Shield segment production mold

By designing a shield pipe sheet production mold that includes a mobile base, a curved lower mold base, a lifting assembly, a side mold assembly and a top mold assembly, the problems of low efficiency and adhesion of existing molds during mold removal are solved, and efficient synchronous mold release and product protection are achieved.

CN119589792APending Publication Date: 2025-03-11NANJING CHENGJIAN FANGQIAO CONSTR TECH CO LTD
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Patent Information

Application Number
CN202510048015.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

During the mold removal process of existing shield pipe sheet production molds, the side mold and the top mold cannot be removed simultaneously, resulting in low mold removal efficiency and easy adhesion between the mold and shield pipe sheets, affecting product quality.

Method used

A mold including a moving base, an arc-shaped lower mold seat, a lifting assembly, a side mold assembly and a top mold assembly are designed. By adjusting the coordination of the assembly and the transmission assembly, friction is provided to the side and top surface of the shield pipe sheet, so that it is separated from the side mold assembly and the top mold assembly, and synchronous mold release of the side and top surface is achieved through the synergistic effect of the lifting assembly and the transmission assembly.

Benefits of technology

The mold removal efficiency is improved, the adhesion between the shield pipe sheet and the mold is avoided, the product quality is protected, and the subsequent lifting process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of shield segments, and particularly discloses a shield segment production mold which comprises a movable base, an arc-shaped lower mold base is arranged on the movable base, a lifting assembly is arranged on the movable base, a side mold assembly is arranged on the lifting assembly, and a top mold assembly is arranged on the movable base. The arc-shaped lower die base, the side die assembly and the top die assembly form a die. Before mold removal, friction force can be provided for the side face and the top face of a shield segment product, so that the shield segment product is separated from the side mold assembly and the top mold assembly, adhesion between the shield segment product and the side mold assembly and between the shield segment product and the top mold assembly during mold removal is avoided, protection of the shield segment product is facilitated, and the product quality is improved; and synchronous form removal of the side form assembly and the top form assembly can be achieved, and the purpose of rapid form removal is achieved, so that the form removal efficiency is improved, and the production efficiency of shield segment products of enterprises is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of shield segments, and in particular to a shield segment production mould. Background Art

[0002] Shield segments are precast concrete components used in underground tunnel construction. They are assembly components for shield construction and the innermost barrier of the tunnel. During the tunneling process, the shield machine uses a hydraulic system to assemble the precast segments into rings to form a permanent support structure for the tunnel. Shield segments are usually arc-shaped and have different sizes and shapes to accommodate tunnels of different diameters. During the production process of shield segments, molds are required to produce a large number of shield segments and then transport them to the construction site.

[0003] In the existing patent CN206158755U, a shield segment production mold is disclosed, which solves the problem of inconvenient mold cleaning and grease filling during the segment production process. The utility model includes a base trolley and a bottom mold, the columns at both ends of the base trolley are hingedly connected to the top mold, the bottom mold is fixedly connected to the chassis trolley, the lower part of the end mold is connected to the bottom mold by a hinge, the end mold is connected to the side mold by bolts, and the side mold is connected to the top mold by bolts. In this application, the top pipe is flipped open and closed, the side mold is opened and closed by translation, and the end mold is opened and closed by hinges. It is easy to open the inside of the mold for cleaning and grease filling, which is conducive to ensuring the accuracy of the mold.

[0004] In the above structure, the side mold and the top mold can be demolded. However, in the process of demolding the shield segment, the side mold and the top mold exist independently, and the side mold and the top mold are removed independently step by step. The side mold and the top mold cannot be removed synchronously, and it is difficult to achieve the effect of rapid demolding, which reduces the demolding efficiency. At the same time, it is impossible to provide friction, which causes separation between the mold and the shield segment, resulting in adhesion between the mold and the shield segment during demolding, which is easy to damage the shield segment and affect the quality of the product.

