Vertically-installed electrostatic filter and control method

By using the oil-resistance mechanism and gas-liquid filter design in the electrostatic filter, the problems of high maintenance costs caused by the accumulation of fume particles and the inability to start the equipment are solved, and efficient fume purification and stable operation of the equipment are achieved.

CN119594504APending Publication Date: 2025-03-11MAYAIR TECH (CHINA) CO LTD
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Patent Information

Application Number
CN202411442553.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

When existing electrostatic filters treat oil-containing fume air, oil-fume particles are prone to accumulate, resulting in frequent cleaning of the filter, increasing maintenance costs, and may damage the pressure differential sensor, causing the equipment to fail to start.

Method used

A vertical electrostatic filter is designed, using an oil-resistance mechanism and a gas-liquid filter. The oil-resistance plate is initially filtered and discharged through a V-shaped deflector. The gas-liquid filter further purifies the air using gas-liquid separation technology.

Benefits of technology

It realizes efficient preliminary separation and purification of oil fume particles, reduces the cleaning frequency of electrostatic filters, reduces maintenance costs, and ensures the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vertically-installed electrostatic filter comprises a shell, an air outlet is formed in the outer wall of the shell in the circumferential direction, an oil blocking mechanism, an electrostatic filter, a honeycomb filter and a draught fan are sequentially installed in the shell from bottom to top, and the oil blocking mechanism comprises an oil blocking plate, an oil storage tank and an oil discharging device which are obliquely arranged downwards from back to front; the oil blocking plate is composed of an outer frame with a U-shaped section and an inward opening and two flow guide plate assemblies arranged in the outer frame in a vertically symmetrical mode, the flow guide plate assembly located on the upper portion comprises a plurality of V-shaped flow guide plates which are arranged along the inner wall of the outer frame at equal intervals and provided with downward openings, and the V-shaped flow guide plates are fixed to the inner wall of the outer frame through two symmetrical connecting pieces. The upper and lower V-shaped flow guide plates are arranged in a staggered manner, oil discharge holes corresponding to the included angles of the V-shaped flow guide plates are formed in the outer wall of the outer frame, an L-shaped partition plate is integrally arranged in the shell, an oil storage tank is formed by the partition plate and the inner wall of the shell, and the oil discharge device is mounted on the outer wall of the shell and communicated with the oil storage tank.
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Description

Technical Field

[0001] The patent of this invention relates to the field of air purification technology, specifically a vertically mounted electrostatic filter and a control method. Background Art

[0002] At present, many places in the field of air purification use electrostatic filters + fan linkage purification devices, which use high-voltage electrostatic filters to charge particles, and then are captured by dust collecting plates. The characteristics of this purification device are that it can be repeatedly cleaned and used, with high efficiency and low cost. Therefore, many places in the field of air purification currently use electrostatic filters;

[0003] In the actual operation of the existing electrostatic filter, due to the need to filter the air containing oil smoke for a long time, large oil smoke particles will directly enter the electrostatic filter and be excessively adsorbed in the electrostatic filter, which will cause the electrostatic filter to need to be cleaned recently, which undoubtedly increases the maintenance cost. At the same time, it will also cause pollution to the differential pressure sensor installed at the input end of the electrostatic filter, causing the differential pressure sensor to fail to detect, making it impossible for the electrostatic filter to start purification.

