Plate edge sealing feeding interval control system

By introducing the feed conveying mechanism, ranging mechanism and central control unit into the plate edge sealing system, the plate spacing is automatically adjusted, which solves the problem of long plate collision and improves production efficiency.

CN119590818AActive Publication Date: 2025-03-11NANXING MACHINERY CO LTD
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Patent Information

Application Number
CN202411847400.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-11
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

In plate edge sealing processing, long plate parts are prone to collision due to improper distance control during steering or rotation. The prior art relies on manual judgment or fixing the maximum plate length, resulting in low production efficiency.

Method used

A plate edge seal feeding distance control system is designed, including a feed conveying mechanism, a distance measuring mechanism and a central control unit. The feed conveying mechanism is used to convey the plates to be sealed, and the distance measuring mechanism is used to measure the length of the plates and send data to the central control unit. The central control unit adjusts the conveying mechanism according to the length of the plates to control the spacing of the plates.

Benefits of technology

It realizes that the plate spacing is automatically adjusted when the edge sealing machine is not stopped, avoiding plate collision accidents, improving production efficiency, and is suitable for large-scale promotion and application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of furniture machinery, and discloses a plate edge sealing feeding spacing control system, which is characterized in that a feeding conveying mechanism, a distance measuring mechanism and a central control unit are provided, so that a plate to be edge-sealed can be fed and conveyed by the feeding conveying mechanism, then the distance measuring mechanism measures the length of the plate to be edge-sealed, and the distance measuring mechanism measures the length of the plate to be edge-sealed. The central control unit controls the feeding conveying mechanism to adjust the distance between the plates according to the lengths of the plates to be subjected to edge banding, so that the purpose that the plates with different lengths cannot collide with each other in a rotation line under the non-stop state of the edge banding machine is achieved, the production efficiency is improved, and the edge banding machine is suitable for wide-range popularization and application.
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Description

Technical Field

[0001] The invention relates to the technical field of furniture machinery, and in particular to a panel edge sealing feeding spacing control system. Background Art

[0002] As custom furniture becomes the main product in the furniture market, the shapes and lengths of the boards for custom furniture are different. In the edge banding process, some boards need to be banded on the short side first and then on the long side. The distance between the boards needs to be controlled when connecting these boards. Longer boards will collide when turning or rotating if the distance is not properly controlled.

[0003] At present, in order to reduce the possibility of collision of panels in the edge banding machine connection, the traditional technical approach is: when edge banding the panels, the operator needs to manually judge the distance between the panels according to the length of the wooden board and place the panels for processing so that the panels will not collide, or directly fix the distance between the panels according to the maximum board length. The former may cause mistakes in manual placement of the panels, and the latter will reduce production efficiency.

[0004] Therefore, it is necessary to improve the existing technology.

[0005] The above information is presented as background information only to assist with understanding the present disclosure and no determination or admission is made as to whether any of the above may be used as prior art with respect to the present disclosure. Summary of the invention

[0006] The invention provides a plate edge sealing feeding spacing control system to solve the problems existing in the prior art.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] The present invention provides a panel edge sealing feed spacing control system, comprising a feed conveying mechanism, a distance measuring mechanism and a central control unit; wherein:

[0009] The feeding and conveying mechanism and the distance measuring mechanism are respectively connected to the central control unit;

[0010] The feeding and conveying mechanism is used for feeding and conveying the panels to be edge-sealed;

[0011] The distance measuring mechanism is used to measure the length of the plate to be edge-sealed and send it to the central control unit;

[0012] The central control unit is used to receive and control the feeding and conveying mechanism to adjust the conveying of the next plate to be edge-sealed according to the length of the previous plate to be edge-sealed, so as to control the distance between the plates.

[0013] Furthermore, the panel edge banding feed spacing control system further includes an industrial switch;

[0014] The feeding and conveying mechanism and the distance measuring mechanism are respectively connected to the central control unit through the industrial switch.

