the installation cavity abut against the two sides of the limit airbag to form a limit, so that the guide plate is not easy to deviate on the limit seat, thereby improving the limit stability of the guide plate on the limit seat.
[0015] Optionally, multiple locking holes are connected to the inner cavity of the limiting airbag. When the end of the limiting airbag is embedded in the deformation cavity, the end of the locking bolt is threaded and fixed to the inner wall of the locking hole, driving the air in the locking hole into the inner cavity of the limiting airbag, and the surface of the limiting airbag is pressurized and expanded and pressed against the inner wall of the deformation cavity to form a limit.
[0016] By adopting the above technical scheme, when the surface of the guide plate is flush with the surface of the limit seat, the end of the limit airbag protruding from the limit seat is embedded in the deformation cavity, driving the locking rod to rotate around the axis of the locking bolt, driving the end of the workpiece to be embedded in the limit cavity, driving the end of the locking bolt to be threaded and fixed on the inner wall of the locking hole, the locking hole is connected to the inner cavity of the limit airbag, driving the air in the locking hole to enter the inner cavity of the limit airbag, the surface of the limit airbag is pressurized and expanded and pressed against the inner wall of the deformation cavity to form a limit, further increasing the pressing force between the inner wall of the deformation cavity and the surface of the limit airbag, thereby improving the limiting stability of the guide plate on the limit seat.
[0017] Optionally, the limit seat is connected to a warning component, which includes a thermal expansion and contraction ring and an elastic member 2, one end of the elastic member 2 in the elastic force direction is connected to the inner wall of the locking hole, and the other end of the elastic member 2 in the elastic force direction is connected to the surface of the thermal expansion and contraction ring, and the elastic member 2 has a tendency to drive the thermal expansion and contraction ring to slide in the direction away from the limit airbag, and the end of the locking bolt can abut the surface of the thermal expansion and contraction ring and drive the thermal expansion and contraction ring to slide in the direction close to the limit airbag.
[0018] By adopting the above technical scheme, when the end of the locking bolt is threaded and fixed on the inner wall of the locking hole, the end of the locking bolt abuts against the surface of the thermal expansion and contraction ring and drives the thermal expansion and contraction ring to slide in the direction close to the limiting airbag, driving the air in the locking hole into the inner cavity of the limiting airbag, and the surface of the limiting airbag is pressurized and expanded and abuts against the inner wall of the deformation cavity to form a limit; at the same time, when the workpiece on the surface of the limiting seat heats up during processing, the workpiece transfers part of the heat energy to the thermal expansion and contraction block through the limiting seat, and the thermal expansion and contraction block heats up and expands, driving the air in the locking hole into the inner cavity of the limiting airbag, promoting the air flow in the locking hole, so that the air is fully in contact with the inner wall of the locking hole and heat exchange is performed, thereby achieving initial cooling of the limiting seat.
[0019] Optionally, the warning component also includes an air gun, which is connected to the guide plate surface, and the air outlet end of the air gun faces the locking rod surface.
[0020] By adopting the above technical solution, the air outlet end of the air gun faces the locking rod surface, and the air is discharged through the air outlet end of the air gun to impact the locking rod surface. The air impacts the adjacent workpiece surface along the locking rod surface. The air and the workpiece are in full contact and heat exchange is performed to achieve cooling of the workpiece, making it difficult for the workpiece to heat up during processing, thereby improving the processing accuracy of the workpiece.
[0021] Optionally, the warning component also includes a guide tube, the end of the guide tube is coaxially connected to the end face of the thermal expansion and contraction ring, the surface of the guide plate facing the air inlet end of the air gun is provided with an intake flow channel, the surface of the limit seat facing the intake flow channel is provided with a supply flow channel, the supply flow channel is connected to the locking hole, and the surface of the guide tube facing the supply flow channel is provided with an exhaust flow channel, and the exhaust flow channel is connected to the guide tube cavity. When the guide plate surface is flush with the limit seat surface and the thermal expansion and contraction ring heats up and expands, the thermal expansion and contraction ring drives the guide tube to slide in the direction close to the limiting airbag, and the intake flow channel, supply flow channel, exhaust flow channel, guide tube cavity, locking hole and limiting airbag cavity are connected in sequence, and the air in the limiting airbag passes through the locking hole, the guide tube cavity, the exhaust flow channel, the supply flow channel and the air inlet end of the air gun from the intake flow channel in sequence.
