Copper foil order production process management method and system

Abstract

The invention discloses a copper foil order production process management method and system, and the method comprises the steps: generating copper foil order data based on a user order and correspondingly creating a copper foil production task in a copper foil production process, obtaining process control information, and traversing processing equipment to obtain an equipment set, then obtaining current process information based on the electronic identification card, calculating an estimated time node when the current batch of copper foil enters a target process based on the current process information and the production parameters of the copper foil production task, and judging whether the estimated time node conflicts with the estimated time nodes when other batches of copper foil enter the target process or not; and if yes, traversing the equipment attributes of the processing equipment and the copper foil order data, searching target equipment capable of executing the target process, and finally completing editing of the equipment set based on starting of the target equipment. According to the invention, the processing waiting time of the copper foil can be reduced, the production efficiency of copper foil production is improved, the vacancy rate of processing equipment is reduced, and good traceability of copper foil production is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of process management, and in particular to a copper foil order production process management method and system. Background Art

[0002] Electrolytic copper foil processing includes copper dissolving, raw foil, surface treatment, slitting, packaging and testing. The above processes need to be performed in sequence to obtain the corresponding copper foil.

[0003] In the process of industrialization, the processing equipment of copper processing enterprises is usually purchased at different time points according to actual needs. Due to cost constraints, even if processing equipment is continuously added, all equipment in the production workshop is usually not rearranged, which makes the arrangement of processing equipment in the production workshop chaotic. In addition, copper foil orders have priorities, insert orders, etc., and there are differences in production requirements and production processes, as well as customer requirements, so copper foil orders are usually managed in processes. However, at present, copper foil orders are usually managed and equipment scheduling is done manually, which is inefficient and cannot guarantee the optimal equipment scheduling. This may lead to chaotic production scheduling of copper foil orders for processing equipment, causing some processing equipment to be overloaded in extreme cases, while some processing equipment is idle for a long time.

[0004] In summary, the existing technology has the following problems: on the one hand, due to cost factors, copper foil orders are relatively chaotic when arranging the production schedule of processing equipment, and it is impossible to fully utilize all processing equipment, which leads to the production efficiency of copper foil processing being at a general level; on the other hand, due to many uncertain factors in the production process, the quality of copper foil is difficult to be effectively guaranteed. Summary of the invention

[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a copper foil order production process management method and system, which aims to improve the rationality of copper foil order production scheduling by optimizing the management of the production process of copper foil orders, thereby improving production efficiency while ensuring the quality of copper foil production.

[0006] A first aspect of the present invention is to provide a copper foil order production process management method, the method comprising: Generate copper foil order data based on the user order, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data; Acquire the process control information of the copper foil production task, and search for processing equipment in the production workshop according to the process control information to obtain a set of equipment for executing different processes; During the copper foil production process, the current process information of the current batch of copper foil is obtained through the electronic identification card that circulates together with the copper foil production; Calculate the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task; If the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, the equipment attributes of the processing equipment in the production workshop are traversed to find the target equipment that is allowed to execute the target process; Querying the processing tasks of the target device, if the target device does not have any processing tasks at the estimated time node, sending the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process to the target device, and editing the device set according to the activation of the target device; The method further comprises: According to the circulation of the electronic identification card, the electronic identification card is sensed by a preset camera device and the processing status of the current batch of copper foil is photographed; Based on the photographing of the copper foil processing process by the camera device, a processing status video is continuously output; Feeding back the processing status video to the production management system, and synchronizing to an authorized network port based on the production management system, so as to view the processing status video through the network port; Among them, the electronic identification card is used to circulate together with the copper foil in the processing workshop, and the camera device will be controlled to take pictures only when the electronic identification card is within the sensing range of the camera device. The sensing range is the material storage area to be processed of the processing equipment, and the camera device is used to take pictures of the production process of the copper foil.

[0007] According to one aspect of the above technical solution, the process control information of the copper foil production task is obtained, and the steps of searching for processing equipment in the production workshop according to the process control information to obtain a set of equipment for executing different processes include: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment for executing different processes; Wherein, the equipment set includes at least one processing equipment.