[0004] Invention patent content

[0005] The purpose of the present invention is to provide a vertically mounted electrostatic filter and a control method to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the patent of the present invention provides the following technical solutions: a vertically mounted electrostatic filter, comprising a shell with an opening at the bottom, an air outlet being arranged circumferentially on the upper part of the outer wall of the shell, an oil blocking mechanism, an electrostatic filter, a honeycomb filter and a fan being installed in sequence from bottom to top in the shell, the oil blocking mechanism comprising an oil blocking plate, an oil storage tank and an oil discharge device arranged downwardly inclined from back to front, the oil blocking plate comprising an outer frame with a U-shaped cross-section and an inward opening and two guide plate assemblies arranged symmetrically in the outer frame from top to bottom, the guide plate assembly located above comprising a plurality of V-shaped guide plates arranged at equal intervals along the inner wall of the outer frame and opening downward, the V-shaped guide plates The outer wall of the end is fixedly connected to the inner wall of the outer frame by two symmetrically arranged connecting pieces. The layout of the V-shaped guide plates of the upper and lower guide plate assemblies is staggered. The outer wall of the outer frame at the front end of the V-shaped guide plate is provided with oil drainage holes corresponding to the angle of the V-shaped guide plate. An L-shaped partition is integrally provided in the shell at the bottom of the output end of the oil baffle plate. The top of the partition is sealed and fixed to the bottom end of the outer frame. The partition and the inner wall of the shell form an oil storage tank. The oil drainage device is installed at the bottom end of the outer wall on the front side of the shell and is connected to the lower part of the inner wall of the oil storage tank. The input ends of the electrostatic filter, honeycomb filter and fan are all sealed and connected to the inner wall of the shell.

[0007] Furthermore, the oil-blocking mechanism also includes a primary effect installed at the input end of the electrostatic filter, and the primary effect is composed of multiple layers of gas-liquid networks stacked horizontally and vertically.

[0008] Furthermore, an emergency exhaust air valve is installed on the rear inner wall of the shell below the oil-blocking plate, and air outlets are evenly arranged on the rear outer wall of the shell at the output end of the emergency exhaust air valve.

[0009] Furthermore, a shutter is installed in the air outlet, the shutters of the shutter are arranged to be tilted downward from the inside to the outside, and the top of the shutter is provided with a bend arranged to be tilted upward from the inside to the outside.

[0010] Furthermore, the fan is installed at the top of the inner wall of the shell, and the input end is sealed and connected with a trumpet-shaped connecting port, and the input end of the connecting port is sealed and connected with the inner wall of the shell.

[0011] Furthermore, the bottom end of the shutter outer frame is parallel to the bottom end of the outer wall of the connecting port, and a drainage outlet is provided at the bottom end of the shutter outer frame.

[0012] Furthermore, the honeycomb filter is composed of four honeycomb filter plates, and the four honeycomb filter plates are installed in an M-shaped structure.

[0013] Furthermore, the shell has a built-in equipment control system, a monitoring device, a local control module and a 4G module, a display screen is provided on the front side of the shell, the electrostatic filter, the fan, the monitoring device, the local control module, the 4G module and the display screen are all connected to the equipment control system signal, the emergency exhaust air valve, the electrostatic filter, the fan, the monitoring device, the 4G module and the display screen are all electrically connected to the equipment control system, the equipment control system is connected to an external power supply, and the 4G module signal is connected to a cloud system.

[0014] A control method for a vertically mounted electrostatic filter implemented based on a vertically mounted electrostatic filter comprises the following steps:

[0015] S1: Start the electrostatic filter, and the monitoring equipment monitors the oil fume emission value inside the electrostatic filter, the operating status of the electrostatic filter and the operating status of the fan in real time, and forms monitoring data and uploads it to the equipment control system;

[0016] The monitoring data include: monitoring oil fume emission data, monitoring electrostatic filter operation data and monitoring fan operation data;

[0017] The equipment control system has built-in standard data for comparison;

[0018] The standard data include: standard oil fume emission data, standard electrostatic filter operation data and standard fan operation data;

[0019] S2: Equipment control system compares monitoring data with standards;

[0020] The step S2 includes the following sub-steps:

[0021] S21: The equipment control system compares the monitored oil fume emission data with the standard oil fume emission value;

[0022] When the monitored oil fume emission data is greater than the standard oil fume emission data, the voltage of the electrostatic filter is increased;

[0023] When the monitored oil fume emission data is less than the standard oil fume emission data, the voltage of the electrostatic filter is lowered;

