Intelligent energy management and control system

By designing an intelligent energy control system, using components such as relays, micro switches and infrared induction alarms, the problems of ticketless operations and abnormal start-up of equipment are solved, and safety approval and forced power outage are achieved, and operational safety and approval efficiency are improved.

CN119575863APending Publication Date: 2025-03-07JINCHUAN GROUP NICKEL COBALT CO LTD
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Patent Information

Application Number
CN202411739665.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

The existing energy control system lacks mandatory control measures, resulting in frequent ticketless operations, seriously threatening the life safety of operators, and not in compliance with the regulations on safe production.

Method used

Design an intelligent energy management and control system, including PC host, edge WEB server, control subsystem, etc., through KA2 and KA3 relays, microswitches, martensitic stainless steel locks, iron connecting rods and human infrared induction acousto-optical alarms and other components, the equipment is forced outage and area anti-invasion alarm monitoring.

Benefits of technology

Paperless approval has been achieved, the approval process has been shortened, the equipment will not start abnormally during maintenance, the operational safety has been improved, and the personnel entering the area are reminded to pay attention to safety through the alarm system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent energy management and control system, and the system is characterized in that the system comprises a PC host which is connected with a plurality of PC slaves; the edge type WEB server is connected with the PC host; the plurality of management and control subsystems are respectively connected with the edge type WEB server; the management and control subsystem comprises a regional I / O substation which is connected with the edge type WEB server; the KA2 relay is arranged on a control loop in the equipment control box; the KA3 relay is arranged on a control loop in the equipment control box; a microswitch; the martensitic stainless steel lockset is hung on the outer wall of the equipment control box and is magnetically attracted with a magnetic ball which is arranged on the equipment control box and can slide up and down; the top of the iron connecting rod magnetically attracts the magnetic ball, and the bottom of the iron connecting rod is in contact with a switch handle of the microswitch; wherein the relay KA2 comprises a normally closed contact KA2, and the normally closed contact KA2 is connected to a power connection circuit of the control loop.
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Description

Technical Field

[0001] The present invention relates to the technical field of energy management and control systems, and in particular to an intelligent energy management and control system. Background Art

[0002] At present, energy control in various factories is basically applied for by on-site personnel, who sign pre-work and post-work tickets to determine whether there is maintenance work in the area. The approval process is cumbersome. Due to the lack of mandatory control measures, operations without tickets are common. Operations without tickets are serious violations of regulations, which will seriously threaten the lives of operators and do not comply with safety production regulations. Summary of the invention

[0003] In response to the above technical problems, the present invention provides an intelligent energy management and control system.

[0004] In order to achieve the above object, the technical solution of the present invention is as follows: An intelligent energy management and control system, comprising: A PC host, to which several PC slaves are connected; Edge WEB server, connected to the PC host; Several control subsystems are connected to the edge WEB server respectively; The control subsystem includes: Regional I / O substation, connected to the edge WEB server; KA2 relay, set on the control circuit in the equipment control box; KA3 relay, set on the control circuit in the equipment control box; Micro switch; The martensitic stainless steel lock is hung on the outer wall of the equipment control box and is magnetically attracted to a magnetic ball on the equipment control box that can slide up and down; The top of the iron connecting rod is magnetically attracted to the magnetic ball, and the bottom is in contact with the switch handle of the micro switch; Among them, KA2 relay includes: KA2 normally closed contact is connected to the power supply circuit of the control circuit; KA2 relay coil is connected in series with the micro switch and then connected to the control circuit; KA2 first normally open contact, KA2 second normally open contact and KA2 third normally open contact; Among them, KA3 relay includes: The first relay coil of KA3 is connected in series with the first normally open contact of KA2 and then connected to the control circuit; The second relay coil of KA3 is connected in series with the normally open contact of KA3 and the second normally open contact of KA2 in sequence and then connected to the control circuit; KA2 third normally open contact is connected in parallel to KA3 normally open contact; The human infrared induction sound and light alarm is connected in parallel to the second relay coil of KA3.