[0008] According to one aspect of the above technical solution, according to the requirements of the process flow in the process control parameters, the step of traversing and searching all the processing equipment in the processing workshop to obtain a set of equipment including equipment for performing different processes includes: According to the requirements of the process flow in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

[0009] According to one aspect of the above technical solution, the step of calculating the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task specifically includes: Creating production parameters corresponding to the copper foil production task according to the copper foil order data, wherein the production parameters at least include the quantity of the copper foil to be processed; Calculating the remaining time to complete the current process according to the current process information of the current batch of copper foils and the quantity of the current batch of copper foils; And obtain the transfer time of the current batch of copper foil to the target equipment corresponding to the target process; According to the remaining time and the transportation time, the estimated time node for the current batch of copper foil to enter the target process is calculated.

[0010] According to one aspect of the above technical solution, the target process is any process after the current process, and the target equipment is a processing equipment that executes the any process.

[0011] According to one aspect of the above technical solution, the method further includes: Scanning the internal area of ​​the production workshop and outputting a workshop model corresponding to the production workshop; In the workshop model, identifying and marking the equipment model corresponding to each processing equipment; According to the positional relationship between the plurality of equipment models in the workshop model, a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located is constructed.

[0012] According to one aspect of the above technical solution, the step of constructing a data transmission network for the areas where the multiple processing equipment in the production workshop are respectively located according to the positional relationship between the multiple equipment models in the workshop model includes: Respectively identifying the geometric centers of the plurality of device models, and determining the positional relationship between the plurality of device models according to the geometric centers of the plurality of device models; wherein the positional relationship includes the absolute position of the device model and the relative position between the plurality of device models; According to the positional relationship between the plurality of device models, a number of device clusters are correspondingly set, and at least one cluster head is determined in each of the device clusters; According to the absolute position and relative position of the device model corresponding to the cluster head, the data transmission network in the area is randomly set and shared to all processing devices in the device cluster to control all processing devices in the device cluster to adopt the same data transmission method.

[0013] A second aspect of the present invention is to provide a copper foil order production process management system, the system comprising: A production task creation module, used to generate copper foil order data based on user orders, import the copper foil order data into a production management system, and create a copper foil production task corresponding to the copper foil order data; An equipment set creation module is used to obtain the process control information of the copper foil production task, and search for the processing equipment in the production workshop according to the process control information to obtain the equipment set for executing different processes; The current process identification module is used to obtain the current process information of the current batch of copper foil through the electronic identification card that circulates together with the copper foil production during the copper foil processing circulation process; A time node calculation module, which calculates the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task; A target equipment traversal module is used to traverse the equipment attributes of the processing equipment in the production workshop to find the target equipment that is allowed to execute the target process if the estimated time node of the current batch of copper foil entering the target process conflicts with the estimated time node of other batches of copper foil entering the target process; The device task distribution module is used to query the processing tasks of the target device. If the target device does not have any processing tasks at the expected time node, the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process are sent to the target device, and the device set is edited according to the activation of the target device.

[0014] According to one aspect of the above technical solution, the device set creation module is specifically used to: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment for executing different processes; Wherein, the equipment set includes at least one processing equipment.

[0015] According to one aspect of the above technical solution, the device set creation module is also used for: According to the requirements of the process flow in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

[0016] Compared with the prior art, the copper foil order production process management method and system shown in the present invention have the following beneficial effects: In the production process of copper foil orders, firstly, copper foil order data is generated based on user orders and copper foil production tasks are created accordingly, and process control information of copper foil production tasks is obtained and processing equipment is traversed to obtain equipment sets. Then, in the process of copper foil processing and circulation, current process information is obtained based on the electronic identification card, and the estimated time node of the current batch of copper foil entering the target process is calculated based on the current process information and the production parameters of the copper foil production task. Based on this, it is judged whether there is a conflict with the estimated time node of other batches of copper foil entering the target process. If so, the equipment attributes of the processing equipment and the copper foil order data are traversed to find the target equipment that can execute the target process, and finally the editing of the equipment set is completed based on the activation of the target equipment. The method shown in the present invention can manage the copper foil production process and can adaptively adjust the processing equipment required for copper foil production based on the copper foil order data, so as to reduce the processing waiting time, improve the production efficiency of copper foil production, reduce the idle rate of processing equipment, and ensure that the copper foil production has good traceability and guarantees the quality of copper foil. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 A schematic diagram of a process flow of a copper foil order production process management method in one embodiment of the present invention; Figure 2 It is a structural block diagram of a copper foil order production process management system in one embodiment of the present invention. DETAILED DESCRIPTION

[0018] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. Several embodiments of the present invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0021] Embodiment 1 See also Figure 1 The first embodiment of the present invention provides a copper foil order production process management method, the method comprising steps S10 to S60: Step S10, generating copper foil order data based on the user order, importing the copper foil order data into a production management system, and creating a copper foil production task corresponding to the copper foil order data.