[0024] S22: The equipment control system continuously compares and monitors the oil fume emission data with the standard oil fume emission data;

[0025] When the monitored oil fume emission data is continuously greater than / less than the standard oil fume emission data, the equipment control system automatically alarms and enters step S3;

[0026] S23: The equipment control system continuously compares and monitors the operating data of the electrostatic filter and the operating data of the standard electrostatic filter;

[0027] When the monitored electrostatic filter operation data is continuously greater than / less than the standard electrostatic filter operation data, the equipment control system automatically alarms and enters step S3;

[0028] S24: The equipment control system continuously compares and monitors the fan operation data with the standard fan operation data;

[0029] When the monitored fan operation data is continuously greater than / less than the fan operation data, the equipment control system automatically alarms and enters step S3;

[0030] S3: The equipment control system automatically alarms and uploads the monitoring data to the cloud system through the 4G module;

[0031] S4: The operation and maintenance personnel arrange maintenance personnel to carry out maintenance according to the alarm information.

[0032] The beneficial effects achieved by the present invention are:

[0033] 1. Compared with the existing vertical electrostatic filters on the market, the present invention adopts the V-shaped design of the guide plate. The oil smoke changes its flow direction under the upper suction force and hits the plate surface multiple times. The inertia causes large oil droplets to adhere to the plate surface, achieving initial and efficient separation. The inclined design of the oil-blocking plate allows the oil droplets to slide smoothly and be discharged into the oil storage tank through the oil drain hole to prevent oil accumulation and keep the system clean and efficient. This design can also prevent oil backflow, ensure continuous and stable filtration, initially filter out large oil droplets, reduce the burden of subsequent electrostatic and honeycomb filters, and improve filtration efficiency.

[0034] 2. The gas-liquid filter uses gas-liquid separation technology. When the oil mist gas passes through the multi-layer interlaced network, inertia causes the mist to adhere to the surface of the filaments and diffuse. Under the action of gravity, the droplets flow along the filaments to the interlacing point, increase in size and fall, achieving efficient purification of oil smoke, further reducing the burden of subsequent static electricity and honeycomb filters, and improving filtration efficiency.

[0035] 3. The setting of emergency exhaust air valve ensures automatic smoke exhaust in case of equipment failure or power outage, ensuring normal use by customers.

[0036] 4. The bending design at the top of the louver effectively prevents the intrusion of rain and dust, reduces kinetic energy impact, and protects the inside of the filter.

[0037] 5. By raising the fan position, the fan's rain protection capacity is improved. At the same time, by sealing the trumpet-shaped connection port at the fan input end, rain or dust is isolated to further prevent rain or dust from entering the filter.

[0038] 6. By setting the bottom end of the shutter outer frame and the bottom end of the outer wall of the connecting port to be parallel, and providing a drainage port at the bottom end of the shutter outer frame, rainwater isolated by the connecting port can be discharged.

[0039] 7. The M-shaped structure installation setting effectively increases the contact area of ​​the honeycomb filter plate in a limited space, reduces resistance, and improves the purification efficiency of the product.

[0040] 8. Real-time monitoring of key indicators of electrostatic filters, such as oil fume emissions and equipment operating status, ensures optimal operation and extends life. Automatic alarm and data transmission to the cloud in case of abnormality facilitates remote monitoring and maintenance, reducing the risk of production interruption. Electrostatic filters reduce oil fume emissions, improve work efficiency, and meet environmental standards. Intelligent voltage regulation avoids energy waste, reduces failure rate and maintenance costs, and improves economic benefits. Automated monitoring reduces human errors, improves system stability and reliability, and ensures safe operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 This is a front view of a vertically mounted electrostatic filter in Example 1;

[0042] Figure 2 It is a rear view of a vertically mounted electrostatic filter in the first embodiment;

[0043] Figure 3 for Figure 1 The cross-sectional view along the AA direction;