[0022] By adopting the above technical scheme, when the surface of the limit seat is flush with the surface of the guide plate, the inlet flow channel is connected to the supply flow channel. When the workpiece heats up during processing, the workpiece transfers part of the heat energy to the thermal expansion and contraction ring through the limit seat. The thermal expansion and contraction ring heats up and expands and drives the guide tube to slide in the direction close to the limit airbag. The inlet flow channel, the supply flow channel, the exhaust flow channel, the guide tube cavity, the locking hole and the limit airbag cavity are connected in sequence. The air in the limit airbag passes through the locking hole, the guide tube cavity, the exhaust flow channel, the supply flow channel and enters the air inlet end of the airgun from the inlet flow channel in sequence, thereby realizing directional supply of air in the airgun and reducing material loss, thereby embodying the concept of energy saving.
[0023] In the second aspect, the present application provides a multi-station lateral shift module processing method, which adopts the following technical solution: The multi-station lateral shift module processing method uses a multi-station lateral shift module to process a jig, and includes the following steps: The workpieces are placed, and the multiple workpieces correspond to and are embedded in the multiple guide cavities one by one. The guide plate slides toward the limit seat under the pressure of the multiple workpieces, and the surface of the guide plate is flush with the surface of the limit seat. The end of the positioning pin protruding from the limit seat corresponds to and is embedded in the pin hole on the workpiece one by one. The workpiece is limited, and the locking rod is driven to rotate around the axis of the locking bolt, driving the end of the workpiece to be embedded in the limiting cavity, and the end of the locking bolt is threaded and fixed on the inner wall of the locking hole, and the inner wall of the limiting cavity and the surface of the limiting seat clamp the two sides of the workpiece to form a limit; at the same time, the positioning rod is driven to rotate around the axis of the positioning bolt, driving the end of the workpiece to be embedded in the positioning cavity, and the end of the positioning bolt is threaded and fixed on the inner wall of the positioning hole to form a limit; Workpiece processing, the processing tool processes the processing surfaces of each workpiece on the limit seat. When one of the processing surfaces of multiple workpieces is completed, the limit seat is driven to rotate on the base surface, driving the other surfaces to be processed of the workpiece toward the processing end of the processing tool.
[0024] By adopting the above technical solution, multiple workpieces are limited on the limit seat through the limit assembly and processed simultaneously, and the limit seat is driven to rotate on the base surface to drive other surfaces to be processed of the multiple workpieces toward the processing end of the processing tool. There is no need to remove the workpiece to adjust the position, which shortens the processing cycle of the workpiece and thus reduces the processing cost of the workpiece.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The setting of the locking rod and the locking bolt eliminates the need for workers to remove the workpiece for position adjustment, thereby improving the processing efficiency of the workpiece, shortening the processing cycle of the workpiece, and thus reducing the production cost of the workpiece; 2. The positioning rod and the positioning bolt are set, and the pressure of the workpiece on the inner wall of the positioning cavity is converted into the tightening force of the positioning rod on the surface of the limit seat, so that the workpiece is not easy to separate from the limit seat, and the limiting stability of the workpiece on the limit seat is further improved; 3. The positioning pin is set, and the outer peripheral surface of the positioning pin is pressed against the inner wall of the pin hole on the workpiece to form a limit, so that the workpiece is not easily offset on the limit seat, thereby realizing the initial limit of the workpiece on the limit seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present application.
[0027] Figure 2 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the positioning pin.
[0028] Figure 3 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the guide component.
[0029] Figure 4 It is a cross-sectional view of the positioning rod and the positioning bolt in the embodiment of the present application.
[0030] Figure 5 It is a partial cross-sectional view in the embodiment of the present application, mainly showing the elastic member 1.
[0031] Figure 6 yes Figure 1 The enlarged view at point A in the middle mainly shows the guide cavity.
[0032] Explanation of the accompanying drawings: 1. base; 2. limit seat; 21. locking hole; 22. tightening hole; 23. sliding cavity; 24. installation cavity; 25. air supply channel; 26. warning cavity; 3. limit assembly; 31. locking rod; 311. connecting hole; 312. limit cavity; 32. locking bolt; 33. positioning rod; 331. positioning hole; 332. positioning cavity; 34. positioning bolt; 35. positioning pin; 4. workpiece; 41. pin hole; 5. guide assembly; 51. guide plate; 511. deformation cavity; 512. air intake channel; 52. elastic member 1; 53. limit airbag; 54. guide block; 541. guide cavity; 6. warning assembly; 61. thermal expansion and contraction ring; 62. elastic member 2; 63. guide tube; 631. exhaust channel; 64. air gun. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-6 This application is described in further detail.