[0022] In this embodiment, the user order is an order placed by a customer for copper foil production. The user order may be placed through official channels, for example. Copper foil order data is then generated based on the user order. The copper foil order data includes records of copper foil type, quality requirements, quantity, and delivery time, etc. After obtaining the copper foil order data, the manufacturer imports the copper foil order data into pre-developed production management data, and then creates a copper foil production task corresponding to the copper foil order data.

[0023] Specifically, after the copper foil production task is created, it will be dispatched through the production management system. For example, tasks will be dispatched to processing equipment and personnel according to the quantity and quality required in the copper foil order data. Subsequently, the copper foil will be produced and processed through the processing equipment, and process management will be carried out in this process.

[0024] Among them, the steps of copper foil production include copper dissolving, raw foil, surface treatment, slitting, packaging and testing. Therefore, it is also necessary to assign tasks to the corresponding processing equipment to avoid task conflicts.

[0025] Step S20, obtaining process control information of the copper foil production task, traversing and searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes.

[0026] The step of obtaining the process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes includes: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment for executing different processes; Wherein, the equipment set includes at least one processing equipment.

[0027] The step of searching all processing equipment in the processing workshop according to the requirements of the process flow in the process control parameters to obtain a set of equipment including equipment for performing different processes includes: According to the requirements of the process flow in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

[0028] In this embodiment, in order to manage the production process of copper foil orders in an orderly manner, improve copper foil production efficiency and ensure copper foil production quality, this embodiment first obtains the process control information in the copper foil production task, and then traverses and searches for the corresponding processing equipment in the production workshop according to the process control information, thereby obtaining a set of equipment for performing different processes, which includes, for example, copper dissolution, raw foil, surface treatment, and slitting corresponding equipment. It is easy to understand that different copper foil orders have certain differences in performance and quality requirements.

[0029] Specifically, the determination of this equipment set is equivalent to the corresponding scheduling of processing equipment based on the copper foil production task, so as to realize the reservation of processing equipment, and thus manage the production process of copper foil orders through advance scheduling, which facilitates the acquisition of relevant information and feedback of information.

[0030] Step S30, during the production and circulation of the copper foil, the current process information of the current batch of copper foil is obtained through the electronic identification card that circulates together with the copper foil production.

[0031] In the present embodiment, in the process of processing the copper foil using the above-mentioned copper foil processing technology, during the processing of the copper foil, the transport equipment or container for transporting the copper foil is equipped with an electronic identification card that circulates together with the copper foil. The electronic identification card can be identified, for example, by radio frequency technology. That is to say, the electronic identification card records the process flow of the copper foil production, such as the completed raw foil, the surface treatment to be performed, or the completion degree of each process, etc., so that the current process information of the corresponding copper foil can be clarified based on the movement of the electronic identification card in the processing workshop. After clarifying its processing process, the subsequent processing flow can be pre-evaluated and controlled.

[0032] Specifically, the electronic identification card can be a card, or a reporting instrument with a display module. When the copper foil or copper foil raw materials flow between each process, the current information of the electronic identification card can be collected through the card swiping device or sensing device set for each process, thereby clarifying the current process information based on the electronic identification card.

[0033] In the present embodiment, preferably, when obtaining the current process information of the current batch of copper foil through the electronic identification card, a camera device with a radio frequency sensing function is used to sense it. In this way, after the current process information is sensed by the camera device, the processing process of the copper foil can also be identified and data collected through the camera device.

[0034] More specifically, after the electronic identification card is transported along with the current batch of copper foil to the storage area to be processed of a certain processing equipment, such as the storage area to be processed of a surface treatment equipment, the camera device and the electronic identification card will first complete information exchange through radio frequency identification, and automatically create the next process of copper foil production based on the completion status of the previous process of copper foil production, so as to obtain the current process information of the current batch of copper foil, that is, the next process to be created, through the camera device, and finally, the processing process of the current batch of copper foil is monitored based on the camera device. For example, online monitoring of copper foil processing can be achieved through information sharing.

