Straw root harvesting device
By designing a straw root harvesting device including ridge-breaking, soil removal and transportation, picking up and breaking up the leveling mechanism, the problems of incomplete harvesting of straw roots and soil damage in the prior art are solved, and efficient harvesting of straw roots and soil improvement are achieved.
Patent Information
- Application Number
- CN202510114924.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the use of the existing straw root harvesting device, the straw roots are easily unable to enter the conveying area of the pull-up roller, resulting in failure of collection, and non-returning treatment can easily damage the soil structure and organic matter.
A straw root harvesting device including a ridge-breaking mechanism, a soil removal conveying mechanism, a pick-up and crushing mechanism and a stirring and leveling mechanism is designed. The roots of the straw are turned by a high-speed rotating ridge roller, and the impact part is used to leave the soil and the straw roots, and the crushing process is performed through a pick-up and crushing mechanism. Finally, the roots of the straw are mixed with the soil by stirring the leveling mechanism and leveling it.
It improves the efficiency of ridge breaking, reduces the resistance to soil when turning, achieves efficient harvesting of straw roots and improves soil, and avoids damage to soil structure and organic matter.
Smart Images

Figure CN119605469A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural power machinery, in particular to a straw root harvesting device. Background Art
[0002] Straw is the general term for the stems and leaves of mature crops, usually referring to the remaining parts of crops such as wheat, rice, corn, cotton, sugarcane, sorghum, etc. after harvesting seeds. At present, mechanical harvesting of straw generally only collects the stems of the straw, while the bottom and roots of the stems need to be collected manually.
[0003] The prior art discloses a Chinese patent with publication number CN 109429681 A: a straw root harvesting device, which also discloses a pulling component, a conveying component and a crushing component. The conveying component is used to transport the straw roots pulled up by the pulling component to the crushing component for crushing, thereby realizing mechanized harvesting of straw roots and avoiding the straw roots remaining in the soil and affecting the subsequent growth of crops.
[0004] However, the above-mentioned prior art still has certain defects, that is, during use, the roots of the pulled straws are prone to not entering the transmission area of the pulling rollers, which leads to collection failure. In addition, in the process of collecting the straw roots, the straw roots are subjected to centralized recycling treatment without returning to the field, which is likely to have a certain impact on the soil structure and organic matter content. Summary of the invention
[0005] The object of the present invention is to provide a straw root harvesting device to solve the problems raised in the above background technology.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] A straw root harvesting device comprises a traveling frame and a connecting arm installed at one end of the traveling frame, wherein a ridge breaking and turning mechanism, a soil removing and conveying mechanism, a picking and crushing mechanism and a stirring and leveling mechanism are sequentially installed inside the traveling frame;
[0008] The ridge breaking and turning mechanism includes a ridge breaking and soil turning assembly installed on the inner side of the traveling frame for breaking the ridges with the straw roots remaining thereon and turning up the straw roots with soil, and also includes an arc-shaped baffle fixedly installed on the inner side of the traveling frame for assisting in turning up the soil and the straw roots and a photoelectric sensor for detecting the position of the straw roots;
[0009] The soil removal and conveying mechanism is composed of a conveying part for conveying the turned-up straw roots and an impact part for repeatedly impacting the straw roots with soil;
[0010] The picking and crushing mechanism consists of a picking component that gradually lifts the straw roots after the soil is removed and a crushing component that crushes the straw roots after the soil is removed.
[0011] In a preferred embodiment, the ridge breaking and soil turning assembly includes a limiting groove extending through both sides of the traveling frame and a cylinder fixedly installed at both ends of the inner top of the traveling frame, a slide seat is slidably installed inside the two limiting grooves, a rotating shaft is rotatably installed between the two slide seats, one end of one of the slide seats is provided with a receiving groove, and a motor for driving the rotating shaft to rotate is fixedly installed inside the receiving groove;
[0012] A plurality of arc-shaped flaps evenly distributed in a ring shape are fixedly provided in the middle part of the outer side of the rotating shaft, a supporting arc rod is fixedly connected between two adjacent arc-shaped flaps, annular grooves are provided at the positions of the cylinder one at both ends of the outer side of the rotating shaft, a ring block movably sleeved in the corresponding annular groove is fixedly connected to the telescopic end of the cylinder one, and a baffle plate fixedly connected to the corresponding end of the arc-shaped flap is sleeved at both ends of the outer side of the rotating shaft.
[0013] In a preferred embodiment, each of the arc-shaped flaps is provided with a notch at one end away from the rotating shaft, a ridge-breaking roller is rotatably installed inside the notch, a sinking groove is provided at the position of each arc-shaped flap on the outer side of the baffle plate, driving wheels are rotatably installed at both ends of the sinking groove, a belt is connected between the two driving wheels, and a plurality of guide rollers for limiting the belt are rotatably installed inside the sinking groove;
[0014] The driving wheel corresponding to the corrugating roller rotates synchronously with the corrugating roller, and a second motor is fixedly installed on the outer side of the baffle plate at a position corresponding to the driving wheel far away from the corrugating roller. The second motor is used to drive the corresponding driving wheel to rotate.
[0015] In a preferred embodiment, the conveying part includes horizontal plates fixed on both sides of the inner cavity of the walking frame and conveying chains installed on both sides of the inner cavity of the walking frame. The opposite sides of the two horizontal plates are fixedly connected with folding plates, and a plurality of equidistantly distributed horizontal bars are fixedly connected between the two conveying chains.