[0005] Therefore, how to provide a shield segment production mold is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0006] One object of the present invention is to provide a shield segment production mold. The shield segment production mold described in the present invention includes a movable base, an arc-shaped lower mold base is arranged on the movable base, a lifting assembly is arranged on the movable base, a side mold assembly is arranged on the lifting assembly, and a top mold assembly is arranged on the movable base. The arc-shaped lower mold base, the side mold assembly and the top mold assembly form a mold; a clamping assembly is arranged on the top mold assembly, an adjusting assembly is arranged on the lifting assembly, a transmission assembly connected to the clamping assembly is arranged at the output end of the adjusting assembly, and the transmission assembly transmits a force to the clamping assembly, a transmission assembly connected to the top mold assembly is arranged at the output end of the adjusting assembly, and a driving assembly and a connecting assembly are arranged on the top mold assembly; wherein, when the connecting assembly connects the driving assembly to the top mold assembly, the top mold assembly is driven to adjust an angle, and when the connecting assembly is separated from the driving assembly and the top mold assembly, the clamping assembly transmits a force to the top mold assembly.

[0007] Preferably, the lifting assembly comprises a hydraulic lifting rod symmetrically mounted on the mobile base, a supporting cross bar is provided at the output end of the hydraulic lifting rod, and a reinforcing rod is provided between the output end of the hydraulic lifting rod and the supporting cross bar.

[0008] Preferably, the side mold assembly includes a hydraulic push rod installed on the supporting cross bar, and a sliding block is provided at the output end of the hydraulic push rod. The sliding block passes through the supporting cross bar, and a side mold body adapted to the arc-shaped lower mold base is provided on the sliding block.

[0009] Preferably, the top mold assembly includes a rotating rod connected to the movable base by a bearing, the outer ring fixed sleeve of the rotating rod is provided with a rotating plate, the end bearing of the rotating plate is connected with an axle rod, the outer ring fixed sleeve of the axle rod is provided with a top mold body that is compatible with the arc-shaped lower mold base and the side mold body, and the outer ring fixed sleeve of the axle rod is provided with a rotating gear.

[0010] Preferably, the clamping assembly includes a connecting block arranged on the top mold body, the connecting block is provided with a concave block, the arc-shaped lower mold base upper bearing is connected to a rotating rod, and the rotating rod is fixedly sleeved with a convex block adapted to the concave block.

[0011] Preferably, the adjustment assembly includes an adjustment motor installed on the support cross bar, a threaded rod is connected to the bearing on the support cross bar, the threaded rod is connected to the output shaft of the adjustment motor, a support block is slidably arranged on the support cross bar, the thread of the threaded rod passes through the support block, and a connecting plate is arranged on the support block.

[0012] Preferably, the transmission assembly includes a transmission gear fixedly mounted on the outer ring of the rotating rod, and a transmission spur rack meshing with the transmission gear is provided on the connecting plate, and the transmission gear and the transmission spur rack do not move when transmitting the force.

[0013] Preferably, the transmission assembly includes a transmission gear fixedly mounted on the rotating rod, and the connecting plate is provided with a transmission spur rack meshing with the transmission gear.

[0014] Preferably, the driving assembly comprises a driving motor mounted on the rotating plate, and an output shaft of the driving motor is connected to a driving gear.

[0015] Preferably, the connecting assembly includes an electric push rod mounted on the rotating plate, the output end of the electric push rod is provided with a connecting plate, and the bearing on the connecting plate is connected to a connecting gear meshing with the driving gear and the rotating gear.

[0016] The beneficial effects of the present invention are as follows:

[0017] The present invention pours concrete between the arc-shaped lower mold base, the side mold assembly and the top mold assembly to form an arc-shaped shield segment product. When the mold is to be removed, the adjustment assembly is used to connect the transmission assembly and separate the transmission assembly, so that the connection assembly is separated from the drive assembly and the top mold assembly, and the lifting assembly is started to slowly generate an upward or downward force trend, so that the lifting assembly applies a trend force back and forth up and down, but the lifting assembly does not move, forcing the side mold assembly and the shield segment product to form friction back and forth, and at the same time, under the action of the transmission assembly, the trend force is transmitted to the clamping assembly, and the transmission force of the clamping assembly is transmitted to the clamping assembly. The top mold assembly generates friction along the arc surface of the shield segment back and forth through the action of the lifting assembly, and the friction force is applied multiple times, so that the side of the shield segment product is separated from the side mold assembly, and the top surface of the shield segment product is separated from the top mold assembly. When the separation just occurs, the lifting assembly is stopped, and the adjustment assembly is used to separate the transmission assembly and connect the transmission assembly, so that the connecting assembly connects the drive assembly to the top mold assembly; when removing the mold, the lifting assembly is started again to force the lifting assembly to move upward. Since the side of the shield segment product is separated from the side mold assembly, and the top surface of the shield segment product is separated from the top mold assembly Separation, the lifting assembly drives the side mold assembly to move upward, and the side mold assembly is separated from the side of the shield segment product to achieve the effect of side demoulding. At the same time, the lifting assembly drives the adjustment assembly to move, forcing the transmission assembly to rotate, and the transmission assembly forces the top mold assembly to rotate, forcing the top mold assembly to separate from the top surface of the shield segment product to achieve the effect of top demoulding; when the demoulding is completed, start the side mold assembly to make the side mold assembly away from the side of the shield segment, and at the same time start the driving assembly, so that the driving assembly drives the connecting assembly to rotate, and the connecting assembly drives the top mold assembly to deflect at an angle, so that the top mold assembly is located in a reasonable position. The hoisting equipment can pick up the product smoothly and avoid the top mold assembly and the side mold assembly from obstructing the hoisting equipment. In summary, a shield segment production mold of the present application can provide friction to the side and top surfaces of the shield segment product before demolding, so that the shield segment product is separated from the side mold assembly and the top mold assembly, avoiding the adhesion of the shield segment product to the side mold assembly and the top mold assembly during demolding, which is beneficial to the protection of the shield segment product and improves the quality of the product. After separation, the side mold assembly and the top mold assembly can be demolded synchronously to achieve the purpose of rapid demolding, thereby improving the demolding efficiency and improving the production efficiency of the company's shield segment products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a three-dimensional structure entity diagram of the present invention;

[0020] Figure 2 It is a structural entity diagram of the arc-shaped lower die base of the present invention;

[0021] Figure 3 It is a partial structural entity diagram of the present invention;

[0022] Figure 4 It is a structural entity diagram of the lifting assembly of the present invention;

[0023] Figure 5 It is a structural entity diagram of the side mold assembly of the present invention;

[0024] Figure 6 It is a structural entity diagram of the top mold assembly of the present invention;

[0025] Figure 7 It is a structural entity diagram of the clamping assembly of the present invention;

[0026] Figure 8 It is a structural entity diagram of the concave block of the present invention;

[0027] Fig. 9 A structural entity diagram of the regulating assembly of the present invention;

[0028] Fig.10 It is a structural entity diagram of the connection component of the present invention.

[0029] In the figure: 1. Mobile base; 2. Arc-shaped lower die base; 3. Lifting assembly; 301. Hydraulic lifting rod; 302. Support cross bar; 303. Reinforcement rod; 4. Side die assembly; 401. Hydraulic push rod; 402. Sliding block; 403. Side die body; 5. Top die assembly; 501. Rotating rod; 502. Rotating plate; 503. Shaft rod; 504. Top die body; 505. Rotating gear; 6. Clamping assembly; 601. Connecting block; 602. Concave block; 603. Rotating rod; 604, convex block; 7, adjustment assembly; 701, adjustment motor; 702, threaded rod; 703, support block; 704, connecting plate; 8, transmission assembly; 801, transmission gear; 802, transmission spur rack; 9, transmission assembly; 901, transmission gear; 902, transmission spur rack; 10, driving assembly; 1001, driving motor; 1002, driving gear; 11, connecting assembly; 1101, electric push rod; 1102, connecting plate; 1103, connecting gear. DETAILED DESCRIPTION

[0030] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0031] Embodiment 1:

[0032] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention includes a mobile base 1, an arc-shaped lower mold base 2 is arranged on the mobile base 1, a lifting component 3 is arranged on the mobile base 1, a side mold component 4 is arranged on the lifting component 3, and a top mold component 5 is arranged on the mobile base 1. The arc-shaped lower mold base 2, the side mold component 4 and the top mold component 5 form a mold; a clamping component 6 is arranged on the top mold component 5, an adjusting component 7 is arranged on the lifting component 3, a transmission component 8 connected to the clamping component 6 is arranged at the output end of the adjusting component 7, and the transmission component 8 transmits the force to the clamping component 6, a transmission component 9 connected to the top mold component 5 is arranged at the output end of the adjusting component 7, and a driving component 10 and a connecting component 11 are arranged on the top mold component 5; wherein, when the connecting component 11 connects the driving component 10 with the top mold component 5, the top mold component 5 is driven to adjust the angle, and when the connecting component 11 is separated from the driving component 10 and the top mold component 5, the clamping component 6 transmits the force to the top mold component 5.

[0033] Working principle: Concrete is poured between the arc-shaped lower mold base 2, the side mold assembly 4 and the top mold assembly 5 to form an arc-shaped shield segment product. When the mold is to be removed, the adjustment assembly 7 is used to connect the transmission assembly 8 and separate the transmission assembly 9, so that the connection assembly 11 is separated from the drive assembly 10 and the top mold assembly 5, and the lifting assembly 3 is started, so that the lifting assembly 3 slowly generates an upward or downward force trend, so that the lifting assembly 3 applies a trend force up and down, but the lifting assembly 3 does not move, forcing the side mold assembly 4 and the shield segment product to form friction back and forth. At the same time, under the action of the transmission assembly 8, the trend force is transmitted to the clamping assembly 6, and the clamping assembly 6, the top mold assembly 5 generates friction along the arc surface of the shield segment back and forth, and the friction force is applied multiple times through the action of the lifting assembly 3, so that the side of the shield segment product is separated from the side mold assembly 4, and the top surface of the shield segment product is separated from the top mold assembly 5. When the separation just occurs, the lifting assembly 3 is stopped, and the adjustment assembly 7 is used to separate the transmission assembly 8 and connect the transmission assembly 9, so that the connecting assembly 11 connects the driving assembly 10 with the top mold assembly 5; when removing the mold, the lifting assembly 3 is started again to force the lifting assembly 3 to move upward. Since the side of the shield segment product is separated from the side mold assembly 4, and the top surface of the shield segment product is separated from the top mold assembly The side mold assembly 5 is separated, the lifting assembly 3 drives the side mold assembly 4 to move upward, and the side mold assembly 4 is separated from the side of the shield segment product to achieve the effect of side demoulding. At the same time, the lifting assembly 3 drives the adjustment assembly 7 to move, forcing the transmission assembly 9 to rotate, and the transmission assembly 9 forces the top mold assembly 5 to rotate, forcing the top mold assembly 5 to separate from the top surface of the shield segment product to achieve the effect of top demoulding; when the demoulding is completed, the side mold assembly 4 is started to make the side mold assembly 4 away from the side of the shield segment, and at the same time, the driving assembly 10 is started, so that the driving assembly 10 drives the connecting assembly 11 to rotate, and the connecting assembly 11 drives the top mold assembly 5 to deflect at an angle, so that the top mold assembly Component 5 is located in a reasonable position, so that the lifting equipment can pick up the product smoothly and avoid the top mold component 5 and the side mold component 4 from obstructing the lifting equipment; in summary, a shield segment production mold of the present application can provide friction to the side and top surfaces of the shield segment product before demolding, so that the shield segment product is separated from the side mold component 4 and the top mold component 5, avoiding the shield segment product and the side mold component 4 and the top mold component 5 from forming adhesion during demolding, which is beneficial to the protection of the shield segment product and improves the quality of the product. After separation, the side mold component 4 and the top mold component 5 can be demolded synchronously to achieve the purpose of rapid demolding, thereby improving the demolding efficiency and improving the production efficiency of the company's shield segment products.

[0034] Embodiment 2:

[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4, Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the lifting component 3 includes a hydraulic lifting rod 301 symmetrically installed on a mobile base 1, a supporting cross bar 302 is provided at the output end of the hydraulic lifting rod 301, and a reinforcing rod 303 is provided between the output end of the hydraulic lifting rod 301 and the supporting cross bar 302.

