Ceramic processing integrated equipment

Abstract

The invention provides ceramic processing integrated equipment which comprises a crusher, a stirring tank and a sedimentation tank which are sequentially arranged from top to bottom. According to the ceramic machining integrated equipment, ceramic materials are crushed into powder through the crushing rollers and the crushing blades of the crusher, the powder falls into the stirring pool through the filter screen, the stirring motor is started, the stirring rod is driven to rotate in the stirring pool, the ceramic powder and water are fully mixed, and in the stirring process, the stirring speed and the mixing time can be adjusted according to needs; the method comprises the following steps: washing mud to ensure uniform mixing, enabling the mixed liquid to enter a sedimentation tank through a filter screen, further removing larger impurities and particles through the filter screen in the sedimentation tank, and standing and precipitating the washed mud in the sedimentation tank to form brick-shaped mud blocks; and by arranging the filter screen structure, the filter screen moves on each cross rod under the action of the driving cross rod, and the filter screen can be cleaned in real time during moving, so that the filtering reliability is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic processing, in particular to an integrated ceramic processing device. Background Art

[0002] Ceramics are made of clay and various natural minerals as the main raw materials, and then made through a process of batching, molding, drying, and roasting. Before ceramic processing, these raw materials need to be poured into a mixing drum for mixing;

[0003] After searching, the existing patent (application number: CN 112025974 A) discloses a ceramic processing integrated equipment, whose structure includes a raw material mixing box, a control panel, a feeding hopper, a positioning cylinder, and a baffle. The raw material mixing box includes a through pipe, a crushing roller, a material guide device, a mixing drum, and a discharge pipe. The crushing roller includes a rotating shaft, a crushing rod, a positioning ring, and a rolling sheet. The rolling sheet includes a fixed plate and a fixed groove. The material guide device includes a rotating rod, a support rod, a material guide plate, a rotating plate, a material discharge trough, and a material guide belt. The rotating plate includes a rotating groove, a fixed rod, and a material discharge hole. The material discharge hole includes a baffle and a through groove. The clay and various natural minerals used for ceramic processing are added to the raw material mixing box through the feeding hopper. The rotating shaft is started to drive the crushing rod to rotate, so that the rolling sheet crushes the larger clay and various natural minerals to avoid the larger clay and various natural minerals remaining in the mixing drum, so as to avoid the waste of clay and various natural minerals. In the process of realizing the present invention, the inventor found that the prior art has the following problems:

[0004] The existing integrated ceramic processing equipment is of non-integrated design during the processing process. Non-integrated equipment usually requires multiple process switches and transfers to complete the entire ceramic product processing process, which leads to relatively low production efficiency, increased production cycle and cost, and non-integrated equipment often relies on manual operation to switch and coordinate between processes, with a low degree of automation, making it difficult to achieve large-scale and efficient production.

[0005] This case was created to solve the above problems. Summary of the invention

[0006] 1. Technical issues to be resolved

[0007] The object of the present invention is to provide a ceramic processing integrated device to solve the problems raised in the above background technology.

[0008] (II) Technical solution

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: a ceramic processing integrated equipment, including a crusher, a stirring tank and a sedimentation tank, the crusher, the stirring tank and the sedimentation tank are arranged in sequence from top to bottom, a water tank is fixedly installed on the outside of the stirring tank, a water pipe is nested and installed on one side of the top of the water tank, a feed inlet is opened on the crusher, the crusher is connected to the stirring tank through the bottom, the stirring tank is connected from top to bottom, the upper part of the stirring tank is provided with a support plate, the lower end of the support plate is connected to a motor housing, and the motor housing is provided with a feed inlet. A cutting motor is installed, and the output end of the cutting motor passes through the support plate, and the output end of the cutting motor is connected to a crushing blade; parallel horizontal grooves are opened on both sides of the bottom of the bracket, and a filter structure is arranged in the stirring tank, and the filter structure includes a driving cross bar, a rolling cross bar 1, a rolling cross bar 2 and a side bar, the driving cross bar is arranged in the horizontal groove, and the horizontal heights of the rolling cross bar 1 and the rolling cross bar 2 are lower than the driving cross bar and the side bar, and filters are arranged on the driving cross bar, the rolling cross bar 1, the rolling cross bar 2 and the side bar, and the filter moves under the action of the driving cross bar.

[0010] Preferably, the rolling cross bar 1 is arranged above the rolling cross bar 2, and a pressing sleeve is sleeved on the rolling cross bar 1.

[0011] Preferably, the side rods are arranged on both sides of the stirring tank, and the filter screen bypasses the driving cross bar, the first rolling cross bar, the side rods, and the second rolling cross bar respectively.