[0035] Step S40, calculating an estimated time node for the current batch of copper foil to enter a target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task.

[0036] In this embodiment, after obtaining the current process of the current batch of copper foil, the production parameters of the copper foil production task will also be obtained, including the quantity corresponding to the copper foil production task, such as the quantity of raw foil. Then, based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task, the estimated time node for the current batch of copper foil to perform the target process is calculated.

[0037] Among them, the target process is any process after the current process. For example, if the current process is a surface treatment process, the estimated time node for the current batch of copper foil to enter the slitting process is calculated based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task.

[0038] Specifically, the method shown in this embodiment can basically determine the time when the current batch of copper foil enters the target process by calculating the estimated time node when the current batch of copper foil enters the target process. During this period, the usage status of the processing equipment can be further analyzed and the scheduling can be optimized, thereby clarifying the next process direction of the current batch of copper foil.

[0039] Step S50: If the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, the equipment attributes of the processing equipment in the production workshop are traversed to find the target equipment that is allowed to execute the target process.

[0040] It should be noted here that all copper foil orders are generated through the production management system to generate copper foil production tasks. Copper foil production tasks are usually sorted according to priority to distribute tasks, such as sorting according to time priority and task priority. However, due to the differences in copper foil orders, such as differences in quantity, this will cause conflicts in the use of processing equipment corresponding to the copper foil production tasks. For example, at a certain time point, multiple batches of copper foil need to be processed using the same processing equipment, which will cause a batch of copper foil to need to wait. The reason for this is that such waiting is usually caused by unreasonable calls to processing equipment, and it is not necessarily that multiple batches of copper foil have the same processing requirements and must be processed using the same processing equipment. In this case, it will also cause some processing equipment to be idle.

[0041] In this embodiment, if the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, this embodiment will traverse the equipment properties of all processing equipment in the production workshop that can execute the target process to find the target equipment that is allowed to execute the target process, thereby clarifying the alternative equipment for the current batch of copper foil or other batches of copper foil in the target process.

[0042] Among them, the equipment attributes of the processing equipment include, for example, its processing accuracy, processing speed, etc., and this embodiment traverses the processing equipment through the equipment attributes, with the purpose of finding alternative equipment, avoiding production waiting, improving production efficiency, and preventing other equipment from being idle.

[0043] Step S60, querying the processing tasks of the target device. If the target device does not have any processing tasks at the estimated time node, sending the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process to the target device, and editing the device set according to the activation of the target device.

[0044] Of course, after traversing and querying to obtain the target device, the processing tasks of the target device will also be queried in the production management system. If the target device does not have other processing tasks at the expected time node, then in this embodiment, the processing tasks of the current batch of copper foil or other batches of copper foil in the target process will be sent to the target device. At this time, after the target device receives the processing task, for example, the current batch of copper foil or other batches of copper foil can be transferred to the storage area to be processed of the target device through the corresponding AGV equipment, and finally the device collection is edited for the activation of the target device.

[0045] Specifically, the purpose of editing the equipment set is to accurately record and back up all the equipment used to process the copper foil, so as to facilitate the traceability of the copper foil production process. For example, when a specific problem occurs in the quality of the copper foil, the copper foil can be analyzed to identify its process defects and generate report data, so that the processing equipment in the final equipment set can be adaptively adjusted based on the report data, such as adjusting its processing parameters.

[0046] More specifically, in this embodiment, the front-end technical requirements for the production of the current batch of copper foil will be used as input, and the copper foil will be tested in the back-end inspection process to evaluate whether it can meet the requirements of the user order. If so, it means that the order is basically completed, and the subsequent processes can be completed and the shipment can be arranged. If not, it will be checked whether the current batch of copper foil meets the requirements of other user orders. If so, the current batch of copper foil will be provided to complete or partially complete other user orders, and then the various processing equipment will be rescheduled and managed, and the production of the current batch of copper foil will be resumed.