[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the side mold assembly 4 includes a hydraulic push rod 401 installed on the supporting cross bar 302, and a sliding block 402 is provided at the output end of the hydraulic push rod 401. The sliding block 402 passes through the supporting cross bar 302, and a side mold body 403 adapted to the arc-shaped lower mold base 2 is provided on the sliding block 402.

[0037] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the top mold assembly 5 includes a rotating rod 501 connected to a movable base 1 by a bearing, the outer ring fixed sleeve of the rotating rod 501 is provided with a rotating plate 502, the end bearing of the rotating plate 502 is connected with a shaft rod 503, the outer ring fixed sleeve of the shaft rod 503 is provided with a top mold body 504 that is compatible with the arc-shaped lower mold base 2 and the side mold body 403, and the outer ring fixed sleeve of the shaft rod 503 is provided with a rotating gear 505.

[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, a shield segment production mold of the present invention, the clamping assembly 6 includes a connecting block 601 arranged on the top mold body 504, a concave block 602 is arranged on the connecting block 601, a rotating rod 603 is connected to the bearing on the arc-shaped lower mold base 2, and a convex block 604 adapted to the concave block 602 is fixedly sleeved on the rotating rod 603.

[0039] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the adjustment component 7 includes an adjustment motor 701 installed on a supporting cross bar 302, a threaded rod 702 is connected to a bearing on the supporting cross bar 302, the threaded rod 702 is connected to the output shaft of the adjustment motor 701, a support block 703 is slidably arranged on the supporting cross bar 302, the threaded rod 702 threads through the support block 703, and a connecting plate 704 is arranged on the support block 703.

[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the transmission component 8 includes a transmission gear 801 fixedly mounted on the outer ring of the rotating rod 603, and a transmission spur rack 802 meshing with the transmission gear 801 is arranged on the connecting plate 704, and the transmission gear 801 and the transmission spur rack 802 do not move when transmitting the force.

[0041] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the transmission assembly 9 includes a transmission gear 901 fixedly sleeved on the rotating rod 501, and a transmission spur rack 902 meshing with the transmission gear 901 is provided on the connecting plate 704.

[0042] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, in a shield segment production mold of the present invention, the driving assembly 10 includes a driving motor 1001 installed on a rotating plate 502, and the output shaft of the driving motor 1001 is connected to a driving gear 1002.

[0043] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a shield segment production mold of the present invention, the connecting component 11 includes an electric push rod 1101 installed on a rotating plate 502, and a connecting plate 1102 is provided at the output end of the electric push rod 1101. The bearing on the connecting plate 1102 is connected to a connecting gear 1103 that meshes with the driving gear 1002 and the rotating gear 505.

[0044] Working principle: Concrete is poured between the arc-shaped lower mold base 2, the side mold body 403 and the top mold body 504 through the opening of the top mold body 504 to form an arc-shaped shield segment product;

[0045] When the mold is to be removed, the adjusting motor 701 is started, and the output shaft of the adjusting motor 701 rotates to drive the threaded rod 702 to rotate. Under the guidance of the supporting cross bar 302, the threaded rod 702 drives the supporting block 703 to move, and the supporting block 703 drives the connecting plate 704 to move, so that the connecting plate 704 drives the transmission spur rack 802 to mesh with the transmission gear 801, and at the same time, the connecting plate 704 drives the transmission spur rack 902 to separate from the transmission gear 901;

[0046] Start the electric push rod 1101, forcing the output end of the electric push rod 1101 to drive the connecting plate 1102 to move, so that the connecting plate 1102 drives the connecting gear 1103 away from the driving gear 1002 and the rotating gear 505, until the driving gear 1002 is separated from the connecting gear 1103, and the rotating gear 505 is separated from the connecting gear 1103;