[0012] Preferably, cleaning grooves are provided on both sides of the stirring pool, and the cleaning grooves are arranged next to the side rods. Both ends of the cleaning grooves pass through the stirring pool, and openings are formed at the penetration points of the stirring pool. Cleaning rods are provided in the cleaning grooves, and a cleaning blanket is provided on the side of the cleaning rods facing the side rods.

[0013] Preferably, a small opening and closing door is provided at the opening.

[0014] Preferably, a guide bevel block is provided above the side rod, and the guide bevel block is fixed on the side wall of the stirring tank. A scraper block is provided below the side rod, and one end of the scraper block is against the filter screen; the other end is fixed on the side wall of the stirring tank. A through groove is opened on the side wall of the stirring tank, and the through groove is located between the side rod and the scraper block. A collection box is provided outside the through groove.

[0015] Preferably, a filter structure is also provided in the sedimentation tank, and its structural composition is the same as that in the stirring tank. The motor in the sedimentation tank is a stirring motor rather than a cutting motor, and a plurality of stirring rods are provided on the output end of the stirring motor.

[0016] Preferably, the upper end surface of the support plate is arc-shaped.

[0017] Preferably, a slot is provided on the inner wall of the stirring tank, a slot block is slidably connected in the slot, the rolling cross bar 1 and the rolling cross bar 2 are pivotally connected to the slot block, a vibration motor is connected to the outside of the stirring tank, and the vibration motor is connected to the slot block.

[0018] (III) Beneficial effects

[0019] After adopting the above technical scheme, the present invention has the following advantages compared with the prior art: the present invention is a ceramic processing integrated equipment, the ceramic raw material is input into the crusher through the feed port, so as to start the driving machine, drive the crushing roller to rotate, and preliminarily crush the ceramic raw material, and at the same time the cutting motor is started to drive the crushing blade to further pound the crushed porcelain stone particles into powder, and the powder falls into the stirring tank through the filter screen, add an appropriate amount of water to the water tank, and introduce the water into the stirring tank through the water pipe, start the stirring motor, drive the stirring rod to rotate in the stirring tank, so that the ceramic powder and water are fully mixed, and during the stirring process, the stirring speed and mixing time can be adjusted as needed to ensure uniform mixing, and the mixed liquid enters the sedimentation tank through the filter screen, and the filter screen in the sedimentation tank can further remove larger impurities and particles, and in the sedimentation tank, the washed mud is statically precipitated to form brick-shaped mud blocks; by setting the filter screen structure, the filter screen moves on each cross bar under the action of the driving cross bar, and the filter screen can be cleaned in real time during movement, thereby ensuring the reliability of filtration. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 Schematic diagram of the internal structure of the stirring tank;

[0022] Figure 3 Schematic diagram of filter structure;

[0023] Figure 4 It is a schematic diagram of Embodiment 2;

[0024] Figure 5 for Figure 4 The enlarged schematic diagram at A in the middle;

[0025] In the figure: 1 crusher, 2 mixing tank, 3 sedimentation tank, 4 feed port, 5 support plate, 6 motor housing, 7 crushing blade, 8 transverse groove, 9 driving cross bar, 10 rolling cross bar one, 11 rolling cross bar two, 12 side rod, 13 pressing sleeve, 14 cleaning groove, 15 opening, 16 cleaning rod, 17 cleaning blanket, 18 guiding inclined block, 19 scraping block, 20 through groove, 21 collecting box, 22 mixing rod, 23 groove block, 24 notch. DETAILED DESCRIPTION

[0026] The present invention will be further described in detail below through the accompanying drawings and examples.

[0027] The embodiment of the present invention provides a ceramic processing integrated device, such as Figure 1-3 As shown, it includes a crusher 1, a stirring tank 2 and a sedimentation tank 3, which are arranged in sequence from top to bottom. A water tank is fixedly installed outside the stirring tank 11, and a water pipe is nested on one side of the top of the water tank. A feed inlet 4 is provided on the crusher 1, and the crusher 1 is connected to the stirring tank 2 through the bottom, and the stirring tank 2 is connected from top to bottom, and the crusher 1 is connected to the sedimentation tank 3 through the top. A support plate 5 is provided in the upper half of the stirring tank 2, and the upper end surface of the support plate 5 is arc-shaped. The lower end of the support plate 5 is connected to a motor housing 6, and a cutting motor is installed in the motor housing 6. The output end of the cutting motor passes through the support plate 5. The output end of the cutting motor is connected to a crushing blade 7; parallel transverse grooves 8 are provided on both sides of the bottom of the bracket 5, and a filter structure is provided in the stirring tank 2, the filter structure includes a driving cross bar 9, a rolling cross bar 10, a rolling cross bar 2 11 and a side bar 12. It should be noted that the rolling cross bar 10, the rolling cross bar 2 11 and the side bar 12 are all driven rods, the driving cross bar 9 is arranged in the transverse groove 8, the horizontal heights of the rolling cross bar 10 and the rolling cross bar 2 11 are lower than the driving cross bar 9 and the side bar 12, and the driving cross bar 9, the rolling cross bar 10, the rolling cross bar 2 11 and the side bar 12 are provided with a filter ( Figure 2 The filter screen moves under the action of the driving cross bar 9. The driving cross bar 9 is provided with rough and staggered ridges to ensure that the filter screen can be driven to move. It should be noted that the motor driving the driving cross bar 9 is arranged outside the stirring tank 2 and the sedimentation tank 3 and is not shown in the figure.