[0044] Figure 4 for Figure 3 Cross-sectional view along the BB direction

[0045] Figure 5It is a front view of the oil blocking plate in the first embodiment;

[0046] Figure 6 is a top view of the oil blocking plate in the first embodiment;

[0047] Figure 7 for Figure 5 A cross-sectional view along the CC direction;

[0048] Figure 8 It is a top view and a front view of the primary effect in the first embodiment;

[0049] Fig. 9 is a side sectional view of the shutter in the first embodiment;

[0050] Fig.10 It is a schematic diagram of electrical connection and signal connection of a vertically mounted electrostatic filter in the first embodiment;

[0051] Fig.11 This is a flow chart of a control method for a vertically mounted electrostatic filter in Embodiment 2. DETAILED DESCRIPTION

[0052] The present invention is further described below in conjunction with the accompanying drawings.

[0053] Embodiment 1

[0054] like Figure 1-7 As shown, the patent of the present invention discloses a vertically mounted electrostatic filter, comprising: a shell 1 with an opening at the bottom, an air outlet is arranged circumferentially on the upper part of the outer wall of the shell 1, an oil blocking mechanism, an electrostatic filter 4, a honeycomb filter 3 and a fan 2 are sequentially installed in the shell 1 from bottom to top, the oil blocking mechanism comprises an oil blocking plate 5, an oil storage tank 13 and an oil discharge device 14 arranged downwardly inclined from back to front, the oil blocking plate 5 is composed of an outer frame 51 with a U-shaped cross-section and an inward opening and two guide plate assemblies symmetrically arranged in the outer frame 51 from top to bottom, the guide plate assembly located above comprises a plurality of V-shaped guide plates 52 arranged at equal intervals along the inner wall of the outer frame 51 and opening downward, and the outer wall of the end of the V-shaped guide plate 52 is formed by two symmetrically arranged The connecting piece 53 is fixedly connected to the inner wall of the outer frame 51, the layout of the V-shaped guide plates 52 of the upper and lower guide plate assemblies is staggered, and the outer wall of the outer frame 51 located at the front end of the V-shaped guide plate 52 is provided with an oil drain hole 54 corresponding to the angle of the V-shaped guide plate 52, and an L-shaped partition 12 is integrally arranged in the shell 1 at the bottom of the output end of the oil baffle plate 5, and the top of the partition 12 is sealed and fixed to the bottom end of the outer frame 51, and the partition 12 and the inner wall of the shell 1 form an oil storage tank 13, and the oil drain device 14 is installed at the bottom end of the outer wall of the front side of the shell 1 and is connected to the lower part of the inner wall of the oil storage tank 13, and the input ends of the electrostatic filter 4, the honeycomb filter 3 and the fan 2 are all sealed and connected to the inner wall of the shell 1.

[0055] Based on the above structure, Figure 1-7 As shown, when in use, the fan 2 runs and generates suction, sucking the air to be filtered at the air inlet into the filter for filtration, and finally discharged through the vent. During this process, the oil blocking plate 5 performs preliminary filtration on the air containing oil smoke and prevents the filtered oil from flowing back. The electrostatic filter 4 performs secondary filtration on the air containing oil smoke, collects the oil smoke particles through the electric field, and generates a small amount of ozone during operation. The ozone reacts with the smoke to remove most of the odor in the smoke. Furthermore, the honeycomb filter 3 performs tertiary filtration on the air containing oil smoke to effectively capture the oil droplets in the smoke.

[0056] Specifically, in the initial filtration, due to the V-shaped setting of the guide plate 52, the guide plate 52 located at the bottom will guide the oil smoke-containing air to the middle part of the guide plate 52 located at the top. When the oil smoke-containing air contacts the inner wall of the guide plate 52 located at the top, the fan 2 generates an upward suction force, and the oil smoke-containing air is forced to change its flow direction along the inner wall of the guide plate 52 located at the top and collide with the surface of the guide plate 52 many times. During the collision, large oil particles in the oil smoke are thrown to the surface of the guide plate 52 due to inertia, and the large oil particles on the guide plate 52 gradually gather and form oil droplets. The inclined setting of the oil blocking plate 5 causes the oil droplets to slide down along the guide plate 52 until the oil droplets finally gather at the bottom of the outer frame 51, and are discharged through the oil discharge hole 54 and fall into the oil storage tank 13 for storage.