[0016] In a preferred embodiment, the impact part is composed of a reciprocating push assembly respectively installed on two folding plates, the reciprocating push assembly includes a vertical groove opened on the horizontal plate and a plurality of horizontal grooves opened on the folding plate, each horizontal groove is provided with a square column movably penetrated inside, a push plate is fixedly connected between one end of the plurality of square columns extending to the inner side of the folding plate, and a protective member is installed on the top of the push plate;
[0017] A side plate is fixedly provided at one end of the square column corresponding to the vertical slot extending to the outer side of the folding plate, a spring 1 is fixedly connected between the side plate and the corresponding folding plate, a rack 1 is fixedly provided at the top of the square column corresponding to the vertical slot extending to the outer side of the folding plate, a motor 3 is fixedly installed on the top of the horizontal plate, a half gear 1 corresponding to the vertical slot at the position of the output shaft end of the motor 3 is fixedly sleeved, and the half gear 1 passes through the vertical slot and meshes with the corresponding rack 1.
[0018] In a preferred embodiment, the protective member includes ear plates fixed at both ends of the top of the push plate and a baffle fixed on one side of the top of the push plate, a movable plate is hingedly installed between the two ear plates, an inclined through groove is opened on one side of the baffle, and a support bar is fixed inside the through groove.
[0019] In a preferred embodiment, the picking assembly includes two cylinders 2 fixedly mounted on the inner top of a walking frame and a partition fixed between the two sides of the inner cavity of the walking frame, a support platform fitted with the outer side of the partition platform is fixedly connected between the telescopic ends of the two cylinders 2, and an inclined groove is provided on the top of the support platform.
[0020] In a preferred embodiment, the crushing assembly includes two side frames fixed on one side of the partition, two squeezing rollers rotating in opposite directions and a conveyor belt located below the squeezing rollers are rotatably installed between the two side frames, a U-shaped plate corresponding to the squeezing roller is fixedly installed on the outer side of one of the side frames, a motor 4 is fixedly installed on the outer side of the U-shaped plate, the output shaft of the motor 4 movably passes through the two side frames, and the squeezing roller is fixedly sleeved on the output shaft corresponding to the motor 4;
[0021] Two vertical plates are fixed between the two side frames, and a plurality of straight cutters are fixed between the opposite sides of the two vertical plates. A cylinder three is fixedly installed on the outer side of one of the vertical plates, and an L-shaped cutter is fixedly connected to the telescopic end of the cylinder three.
[0022] In a preferred embodiment, an auxiliary pressing assembly for pressing the target straw root downward is provided between the two side frames, the auxiliary pressing assembly comprising a guide frame fixed between the two side frames and located between the two squeezing rollers, and a U-shaped frame movably penetrating between the two guide frames, a round rod is fixedly provided at the middle of the inner side of the U-shaped frame, and an arc-shaped push strip is fixedly connected to the bottom end of the round rod;
[0023] The auxiliary downward pressure assembly also includes half gears two fixedly sleeved on the outer ends of the output shaft of the motor four and racks two fixed on the outer sides of the two ends of the U-shaped frame and meshing with the corresponding half gears two. The bottom ends of the two side frames on the opposite sides are fixed with bases corresponding to the U-shaped frames, and vertical rods are fixed on the tops of the two bases. Rod grooves facing the corresponding vertical rods are opened at both ends of the U-shaped frame, and the top ends of the vertical rods are movably inserted in the corresponding rod grooves. Two springs are sleeved on the outer sides of the vertical rods to fix the corresponding bases and the guide frame.
[0024] In a preferred embodiment, the stirring and leveling mechanism includes a cylinder four fixed to the top inner side of a traveling frame and limiting blocks fixed to both sides of an inner cavity of the traveling frame, the telescopic end of the cylinder four is fixedly connected to a cover frame, one end of the cover frame is fixedly connected to a Y-shaped seat, one end of the Y-shaped seat is fixedly connected to a scraper, a motor five is fixedly installed inside the cover frame, and the end of the output shaft of the motor five is fixedly connected to a rotating frame located at the bottom of the cover frame.