[0028] Reference Figure 2-3 The rolling cross bar 10 is arranged above the rolling cross bar 2 11, and a pressure sleeve 13 is sleeved on the rolling cross bar 10, and the pressure sleeve 13 presses the upper surface of the filter screen tightly. Since the rolling cross bar 10 and the rolling cross bar 2 11 are arranged at a low position, the pressure sleeve 13 can increase the filtration efficiency when the filter screen moves. The side rods 12 are arranged on both sides of the stirring tank 2, and the filter screen bypasses the driving cross bar 9, the rolling cross bar 10, the side rods 12, and the rolling cross bar 2 11 respectively.

[0029] Reference Figure 2-3 A cleaning groove 14 is provided on both sides of the stirring pool 2. The cleaning groove 14 is arranged next to the side rod 12. Both ends of the cleaning groove 14 pass through the stirring pool 2, and an opening 15 is formed at the penetration of the stirring pool 2. A small opening and closing door is provided at the opening 15. The small opening and closing door is not shown in the figure. It is a conventional hinged opening and closing structure and is not described in detail. A cleaning rod 16 is provided in the cleaning groove 14. A cleaning blanket 17 is provided on the side of the cleaning rod 16 facing the side rod 12. The filter screen is cleaned by the cleaning blanket 17 during the movement, so that it still has excellent use effect when used for a long time. The replacement of the cleaning rod 16 can be directly pulled out from the opening 15 for replacement and cleaning.

[0030] Reference Figure 2-3A guide bevel 18 is provided above the side rod 12, and the guide bevel 18 is fixed on the side wall of the stirring tank 2. A scraper 19 is provided below the side rod 12, and one end of the scraper 19 is against the filter screen; the other end is fixed on the side wall of the stirring tank 2. A through groove 20 is provided on the side wall of the stirring tank 2, and the through groove 20 is located between the side rod 12 and the scraper 19. A collection box 21 is provided outside the through groove 20. The scraper 19 can scrape off the residue on the outer surface of the filter screen and drain the scraped part into the collection box 21 to prevent impurities from accumulating on the filter screen. Figure 3 Taking the viewing angle as an example, the filter on the left rotates clockwise, and the filter on the right rotates counterclockwise.

[0031] It should be noted that a filter structure is also provided in the sedimentation tank 3, and its structural composition is the same as that in the stirring tank 2. The motor in the sedimentation tank 3 is a stirring motor rather than a cutting motor, and a plurality of stirring rods 22 are provided on the output end of the stirring motor.

[0032] Another embodiment, refer to the attached Figure 1-5 The inner wall of the stirring tank 2 is provided with a slot 24, a slot block 23 is slidably connected in the slot 24, the rolling cross bar 10 and the rolling cross bar 2 11 are pivotally connected to the slot block 23, and a vibration motor is connected to the outside of the stirring tank 2, and the vibration motor is connected to the slot block 23 (the output end of the vibration motor is connected to the cam, and the slot block 23 is moved up and down in the slot 24 through the cam structure). The slot 24 is provided on the side wall, and the elastic filter screen is used in combination, and the rolling cross bar 10 and the rolling cross bar 2 11 are driven up and down by the slot block 23 to further improve the efficiency of the filter screen screening.