[0034] The present application embodiment discloses a multi-station lateral shift module processing tool. Figure 1 The multi-station transverse shift module processing jig includes a base 1, a limit seat 2 and a limit assembly 3. The bottom of the base 1 abuts the ground to form a support. The two ends of the limit seat 2 in the length direction are rotatably connected to the two sides of the base 1 in a one-to-one manner. The rotation axis of the limit seat 2 and the length direction of the limit seat 2 are parallel to each other. The number of limit assemblies 3 can be one, two or more. In the embodiment of the present application, the number of limit assemblies 3 is four, and the four limit assemblies 3 are divided into two groups. The two groups of limit assemblies 3 are installed in a one-to-one manner on both sides of the height direction of the limit seat 2. The two limit assemblies 3 of the same group are installed in a one-to-one manner on both sides of the width direction of the surface of the limit seat 2. The limit assembly 3 can limit multiple workpieces 4 at intervals on the surface of the limit seat 2, thereby facilitating the processing tool to process multiple processing surfaces of multiple workpieces 4 on the limit seat 2, without removing the workpiece 4 to adjust the position, shortening the processing cycle of the workpiece 4, improving the processing efficiency of the workpiece 4, and thus reducing the processing cost of the workpiece 4.
[0035] Reference Figure 1 and Figure 2 The limiting assembly 3 includes multiple locking rods 31, multiple locking bolts 32, at least two positioning rods 33, at least two positioning bolts 34 and multiple positioning pins 35. In the embodiment of the present application, the number of positioning rods 33 and positioning bolts 34 is two, and the ends of the multiple positioning pins 35 are embedded in the surface of the limiting seat 2 in sequence. The arrangement direction of the positioning pins 35 and the length direction of the limiting seat 2 are parallel to each other. The end of the positioning pin 35 protruding from the limiting seat 2 can be embedded in the pin hole 41 on the workpiece 4. The end of the positioning pin 35 is pressed against the inner wall of the pin hole 41 to form a limit, so that the workpiece 4 is not easily offset on the surface of the limiting seat 2, thereby realizing the initial limit of the workpiece 4 on the limiting seat 2.
[0036] Reference Figure 1 and Figure 3 The locking rod 31 corresponds to the locking bolt 32 one by one, and a connecting hole 311 for the locking bolt 32 to pass through is opened on the rod surface of the locking rod 31, and the axis of the connecting hole 311 and the height direction of the locking rod 31 are parallel to each other, and the connecting hole 311 passes through the outer wall of the locking rod 31 along its own axis. A plurality of locking holes 21 for the end of the locking bolt 32 to be embedded are arranged at intervals on the surface of the limit seat 2, and the arrangement direction of the locking holes 21 and the length direction of the limit seat 2 are parallel to each other, and the end of the locking bolt 32 passes through the connecting hole 311 and is threadedly fixed to the inner wall of the locking hole 21, and the end of the locking bolt 32 and the surface of the limit seat 2 clamp the two ends of the locking rod 31 in the height direction to form a limit, thereby realizing the detachable fixation of the locking rod 31 on the limit seat 2.
[0037] Reference Figure 1 and Figure 3 The space between adjacent locking rods 31 is for the workpiece 4 to be embedded, and the surface of the locking rod 31 facing the workpiece 4 is provided with a limiting cavity 312 for the workpiece 4 to be embedded. When the locking bolt 32 is tightened and fixed to the inner wall of the locking hole 21, the inner wall of the limiting cavity 312 and the surface of the limiting seat 2 clamp the two sides of the workpiece 4 to form a limit, so that the workpiece 4 is not easily offset on the limiting seat 2, thereby realizing secondary fixation of the workpiece 4 on the limiting seat 2.
[0038] Reference Figure 1 and Figure 4 The positioning rod 33 corresponds to the positioning bolt 34 one by one. The surface of the positioning rod 33 is provided with a positioning hole 331 for the end of the positioning bolt 34 to pass through. The axis of the positioning hole 331 and the height direction of the positioning rod 33 are parallel to each other. The positioning hole 331 passes through the surface of the positioning rod 33 along its own axis. Both ends of the limit seat 2 in the length direction are provided with a tightening hole 22 for the end of the positioning bolt 34 to be embedded. A plurality of locking holes 21 are located between the two tightening holes 22. The end of the positioning bolt 34 passes through the positioning hole 331 and is threadedly fixed on the inner wall of the tightening hole 22. The end of the positioning bolt 34 and the surface of the limit seat 2 are clamped to clamp the two ends of the positioning rod 33 in the height direction to form a limit, thereby realizing the detachable fixation of the positioning rod 33 on the limit seat 2.