[0025] Beneficial effects of the present invention:
[0026] 1. The present invention improves the ridge breaking efficiency by utilizing a high-speed rotating ridge breaking roller, and reduces the resistance encountered by the arc-shaped flap when turning up the straw roots and soil with soil. At the same time, the arc-shaped flap is supplemented by the support arc rod to increase the service life of the arc-shaped flap, and can also be applied to ridge breaking operations of different ridge breaking depths;
[0027] 2. The present invention utilizes two alternately rotating half gears to drive the corresponding racks to perform alternate reciprocating motion, thereby driving the two push plates to perform reciprocating motion, and utilizing the two push plates to alternately impact larger soil blocks and the straw roots with soil remaining thereon, so that the larger soil blocks are broken apart and fall back to the ground due to the instantaneous impact force, and the straw roots with soil remaining thereon are also separated from the soil due to the instantaneous impact force;
[0028] 3. The present invention can deliver soilless straw roots to a crushing station by means of a reciprocating lifting support platform, pre-flatten the straw roots by means of squeezing rollers rotating in opposite directions, and then separate and shred the pre-flattened straw roots by means of a straight cutter and an L-shaped cutter;
[0029] 4. After the soil and the chopped straw roots are mixed, the present invention can use a scraper to level the land containing the straw root debris after stirring as the traveling frame moves, so as to achieve the purpose of directly returning the straw roots to the field to improve the soil structure and increase the organic matter. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0032] Figure 2 It is a schematic side cross-sectional view of the present invention as a whole;
[0033] Figure 3It is a schematic diagram of the structure of the ridge breaking and soil turning component of the present invention;
[0034] Figure 4 The present invention Figure 3 Schematic diagram of medial and lateral section;
[0035] Figure 5 The present invention Figure 4 A schematic diagram of the structure enlargement of part A;
[0036] Figure 6 It is a schematic structural diagram of the soil removal and conveying mechanism of the present invention from a first viewing angle;
[0037] Figure 7 It is a schematic structural diagram of the soil removal and conveying mechanism of the present invention from a second viewing angle;
[0038] Figure 8 The present invention Figure 6 A schematic diagram of the structure of part B in the middle is enlarged;
[0039] Fig. 9 This is a schematic structural diagram of the picking and crushing mechanism of the present invention from a first perspective;
[0040] Fig.10 This is a schematic structural diagram of the picking and crushing mechanism of the present invention from a second viewing angle;
[0041] Fig.11 It is a side sectional schematic diagram of the picking and crushing mechanism of the present invention;
[0042] Fig.12 It is a schematic diagram of the structure of the stirring and leveling mechanism of the present invention.
[0043] The reference numerals in the figure are as follows: 1. walking frame; 2. connecting arm; 3. ridge breaking and turning mechanism; 31. limiting groove; 32. sliding seat; 33. rotating shaft; 34. cylinder one; 35. ring block; 36. arc-shaped flap; 37. notch; 38. ridge breaking roller; 39. supporting arc rod; 310. baffle plate; 311. arc-shaped baffle plate; 312. photoelectric sensor; 313. sinking trough; 314. driving wheel; 315. guide roller; 4. soil removal and conveying mechanism; 41. horizontal plate; 42. folding plate; 43. conveying chain; 44. vertical groove; 45. horizontal groove; 46. square column; 47. side plate; 48. half gear one; 49. rack one; 410. spring one; 411. push plate; 412. movable plate; 413. Baffle bar; 414, through groove; 415, support bar; 416, ear plate; 5, picking and crushing mechanism; 51, cylinder two; 52, support platform; 53, inclined groove; 54, partition; 55, side frame; 56, squeezing roller; 57, U-shaped plate; 58, half gear two; 59, conveyor belt; 510, U-shaped frame; 511, rack two; 512, guide frame; 513, bottom support; 514, vertical rod; 515, spring two; 516, round rod; 517, arc push bar; 518, cylinder three; 519, L-shaped cutter; 520, vertical plate; 521, straight cutter; 6, stirring and leveling mechanism; 61, cylinder four; 62, limit block; 63, cover frame; 64, rotating frame; 65, Y-shaped seat; 66, scraper. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] The straw root harvesting device of the present invention is a type of intelligent agricultural power machinery. The straw root harvesting device is used to automatically collect the straw roots remaining in the soil after the crops are harvested. It is a part of mechanized agriculture and has the characteristics of high production efficiency, low labor cost and low labor intensity. It is specifically used for collecting the roots of sorghum and corn.
[0046] Refer to the instruction manual Figure 1-Figure 2A straw root harvesting device according to an embodiment of the present invention comprises a traveling frame 1 and a connecting arm 2 installed at one end of the traveling frame 1, wherein the connecting arm 2 and the traveling frame 1 are rotatably installed for connecting with an external power device (such as a tractor, etc.) for matching use, and a ridge breaking and turning mechanism 3, a soil removing and conveying mechanism 4, a picking and crushing mechanism 5 and a stirring and leveling mechanism 6 are sequentially installed inside the traveling frame 1 to realize the integrated functions of ridge breaking, conveying, soil removing, picking, root crushing, root-soil mixing and land leveling during the straw root harvesting process.