[0047] In summary, the copper foil order production process management method shown in this embodiment has the following beneficial effects: In the production process of copper foil orders, firstly, copper foil order data is generated based on user orders and a corresponding copper foil production task is created, and the process control information of the copper foil production task is obtained and the processing equipment is traversed to obtain the equipment set. Then, in the process of copper foil processing and circulation, the current process information is obtained based on the electronic identification card, and the estimated time node for the current batch of copper foil to enter the target process is calculated based on the current process information and the production parameters of the copper foil production task. Based on this, it is judged whether there is a conflict with the estimated time node for other batches of copper foil to enter the target process. If so, the equipment attributes of the processing equipment and the copper foil order data are traversed to find the target equipment that can execute the target process. Finally, the editing of the equipment set is completed based on the activation of the target equipment. The method shown in this embodiment can manage the copper foil production process and can adaptively adjust the processing equipment required for copper foil production based on the copper foil order data, so as to reduce the processing waiting time, improve the production efficiency of copper foil production, reduce the idle rate of processing equipment, and ensure that the copper foil production has good traceability and guarantees the quality of copper foil.

[0048] Embodiment 2 The second embodiment of the present invention also provides a copper foil order production process management method. The method shown in this embodiment is basically similar to the method shown in the first embodiment, except that the method further includes: According to the circulation of the electronic identification card, the electronic identification card is sensed by a preset camera device and the processing status of the current batch of copper foil is photographed; Outputting a processing status video based on the shooting of the camera device, and feeding back the processing status video to the production management system; Among them, the electronic identification card is used to circulate together with the copper foil in the processing workshop, and the camera device will be controlled to take pictures only when the electronic identification card is within the sensing range of the camera device. The sensing range is the material storage area to be processed of the processing equipment, and the camera device is used to take pictures of the production process of the copper foil.

[0049] The step of outputting a processing status video based on the shooting of the camera device and feeding the processing status video back to the production management system includes: Based on the photographing of the copper foil processing process by the camera device, a processing status video is continuously output; The processing status video is fed back to the production management system, and is synchronized to an authorized network port based on the production management system, so that the processing status video can be viewed through the network port.

[0050] In this embodiment, the current process information of the current batch of copper foil is obtained through the electronic identification card, specifically, through a camera device with a radio frequency sensing function. When the electronic identification card and the semi-finished copper foil circulate together and enter the storage area for processing equipment, the current process information is obtained through the radio frequency recognition of the camera device and the electronic identification card, and then the camera function of the camera device is started. Through the shooting of the camera device, the processing status video is continuously output, and the processing status video is fed back to the production management system. After being processed by the production management system, it is synchronized to a pre-authorized network port, which is usually a port pre-created and provided for customers. Then, the customer can view the actual production status of the copper foil order based on the processing status video through the authorized network port. For example, it can be determined whether the processing procedure meets the predetermined processing requirements based on the processing status video.

[0051] Embodiment 3 The third embodiment of the present invention also provides a copper foil order production process management method. The method shown in this embodiment is basically the same as the method shown in the first embodiment, except that: In this embodiment, the method further includes: Scanning the internal area of ​​the production workshop and outputting a workshop model corresponding to the production workshop; In the workshop model, identifying and marking the equipment model corresponding to each processing equipment; According to the positional relationship between the plurality of equipment models in the workshop model, a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located is constructed.

[0052] The step of constructing a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located according to the positional relationship between the plurality of equipment models in the workshop model comprises: Respectively identifying the geometric centers of the plurality of device models, and determining the positional relationship between the plurality of device models according to the geometric centers of the plurality of device models; wherein the positional relationship includes the absolute position of the device model and the relative position between the plurality of device models; According to the positional relationship between the plurality of device models, a number of device clusters are correspondingly set, and at least one cluster head is determined in each of the device clusters; According to the absolute position and relative position of the device model corresponding to the cluster head, the data transmission network in the area is randomly set and shared to all processing devices in the device cluster to control all processing devices in the device cluster to adopt the same data transmission method.

[0053] Specifically, in this embodiment, by establishing an equipment model corresponding to the production workshop and an equipment model corresponding to the processing equipment, and then based on the positional relationship between the multiple equipment models in the workshop model, multiple equipment clusters are constructed accordingly, each equipment cluster includes several equipment models with relatively close positions, and each equipment cluster contains at least one cluster head, and finally, according to the absolute position and relative position of the equipment model corresponding to the cluster head, the data transmission network of the area where it is located is randomly set, that is, multiple data transmission networks corresponding to multiple equipment clusters are obtained, that is, all processing equipment in the production workshop are classified into corresponding equipment clusters according to their absolute position and relative position, all processing equipment in each equipment cluster are applied to the data transmission network with the same data transmission method, then the data transmission network corresponding to each equipment cluster is used separately, which can ensure the safe transmission of data.