[0015] Furthermore, in the panel edge banding feed spacing control system, the central control unit includes a keyboard, a display and an industrial computer;

[0016] The feeding and conveying mechanism and the distance measuring mechanism are respectively connected to the industrial computer;

[0017] The keyboard is connected to the industrial computer via a keyboard interface;

[0018] The display is connected to the industrial computer via a display interface.

[0019] Further, in the panel edge banding feed spacing control system, the feed conveying mechanism includes a programmable controller, a conveying unit, a panel separation unit, a conveying control unit and a panel separation control unit;

[0020] The programmable controller is connected to the central control unit;

[0021] The conveying control unit and the panel separation control unit are respectively connected to the programmable controller;

[0022] The conveying control unit is used to control the operation of the conveying unit;

[0023] The panel splitting control unit is used to control the operation of the panel splitting unit.

[0024] Further, in the panel edge banding feed spacing control system, the conveying control unit includes a first photoelectric switch, a first I / O module, a frequency converter and a feed conveying motor;

[0025] The frequency converter is connected to the programmable controller via MODBUS-RS485;

[0026] The first photoelectric switch is connected to the programmable controller I / O through the first I / O module;

[0027] When the first photoelectric switch detects the plate, the frequency converter controls the speed, start and stop of the feeding conveying motor to control the operation of the conveying control unit.

[0028] Further, in the panel edge banding feeding spacing control system, the panel separation control unit includes a position module, a second I / O module, a solenoid valve and a panel separation cylinder;

[0029] The position module and the solenoid valve are respectively connected to the programmable controller I / O through the second I / O module;

[0030] When the first photoelectric switch detects a panel, the solenoid valve controls the panel separation cylinder to drive the operation of the panel separation unit.

[0031] Further, in the panel edge banding feeding spacing control system, the distance measuring mechanism includes a distance measuring controller, a second photoelectric sensor, a third I / O module and a distance measuring light curtain;

[0032] The distance measuring controller is connected to the central control unit;

[0033] The distance measuring light curtain is connected to the distance measuring controller via MODBUS-RS485;

[0034] The second photoelectric sensor is connected to the distance measurement controller I / O through the third I / O module;

[0035] When the second photoelectric sensor detects the plate, the distance measuring light curtain measures the length of the plate, and the measurement data is transmitted to the distance measuring controller.

[0036] Furthermore, in the panel edge banding feeding spacing control system, the ranging light curtain includes a receiver and a transmitter.

[0037] Furthermore, in the panel edge banding feeding spacing control system, the transmitter transmits a signal to the receiver. When a panel passes by, it will block the signal reception of the receiver. When the ranging controller detects that the panel passes through the ranging light curtain through the second photoelectric sensor, the receiver transmits the number of blocked signals to the ranging controller. After receiving the data, the ranging controller calculates the length of the panel.

[0038] Furthermore, in the panel edge banding feeding spacing control system, the distance measuring controller calculates the length of the panel according to the following formula:

[0039] Board length = length of interval between adjacent signals × number of blocked signals.

[0040] Compared with the prior art, the present invention has the following beneficial effects:

[0041] The present invention provides a plate edge banding feed spacing control system, which provides a feed conveying mechanism, a distance measuring mechanism and a central control unit, so that the feed conveying mechanism can feed and convey the plates to be edge banded, and then after the distance measuring mechanism measures the length of the plates to be edge banded, the central control unit controls the feed conveying mechanism to adjust the distance between the plates according to the length of the plates to be edge banded, so as to achieve the purpose of preventing plates of different lengths from colliding with each other in the turntable when the edge banding machine does not stop, thereby improving production efficiency and being suitable for large-scale promotion and application.