[0039] Reference Figure 1 and Figure 4The space between the positioning rod 33 and the adjacent locking rod 31 is for the workpiece 4 to be embedded. The positioning hole 331 is a waist-shaped hole. The positioning hole 331 is for the positioning bolt 34 to slide. The sliding direction of the positioning bolt 34 and the length direction of the positioning rod 33 are parallel to each other. The positioning bolt 34 slides in the positioning hole 331 to drive the positioning rod 33 to approach or move away from the workpiece 4. The end faces of the two positioning rods 33 facing each other are both provided with a positioning cavity 332 for the end of the workpiece 4 to be embedded. When the positioning bolt 34 is tightened and fixed to the inner wall of the tightening hole 22, the inner wall of the positioning cavity 332 and the surface of the limit seat 2 clamp the two sides of the workpiece 4 to form a limit, so that the workpiece 4 is not easy to deviate laterally on the limit seat 2, and the three-time fixation of the workpiece 4 on the limit seat 2 is realized, thereby improving the processing accuracy of the processing tool on the tool.
[0040] Reference Figure 1 and Figure 2 A guide assembly 5 is installed on the limit seat 2. The number of guide assemblies 5 can be one, two or more. In the embodiment of the present application, the number of guide assemblies 5 is four. The guide assemblies 5 and the limit assemblies 3 correspond one to one. The guide assembly 5 can guide the pin hole 41 on the workpiece 4 to be sleeved on the end of the positioning pin 35.
[0041] Reference Figure 3 and Figure 5 The guide assembly 5 includes a guide plate 51, an elastic member 52, a limiting airbag 53 and a plurality of guide blocks 54. A sliding cavity 23 for sliding the guide plate 51 is provided on the side wall of the limiting seat 2. The sliding direction of the guide plate 51 and the height direction of the limiting seat 2 are parallel to each other. The elastic member 52 can be a compression spring or a tension spring. In the embodiment of the present application, the elastic member 52 is a compression spring with a certain deformation ability. One end of the elastic member 52 in the elastic direction is fixed to the bottom wall of the sliding cavity 23, and the other end of the elastic member 52 in the elastic direction is fixed to the surface of the guide plate 51. The elastic member 52 has the elastic force to drive the guide plate 51 to slide in the direction away from the limiting seat 2, and the surface of the guide plate 51 tends to protrude from the surface of the limiting seat 2.
[0042] Reference Figure 5 and Figure 6, multiple guide blocks 54 are connected in sequence and at intervals to the plate surface of the guide plate 51 protruding from the limit seat 2, the arrangement direction of the guide blocks 54 and the length direction of the limit seat 2 are parallel to each other, two guide blocks 54 form a group, each group of guide blocks 54 corresponds to the workpiece 4 one by one, and a guide cavity 541 for the end of the workpiece 4 to be embedded is reserved between the two guide blocks 54 of each group; when the workpiece 4 corresponds to each group of guide blocks 54 one by one and is embedded in the guide cavity 541, the guide plate 51 is subjected to the pressure of the workpiece 4 to overcome the elastic force of the elastic member 52 and slides toward the direction close to the sliding cavity 23, the plate surface of the guide plate 51 is flush with the surface of the limit seat 2, and the pin holes 41 on the workpiece 4 are sleeved on the ends of the positioning pins 35 one by one, and the staff does not need to adjust the angle of the workpiece 4 to push the pin holes 41 to be sleeved on the ends of the positioning pins 35, thereby improving the installation efficiency of the workpiece 4.