[0047] Specifically, Figure 1-Figure 5 As shown, the ridge breaking and turning mechanism 3 includes a ridge breaking and soil turning component installed on the inner side of the traveling frame 1 for breaking the ridge with the straw roots remaining thereon and turning up the straw roots with soil, and also includes an arc-shaped baffle 311 fixedly installed on the inner side of the traveling frame 1 for assisting in turning up the soil and the straw roots and a photoelectric sensor 312 for detecting the position of the straw roots;
[0048] The ridge breaking and soil turning assembly includes a limiting groove 31 extending through both sides of the traveling frame 1 and a cylinder 34 fixedly installed at both ends of the top of the inner side of the traveling frame 1, and also includes an arc-shaped baffle 311 and a photoelectric sensor 312 fixedly installed on the inner side of the traveling frame 1. Slide seats 32 are slidably installed inside the two limiting grooves 31, wherein the axial cross section of the limiting groove 31 in the top view direction is a cross-shaped structure, and a limit block is fixedly provided on the outer side of the slide seat 32 to prevent the slide seat 32 from being separated from the limiting groove 31, and a rotating shaft 33 is rotatably installed between the two slide seats 32, wherein a receiving groove is provided at one end of one of the slide seats 32, and a motor 1 for driving the rotating shaft 33 to rotate is fixedly installed inside the receiving groove;
[0049] A plurality of circularly evenly distributed arc flaps 36 are fixedly provided in the middle of the outer side of the rotating shaft 33, wherein the arc flaps 36 will not affect the normal operation of the photoelectric sensor 312 during the circular rotation around the rotating shaft 33, thereby ensuring the accurate positioning of the straw root, and the arc baffle 311 is on the concentric circle of the movement trajectory of the arc flap 36, and the bottom end of the arc baffle 311 will not contact the part of the straw root exposed on the ground, so that the turned-up straw root can be sent to the soil removal and conveying station under the restriction of the arc baffle 311, and a supporting arc rod 39 is fixedly connected between two adjacent arc flaps 36, which can be used to support the arc Rod 39 is used to assist the arc flap 36 in supporting so as to improve the bearing capacity of the arc flap 36 in the process of breaking ridges and turning over soil, and the supporting arc rods 39 at the corresponding positions can be designed to be arranged in multiple equidistant positions, so that after the straw roots turned up with the soil collide with the supporting arc rods 39 in the turning direction, the straw roots and the soil are pre-separated to a certain extent, annular grooves are provided at the positions of the cylinder 1 34 at both ends of the outer side of the rotating shaft 33, and the telescopic end of the cylinder 1 34 is fixedly connected with a ring block 35 movably sleeved in the corresponding annular groove, and the outer ends of the rotating shaft 33 are sleeved with baffles 310 fixedly connected to the corresponding ends of the arc flap 36;
[0050] A notch 37 is provided at one end of each arc-shaped flap 36 away from the rotating shaft 33, and a ridge-breaking roller 38 is rotatably installed inside the notch 37, wherein a plurality of evenly distributed V-shaped protrusions can be provided on the outer side of the ridge-breaking roller 38, and the tip of the V-shaped protrusion is made to be consistent with the rotation direction of the ridge-breaking roller 38, so as to improve the ridge-breaking effect, and a sinking groove 313 is provided at the position of each arc-shaped flap 36 on the outer side of the baffle plate 310, and a driving wheel 314 is rotatably installed at both ends of the sinking groove 313, and a belt is connected between the two driving wheels 314, and a plurality of guide rollers 315 for limiting the belt are rotatably installed inside the sinking groove 313, and the rotatably installed guide rollers 315 can be used to prevent the belt from directly contacting the inner side of the sinking groove 313, and the static friction force generated when the belt contacts the guide roller 315 is converted into rolling friction, thereby reducing the wear of the belt during the transmission process;
[0051] The driving wheel 314 corresponding to the corrugating roller 38 rotates synchronously with the corrugating roller 38 , and a second motor is fixedly installed on the outer side of the baffle 310 at a position corresponding to the driving wheel 314 away from the corrugating roller 38 , and the second motor is used to drive the corresponding driving wheel 314 to rotate.
[0052] It should be noted that, in the process of collecting the roots of the straw remaining in the field, as the traveling frame 1 moves under the drive of the external power device, the motor 2 will drive the ridge breaking roller 38 to rotate continuously at a high speed, and the arc-shaped flap 36 in the initial state is in the state of Figure 2In the state shown, whenever the photoelectric sensor 312 detects the root of the straw in the direction of travel of the walking frame 1, it transmits a signal to the control end, which controls the motor to drive the rotating shaft 33 to rotate 90°, and uses the arc-shaped flap 36 (i.e. Figure 2 The soil with the straw roots is turned up and moved upward under the restriction of the arc baffle 311 to prevent the straw roots from directly detaching from the arc flap 36 during the turning process and being unable to be transported to the soil removal and conveying station for further processing;
[0053] In addition, in the process of collecting the straw roots remaining in the field, if the buried section of the straw roots is deep, it is necessary to control the cylinder 34 to drive the rotating shaft 33 to adjust the longitudinal depth along the limiting groove 31 to meet the needs of collecting straw roots at different buried depths.
[0054] Specifically, Figure 2 and Figure 6-Figure 8 As shown, the soil removal conveying mechanism 4 is composed of a conveying part for conveying the turned-up straw roots and an impact part for repeatedly impacting the straw roots with soil, and is used to clean up the soil remaining at the straw roots while conveying the straw roots with soil. The conveying part includes a transverse plate 41 fixed on both sides of the inner cavity of the walking frame 1 and a conveying chain 43 installed on both sides of the inner cavity of the walking frame 1. The opposite sides of the two transverse plates 41 are fixedly connected with a folding plate 42, and a plurality of equidistantly distributed transverse bars are fixedly connected between the two conveying chains 43, and the gap between two adjacent transverse bars can be used to make the soil turned up with the straw roots leak down and fall back to the ground;
[0055] The impact part is composed of a reciprocating push assembly respectively installed on two folding plates 42. The reciprocating push assembly includes a vertical slot 44 opened on the horizontal plate 41 and a plurality of horizontal slots 45 opened on the folding plate 42. A square column 46 is movably penetrated inside each horizontal slot 45. A push plate 411 is fixedly connected between one end of the plurality of square columns 46 extending to the inner side of the folding plate 42. The number of the horizontal slots 45 and the square columns 46 is described as three for example. The actual number can be adjusted according to the conveying length of the conveying chain 43. A protective piece is installed on the top of the push plate 411.