[0042] The present invention has other features and advantages, which will be apparent from or will be described in detail in the accompanying drawings and the following detailed description incorporated herein, which together serve to explain the specific principles of the invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0044] Figure 1 It is a structural schematic diagram of a panel edge sealing feed spacing control system provided by an embodiment of the present invention;

[0045] Figure 2 is a structural schematic diagram of a feed conveying mechanism provided by an embodiment of the present invention;

[0046] Figure 3 It is a structural schematic diagram of a distance measuring mechanism provided in an embodiment of the present invention.

[0047] Reference numerals:

[0048] Feeding and conveying mechanism 1, distance measuring mechanism 2, central control unit 3, industrial switch 4;

[0049] Programmable controller 11, conveying control unit 12, board separation control unit 13;

[0050] A first photoelectric switch 121, a first I / O module 122, a frequency converter 123, and a feed conveying motor 124;

[0051] Position module 131, second I / O module 132, solenoid valve 133, plate separation cylinder 134;

[0052] Distance measurement controller 21 , second photoelectric sensor 22 , third I / O module 23 , distance measurement light curtain 24 . DETAILED DESCRIPTION

[0053] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0054] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0055] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0056] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in an "or" logical relationship.

[0057] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.

[0058] Without further limitations, in this application, the words "include", "comprises", "has" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.

[0059] In the present application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of the present application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.

[0060] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0061] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0062] In view of the defects of the above-mentioned prior art, the applicant, based on many years of rich practical experience and professional knowledge in this field, and in conjunction with the application of theory, actively conducts research and innovation in the hope of creating a technology that can solve the defects of the prior art. After continuous research and design, and after repeated trial production and improvement, the present invention with real practical value was finally created.

[0063] Please refer to Figure 1 The embodiment of the present invention provides a panel edge banding feed spacing control system, comprising a feed conveying mechanism 1, a distance measuring mechanism 2 and a central control unit 3; wherein,

[0064] The feeding and conveying mechanism 1 and the distance measuring mechanism 2 are respectively connected to the central control unit 3;

[0065] Specifically, the feeding and conveying mechanism 1 is responsible for feeding the panels to be edge-sealed into the subsequent processing flow in sequence and stably. Its design ensures the stability and accuracy of the panels during the conveying process, laying a solid foundation for the subsequent edge-sealing operation.

[0066] The distance measuring mechanism 2 is responsible for accurately measuring the length of each board to be edge-sealed. Through advanced sensing technology and algorithms, the mechanism can quickly and accurately obtain the length information of the board and transmit this key data to the central control unit 3 in real time.

[0067] The central control processing unit 3 is the "brain" of the entire system, and its importance is self-evident. It can not only receive the board length data from the distance measuring mechanism 2, but also accurately control the feeding and conveying mechanism 1 based on these data and the preset algorithm logic. By dynamically adjusting the conveying speed and position of subsequent boards, the central control processing unit 3 can ensure that boards of different lengths can maintain a safe distance on the turning line when the edge banding machine is in continuous operation, thereby effectively avoiding the occurrence of collision accidents.

[0068] In summary, the embodiment of the present invention not only realizes the precise control of the feed spacing in the plate edge banding operation, but also significantly improves the production efficiency and reduces the production cost by cleverly integrating the feed conveying mechanism 1, the distance measuring mechanism 2 and the central control processing unit 3. This innovative design scheme undoubtedly provides new ideas and possibilities for the technological progress and industrial upgrading of the plate edge banding industry, and has extremely high promotion value and practical value.

[0069] Please refer again Figure 1 In one implementation of this embodiment, the system further includes an industrial switch 4;

[0070] Specifically, the feed conveying mechanism 1 and the distance measuring mechanism 2 both use the industrial switch 4 as a bridge to achieve efficient and stable connection with the central control unit 3.

[0071] In one implementation of this embodiment, the central control unit 3 includes a keyboard, a display and an industrial computer;

[0072] The feeding conveying mechanism 1 and the distance measuring mechanism 2 are connected to the industrial computer directly or through a specific communication method to achieve data interaction and the issuance of control instructions;

[0073] Furthermore, the keyboard is connected to the industrial computer via a special keyboard interface, so that the operator can easily input instructions and data;

[0074] Similarly, the display is also connected to the industrial computer through a specific display interface, so that the system status, monitoring information and operation feedback can be clearly displayed.