[0043] Reference Figure 3 The material of the limiting airbag 53 can be rubber or silicone. In the embodiment of the present application, the material of the limiting airbag 53 is rubber, which has a certain deformation ability. The plate surface of the limiting seat 2 facing the guide plate 51 is provided with an installation cavity 24 for accommodating the limiting airbag 53. The plate surface of the guide plate 51 facing the installation cavity 24 is provided with a deformation cavity 511 for the end of the limiting airbag 53 to be embedded. The multiple locking holes 21 are all connected to the inner cavity of the limiting airbag 53; when the plate surface of the guide plate 51 is flush with the surface of the limiting seat 2, the deformation cavity 511 is connected to the inner cavity of the limiting airbag 53. The end of the limiting airbag 53 protruding from the side wall of the limiting seat 2 is embedded in the deformation cavity 511, and the surface of the limiting airbag 53 abuts against the inner wall of the deformation cavity 511 to form a limit, thereby realizing the initial limit of the guide plate 51 on the limiting seat 2, driving the end of the locking bolt 32 to be threaded and fixed on the inner wall of the locking hole 21, pushing the air in the locking hole 21 into the inner cavity of the limiting airbag 53, and the surface of the limiting airbag 53 is pressurized and expanded and abuts against the inner wall of the deformation cavity 511 to form a limit, thereby further increasing the abutting force between the surface of the limiting airbag 53 and the inner wall of the deformation cavity 511.
[0044] Reference Figure 3The limit seat 2 is equipped with a warning component 6. The number of warning components 6 can be one, two or more. In the embodiment of the present application, the number of warning components 6 is multiple. The warning components 6 correspond to the locking rod 31 one by one. The warning component 6 can cool the surface of the workpiece 4. The warning component 6 includes a thermal expansion and contraction ring 61, an elastic member 62, a guide tube 63 and an air gun 64. The material of the thermal expansion and contraction ring 61 can be a memory alloy or nylon. In the embodiment of the present application, the material of the thermal expansion and contraction ring 61 is a memory alloy with a good thermal expansion coefficient. The elastic member 62 can be a compression spring or a tension spring. In the embodiment of the present application, the elastic member 62 is a compression spring with a certain deformation ability. The inner wall of the locking hole 21 is provided with a warning cavity 26 for the thermal expansion and contraction ring 61 to slide. The sliding direction of the thermal expansion and contraction ring 61 is parallel to the axis of the locking hole 21. One end of the elastic force direction of the elastic member 62 The second elastic member 62 has a tendency to drive the thermal expansion and contraction ring 61 to slide in the direction away from the limiting airbag 53. One end of the guide tube 63 is coaxially fixed to the end of the thermal expansion and contraction ring 61 away from the locking bolt 32, and the other end of the guide tube 63 faces the locking hole 21. The air gun 64 is fixed to the plate surface of the guide plate 51 through a flange, and the air outlet end of the air gun 64 faces the rod surface of the locking rod 31. The air in the air gun 64 impacts the rod surface of the locking rod 31 through the air outlet end. The air is guided along the rod surface of the locking rod 31 to impact the surface of the adjacent workpiece 4. The workpiece 4 is fully in contact with the air and heat is exchanged, which drives the gas flow near the workpiece 4, realizes the cooling of the workpiece 4, and makes it difficult for the workpiece 4 to be in a high temperature state during the processing, thereby improving the processing accuracy of the workpiece 4.
[0045] Reference Figure 3The surface of the guide plate 51 facing the air inlet end of the air gun 64 is provided with an inlet channel 512, and the inlet channel 512 penetrates the surface of the guide plate 51 in the direction close to the limiting seat 2, and the surface of the limiting seat 2 facing the inlet channel 512 is provided with a supply channel 25, and the supply channel 25 is connected to the locking hole 21, and the tube surface of the guide tube 63 facing the supply channel 25 is provided with an exhaust channel 631, and the exhaust channel 631 is connected to the inner cavity of the guide tube 63, and the tube surface of the guide tube 63 is pressed against the inner wall of the locking hole 21 and separates the exhaust channel 631 and the supply channel 25; when the surface of the guide plate 51 is flush with the surface of the limiting seat 2, the inlet channel 512 is connected to the supply channel 25, and when the workpiece 4 is lifted during processing When the temperature is high, the workpiece 4 transfers the heat energy to the thermal expansion and contraction ring 61 through the limit seat 2. The thermal expansion and contraction ring 61 heats up and expands, driving the guide tube 63 to slide along the inner wall of the locking hole 21 toward the direction close to the limiting airbag 53. The inlet flow channel 512, the supply flow channel 25, the exhaust flow channel 631, the inner cavity of the guide tube 63, the locking hole 21 and the inner cavity of the limiting airbag 53 are connected in sequence. The air in the limiting airbag 53 passes through the locking hole 21, the inner cavity of the guide tube 63, the exhaust flow channel 631, the supply flow channel 25 and enters the air inlet end of the air gun 64 from the inlet flow channel 512 in sequence, thereby realizing the directional supply of air in the air gun 64 and reducing the loss of materials, thereby reflecting the concept of energy saving.