[0056] The square column 46 corresponding to the vertical slot 44 extends to one end of the outer side of the folding plate 42 and is fixed with a side plate 47. A spring 410 is fixedly connected between the side plate 47 and the corresponding folding plate 42. When the spring 410 is in a natural state, the push plate 411 is pushed to the position as shown in FIG. Figure 6In the state of the left end shown, the square column 46 corresponding to the vertical slot 44 extends to the top of the outer side of the folding plate 42 and is fixed with a rack 49, and the top of the horizontal plate 41 is fixedly installed with a motor 3, and the end of the output shaft of the motor 3 is fixedly sleeved with a half gear 48 corresponding to the vertical slot 44 at the position, and the half gear 48 passes through the vertical slot 44 and meshes with the corresponding rack 49, wherein the two reciprocating push assemblies operate alternately, that is, Figure 6 When the spring 1 410 at the left end is in a natural state, the spring 1 410 at the right end is in a compressed state, so that the straw roots with soil are repeatedly impacted left and right while being transported on the conveyor chain 43, and the soil remaining at the straw roots is knocked down and falls back to the ground;
[0057] The protective member includes ear plates 416 fixed at both ends of the top of the push plate 411 and a baffle 413 fixed at one side of the top of the push plate 411. A movable plate 412 is hingedly installed between the two ear plates 416. A through slot 414 arranged obliquely is provided on one side of the baffle 413. A support bar 415 is fixed inside the through slot 414. Figure 6 As shown, no matter whether the spring 410 on the two reciprocating pushing assemblies is in a natural state or a compressed state, the end of the movable plate 412 away from the corresponding push plate 411 is obliquely overlapped on the inclined section surface of the corresponding fold line plate 42, which can effectively prevent the straw roots with soil that have detached from the arc-shaped flap 36 from falling onto the conveying chain 43. The straw roots fall into the gap between the push plate 411 and the vertical section of the corresponding fold line plate 42, thereby affecting the normal operation of the corresponding reciprocating pushing assembly. In addition, the inclined movable plate 412 can be used in conjunction with the inclined through groove 414 on the baffle bar 413 to guide the scattered soil back to the ground, thereby preventing the scattered soil from accumulating on the upper part of the corresponding square column 46.
[0058] It should be noted that when the arc-shaped flap 36 where the soil with the roots of the straws is detached from falls onto the soil removal and conveying station, if the soil with the roots of the straws falls on the inclined surface of the folding plate 42 or the surface of the inclined movable plate 412, a collision will occur, causing the soil in blocks to be scattered and the soil remaining at the roots of the straws to be separated from the roots of the straws, and then slide to the conveying area between the two push plates 411. If the soil with the roots of the straws falls directly on the conveying area between the two push plates 411, a collision will also occur, causing the soil in blocks to be scattered and the soil remaining at the roots of the straws to be separated from the roots of the straws, and the soil falling into the conveying area between the two push plates 411 will leak from the gap between the two adjacent cross bars and fall back to the ground, and larger soil blocks and the roots of the straws with soil still remaining will be trapped in the conveying area;
[0059] Then, as the conveying chain 43 drives the larger soil blocks trapped in the conveying area and the straw roots that still have soil remaining on them to continue to be conveyed forward, the motors 3 on the two reciprocating pushing assemblies will alternately drive the corresponding half gear 1 48 to rotate, so that when the gear tooth area on the half gear 1 48 is meshed with the corresponding rack 1 49, the rotation of the half gear 1 48 is used to drive the corresponding rack 1 49 to drive the square column to move, so that the corresponding spring 1 410 is compressed to store energy. When the gear tooth area on the half gear 1 48 is completely staggered with the corresponding rack 1 49 (that is, the non-gear tooth area on the half gear 1 48 is directly opposite to the corresponding rack 1 49), the moving square column 46 will be at the corresponding spring 1 Under the action of the restoring force of 410, it is instantly reset, thereby driving the corresponding push plate 411 to be instantly and quickly pushed out, giving an impact force to the larger soil blocks trapped in the conveying area and the straw roots with residual soil, causing them to collide with another push plate 411. In this process, the larger soil blocks will be broken up due to the instantaneous impact force and leak down to the ground. At the same time, the straw roots with residual soil will also be separated from the straw roots due to this instantaneous impact force, and the separated soil will leak down to the ground. This cycle is repeated, and in the process of conveying the straw roots, the residual soil on them can be more completely separated, so that the straw roots without soil can enter the picking and crushing station.
[0060] Specifically, Figure 2 and Figure 9-11 As shown, the picking and crushing mechanism 5 is composed of a picking assembly for gradually lifting the roots of the straw after the soil is removed and a crushing assembly for crushing the roots of the straw after the soil is removed. The picking assembly includes two cylinders 51 fixedly installed on the top of the inner side of the walking frame 1 and a partition 54 fixed between the two sides of the inner cavity of the walking frame 1. A support platform 52 that fits the outer side of the partition 54 is fixedly connected between the telescopic ends of the two cylinders 51. The horizontal plane where the upper end surface of the support platform 52 in the initial state is located is lower than the horizontal plane where the outer upper end surface of the conveying chain 43 is located, so that the roots of the straw without soil can be smoothly transported to the top of the support platform 52. An inclined groove 53 is provided on the top of the support platform 52. The setting of the inclined groove 53 can prevent the roots of the straw without soil that fall on the support platform 52 from detaching from the support platform 52 during the rising process of the support platform 52.