[0075] Please refer to Figure 2 In one implementation of this embodiment, the feed conveying mechanism 1 is a highly integrated subsystem with a complex internal structure and complete functions, specifically including a programmable controller 11, a conveying unit, a plate separation unit, a conveying control unit 12 and a plate separation control unit 13;

[0076] The programmable controller 11, as the "brain" of the entire feeding and conveying mechanism 1, is responsible for receiving instructions from the central control unit 3 and accurately regulating the operation of the system according to these instructions. It ensures the real-time transmission and response of information between systems through a stable communication connection established with the central control unit 3.

[0077] Furthermore, the conveying control unit 12 and the panel separation control unit 13, as direct subordinates of the programmable controller 11, respectively undertake the precise control tasks of the conveying unit and the panel separation unit. Both control units are connected to the programmable controller 11 through a specific communication interface, thereby achieving real-time monitoring and flexible regulation of the working status of each responsible unit.

[0078] Specifically, the conveying control unit 12 accurately controls the running speed, position and other parameters of the conveying unit according to the instructions of the programmable controller 11 to ensure that the material can be accurately conveyed to the designated location according to the predetermined path and speed. The plate separation control unit 13 is responsible for accurately controlling the plate separation unit according to the instructions to achieve effective separation and processing of the material.

[0079] In summary, through this series of precise components and efficient communication mechanism, the feed conveying mechanism 1 is able to achieve precise control of material conveying and panel separation, thereby effectively improving the operating efficiency and stability of the entire system.

[0080] Please refer again Figure 2 In one implementation of this embodiment, the conveying control unit 12 is extremely precise and powerful, and specifically includes a first photoelectric switch 121, a first I / O module 122, a frequency converter 123, and a feed conveying motor 124. These components work together to achieve precise control of the material conveying process;

[0081] First, the inverter 123, as a key device for adjusting the motor speed, establishes a stable and efficient communication connection with the programmable controller 11 through the advanced MODBUS-RS485 communication protocol. This connection method not only ensures the real-time transmission of instructions, but also greatly improves the response speed and stability of the system.

[0082] Secondly, the first photoelectric switch 121 is an important sensor for detecting whether the plate has reached the specified position, and it realizes I / O connection with the programmable controller 11 through the first I / O module 122. When the first photoelectric switch 121 detects the plate, it will immediately send a signal to the programmable controller 11 to trigger the subsequent control process.

[0083] After receiving the detection signal from the first photoelectric switch 121, the programmable controller 11 will accurately control the speed, start and stop of the feed conveying motor 124 through the frequency converter 123 according to the preset program logic. In this process, the frequency converter 123 flexibly adjusts the speed of the feed conveying motor 124 according to the instructions of the programmable controller 11, thereby realizing accurate control of the material conveying speed. At the same time, when it is necessary to stop conveying, the frequency converter 123 will also quickly cut off the power supply of the motor according to the instructions to ensure the smoothness and safety of the conveying process.

[0084] In summary, through this series of precise components and efficient communication mechanism, the conveying control unit 12 is able to achieve precise control of the material conveying process, thereby effectively improving the operating efficiency and stability of the entire system.

[0085] Please refer again Figure 2 In one implementation of the present embodiment, the construction of the panel separation control unit 13 also reflects a high degree of integration and intelligence. It includes a position module 131, a second I / O module 132, a solenoid valve 133 and a panel separation cylinder 134. These components cooperate with each other to jointly achieve precise control of the panel separation process.

[0086] First, as a key component for determining the position of the panel, the position module 131 establishes a stable I / O connection with the programmable controller 11 through the second I / O module 132. This connection ensures that the position module 131 can feed back the position information of the panel to the programmable controller 11 in real time, providing reliable data support for subsequent precise control.