[0057] Further, such as Figure 7 As shown, due to the staggered layout of the V-shaped guide plates 52 of the upper and lower guide plate assemblies, the oil droplets on the upper guide plate 52 will flow to the two sides of the guide plate 52 due to the V-shaped setting of the guide plate 52, and finally fall into the guide plate 52 located below, and slide down along the guide plate 52, and be discharged into the oil storage tank 13 for storage. At the same time, the oil particles filtered by the electrostatic filter 4 and the honeycomb filter 3 during long-term filtration will also form oil droplets. The vertical installation of the electrostatic filter allows the oil droplets to fall, and the oil blocking plate 5 blocks, collects, and guides the oil droplets, and discharges them into the oil storage tank 13. The oil discharge device 14 is provided to discharge the oil in the oil storage tank 13 regularly.

[0058] Further, such as Figure 3 and 8 As shown, in order to further reduce the direct entry of large particles into the electrostatic filter, the oil blocking mechanism also includes a primary filter 6 installed at the input end of the electrostatic filter 4, and the primary filter 6 is composed of multiple layers of gas-liquid nets stacked horizontally and vertically;

[0059] Specifically, the working principle of the gas-liquid filter is mainly based on gas-liquid separation technology. When the gas with oil mist passes through multiple layers of gas-liquid mesh stacked horizontally and vertically, the mist collides with the filaments and adheres to the surface of the filaments due to the inertia of the oil mist. The mist on the surface of the filaments further diffuses and forms larger droplets under the action of gravity, flowing along the filaments to the intersection. Due to the wettability of the filaments, the surface tension of the liquid and the capillary action of the filaments, the droplets gradually increase until their own weight exceeds the combined force of the buoyancy of the rising gas and the surface tension of the liquid, and then they are separated and fall, thereby achieving efficient purification of oil smoke.

[0060] Further, such as Figure 1 and 4 As shown, in order to avoid failure of normal smoke exhaust in case of power failure or equipment failure, an emergency exhaust air valve 15 is installed on the inner wall of the rear side of the housing 1 below the oil blocking plate 5, and an air outlet 151 is evenly arranged on the outer wall of the rear side of the housing 1 at the output end of the emergency exhaust air valve 15;

[0061] Specifically, the emergency exhaust air valve is a normally open self-resetting closed air valve, which automatically closes when the equipment is running. The air valve is linked to the fan. When the fan is turned on, the air valve is closed, and when the fan is turned off, the air valve is open. When the equipment cannot be operated or the power is cut off, the air valve is open and smoke can be automatically exhausted, thereby ensuring normal use by customers.

[0062] Further, such as Figure 1-4 As shown in FIG. 9 , in order to prevent rainwater or sand and dust from entering the filter through the shutter, a shutter 11 is installed in the air outlet. The shutter of the shutter 11 is set to be tilted downward from the inside to the outside, and the top of the shutter is provided with a bend set to be tilted upward from the inside to the outside. In actual use, when rainwater or sand and dust contact the shutter, they will splash due to inertia. The splashed rainwater or sand and dust will be blocked or change the movement angle when they contact the bend, thereby starting the effect of preventing sand and dust and rainwater.

[0063] At the same time, the redirection of rain or sand when it comes into contact with the blinds weakens the kinetic energy of the rain or sand when it falls. When the bends come into contact with the rain or sand, the kinetic energy of the rain or sand when it falls is further weakened, and the damage caused by the impact of rain or sand is also reduced.