[0047] The hydraulic lifting rod 301 is started, so that the output end of the hydraulic lifting rod 301 drives the supporting cross bar 302 and the reinforcing rod 303 to move, so that the hydraulic lifting rod 301 generates an upward or downward force tendency, so that the hydraulic lifting rod 301 applies a tendency force back and forth. At this time, the hydraulic lifting rod 301 does not move, and the supporting cross bar 302 generates an upward or downward force tendency back and forth, so that the sliding block 402 drives the side mold body 403 to exert an upward or downward force tendency back and forth, so that the side mold body 403 and the side of the shield segment product form friction back and forth;

[0048] At the same time, the trend force acts on the support block 703 and the connecting plate 704, so that the transmission spur rack 802 drives the transmission gear 801 to generate a trend force, which acts on the rotating rod 603 through the transmission gear 801. Since the concave block 602 and the convex block 604 are engaged at this time, the rotating rod 603 acts on the convex block 604 and the concave block 602, so that the concave block 602 drives the connecting block 601 to generate a trend force, so that the top mold body 504 and the top surface of the shield segment product form friction back and forth;

[0049] The hydraulic lifting rod 301 is used to apply a tendency force for many times, so that friction is generated between the side mold body 403 and the top mold body 504 and the shield segment product, until the side of the shield segment product is separated from the side mold body 403, and at the same time, the top surface of the shield segment product is separated from the top mold body 504. When the separation just occurs, the hydraulic lifting rod 301 is stopped, and the regulating motor 701 is started in the reverse direction. The output shaft of the regulating motor 701 rotates to drive the threaded rod 702 to rotate in the reverse direction. Under the guidance of the supporting cross bar 302, the threaded rod 702 drives the supporting block 703 to move in the reverse direction. The supporting block 703 drives the connecting plate 704 to move, so that the connecting plate 704 drives the transmission spur rack 802 to separate from the transmission gear 801, and at the same time, the connecting plate 704 drives the transmission spur rack 902 to mesh with the transmission gear 901, and at the same time, the electric push rod 1101 is reversely started, forcing the output end of the electric push rod 1101 to drive the connecting plate 1102 to move, so that the connecting plate 1102 drives the connecting gear 1103 to approach the driving gear 1002 and the rotating gear 505, until the driving gear 1002 is meshed with the connecting gear 1103, and at the same time, the rotating gear 505 is meshed with the connecting gear 1103;

[0050] When demoulding, the hydraulic lifting rod 301 is started again to force the hydraulic lifting rod 301 to move upward. Since the side of the shield segment product is separated from the side mold body 403, and the top surface of the shield segment product is separated from the top mold body 504, the hydraulic lifting rod 301 drives the side mold body 403 to move upward, and the side mold body 403 is separated from the side of the shield segment product, achieving the effect of side demoulding; at the same time, the hydraulic lifting rod 301 drives the support cross bar 302 to move, and the support cross bar 302 drives the support block 703 The connecting plate 704 moves upward, and the connecting plate 704 drives the transmission spur rack 902 to move upward, so that the transmission spur rack 902 drives the transmission gear 901 to turn outward, so that the transmission gear 901 drives the rotating rod 501 to rotate, and the rotating rod 501 drives the rotating plate 502 to rotate. Under the action of the shaft rod 503, the rotating plate 502 drives the top mold body 504 to turn over and rotate, so that the top mold body 504 is separated from the top surface of the shield segment product, achieving the effect of demoulding the top;

[0051] When the demolding is completed, the position of the top mold body 504 and the side mold body 403 is adjusted, and the hydraulic push rod 401 is started, so that the output end of the hydraulic push rod 401 drives the sliding block 402 to move, so that the sliding block 402 drives the side mold body 403 to move away from the side of the shield segment product, and at the same time, the driving motor 1001 is started, and the output shaft of the driving motor 1001 rotates to drive the active gear 1002 to rotate, and the active gear 1002 rotates to drive the connecting gear 1103 to rotate, and the connecting gear 1103 rotates to drive the rotating gear 505 to rotate, and the rotating gear 505 rotates to drive the shaft 503 to rotate, and the shaft 503 rotates to drive the top mold body 504 to rotate at an angle, until the angle of the top mold body 504 is deflected to a reasonable position, so that the lifting equipment can smoothly pick up the product, and avoid the top mold body 504 and the side mold body 403 from hindering the lifting equipment from picking up the product.