[0087] Secondly, the solenoid valve 133, as an important component for controlling the on-off of the gas circuit, is also connected to the programmable controller 11 through the second I / O module 132. When the first photoelectric switch 121 detects that the plate reaches the specified position, the programmable controller 11 sends a control signal to the solenoid valve 133 through the second I / O module 132 according to the preset program logic.

[0088] After receiving the control signal, the solenoid valve 133 will respond quickly, open or close the air circuit, thereby controlling the telescopic action of the plate separation cylinder 134. As an actuator, the precise telescopic action of the plate separation cylinder 134 can drive the plate separation unit to complete the separation operation of the plate.

[0089] In summary, through this series of precise components and efficient communication mechanism, the panel separation control unit 13 can achieve precise control of the panel separation process. When the first photoelectric switch 121 detects the panel, the solenoid valve 133 will respond quickly, control the panel separation cylinder 134 to drive the panel separation unit to complete the separation action, thereby ensuring the operating efficiency and stability of the entire system.

[0090] Please refer to Figure 3 In one implementation of this embodiment, the distance measuring mechanism 2 exhibits excellent performance with its highly integrated and intelligent design. The mechanism mainly includes a distance measuring controller 21, a second photoelectric sensor 22, a third I / O module 23 and a distance measuring light curtain 24, which work together to achieve accurate measurement of the length of the plate.

[0091] First, the distance measurement controller 21, as the "brain" of the distance measurement mechanism 2, is responsible for receiving instructions from the central control unit 3 and accurately regulating the distance measurement process according to these instructions. It establishes a stable communication connection with the central control unit 3 to ensure the real-time transmission and response of instructions.

[0092] Secondly, the distance measuring light curtain 24, as a key device for measuring the length of the plate, establishes an efficient and stable communication connection with the distance measuring controller 21 through the advanced MODBUS-RS485 communication protocol. This connection method not only ensures the real-time transmission of the measurement data, but also greatly improves the accuracy and stability of the measurement.

[0093] Furthermore, the second photoelectric sensor 22 is used as a sensor to detect whether the plate has reached the measuring position, and it realizes I / O connection with the distance measuring controller 21 through the third I / O module 23. When the second photoelectric sensor 22 detects that the plate has reached the specified measuring position, it will immediately send a signal to the distance measuring controller 21 to trigger the distance measuring light curtain 24 to measure the length.

[0094] After receiving the detection signal from the second photoelectric sensor 22, the distance measuring controller 21 will start the distance measuring light curtain 24 to measure the length of the plate according to the preset program logic. The distance measuring light curtain 24 can accurately measure the length of the plate through its internal precision grating structure and transmit the measurement data back to the distance measuring controller 21 in real time.

[0095] After receiving the measurement data, the distance measurement controller 21 will process and store the measurement data, and transmit the data to the central control unit 3 as needed for subsequent analysis and decision-making.

[0096] In summary, through this series of precise components and efficient communication mechanism, the distance measuring mechanism 2 is able to achieve accurate measurement of the length of the plate, thereby effectively improving the operating efficiency and measurement accuracy of the entire system.

[0097] In a specific and in-depth implementation of this embodiment, the structure of the ranging light curtain 24 is further refined and explained. As the core device for measuring the length of the plate, the ranging light curtain 24 is mainly composed of two key components, a receiver and a transmitter, which work together to achieve accurate measurement of the length of the plate.

[0098] Specifically, the transmitter is responsible for transmitting signals to the receiver, and these signals will reach the receiver unimpeded and be received by it under normal circumstances. However, when a plate passes through the ranging light curtain 24, the plate will block part or all of the signal, causing the signal received by the receiver to change.

[0099] In order to accurately capture this change, the second photoelectric sensor 22 is responsible for detecting whether the plate reaches the measuring area of ​​the ranging light curtain 24. Once the second photoelectric sensor 22 detects that the plate has passed, it immediately sends a signal to the ranging controller 21 to trigger the ranging light curtain 24 to measure.