[0064] Further, such as Figure 3-4 As shown, the fan 2 is installed on the top of the inner wall of the shell 1, and the input end is sealed and connected with a trumpet-shaped connecting port. The input end of the connecting port is sealed and connected to the inner wall of the shell 1, so that the rain protection ability of the fan is improved by raising the position of the fan 2, and the setting of the sealed connection to the trumpet-shaped connecting port isolates rainwater or dust, which can further prevent rainwater or dust from entering the filter.

[0065] Furthermore, in order to facilitate the discharge of rainwater isolated by the connecting port, the bottom end of the outer frame of the shutter 11 is parallel to the bottom end of the outer wall of the connecting port, and a drain outlet (not shown in the figure) is provided at the bottom end of the outer frame of the shutter 11. The rainwater isolated by the connecting port flows along the outer wall of the connecting port to the shutter and is discharged through the drain outlet.

[0066] Further, such as Figure 4 As shown, the honeycomb filter 3 is composed of four honeycomb filter plates, and the four honeycomb filter plates are installed in an M-shaped structure. The M-shaped structural installation arrangement effectively increases the contact area of ​​the honeycomb filter plates in a limited space, reduces resistance, and improves the purification efficiency of the product.

[0067] Further, such as Figure 1 and 10 As shown, in order to better monitor and control the electrostatic filter, the shell 1 has a built-in equipment control system, a monitoring device, a local control module and a 4G module. A display screen is provided on the front side of the shell 1. The electrostatic filter 4, the fan 2, the monitoring device, the local control module, the 4G module and the display screen are all connected to the equipment control system signal. The emergency exhaust air valve 15, the electrostatic filter 4, the fan 2, the monitoring device, the 4G module and the display screen are all electrically connected to the equipment control system. The equipment control system is connected to an external power supply, and the 4G module signal is connected to the cloud system.

[0068] Embodiment 2

[0069] See also Fig.11 A control method for a vertically mounted electrostatic filter based on a vertically mounted electrostatic filter comprises the following steps:

[0070] S1: Start the electrostatic filter, and the monitoring equipment monitors the oil fume emission value inside the electrostatic filter, the operating status of the electrostatic filter and the operating status of the fan in real time, and forms monitoring data and uploads it to the equipment control system;

[0071] The monitoring data include: monitoring of oil fume emission data, monitoring of electrostatic filter operation data and monitoring of fan operation data;

[0072] The equipment control system has built-in standard data for comparison;

[0073] Standard data include: standard oil fume emission data, standard electrostatic filter operation data and standard fan operation data;

[0074] S2: Equipment control system compares monitoring data with standards;

[0075] The step S2 includes the following sub-steps:

[0076] S21: The equipment control system compares the monitored oil fume emission data with the standard oil fume emission value;

[0077] When the monitored oil fume emission data is greater than the standard oil fume emission data, the voltage of the electrostatic filter is increased;

[0078] When the monitored oil fume emission data is less than the standard oil fume emission data, the voltage of the electrostatic filter is lowered;

[0079] S22: The equipment control system continuously compares and monitors the oil fume emission data with the standard oil fume emission data;

[0080] When the monitored oil fume emission data is continuously greater than / less than the standard oil fume emission data, the equipment control system automatically alarms and enters step S3;

[0081] S23: The equipment control system continuously compares and monitors the operating data of the electrostatic filter and the operating data of the standard electrostatic filter;

[0082] When the monitored electrostatic filter operation data is continuously greater than / less than the standard electrostatic filter operation data, the equipment control system automatically alarms and enters step S3;

[0083] The S24 equipment control system continuously compares and monitors the fan operation data with the standard fan operation data;

[0084] When the monitored fan operation data is continuously greater than / less than the fan operation data, the equipment control system automatically alarms and enters step S3;

[0085] S3: The equipment control system automatically alarms and uploads the monitoring data to the cloud system through the 4G module;

[0086] S4: The operation and maintenance personnel arrange maintenance personnel to carry out maintenance according to the alarm information.