[0052] The setting of the lifting component 3 can provide a trending force, thereby providing friction on the side and top surfaces of the shield segment product, and continuously moving back and forth separates the product from the side mold body 403 and the top mold body 504, and at the same time can provide an upward movement force to achieve synchronous demolding of the side mold body 403 and the top mold body 504, thereby achieving the purpose of rapid demolding, thereby improving the demolding efficiency; the setting of the side mold component 4 cooperates with the arc-shaped lower mold base 2 and the top mold component 5 to achieve the casting of the product, and at the same time, after the demolding is completed, the side mold body 403 can be kept away from the side of the product, so that when taking the product, the collision between the product and the side mold body 403 can be avoided, which is conducive to the smooth picking up of the product by the lifting equipment; the setting of the top mold component 5 can cooperate with the arc-shaped lower mold base 2 and the top mold component 5 to achieve the pouring of the product. The cooperation of the seat 2 and the side mold assembly 4 can realize the casting of the shield segment product. The setting of the rotating gear 505 can make the top mold body 504 deflect at an angle, so that the top mold body 504 can be kept away from the side of the product after the demolding is completed, so that the collision between the product and the top mold body 504 can be avoided when taking the product, which is conducive to the smooth picking up of the product by the lifting equipment; the setting of the clamping assembly 6 can achieve the supporting effect on the top mold body 504, avoid the top mold body 504 from slipping, and at the same time can transmit the trend force, so that the friction between the top mold body 504 and the product is generated, which is conducive to the removal of the top mold body 504; the setting of the adjusting assembly 7 can achieve the adjustment effect on the connecting plate 704, and at the same time can achieve the position of the connecting plate 704 The card connection enables the separation and release between the transmission gear 801 and the transmission spur rack 802, and at the same time can control the meshing and separation between the transmission gear 901 and the transmission spur rack 902; the setting of the transmission component 8 can realize the transmission effect of the upward or downward trend force, realize the transmission in two directions, so that the trend force is transmitted to the top mold component 5, which is beneficial to the separation between the top mold body 504 and the product; the setting of the transmission component 9 can realize the transmission of the upward movement force, so that the side mold body 403 moves upward, and the top mold body 504 is separated from the top surface of the product, thereby improving the transmission effect of the device, realizing the synchronous demolding of the side mold body 403 and the top mold body 504, and realizing rapid demolding. The purpose is to improve the demoulding efficiency; the setting of the connecting component 11 can realize the connection between the top mold assembly 5 and the driving component 10, so that the driving component 10 controls the top mold body 504, and at the same time can realize the separation of the top mold assembly 5 and the driving component 10, so that when the top mold body 504 is just separated from the product, it is convenient to separate the top mold body 504 from the top surface of the product, avoid damaging the device, and improve the protection ability of the device; the setting of the driving component 10 when the connecting component 11 connects the top mold assembly 5 with the driving component 10 can realize the rotation of the top mold body 504, thereby effectively adjusting the angle of the top mold body 504, which is beneficial to the picking up of the product by the lifting equipment, improving the rationality of the device, and improving the adaptability of the device.

[0053] Before demolding, this solution can provide friction force to the side and top surfaces of the shield segment product, so that the shield segment product is separated from the side mold body 403 and the top mold body 504, avoiding adhesion between the shield segment product and the side mold body 403 and the top mold body 504 during demolding, which is beneficial to protecting the shield segment product and improving the quality of the product. After separation, the side mold body 403 and the top mold body 504 can be demolded synchronously to achieve the purpose of rapid demolding, thereby improving the demolding efficiency and improving the production efficiency of the company's shield segment products.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A shield segment production mold, characterized in that: The invention comprises a movable base (1), wherein an arc-shaped lower die base (2) is arranged on the movable base (1), a lifting assembly (3) is arranged on the movable base (1), a side die assembly (4) is arranged on the lifting assembly (3), and a top die assembly (5) is arranged on the movable base (1); the arc-shaped lower die base (2), the side die assembly (4) and the top die assembly (5) form a mold; a clamping assembly (6) is arranged on the top die assembly (5), an adjusting assembly (7) is arranged on the lifting assembly (3), and a transmission assembly (8) connected to the clamping assembly (6) is arranged at the output end of the adjusting assembly (7); The transmission component (8) transmits the force to the clamping component (6); the output end of the adjustment component (7) is provided with a transmission component (9) connected to the top mold component (5); the top mold component (5) is provided with a driving component (10) and a connecting component (11); wherein, when the connecting component (11) connects the driving component (10) with the top mold component (5), the top mold component (5) is driven to adjust the angle; and when the connecting component (11) is separated from the driving component (10) and the top mold component (5), the clamping component (6) transmits the force to the top mold component (5).