[0005] The control subsystem also includes: a current relay KA1 connected to the wiring terminals of the regional maintenance power box.

[0006] The PC host is also provided with an audible and visual alarm.

[0007] The KA3 relay is connected to the regional I / O substation via PROFIBUS-DP communication, and the regional I / O substation is connected to the edge WEB server via PROFIBUS-DP communication.

[0008] The beneficial effects of the present invention are: the present invention realizes paperless approval, greatly shortens the approval process, and realizes forced power off during equipment maintenance while realizing power consumption monitoring of the maintenance power supply box, ensuring that the equipment will not be abnormally started during the maintenance process to cause safety accidents. In addition, the human infrared sensing sound and light alarm can promptly remind people entering the area, informing them that there is maintenance work in the current area, avoiding unlocking and causing personal injury. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The present invention is further described below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a schematic diagram of the present invention; Figure 2 is an electrical schematic diagram of the present invention; Figure 3 It is a connection relationship diagram of the micro switch of the present invention and the martensitic stainless steel lock; Figure 4 It is a connection relationship diagram of the PC host and the PC slave of the present invention. DETAILED DESCRIPTION

[0010] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0011] like Figures 1 to 4As shown, an intelligent energy management and control system includes: a PC host 1, on which are connected several PC slaves 16; an edge WEB server 3, connected to the PC host 1; several management and control subsystems, respectively connected to the edge WEB server 3; the management and control subsystem includes: a regional I / O substation 4, connected to the edge WEB server 3; a KA2 relay 6, arranged on a control loop in a device control box; a KA3 relay 7, arranged on a control loop in a device control box; a micro switch 10; a martensitic stainless steel lock 14, hung on the outer wall of the device control box, and magnetically attracted to a magnetic ball on the device control box that can slide up and down; an iron connecting rod 15, the top of which is magnetically attracted to the magnetic ball, and the bottom of which is in contact with the switch handle of the micro switch 10; wherein, K A2 relay 6, including: KA2 normally closed contact 9, connected to the power circuit of the control circuit; KA2 relay coil 11, connected in series with micro switch 10 and connected to the control circuit; KA2 first normally open contact 61, KA2 second normally open contact 62 and KA2 third normally open contact 63; wherein, KA3 relay 7, including: KA3 first relay coil 13, connected in series with KA2 first normally open contact 61 and connected to the control circuit; KA3 second relay coil 12, connected in series with KA3 normally open contact 17 and KA2 second normally open contact 62 in turn and connected to the control circuit; KA2 third normally open contact 63, connected in parallel to KA3 normally open contact 17; human infrared induction sound and light alarm 8, connected in parallel to KA3 second relay coil 12. The control subsystem also includes: current relay KA15, connected to the wiring terminal of the regional maintenance power supply box. The PC host 1 is also provided with a sound and light alarm 2. The KA3 relay 7 is connected to the regional I / O substation 4 via PROFIBUS-DP communication, and the regional I / O substation 4 is connected to the edge WEB server 3 via PROFIBUS-DP communication.

[0012] When the present invention is in use, the PC slave 16 has a sub-administrator with the right to log in to the PC host 1. The PC host 1 and the PC slave 16 realize data exchange through the PROFIBUS-DP communication mode. When there is a temporary maintenance operation on the equipment and it needs to be shut down for maintenance, the operator needs to submit a temporary power application to the PC host 1. Taking the PC slave 16 administrator as an example, at this time, the PC slave 16 administrator needs to log in to the PC host 1 to submit a temporary power approval form. After submission, the system circulates according to the set approval flow. After the PC host 1 console completes the approval, it automatically issues the maintenance equipment. After the password of the electromagnetic lock on the maintenance power box in the preparation area is obtained from the PC slave 16, the maintenance power box can be opened, and the power end of the operating equipment is connected to the wiring terminal of the maintenance power box, and the operating equipment is powered. At this time, current passes through the current relay KA15, and the normally open point of the current relay KA1 is closed. The relay status is uploaded to the edge WEB server 3 through the I / O substation 4 in each area in the PROFIBUS-DP communication mode. The edge WEB server 3 communicates the status of each device to the PC host 1 to monitor the working status of the maintenance power box in each area.