[0061] The crushing assembly includes two side frames 55 fixed on one side of the partition 54, and two squeezing rollers 56 rotating in opposite directions and a conveyor belt 59 located below the squeezing rollers 56 are rotatably installed between the two side frames 55. The two squeezing rollers 56 rotating in opposite directions can be used to pre-flatten the roots of the soilless straw to be crushed, so as to facilitate subsequent slitting. A U-shaped plate 57 corresponding to the squeezing roller 56 is fixedly installed on the outer side of one of the side frames 55, and a motor 4 is fixedly installed on the outer side of the U-shaped plate 57. The output shaft of the motor 4 movably passes through the two side frames 55, and the squeezing roller 56 is fixedly sleeved on the output shaft corresponding to the motor 4.
[0062] Two vertical plates 520 are fixedly arranged between the two side frames 55, and a plurality of straight cutting knives 521 are fixedly arranged at equal intervals between the opposite sides of the two vertical plates 520, and a cylinder 3 518 is fixedly installed on the outer side of one of the vertical plates 520, and an L-shaped cutting knife 519 is fixedly connected to the telescopic end of the cylinder 3 518, wherein the groove formed between the two relatively arranged vertical plates 520 can be used to guide the pre-flattened straw roots to move downward, and in the process of the pre-flattened straw roots moving downward, the plurality of straight cutting knives 521 are used to divide them into a plurality of small strips, and then the cylinder 3 518 is used to drive the L-shaped cutting knife 519 to reciprocate, so as to realize the chopping process of the straw roots divided into a plurality of small strips, and in order to ensure the smooth progress of the chopping process, the length of the vertical plate 520 away from the L-shaped cutting knife 519 needs to be set to be longer than the length of the vertical plate 520 close to the L-shaped cutting knife 519, so that the extra part of the vertical plate 520 can be used as a pad support during the chopping process;
[0063] An auxiliary pressing assembly for pressing the target straw root downward is provided between the two side frames 55, and the auxiliary pressing assembly includes a guide frame 512 fixed between the two side frames 55 and located between the two squeezing rollers 56, and a U-shaped frame 510 movably penetrating between the two guide frames 512. The two guide frames 512 can be used to restrict the U-shaped frame 510 so that the U-shaped frame 510 can only move in the vertical direction. A round rod 516 is fixedly provided at the middle of the inner side of the U-shaped frame 510, and an arc-shaped push strip 517 is fixedly connected to the bottom end of the round rod 516.
[0064] The auxiliary pressing assembly also includes half gears 2 58 fixedly sleeved on both ends of the outer side of the output shaft of the motor 4 and racks 2 511 fixed on the outer sides of both ends of the U-shaped frame 510 and meshing with the corresponding half gears 2 58. The bottom ends of the two side frames 55 on the opposite sides are fixed with base brackets 513 corresponding to the U-shaped frame 510, and the tops of the two base brackets 513 are fixed with vertical rods 514. Both ends of the U-shaped frame 510 are provided with rod grooves that are directly opposite to the corresponding vertical rods 514, and the tops of the vertical rods 514 are movably inserted into the corresponding rod grooves. The outer side of the vertical rod 514 is sleeved with springs 2 515 that are fixedly connected to the corresponding base brackets 513 and the guide frame 512. When the springs 2 515 are in a natural state, the U-shaped frame 510 is in a state as shown in FIG. Fig.10 In the state shown, the arc-shaped push strip 517 in this state will not affect the soilless straw roots entering between the two squeezing rollers 56 as the support platform 52 is lifted, and the top end of the vertical rod 514 remains inserted into the corresponding rod groove.
[0065] It should be noted that, when the soilless straw roots fall to the top of the support platform 52 with the conveyor chain 43, the inclined groove 53 on the top of the support platform 52 will be used to cooperate with the partition 54 to stably support the soilless straw roots, and then the support platform 52 carrying the soilless straw roots will be driven upward by the cylinder 2 51. When the support platform 52 rises to the point where the lower end of the inclined groove 53 is flush with the upper end surface of the partition 54, the soilless straw roots will roll along the inclined groove 53 to between the two squeezing rollers 56 due to the lack of obstruction by the partition 54. In this process, an image sensor can be used to detect whether there are soilless straw roots between the two squeezing rollers 56. If so, the motor 4 is started to drive the corresponding squeezing roller 56 to rotate, otherwise the squeezing roller 56 stops rotating.
[0066] When the motor 4 is started to drive the corresponding squeezing roller 56 to rotate, the half gear 2 58 will rotate synchronously. When the gear area on the half gear 2 58 is meshed with the rack 2 511 on the U-shaped frame 510, the U-shaped frame 510 will move downward with the rotation of the half gear 2 58, and compress the spring 2 515 along the vertical rod 514. At the same time, it drives the arc push bar 517 to move downward synchronously. The arc push bar 517 that gradually moves downward will push the soilless straw roots between the two squeezing rollers 56 to move downward, so that it continues to enter between the two squeezing rollers 56 for pre-flattening treatment, and the pre-flattened straw roots continue to move downward under the drive of the squeezing roller 56 through the area where the straight cutting knife 521 is located, and then are chopped by the reciprocating L-shaped cutting knife 519. The chopped straw roots will fall directly onto the conveyor belt 59 and be transported to the upper layer of the soil after the ridge is broken and turned up along the conveyor belt 59.