2. A shield segment production mold according to claim 1, characterized in that: The lifting assembly (3) comprises a hydraulic lifting rod (301) symmetrically mounted on the mobile base (1), a supporting cross bar (302) being arranged at the output end of the hydraulic lifting rod (301), and a reinforcing rod (303) being arranged between the output end of the hydraulic lifting rod (301) and the supporting cross bar (302).

3. A shield segment production mold according to claim 2, characterized in that: The side mold assembly (4) includes a hydraulic push rod (401) installed on the supporting cross bar (302), and a sliding block (402) is provided at the output end of the hydraulic push rod (401). The sliding block (402) passes through the supporting cross bar (302), and a side mold body (403) adapted to the arc-shaped lower mold base (2) is provided on the sliding block (402).

4. A shield segment production mold according to claim 3, characterized in that: The top mold assembly (5) includes a rotating rod (501) connected to the movable base (1) by a bearing, the outer ring fixed sleeve of the rotating rod (501) is provided with a rotating plate (502), the end bearing of the rotating plate (502) is connected with an axle rod (503), the outer ring fixed sleeve of the axle rod (503) is provided with a top mold body (504) adapted to the arc-shaped lower mold base (2) and the side mold body (403), and the outer ring fixed sleeve of the axle rod (503) is provided with a rotating gear (505).

5. A shield segment production mold according to claim 4, characterized in that: The clamping assembly (6) comprises a connecting block (601) arranged on the top mold body (504), a concave block (602) being arranged on the connecting block (601), a rotating rod (603) being connected to a bearing on the arc-shaped lower mold base (2), and a convex block (604) matching the concave block (602) being fixedly sleeved on the rotating rod (603).

6. A shield segment production mold according to claim 5, characterized in that: The adjustment assembly (7) comprises an adjustment motor (701) mounted on the support cross bar (302); a threaded rod (702) is connected to a bearing on the support cross bar (302); the threaded rod (702) is connected to an output shaft of the adjustment motor (701); a support block (703) is slidably arranged on the support cross bar (302); the threaded rod (702) is threadedly passed through the support block (703); and a connecting plate (704) is arranged on the support block (703).

7. A shield segment production mold according to claim 6, characterized in that: The transmission assembly (8) comprises a transmission gear (801) fixedly sleeved on the outer ring of the rotating rod (603); a transmission spur rack (802) meshing with the transmission gear (801) is arranged on the connecting plate (704); and the transmission gear (801) and the transmission spur rack (802) do not move when transmitting the force.

8. A shield segment production mold according to claim 7, characterized in that: The transmission assembly (9) comprises a transmission gear (901) fixedly sleeved on the rotating rod (501), and a transmission spur rack (902) meshing with the transmission gear (901) is provided on the connecting plate (704).

9. A shield segment production mold according to claim 8, characterized in that: The driving assembly (10) comprises a driving motor (1001) mounted on the rotating plate (502), and an output shaft of the driving motor (1001) is connected to a driving gear (1002).

10. A shield segment production mold according to claim 9, characterized in that: The connecting assembly (11) comprises an electric push rod (1101) mounted on the rotating plate (502), the output end of the electric push rod (1101) being provided with a connecting plate (1102), and a connecting gear (1103) meshing with the driving gear (1002) and the rotating gear (505) being connected to a bearing on the connecting plate (1102).

Citation Information

Patent Citations

  • Shield constructs section of jurisdiction production mould

    CN206158755U