[0046] The implementation principle of a multi-station transverse module processing jig in the embodiment of the present application is as follows: a plurality of workpieces 4 are matched one by one with a plurality of guide cavities 541 and embedded therein; the guide plate 51 is subjected to the pressure of the plurality of workpieces 4 and overcomes the elastic force of the elastic member 52 to slide toward the direction close to the limit seat 2; the surface of the guide plate 51 is flush with the surface of the limit seat 2, and the pin hole 41 on the guide workpiece 4 is sleeved on the end of the positioning pin 35, driving the locking rod 31 to rotate around the axis of the locking bolt 32, driving the end of the workpiece 4 to be embedded in the limit cavity 312, and the end of the locking bolt 32 is threadedly tightened and fixed on the inner wall of the locking hole 21, and the inner wall of the limit cavity 312 and the surface of the limit seat 2 clamp the two sides of the workpiece 4 to form a The workpiece 4 is limited in position and the positioning bolt 34 is driven to slide in the positioning hole 331 at the same time, driving the positioning plate to slide in the direction close to the workpiece 4. The end of the workpiece 4 is embedded in the positioning cavity 332, driving the end of the positioning bolt 34 to be threaded and fixed on the inner wall of the tightening hole 22. The inner wall of the positioning cavity 332 and the surface of the limiting seat 2 clamp the two ends of the workpiece 4 to form a limit, thereby realizing the limitation of multiple workpieces 4 on the surface of the limiting seat 2. The processing tool processes multiple surfaces to be processed of multiple workpieces 4 on the limiting seat 2 without removing the workpiece 4 and re-adjusting the position, thereby improving the processing efficiency of the workpiece 4, shortening the processing cycle of the workpiece 4, and thus reducing the processing cost of the workpiece 4.
[0047] The embodiment of the present application also discloses a multi-station lateral shift module processing method, which uses a multi-station lateral shift module processing tool, including the following steps: The workpieces 4 are placed, and the multiple workpieces 4 correspond to and are embedded in the multiple guide cavities 541 one by one. The guide plate 51 slides toward the direction close to the limit seat 2 under the pressure of the multiple workpieces 4. The surface of the guide plate 51 is flush with the surface of the limit seat 2. The ends of the positioning pins 35 protruding from the limit seat 2 correspond to and are embedded in the pin holes 41 on the workpieces 4 one by one. The workpiece 4 is limited, driving the locking rod 31 to rotate around the axis of the locking bolt 32, driving the end of the workpiece 4 to be embedded in the limiting cavity 312, and the end of the locking bolt 32 is threadedly tightened and fixed on the inner wall of the locking hole 21, and the inner wall of the limiting cavity 312 and the surface of the limiting seat 2 clamp the two sides of the workpiece 4 to form a limit; at the same time, driving the positioning rod 33 to rotate around the axis of the positioning bolt 34, driving the end of the workpiece 4 to be embedded in the positioning cavity 332, and the end of the positioning bolt 34 is threadedly tightened and fixed on the inner wall of the positioning hole 331 to form a limit; The workpiece 4 is processed by a processing tool to process the processing surfaces of each workpiece 4 on the limit seat 2. When the processing of one of the processing surfaces of the multiple workpieces 4 is completed, the limit seat 2 is driven to rotate on the surface of the base 1, driving the other surfaces to be processed of the workpiece 4 toward the processing end of the processing tool.
[0048] The implementation principle of a multi-station transverse module processing method in an embodiment of the present application is: a plurality of workpieces 4 are limited on a limit seat 2 by a limit assembly 3 for simultaneous processing, and the limit seat 2 is driven to rotate on the surface of a base 1 to drive other surfaces to be processed of the plurality of workpieces 4 toward the processing end of a processing tool, without removing the workpiece 4 to adjust the position, thereby shortening the processing cycle of the workpiece 4 and reducing the processing cost of the workpiece 4.