[0054] In addition, the multiple processing equipment corresponding to each equipment cluster adopts a data transmission network with the same data transmission method. When the customer performs online monitoring according to the pre-authorized network port, the customer can directly view the processing status of the multiple processing equipment in the equipment cluster in real time through the data transmission network corresponding to each equipment cluster. For example, if there are 5 processing equipment corresponding to the equipment cluster, according to the data transmission network corresponding to the equipment cluster and the above-mentioned camera device, the processing status of each processing equipment can be viewed separately by selecting the channels corresponding to the 5 processing equipment, thereby providing a simpler online supervision and traceability method to better ensure the quality of copper foil.

[0055] Embodiment 4 See also Figure 2 The fourth embodiment of the present invention provides a copper foil order production process management system, which includes: a production task creation module 10, an equipment set creation module 20, a current process identification module 30, a time node calculation module 40, a target equipment traversal module 50 and an equipment task distribution module 60.

[0056] The production task creation module 10 is used to generate copper foil order data based on the user order, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data; The equipment set creation module 20 is used to obtain the process control information of the copper foil production task, and search for the processing equipment in the production workshop according to the process control information to obtain the equipment set for executing different processes; The current process identification module 30 is used to obtain the current process information of the current batch of copper foil through the electronic identification card circulated together with the copper foil production during the copper foil processing circulation process; The time node calculation module 40 calculates the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task; The target equipment traversal module 50 is used to traverse the equipment attributes of the processing equipment in the production workshop to find the target equipment that is allowed to execute the target process if the estimated time node of the current batch of copper foil entering the target process conflicts with the estimated time node of other batches of copper foil entering the target process; The equipment task distribution module 60 is used to query the processing tasks of the target equipment. If the target equipment does not have any processing tasks at the expected time node, the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process are sent to the target equipment, and the equipment set is edited according to the activation of the target equipment.

[0057] The device set creation module 20 is specifically used for: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment for executing different processes; Wherein, the equipment set includes at least one processing equipment.

[0058] Compared with the prior art, the copper foil order production process management system shown in this embodiment has the following beneficial effects: In the production process of copper foil orders, firstly, copper foil order data is generated based on user orders and a corresponding copper foil production task is created, and the process control information of the copper foil production task is obtained and the processing equipment is traversed to obtain the equipment set. Then, in the process of copper foil processing and circulation, the current process information is obtained based on the electronic identification card, and the estimated time node for the current batch of copper foil to enter the target process is calculated based on the current process information and the production parameters of the copper foil production task. Based on this, it is judged whether there is a conflict with the estimated time node for other batches of copper foil to enter the target process. If so, the equipment attributes of the processing equipment and the copper foil order data are traversed to find the target equipment that can execute the target process. Finally, the editing of the equipment set is completed based on the activation of the target equipment. The method shown in this embodiment can manage the copper foil production process and can adaptively adjust the processing equipment required for copper foil production based on the copper foil order data, so as to reduce the processing waiting time, improve the production efficiency of copper foil production, reduce the idle rate of processing equipment, and ensure that the copper foil production has good traceability and guarantees the quality of copper foil.

[0059] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0060] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A copper foil order production process management method, characterized in that: The production process corresponding to the copper foil order includes copper dissolving, raw foil, surface treatment, slitting, packaging and testing. The method includes: Generate copper foil order data based on the user order, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data; Acquire the process control information of the copper foil production task, and search for processing equipment in the production workshop according to the process control information to obtain a set of equipment for executing different processes; During the copper foil production process, the current process information of the current batch of copper foil is obtained through the electronic identification card that circulates together with the copper foil production; Calculate the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task; If the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, the equipment attributes of the processing equipment in the production workshop are traversed to find the target equipment that is allowed to execute the target process; Querying the processing tasks of the target device, if the target device does not have any processing tasks at the estimated time node, sending the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process to the target device, and editing the device set according to the activation of the target device; The method further comprises: According to the circulation of the electronic identification card, the electronic identification card is sensed by a preset camera device and the processing status of the current batch of copper foil is photographed; Based on the photographing of the copper foil processing process by the camera device, a processing status video is continuously output; Feeding back the processing status video to the production management system, and synchronizing to an authorized network port based on the production management system, so as to view the processing status video through the network port; Among them, the electronic identification card is used to circulate together with the copper foil in the processing workshop, and the camera device will be controlled to take pictures only when the electronic identification card is within the sensing range of the camera device. The sensing range is the material storage area to be processed of the processing equipment, and the camera device is used to take pictures of the production process of the copper foil.