[0087] The beneficial effects are: by real-time monitoring of key indicators inside the electrostatic filter, such as oil fume emission values, the operating status of the electrostatic filter and the fan, once the data deviates from the preset standard, the system responds immediately and accurately adjusts the voltage of the electrostatic filter. This efficient feedback mechanism ensures that the equipment always maintains the best operating state and effectively extends the life of the equipment; when the monitoring data continues to be abnormal, the system automatically triggers an alarm and transmits detailed data to the cloud in real time through the 4G module. This intelligent function greatly improves the convenience of remote monitoring and maintenance. The operation and maintenance team can respond quickly based on the alarm information and dispatch maintenance personnel to ensure that the problem is solved in a timely manner and minimize production interruptions. Risk; The electrostatic filter is committed to reducing oil fume emissions. By finely controlling the voltage of the electrostatic filter, efficient air purification is achieved, which not only creates a more comfortable and healthy working environment for employees, but also improves work efficiency and meets increasingly stringent environmental protection standards; the system intelligently adjusts the voltage of the electrostatic filter according to actual needs to effectively avoid energy waste. At the same time, by reducing equipment failure rate and maintenance costs, it helps enterprises achieve long-term energy conservation and cost reduction and improve economic benefits; the automated monitoring and alarm system greatly reduces the possibility of human operational errors, improves the stability and reliability of the entire system, and regular maintenance and overhaul work further ensures the safe operation of the equipment and reduces potential safety hazards.

[0088] The electrostatic filter in the patent of the present invention has the same structure as the ion box used in the patent with publication number CN116213119A and the patent name is an electrostatic filter and its control method, which is already the prior art and will not be described in detail here.

[0089] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and invention concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vertically mounted electrostatic filter, comprising a housing (1) with an opening at the bottom, wherein an air outlet is provided on the upper portion of the outer wall of the housing (1) along the circumferential direction, and characterized in that: The shell (1) is provided with an oil blocking mechanism, an electrostatic filter (4), a honeycomb filter (3) and a fan (2) in sequence from bottom to top. The oil blocking mechanism comprises an oil blocking plate (5), an oil storage tank (13) and an oil discharge device (14) arranged downwardly and tilted from back to front. The oil blocking plate (5) comprises an outer frame (51) with a U-shaped cross section and an inward opening and two guide plate assemblies symmetrically arranged in the outer frame (51) from top to bottom. The guide plate assembly located at the top comprises a plurality of V-shaped guide plates (52) arranged at equal intervals along the inner wall of the outer frame (51) and opening downward. The outer wall of the end of the V-shaped guide plate (52) is fixedly connected to the inner wall of the outer frame (51) by two symmetrically arranged connecting pieces (53). The upper and lower guide plate assemblies are The V-shaped guide plates (52) are arranged in a staggered manner. An oil discharge hole (54) corresponding to the angle of the V-shaped guide plate (52) is arranged on the outer wall of the outer frame (51) at the front end of the V-shaped guide plate (52). An L-shaped partition plate (12) is integrally arranged in the shell (1) at the bottom of the output end of the oil blocking plate (5). The top end of the partition plate (12) is sealed and fixed to the bottom end of the outer frame (51). The partition plate (12) and the inner wall of the shell (1) form an oil storage tank (13). The oil discharge device (14) is installed at the bottom end of the outer wall of the front side of the shell (1) and is connected to the lower part of the inner wall of the oil storage tank (13). The input ends of the electrostatic filter (4), the honeycomb filter (3) and the fan (2) are all sealed and connected to the inner wall of the shell (1).

2. A vertically mounted electrostatic filter according to claim 1, characterized in that: The oil-blocking mechanism also includes a primary filter (6) installed at the input end of the electrostatic filter (4), wherein the primary filter (6) is composed of multiple layers of gas-liquid networks stacked in a horizontal and vertical manner.