[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. Multi-station lateral shift module processing jig, characterized by: The invention comprises a base (1), a limiting seat (2) and a limiting assembly (3), wherein the limiting seat (2) is rotatably connected to the surface of the base (1), and the limiting assembly (3) comprises a plurality of locking rods (31) and a plurality of locking bolts (32), wherein the locking rods (31) correspond to the locking bolts (32) one by one, and the rod surface of the locking rod (31) is provided with a connecting hole (311) for the locking bolts (32) to pass through, and the surface of the limiting seat (2) is provided with connecting holes (311) for the locking bolts (32) to pass through at intervals. 2) a plurality of locking holes (21) into which the ends are embedded, the gaps between adjacent locking rods (31) are provided for the workpiece (4) to be embedded, and the surface of the locking rod (31) facing the workpiece (4) is provided with a limiting cavity (312) into which the end of the workpiece (4) is embedded, and when the locking bolt (32) passes through the connecting hole (311) and is threadedly tightened on the inner wall of the locking hole (21), the inner wall of the limiting cavity (312) and the surface of the limiting seat (2) clamp the two sides of the workpiece (4) to form a limit.
2. The multi-station lateral shift module processing tool according to claim 1 is characterized in that: The limiting assembly (3) further comprises at least two positioning rods (33) and two positioning bolts (34), wherein the positioning rods (33) correspond to the positioning bolts (34) in a one-to-one manner, the rod surface of the positioning rod (33) is provided with a positioning hole (331) for the positioning bolt (34) to pass through, and the surface of the limiting seat (2) is provided with a plurality of tightening holes (22) for the ends of the positioning bolts (34) to be embedded, and a plurality of locking rods (31) are located between the two positioning rods (33), and the end surfaces of the positioning rods (33) facing each other are provided with a positioning cavity (332) for the ends of the workpiece (4) to be embedded, and when the positioning bolts (34) pass through the positioning holes (331) and are screwed and fixed on the inner walls of the tightening holes (22), the rod surface of the positioning rod (33) is pressed against the surface of the limiting seat (2) to form a limit, and the inner wall of the positioning cavity (332) and the surface of the limiting seat (2) clamp the two sides of the workpiece (4) to form a limit.
3. The multi-station lateral shift module processing tool according to claim 1 is characterized in that: The limiting assembly (3) further comprises a plurality of positioning pins (35), the ends of which are spaced apart and connected to the surface of the limiting seat (2), and the ends of the positioning pins (35) protruding from the limiting seat (2) correspond one-to-one with the pin holes (41) on the workpiece (4) and are embedded therein.
4. The multi-station lateral shift module processing tool according to claim 3 is characterized in that: The limit seat (2) is connected to a guide assembly (5), the guide assembly (5) comprising a guide plate (51), an elastic member (52) and a plurality of guide blocks (54); a sliding cavity (23) for the guide plate (51) to slide is provided on the side wall of the limit seat (2); one end of the elastic member (52) in the elastic force direction is connected to the inner wall of the sliding cavity (23); the other end of the elastic member (52) in the elastic force direction is connected to the plate surface of the guide plate (51); the elastic member (52) has an elastic force to drive the guide plate (51) to slide in a direction away from the limit seat (2); and the The surface of the guide plate (51) tends to protrude from the surface of the limit seat (2), and a plurality of guide blocks (54) are connected to the surface of the guide plate (51) at intervals, and a guide cavity (541) for the workpiece (4) to be embedded is reserved between adjacent guide blocks (54). When the workpiece (4) is embedded in the guide cavity (541), the guide plate (51) slides toward the limit seat (2) under the pressure of the workpiece (4), and the surface of the guide plate (51) is flush with the surface of the limit seat (2), and the ends of the positioning pins (35) are embedded in the pin holes (41) on the workpiece (4) in a one-to-one correspondence.
5. The multi-station lateral shift module processing tool according to claim 4 is characterized in that: The guide assembly (5) further comprises a limiting airbag (53); a mounting cavity (24) for accommodating the limiting airbag (53) is provided on the surface of the limiting seat (2) facing the guide plate (51); a deformation cavity (511) for embedding an end portion of the limiting airbag (53) is provided on the surface of the guide plate (51) facing the mounting cavity (24); when the surface of the guide plate (51) is flush with the surface of the limiting seat (2), the deformation cavity (511) is connected to the mounting cavity (24), and the end portion of the limiting airbag (53) protruding from the limiting seat (2) is embedded in the deformation cavity (511).
6. The multi-station lateral shift module processing tool according to claim 5, characterized in that: The plurality of locking holes (21) are all connected to the inner cavity of the limiting airbag (53); when the end of the limiting airbag (53) is embedded in the deformation cavity (511), the end of the locking bolt (32) is threadedly tightened and fixed on the inner wall of the locking hole (21), driving the air in the locking hole (21) into the inner cavity of the limiting airbag (53), and the surface of the limiting airbag (53) is pressurized and expanded and pressed against the inner wall of the deformation cavity (511) to form a limit.