[0100] After receiving the trigger signal from the second photoelectric sensor 22, the distance measuring controller 21 starts to receive the signal transmitted by the receiver of the distance measuring light curtain 24. Due to the shielding of the plate, the number of signals received by the receiver will change, and this change will be captured by the receiver and converted into a digital signal, which is then transmitted to the distance measuring controller 21.

[0101] After receiving these blocking signals, the distance controller 21 will use a preset algorithm to calculate. According to the blocking conditions of the signals, the distance controller 21 can accurately calculate the length of the board in the measurement area of ​​the distance light curtain 24, thereby achieving accurate measurement of the length of the board.

[0102] In summary, through the coordinated work of the receiver and transmitter of the ranging light curtain 24 and the precise triggering of the second photoelectric sensor 22, the ranging mechanism 2 is able to achieve rapid and accurate measurement of the length of the plate, providing strong support for the efficient operation of the entire system.

[0103] In a specific and in-depth implementation detail of this embodiment, when calculating the length of the panel, the ranging controller 21 uses a formula based on the working principle of the ranging light curtain 24, combining the length of the adjacent signal interval with the number of blocked signals to obtain the accurate length of the panel.

[0104] Specifically, the distance controller 21 first obtains the number of blocked signals transmitted by the receiver of the distance light curtain 24. These signal numbers represent how many light curtain signals are blocked by the plate during the measurement process. At the same time, the distance controller 21 also obtains a key parameter, namely the length of the interval between adjacent signals. This parameter is determined during the design and manufacture of the distance light curtain 24, and it represents the physical distance between two adjacent signals in the light curtain.

[0105] After obtaining these two key parameters, the distance measurement controller 21 can use the following formula to calculate the length of the plate:

[0106] Board length = length of adjacent signal interval × number of blocked signals

[0107] This formula is simple and clear, but very effective. By multiplying the length of the adjacent signal interval and the number of blocked signals, the distance controller 21 can quickly and accurately calculate the length of the plate within the measurement area of ​​the distance light curtain 24.

[0108] It is worth noting that the accuracy of this formula depends largely on the accuracy and stability of the ranging light curtain 24. Therefore, in practical applications, it is necessary to ensure that the receiver of the ranging light curtain 24 can accurately capture the changes in the signal and that the length of the interval between adjacent signals remains constant. Only in this way can the calculated length of the panel be guaranteed to have sufficient accuracy and reliability.

[0109] In summary, by using this concise and precise formula, the distance measurement controller 21 can achieve fast and accurate measurement of the length of the plate, providing strong support for the efficient operation of the entire system.

[0110] Although the terms such as feed conveying and distance measurement are used more frequently in this application, the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.

[0111] An embodiment of the present invention provides a panel edge banding feed spacing control system, which provides a feed conveying mechanism, a distance measuring mechanism and a central control unit, so that the feed conveying mechanism can feed and convey the panels to be edge banded, and then after the distance measuring mechanism measures the length of the panels to be edge banded, the central control unit controls the feed conveying mechanism to adjust the distance between the panels according to the length of the panels to be edge banded, so as to achieve the purpose of preventing panels of different lengths from colliding with each other in the turntable when the edge banding machine does not stop, thereby improving production efficiency and being suitable for large-scale promotion and application.

[0112] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concept of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.

Claims

1. A panel edge sealing feed spacing control system, characterized in that: It comprises a feeding and conveying mechanism (1), a distance measuring mechanism (2) and a central control unit (3); wherein: The feeding and conveying mechanism (1) and the distance measuring mechanism (2) are respectively connected to the central control unit (3); The feeding and conveying mechanism (1) is used for feeding and conveying the plate parts to be edge-sealed; The distance measuring mechanism (2) is used to measure the length of the plate to be edge-sealed and send the length to the central control unit (3); The central control unit (3) is used to receive and control the feeding and conveying mechanism (1) to adjust the conveying of the next plate to be edge-sealed according to the length of the previous plate to be edge-sealed, so as to control the distance between the plates.