3. A vertically mounted electrostatic filter according to claim 2, characterized in that: An emergency exhaust air valve (15) is installed on the rear inner wall of the shell (1) below the oil-blocking plate (5), and air outlets (151) are evenly arranged on the rear outer wall of the shell (1) at the output end of the emergency exhaust air valve (15).

4. A vertically mounted electrostatic filter according to claim 2, characterized in that: A louver (11) is installed in the air outlet, the louvers of the louver (11) are arranged to be inclined downward from the inside to the outside, and the top of the louver is provided with a bend arranged to be inclined upward from the inside to the outside.

5. A vertically mounted electrostatic filter according to claim 4, characterized in that: The fan (2) is mounted on the top of the inner wall of the shell (1), and the input end is sealed and connected to a trumpet-shaped connection port, and the input end of the connection port is sealed and connected to the inner wall of the shell (1).

6. A vertically mounted electrostatic filter according to claim 4, characterized in that: The bottom end of the outer frame of the shutter (11) is parallel to the bottom end of the outer wall of the connection port, and a drainage outlet is provided at the bottom end of the outer frame of the shutter (11).

7. A vertically mounted electrostatic filter according to claim 2, characterized in that: The honeycomb filter (3) is composed of four honeycomb filter plates, and the four honeycomb filter plates are installed in an M-shaped structure.

8. The vertically mounted electrostatic filter according to claim 3, characterized in that: The shell (1) has a built-in device control system, a monitoring device, a local control module and a 4G module. A display screen is provided on the front side of the shell (1). The electrostatic filter (4), the fan (2), the monitoring device, the local control module, the 4G module and the display screen are all connected to the device control system by signal. The emergency exhaust air valve (15), the electrostatic filter (4), the fan (2), the monitoring device, the 4G module and the display screen are all electrically connected to the device control system. The device control system is connected to an external power supply. The 4G module is connected to a cloud system by signal.

9. A control method for a vertically mounted electrostatic filter, characterized in that: The steps include: S1: Start the electrostatic filter, and the monitoring equipment monitors the oil fume emission value inside the electrostatic filter, the operating status of the electrostatic filter and the operating status of the fan in real time, and forms monitoring data and uploads it to the equipment control system; The monitoring data include: monitoring oil fume emission data, monitoring electrostatic filter operation data and monitoring fan operation data; The equipment control system has built-in standard data for comparison; The standard data include: standard oil fume emission data, standard electrostatic filter operation data and standard fan operation data; S2: Equipment control system compares monitoring data with standards; S3: The equipment control system automatically alarms and uploads the monitoring data to the cloud system through the 4G module; S4: The operation and maintenance personnel arrange maintenance personnel to carry out maintenance according to the alarm information.

10. A control method for a vertically mounted electrostatic filter according to claim 8, characterized in that: The step S2 includes the following sub-steps: S21: The equipment control system compares the monitored oil fume emission data with the standard oil fume emission value; When the monitored oil fume emission data is greater than the standard oil fume emission data, the voltage of the electrostatic filter is increased; When the monitored oil fume emission data is less than the standard oil fume emission data, the voltage of the electrostatic filter is lowered; S22: The equipment control system continuously compares and monitors the oil fume emission data with the standard oil fume emission data; When the monitored oil fume emission data is continuously greater than / less than the standard oil fume emission data, the equipment control system automatically alarms and enters step S3; S23: The equipment control system continuously compares and monitors the operating data of the electrostatic filter and the operating data of the standard electrostatic filter; When the monitored electrostatic filter operation data is continuously greater than / less than the standard electrostatic filter operation data, the equipment control system automatically alarms and enters step S3; The S24 equipment control system continuously compares and monitors the fan operation data with the standard fan operation data; When the monitored fan operation data is continuously greater than / less than the fan operation data, the equipment control system automatically alarms and enters step S3.

Citation Information

Patent Citations

  • Electrostatic filter and control method thereof

    CN116213119A