7. The multi-station lateral shift module processing tool according to claim 6 is characterized in that: The limit seat (2) is connected to a warning component (6), and the warning component (6) includes a thermal expansion and contraction ring (61) and a second elastic member (62). One end of the second elastic member (62) in the elastic force direction is connected to the inner wall of the locking hole (21), and the other end of the second elastic member (62) in the elastic force direction is connected to the surface of the thermal expansion and contraction ring (61). The second elastic member (62) has a tendency to drive the thermal expansion and contraction ring (61) to slide in a direction away from the limit airbag (53). The end of the locking bolt (32) can abut against the surface of the thermal expansion and contraction ring (61) and drive the thermal expansion and contraction ring (61) to slide in a direction close to the limit airbag (53).
8. The multi-station lateral shift module processing tool according to claim 7 is characterized in that: The warning assembly (6) further comprises an air gun (64), wherein the air gun (64) is connected to the surface of the guide plate (51), and the air outlet end of the air gun (64) faces the surface of the locking rod (31).
9. The multi-station lateral shift module processing tool according to claim 8, characterized in that: The warning component (6) further comprises a guide tube (63), the end of which is coaxially connected to the end surface of the thermal expansion and contraction ring (61); an intake flow channel (512) is provided on the surface of the guide plate (51) facing the intake end of the air gun (64); a supply flow channel (25) is provided on the surface of the limit seat (2) facing the intake flow channel (512); the supply flow channel (25) is connected to the locking hole (21); an exhaust flow channel (631) is provided on the surface of the guide tube (63) facing the supply flow channel (25); the exhaust flow channel (631) is connected to the inner cavity of the guide tube (63); when the guide plate (51) is The surface is flush with the surface of the limiting seat (2), and when the thermal expansion and contraction ring (61) is heated and expanded, the thermal expansion and contraction ring (61) drives the guide tube (63) to slide in the direction close to the limiting airbag (53), and the inlet flow channel (512), the supply flow channel (25), the exhaust flow channel (631), the inner cavity of the guide tube (63), the locking hole (21) and the inner cavity of the limiting airbag (53) are connected in sequence, and the air in the limiting airbag (53) passes through the locking hole (21), the inner cavity of the guide tube (63), the exhaust flow channel (631), the supply flow channel (25) in sequence and enters the air inlet end of the air gun (64) from the inlet flow channel (512).
10. A multi-station lateral shift module processing method, characterized in that: The multi-station traverse module processing tool described in any one of claims 1 to 9 is used, comprising the following steps: The workpieces (4) are placed, the multiple workpieces (4) correspond to and are embedded in the multiple guide cavities (541) one by one, the guide plate (51) slides in a direction close to the limit seat (2) under the pressure of the multiple workpieces (4), the plate surface of the guide plate (51) is flush with the surface of the limit seat (2), and the end of the positioning pin (35) protruding from the limit seat (2) corresponds to and is embedded in the pin hole (41) on the workpiece (4); The workpiece (4) is limited in position, the locking rod (31) is driven to rotate around the axis of the locking bolt (32), driving the end of the workpiece (4) to be embedded in the limiting cavity (312), the end of the locking bolt (32) is threadedly tightened and fixed on the inner wall of the locking hole (21), and the inner wall of the limiting cavity (312) and the surface of the limiting seat (2) clamp the two sides of the workpiece (4) to form a limit; at the same time, the positioning rod (33) is driven to rotate around the axis of the positioning bolt (34), driving the end of the workpiece (4) to be embedded in the positioning cavity (332), and the end of the positioning bolt (34) is threadedly tightened and fixed on the inner wall of the positioning hole (331) to form a limit; The workpiece (4) is processed by a processing tool, and the processing surface of each workpiece (4) on the limiting seat (2) is processed. When the processing of one of the processing surfaces of the multiple workpieces (4) is completed, the limiting seat (2) is driven to rotate on the surface of the base (1), driving the other surfaces to be processed of the workpiece (4) to be processed toward the processing end of the processing tool.
Citation Information
Patent Citations
Clamping device and plasma processing device
CN103871947A
Machine tool clamp with workpiece temperature monitoring function
CN114211270A
Arc-shaped workpiece machining clamp
CN115070614A
Four -axis gyration multiplex spare processingequipment
CN207629663U
Shaft sleeve weldment feeding device
CN210125823U