[0067] Specifically, Figure 2 and Fig.12 As shown, the stirring and leveling mechanism 6 includes a cylinder four 61 fixed on the top inner side of the walking frame 1 and limiting blocks 62 fixed on both sides of the inner cavity of the walking frame 1, the telescopic end of the cylinder four 61 is fixedly connected to a cover frame 63, and the two sides of the cover frame 63 are in contact with the opposite sides of the two limiting blocks 62 for up and down movement, one end of the cover frame 63 is fixedly connected to a Y-shaped seat 65, and one end of the Y-shaped seat 65 is fixedly connected to a scraper 66. The setting of the Y-shaped seat 65 can effectively improve the stability of the scraper 66 in the process of land leveling, and a motor five is fixedly installed inside the cover frame 63, and the end of the output shaft of the motor five is fixedly connected to a rotating frame 64 located at the bottom of the cover frame 63, wherein the rotating frame 64 is composed of a circular plate and strips evenly distributed in a ring shape on the outside of the circular plate, and a plurality of stirring rods are fixedly provided at the bottom of the circular plate and each strip.
[0068] It should be noted that after the chopped straw roots are transported to the upper layer of the soil after the ridges are broken and turned up by the conveyor belt 59, the cover frame 63 will be pushed downward by the cylinder four 61, thereby driving the bottom end of the stirring rod on the rotating frame 64 to be inserted into the soil, and then the rotating frame 64 will be driven to rotate by the motor five, so as to utilize the stirring rod that rotates accordingly to mix the soil and the chopped straw roots, and if there are larger clods of soil, the rotating stirring rod can also be used to further crush the clods of soil. Then, as the walking frame 1 moves forward, the scraper 66 will be used to level the land containing straw root debris after stirring, so as to achieve the mixing of the crushed straw roots and the soil while completing the leveling of the soil mixed with the straw roots during the movement of the walking frame 1.
[0069] In the above technical scheme, the motor 1 mentioned is a servo motor of model SER-060-18; the motors 2, 3, 4 and 5 mentioned are DC motors of model NEMA230; the cylinders mentioned are single-acting cylinders of model DSA25N200; the photoelectric sensor 312 mentioned is a miniature photoelectric sensor of model W4; the image sensor mentioned is an image sensor of the ISOCELL HPX series.
[0070] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A straw root harvesting device, comprising a traveling frame (1) and a connecting arm (2) mounted at one end of the traveling frame (1), characterized in that: The walking frame (1) is provided with a ridge breaking and turning mechanism (3), a soil removing and conveying mechanism (4), a picking and crushing mechanism (5) and a stirring and leveling mechanism (6) in sequence; The ridge breaking and turning mechanism (3) comprises a ridge breaking and soil turning assembly installed on the inner side of the traveling frame 1 for breaking the ridges with the straw roots remaining thereon and turning up the straw roots with soil, and also comprises an arc-shaped baffle (311) fixedly installed on the inner side of the traveling frame (1) for assisting in turning up the soil and the straw roots, and a photoelectric sensor (312) for detecting the position of the straw roots; The soil removal and conveying mechanism (4) is composed of a conveying part for conveying the turned-up straw roots and an impact part for repeatedly impacting the straw roots with soil; The picking and crushing mechanism (5) is composed of a picking component that gradually lifts the straw roots after the soil is removed and a crushing component that crushes the straw roots after the soil is removed.
2. A straw root harvesting device according to claim 1, characterized in that: The ridge breaking and soil turning assembly comprises a limiting groove (31) extending through both sides of the traveling frame (1) and a cylinder (34) fixedly mounted at both ends of the inner top of the traveling frame (1); a slide seat (32) is slidably mounted inside the two limiting grooves (31); a rotating shaft (33) is rotatably mounted between the two sliding seats (32); a receiving groove is formed at one end of one of the sliding seats (32); a motor (1) is fixedly mounted inside the receiving groove for driving the rotating shaft (33) to rotate; A plurality of circularly evenly distributed arc-shaped flaps (36) are fixedly provided at the middle of the outer side of the rotating shaft (33); a supporting arc rod (39) is fixedly connected between two adjacent arc-shaped flaps (36); annular grooves are provided at the positions of the cylinder one (34) at both ends of the outer side of the rotating shaft (33); a ring block (35) movably sleeved in the corresponding annular groove is fixedly connected to the telescopic end of the cylinder one (34); and a baffle (310) fixedly connected to the corresponding end of the arc-shaped flap (36) is sleeved at both ends of the outer side of the rotating shaft (33).
3. A straw root harvesting device according to claim 2, characterized in that: A notch (37) is provided at one end of each arc-shaped flap (36) away from the rotating shaft (33), a ridge-breaking roller (38) is rotatably installed inside the notch (37), a sinking groove (313) is provided at a position corresponding to each arc-shaped flap (36) on the outside of the baffle plate (310), driving wheels (314) are rotatably installed at both ends of the sinking groove (313), a belt is connected between the two driving wheels (314), and a plurality of guide rollers (315) for limiting the position of the belt are rotatably installed inside the sinking groove (313); The driving wheel (314) corresponding to the corrugating roller (38) rotates synchronously with the corrugating roller (38), and a second motor is fixedly installed on the outer side of the baffle (310) at a position corresponding to the driving wheel (314) away from the corrugating roller (38), and the second motor is used to drive the corresponding driving wheel (314) to rotate.