[0033] The present invention discloses an integrated ceramic processing device. The ceramic raw material is input into the crusher through a feed port, thereby starting a driving machine, driving a crushing roller to rotate, and preliminarily crushing the ceramic raw material. At the same time, a cutting motor is started to drive a crushing blade to further pound the crushed porcelain stone particles into powder, which falls into a stirring tank through a filter screen. A proper amount of water is added to a water tank, and the water is introduced into the stirring tank through a water pipe. The stirring motor is started to drive a stirring rod to rotate in the stirring tank, so that the ceramic powder and water are fully mixed. During the stirring process, the stirring speed and mixing time can be adjusted as needed to ensure uniform mixing. The mixed liquid enters a sedimentation tank through a filter screen. The filter screen in the sedimentation tank can further remove larger impurities and particles. In the sedimentation tank, the washed mud is statically precipitated to form brick-shaped mud blocks. By setting a filter screen structure, the filter screen moves on each cross bar under the action of a driving cross bar, and the filter screen can be cleaned in real time during movement, thereby ensuring the reliability of filtering.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic processing integrated equipment, characterized in that: The invention comprises a crusher (1), a stirring tank (2) and a sedimentation tank (3), wherein the crusher (1), the stirring tank and the sedimentation tank (3) are arranged in sequence from top to bottom, a water tank is fixedly installed outside the stirring tank (11), a water pipe is nested on one side of the top of the water tank, a feed port (4) is provided on the crusher (1), the crusher (1) is connected to the stirring tank (2) through the bottom, the stirring tank (2) is connected from top to bottom, the crusher (1) is connected to the top and the sedimentation tank (3) is connected to the bottom, a support plate (5) is provided in the upper part of the stirring tank (2), the lower end of the support plate (5) is connected to a motor housing (6), a cutting motor is installed in the motor housing (6), the output end of the cutting motor passes through the support plate (5), and the output end of the cutting motor is connected to a crushing blade (7); Parallel transverse grooves (8) are provided on both sides of the bottom of the bracket (5); a filter screen structure is provided in the stirring tank (2); the filter screen structure comprises a driving cross bar (9), a rolling cross bar 1 (10), a rolling cross bar 2 (11) and a side bar (12); the driving cross bar (9) is arranged in the transverse groove (8); the horizontal heights of the rolling cross bar 1 (10) and the rolling cross bar 2 (11) are lower than those of the driving cross bar (9) and the side bar (12); the driving cross bar (9), the rolling cross bar 1 (10), the rolling cross bar 2 (11) and the side bar (12) are provided with a filter screen, and the filter screen moves under the action of the driving cross bar (9).

2. The ceramic processing integrated equipment according to claim 1, characterized in that: The rolling cross bar one (10) is arranged above the rolling cross bar two (11), and a pressing sleeve (13) is sleeved on the rolling cross bar one (10).

3. The ceramic processing integrated equipment according to claim 2, characterized in that: The side rods (12) are arranged on both sides of the stirring tank (2), and the filter screen respectively passes around the driving cross bar (9), the first rolling cross bar (10), the side rods (12), and the second rolling cross bar (11).

4. The ceramic processing integrated equipment according to claim 3, characterized in that: The stirring pool (2) is provided with cleaning grooves (14) on both sides. The cleaning grooves (14) are arranged beside the side rods (12). Both ends of the cleaning grooves (14) penetrate the stirring pool (2). An opening (15) is formed at the penetration of the stirring pool (2). A cleaning rod (16) is arranged in the cleaning groove (14). A cleaning blanket (17) is arranged on the side of the cleaning rod (16) facing the side rod (12).

5. The ceramic processing integrated equipment according to claim 4, characterized in that: The opening (15) is provided with a small opening and closing door.

6. The ceramic processing integrated equipment according to claim 4, characterized in that: A guide inclined block (18) is provided above the side rod (12), and the guide inclined block (18) is fixedly mounted on the side wall of the stirring tank (2). A scraper block (19) is provided below the side rod (12), and one end of the scraper block (19) abuts against a filter screen; the other end is fixedly mounted on the side wall of the stirring tank (2). A through groove (20) is provided on the side wall of the stirring tank (2), and the through groove (20) is located between the side rod (12) and the scraper block (19). A collection box (21) is provided outside the through groove (20).

7. The ceramic processing integrated equipment according to claim 6, characterized in that: The sedimentation tank (3) is also provided with a filter structure, and its structural composition is the same as that of the stirring tank (2). The motor in the sedimentation tank (3) is a stirring motor rather than a cutting motor, and a plurality of stirring rods (22) are provided on the output end of the stirring motor.

8. The ceramic processing integrated equipment according to claim 7, characterized in that: The upper end surface of the support plate (5) is arc-shaped.

9. The ceramic processing integrated equipment according to claim 3, characterized in that: The inner wall of the stirring pool (2) is provided with a notch (24), a slot block (23) is slidably connected in the notch (24), the first rolling cross bar (10) and the second rolling cross bar (11) are pivotally connected to the slot block (23), and a vibration motor is connected to the outside of the stirring pool (2), and the vibration motor is connected to the slot block (23).

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