[0013] When there is a temporary maintenance operation and the machine needs to be shut down for maintenance, in order to ensure the safety of the operators and prevent the equipment from starting suddenly and causing personal injury, the operator hangs the martensitic stainless steel lock 14 in the keyhole. The lock is attracted by the magnetic ball and relies on its own weight to drive the iron connecting rod 15 connected to the magnetic ball to move downward. The iron connecting rod 15 drops to the fixed point of the micro switch 10, thereby driving the handle of the micro switch 10 to move downward, so that the micro switch 10 is closed, the KA2 relay coil 11 is energized, and the KA2 normally closed contact 9 is disconnected, so that the equipment is powered off. The equipment cannot be started locally or remotely. At the same time, the KA2 first normally open contact 61 and the KA2 second normally open contact 62 are closed. The open contact 62 and the third normally open contact 63 of KA2 are closed, the second relay coil 12 of KA3 and the first relay coil 13 of KA3 are energized, the normally open contact 17 of KA3 is closed, and the human infrared sensing sound and light alarm 8 is energized and works. When a person enters the detection area within 5 meters of the human infrared sensing sound and light alarm 8, the human infrared sensing sound and light alarm 8 emits an alarm sound "The equipment is under maintenance, please pay attention to safety". The alarm information is uploaded to the edge WEB server through each regional substation via PROFIBUS-DP communication. The server communicates to the intelligent energy management and control platform to realize anti-intrusion area alarm monitoring in each area.

[0014] Among them, when there are illegal operations during non-working hours or forced operations without approval, the PC host 1 sends an alarm message through the sound and light alarm 2 based on the feedback information, "There are illegal operations during non-working hours in the XX area, please stop them in time" or "There are unauthorized illegal operations in the XX area, please stop them in time."

[0015] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalent forms of such scope and boundaries.

Claims

1. An intelligent energy management and control system, characterized in that: include: A PC host (1) to which a plurality of PC slaves (16) are connected; The edge WEB server (3) is connected to the PC host (1); Several control subsystems are connected to the edge WEB server (3) respectively; The control subsystem includes: A regional I / O substation (4) is connected to the edge WEB server (3); KA2 relay (6), which is arranged on the control circuit in the equipment control box; KA3 relay (7), which is arranged on the control circuit in the equipment control box; Micro switch (10); A martensitic stainless steel lock (14) is hung on the outer wall of the device control box and is magnetically attracted to a magnetic ball on the device control box that can slide up and down; The iron connecting rod (15) is magnetically attracted to the magnetic ball at the top and is in contact with the switch handle of the micro switch (10) at the bottom; Among them, KA2 relay (6) includes: KA2 normally closed contact (9), connected to the power supply circuit of the control circuit; The KA2 relay coil (11) is connected in series with the micro switch (10) and then connected to the control circuit; KA2 first normally open contact (61), KA2 second normally open contact (62) and KA2 third normally open contact (63); Among them, KA3 relay (7) includes: The first relay coil (13) of KA3 is connected in series with the first normally open contact (61) of KA2 and is connected to the control circuit; The KA3 second relay coil (12) is connected in series with the KA3 normally open contact (17) and the KA2 second normally open contact (62) in sequence and then connected to the control circuit; KA2 third normally open contact (63) is connected in parallel to KA3 normally open contact (17); The human infrared induction sound and light alarm (8) is connected in parallel to the KA3 second relay coil (12).

2. The intelligent energy management and control system according to claim 1, characterized in that: The control subsystem further comprises: a current relay KA1 (5), connected to a connection terminal of the regional maintenance power supply box.

3. The intelligent energy management and control system according to claim 1, characterized in that: The PC host (1) is also provided with an audible and visual alarm (2).

4. The intelligent energy management and control system according to claim 1, characterized in that: The KA3 relay (7) is connected to the regional I / O substation (4) via PROFIBUS-DP communication, and the regional I / O substation (4) is connected to the edge WEB server (3) via PROFIBUS-DP communication.