2. The copper foil order production process management method according to claim 1, characterized in that: The steps of obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes include: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment for executing different processes; Wherein, the equipment set includes at least one processing equipment.

3. The copper foil order production process management method according to claim 2, characterized in that: According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain a set of equipment including equipment for performing different processes, including: According to the requirements of the process flow in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

4. The copper foil order production process management method according to claim 1, characterized in that: The step of calculating the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task specifically includes: Creating production parameters corresponding to the copper foil production task according to the copper foil order data, wherein the production parameters at least include the quantity of the copper foil to be processed; Calculating the remaining time to complete the current process according to the current process information of the current batch of copper foils and the quantity of the current batch of copper foils; And obtain the transfer time of the current batch of copper foil to the target equipment corresponding to the target process; According to the remaining time and the transportation time, the estimated time node for the current batch of copper foil to enter the target process is calculated.

5. The copper foil order production process management method according to claim 4, characterized in that: The target process is any process after the current process, and the target equipment is a processing equipment that executes the any process.

6. The copper foil order production process management method according to any one of claims 1 to 5, characterized in that: The method further comprises: Scanning the internal area of ​​the production workshop and outputting a workshop model corresponding to the production workshop; In the workshop model, identifying and marking the equipment model corresponding to each processing equipment; According to the positional relationship between the plurality of equipment models in the workshop model, a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located is constructed.

7. The copper foil order production process management method according to claim 1, characterized in that: The step of constructing a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located according to the positional relationship between the plurality of equipment models in the workshop model comprises: Respectively identifying the geometric centers of the plurality of device models, and determining the positional relationship between the plurality of device models according to the geometric centers of the plurality of device models; wherein the positional relationship includes the absolute position of the device model and the relative position between the plurality of device models; According to the positional relationship between the plurality of device models, a number of device clusters are correspondingly set, and at least one cluster head is determined in each of the device clusters; According to the absolute position and relative position of the device model corresponding to the cluster head, the data transmission network in the area is randomly set and shared to all processing devices in the device cluster to control all processing devices in the device cluster to adopt the same data transmission method.

8. A copper foil order production process management system, characterized in that: The method applied to any one of claims 1 to 7, wherein the system comprises: A production task creation module, used to generate copper foil order data based on user orders, import the copper foil order data into a production management system, and create a copper foil production task corresponding to the copper foil order data; An equipment set creation module is used to obtain the process control information of the copper foil production task, and search for the processing equipment in the production workshop according to the process control information to obtain the equipment set for executing different processes; The current process identification module is used to obtain the current process information of the current batch of copper foil through the electronic identification card that circulates together with the copper foil production during the copper foil processing circulation process; A time node calculation module, which calculates the estimated time node for the current batch of copper foil to enter the target process according to the current process information of the current batch of copper foil and the production parameters of the copper foil production task; A target equipment traversal module is used to traverse the equipment attributes of the processing equipment in the production workshop to find the target equipment that is allowed to execute the target process if the estimated time node of the current batch of copper foil entering the target process conflicts with the estimated time node of other batches of copper foil entering the target process; The device task distribution module is used to query the processing tasks of the target device. If the target device does not have any processing tasks at the expected time node, the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process are sent to the target device, and the device set is edited according to the activation of the target device.

9. The copper foil order production process management system according to claim 7, characterized in that: The device set creation module is specifically used for: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the requirements of the process flow in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment for executing different processes; Wherein, the equipment set includes at least one processing equipment.

10. The copper foil order production process management system according to claim 8, characterized in that: The device set creation module is also used for: According to the requirements of the process flow in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

Images