2. The panel edge banding feed spacing control system according to claim 1, characterized in that: Also includes industrial switches (4); The feeding and conveying mechanism (1) and the distance measuring mechanism (2) are respectively connected to the central control unit (3) via the industrial switch (4).

3. The panel edge banding feed spacing control system according to claim 1, characterized in that: The central control unit (3) comprises a keyboard, a display and an industrial computer; The feeding and conveying mechanism (1) and the distance measuring mechanism (2) are respectively connected to the industrial computer; The keyboard is connected to the industrial computer via a keyboard interface; The display is connected to the industrial computer via a display interface.

4. The panel edge banding feed spacing control system according to claim 1, characterized in that: The feeding and conveying mechanism (1) comprises a programmable controller (11), a conveying unit, a plate separation unit, a conveying control unit (12) and a plate separation control unit (13); The programmable controller (11) is connected to the central control unit (3); The conveying control unit (12) and the panel separation control unit (13) are respectively connected to the programmable controller (11); The conveying control unit (12) is used to control the operation of the conveying unit; The panel splitting control unit (13) is used to control the operation of the panel splitting unit.

5. The panel edge banding feed spacing control system according to claim 4, characterized in that: The conveying control unit (12) comprises a first photoelectric switch (121), a first I / O module (122), a frequency converter (123) and a feed conveying motor (124); The frequency converter (123) is connected to the programmable controller (11) via MODBUS-RS485; The first photoelectric switch (121) is connected to the programmable controller (11) I / O via the first I / O module (122); When the first photoelectric switch (121) detects a plate, the frequency converter (123) controls the speed, start and stop of the feed conveying motor (124) to control the operation of the conveying control unit (12).

6. The panel edge banding feed spacing control system according to claim 5, characterized in that: The panel splitting control unit (13) comprises a position module (131), a second I / O module (132), a solenoid valve (133) and a panel splitting cylinder (134); The position module (131) and the solenoid valve (133) are respectively connected to the programmable controller (11) I / O via the second I / O module (132); When the first photoelectric switch (121) detects a plate, the solenoid valve (133) controls the plate-separating cylinder (134) to drive the plate-separating cylinder (134) to move, thereby controlling the operation of the plate-separating unit.

7. The panel edge banding feed spacing control system according to claim 1, characterized in that: The distance measuring mechanism (2) comprises a distance measuring controller (21), a second photoelectric sensor (22), a third I / O module (23) and a distance measuring light curtain (24); The distance measuring controller (21) is connected to the central control unit (3); The distance measuring light curtain (24) is connected to the distance measuring controller (21) via MODBUS-RS485; The second photoelectric sensor (22) is I / O-connected to the distance measurement controller (21) via the third I / O module (23); When the second photoelectric sensor (22) detects a plate, the distance measuring light curtain (24) measures the length of the plate, and the measurement data is transmitted to the distance measuring controller (21).

8. The panel edge sealing feed spacing control system according to claim 7, characterized in that: The distance measuring light curtain (24) comprises a receiver and a transmitter.

9. The panel edge sealing feed spacing control system according to claim 8, characterized in that: The transmitter transmits a signal to the receiver. When a plate passes by, it blocks the signal reception of the receiver. The distance measuring controller (21) detects through the second photoelectric sensor (22) that the plate passes through the distance measuring light curtain (24). The receiver transmits the number of blocked signals to the distance measuring controller (21). After receiving the data, the distance measuring controller (21) calculates the length of the plate.

10. The panel edge banding feeding spacing control system according to claim 9, characterized in that: The distance measuring controller (21) calculates the length of the plate according to the following formula: Board length = length of interval between adjacent signals × number of blocked signals.

Citation Information

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