4. The straw root harvesting device according to claim 1, characterized in that: The conveying section comprises a transverse plate (41) fixed on both sides of the inner cavity of the traveling frame (1) and a conveying chain (43) installed on both sides of the inner cavity of the traveling frame (1); the opposite sides of the two transverse plates (41) are fixedly connected with a folding plate (42); and a plurality of equidistantly distributed transverse bars are fixedly connected between the two conveying chains (43).
5. The straw root harvesting device according to claim 4, characterized in that: The impact part is composed of a reciprocating push assembly respectively installed on two folding plates (42), the reciprocating push assembly includes a vertical groove (44) opened on the horizontal plate (41) and a plurality of horizontal grooves (45) opened on the folding plate (42), each horizontal groove (45) is provided with a square column (46) movably passing through the inside, and a push plate (411) is fixedly connected between the ends of the plurality of square columns (46) extending to the inner side of the folding plate (42), and a protective member is installed on the top of the push plate (411); A side plate (47) is fixedly provided at one end of the square column (46) corresponding to the vertical slot (44) extending to the outside of the folding plate (42); a spring (410) is fixedly connected between the side plate (47) and the corresponding folding plate (42); a rack (49) is fixedly provided at the top of the square column (46) corresponding to the vertical slot (44) extending to the outside of the folding plate (42); a motor (3) is fixedly installed at the top of the horizontal plate (41); a half gear (48) corresponding to the vertical slot (44) at the output shaft end of the motor (3) is fixedly sleeved; the half gear (48) passes through the vertical slot (44) and meshes with the corresponding rack (49).
6. The straw root harvesting device according to claim 5, characterized in that: The protective member comprises ear plates (416) fixed at both ends of the top of the push plate (411) and a blocking bar (413) fixed at one side of the top of the push plate (411); a movable plate (412) is hingedly installed between the two ear plates (416); a through groove (414) arranged in an inclined manner is provided on one side of the blocking bar (413); a support bar (415) is fixedly provided inside the through groove (414).
7. The straw root harvesting device according to claim 1, characterized in that: The picking assembly comprises two cylinders (51) fixedly mounted on the top of the inner side of the walking frame (1) and a partition (54) fixed between the two sides of the inner cavity of the walking frame (1); a support platform (52) fitted with the outer side of the partition (54) is fixedly connected between the telescopic ends of the two cylinders (51); and an inclined groove (53) is provided on the top of the support platform (52).
8. The straw root harvesting device according to claim 7, characterized in that: The pulverizing assembly comprises two side frames (55) fixed on one side of the partition (54), two squeezing rollers (56) rotating in opposite directions and a conveyor belt (59) located below the squeezing rollers (56) are rotatably mounted between the two side frames (55), a U-shaped plate (57) corresponding to the squeezing roller (56) is fixedly mounted on the outer side of one of the side frames (55), a motor (4) is fixedly mounted on the outer side of the U-shaped plate (57), an output shaft of the motor (4) movably passes through the two side frames (55), and the squeezing roller (56) is fixedly sleeved on the output shaft corresponding to the motor (4); Two vertical plates (520) are fixedly arranged between the two side frames (55), and a plurality of straight cutters (521) arranged at equal intervals are fixedly arranged between the opposite sides of the two vertical plates (520). A third cylinder (518) is fixedly installed on the outer side of one of the vertical plates (520), and an L-shaped cutter (519) is fixedly connected to the telescopic end of the third cylinder (518).
9. The straw root harvesting device according to claim 8, characterized in that: An auxiliary downward pressing assembly for squeezing the target straw root downward is provided between the two side frames (55), the auxiliary downward pressing assembly comprising a guide frame (512) fixed between the two side frames (55) and located between two squeezing rollers (56) opposite to each other, and a U-shaped frame (510) movably penetrating between the two guide frames (512), a round rod (516) is fixedly provided at the middle of the inner side of the U-shaped frame (510), and an arc-shaped push strip (517) is fixedly connected to the bottom end of the round rod (516); The auxiliary pressing assembly further comprises a second half gear (58) fixedly sleeved on both ends of the outer side of the output shaft of the motor 4 and a second rack (511) fixedly sleeved on both ends of the outer side of the U-shaped frame (510) and meshing with the corresponding second half gear (58); bottom ends of the two side frames (55) on opposite sides are fixedly provided with a bottom bracket (513) corresponding to the U-shaped frame (510); the tops of the two bottom brackets (513) are fixedly provided with a vertical rod (514); both ends of the U-shaped frame (510) are provided with a rod groove directly facing the corresponding vertical rod (514); the top of the vertical rod (514) is movably inserted into the corresponding rod groove; the outer side of the vertical rod (514) is sleeved with a second spring (515) fixedly connecting the corresponding bottom bracket (513) and the guide frame (512).
10. The straw root harvesting device according to claim 1, characterized in that: The stirring and leveling mechanism (6) comprises a cylinder four (61) fixed to the top inner side of the walking frame (1) and limiting blocks (62) fixed to both sides of the inner cavity of the walking frame (1); the telescopic end of the cylinder four (61) is fixedly connected to a cover frame (63); one end of the cover frame (63) is fixedly connected to a Y-shaped seat (65); one end of the Y-shaped seat (65) is fixedly connected to a scraper (66); a motor five is fixedly installed inside the cover frame (63); the end of the output shaft of the motor five is fixedly connected to a rotating frame (64) located at the bottom of the cover frame (63).
Citation Information
Patent Citations
Straw root harvesting device
CN109429681A
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