Sewing and cutting integrated forming garment manufacturing process

Abstract

The invention discloses and provides a sewing and cutting integrated forming garment manufacturing process capable of improving the garment quality, reducing the sewing difficulty and improving the production efficiency. The sewing and cutting integrated forming garment manufacturing process comprises the following steps: (1) manufacturing a double-layer garment piece; (2) overlocking; (3) overturning the double-layer garment piece; and (4) cutting. According to the garment manufacturing process, after the stitched edges are sewn into a whole, one-time cutting forming is carried out, by means of the garment manufacturing process, the requirement for the garment pieces before and after overlapping can be greatly lowered, and the undesirable phenomenon that the garment pieces are not aligned due to overlapping can be effectively avoided. The method is applied to the technical field of clothing manufacturing processes.

Description

Technical Field

[0001] The invention relates to a garment making process, in particular to a sewing and cutting integrated garment making process. Background Art

[0002] like Figure 1 and Figure 2 As shown, current clothes generally include a front piece a and a back piece b. In order to distinguish the front and back of the clothes, help the wearer to wear them correctly, and meet ergonomic and aesthetic requirements, the collar of the front piece a is often designed to be lower than the collar of the back piece b. At the same time, the arc shapes l1 and l2 of the sleeve clamps on the front piece a and the back piece b are also different. This results in the front piece a and the back piece b being two pieces of different shapes. During production, the front piece a and the back piece b cannot be stacked together and cut. Instead, the front piece a and the back piece b need to be cut separately, and then the cut front piece a and the back piece b need to be stacked together, and then the two sides and the shoulder seams need to be locked together to form a strand c. Subsequently, the excess locking lines d at both ends of strand c need to be cut off. The whole process is time-consuming and labor-intensive. Figure 3 In addition, since the front garment piece a and the back garment piece b both have a certain elasticity and are cut into samples, the two pieces are prone to misalignment during the overlapping process, which is a great test of the sewing ability of the staff and easily leads to uneven quality of the finished garments. At the same time, the current garment-making process of cutting first and sewing later is also difficult to improve production efficiency. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a sewing and cutting integrated garment making process which can improve the quality of finished garments, reduce the difficulty of sewing, and improve the production efficiency.

[0004] The technical solution adopted by the present invention is: the sewing and cutting integrated molding garment making process of the present invention comprises the following steps: ① Make double-layer garment pieces: overlap the uncut front garment piece and the uncut back garment piece to form a double-layer garment piece; ② Locking edge: Locking edge is performed on the left and right sides of the double-layer garment piece, and the left and right sides of the double-layer garment piece are formed after the locking edge is completed; ③ Turning over the double-layer garment piece: first unfold the double-layer garment piece, at which time the front garment piece and the back garment piece together form a cylindrical shape, and then fold the front garment piece and the back garment piece in half respectively, and make the left leg and the right leg overlap; ④ Cutting: Cut out the front collar and the front part of the armhole on the folded front garment piece, and cut out the back collar and the back part of the armhole on the folded back garment piece.

[0005] After step ④, the following steps are also included: ⑤ Turning over the double-layer garment piece: first unfolding the double-layer garment piece, and then overlapping the front garment piece and the back garment piece together before entering the subsequent process.

[0006] In step ④, it is also necessary to cut out the front shoulder portion and the back shoulder portion from the folded front garment piece and the folded back garment piece, respectively.

[0007] In step ④, the front collar portion is cut out at the folded portion of the front garment piece, and the back collar portion is cut out at the folded portion of the back garment piece.

[0008] In step ④, the armhole front portion and the armhole back portion are cut out at the left leg and the right leg.

[0009] In step ①, the double-layer garment piece is folded by a cylindrical cloth, that is, the cylindrical cloth is folded flat along two symmetrical lines on its side; then the process proceeds to step ②, that is, the double-layer garment piece is edge-locked along the two symmetrical lines; after the edge-locking is completed, a certain length of the double-layer garment piece is cut along the length direction of the cylindrical cloth, and then the double-layer garment piece of a certain length enters step ③.

[0010] In step ①, the double-layer garment piece is formed by stacking two rolls of plain cloth, and then enters step ② for edge locking; after the edge locking is completed, a certain length of the double-layer garment piece is cut along the length direction of the plain cloth, and then the certain length of the double-layer garment piece enters step ③. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the front garment piece a and the back garment piece b in the prior art; Figure 2 It is a schematic diagram of the structure after the front garment piece a and the back garment piece b are superimposed in the prior art; Figure 3 It is a schematic diagram of the structure after the overlapping front garment piece a and the back garment piece b are locked at the edges in the prior art; Figure 4 It is a schematic diagram of the structure of a cylindrical cloth; Figure 5 It is a schematic diagram of the structure of the cylindrical cloth after being folded flat; Figure 6 It is a cylindrical cloth cut to a certain length; Figure 7 yes Figure 6 Section view in AA direction; Figure 8 It is a schematic diagram of the structure of the double-layer garment piece 3 after the edge is locked; Fig. 9 is a schematic diagram of the double-layer garment structure after being turned over in step ③; Fig.10 is a schematic diagram of cutting a double-layer garment piece 3; Fig.11 is a schematic diagram of a double-layer garment piece 3 after cutting; Fig.12 2. It is a schematic diagram of the structure of the double-layer garment piece after step ⑤; Fig.13 It is a schematic diagram of two rolls of flat cloth being stacked to make a double-layer garment piece. DETAILED DESCRIPTION

[0012] Embodiment 1 In this embodiment, the seaming and cutting integrated garment making process of the present invention comprises the following steps: ① Making a double-layer garment piece: overlapping the uncut front garment piece 1 and the uncut back garment piece 2 to form a double-layer garment piece 3; Figures 4 to 6 As shown, in this step, the double-layer garment piece 3 is folded from a cylindrical cloth, that is, the cylindrical cloth is folded flat along two symmetrical lines L1 and L2 on its side, so that the cylindrical cloth becomes a flat cloth with two layers, such as Figure 7 shown.

[0013] ②Lock edge: Figure 8 As shown, the left and right sides of the double-layer garment piece 3 are locked. At this time, the double-layer garment piece 3 needs to be locked along the two symmetrical lines L1 and L2. After the left and right sides of the double-layer garment piece 3 are locked, a left strand 4 and a right strand 5 are formed; after the locking is completed, a certain length of the double-layer garment piece 3 is cut along the length direction of the cylindrical cloth. After the double-layer garment piece 3 is unfolded, it becomes a cylindrical cloth of a certain length, and the length can be cut according to the length of the clothes.

[0014] ③ Turn over the double-layer garment piece: first unfold the double-layer garment piece 3, at this time the front garment piece 1 and the back garment piece 2 together form a cylindrical shape, then fold the front garment piece 1 and the back garment piece 2 in half respectively, and make the left leg 4 and the right leg 5 overlap, as shown in FIG. Fig. 9 shown.

[0015] ④ Cutting: Fig.10 and Fig.11 As shown, the front collar portion 6 and the front armhole portion 7 are cut out on the folded front garment piece 1, and the back collar portion 8 and the back armhole portion 9 are cut out on the folded back garment piece 2. In this step, the front shoulder portion 10 and the back shoulder portion 11 are cut out on the folded front garment piece 1 and the folded back garment piece 2, respectively, the front collar portion 6 is cut out at the folded portion of the front garment piece 1, the back collar portion 8 is cut out at the folded portion of the back garment piece 2, and the front armhole portion 7 and the back armhole portion 9 are cut out at the left thigh 4 and the right thigh 5.

[0016] ⑤ Turn over the double-layer garment piece: Fig.12As shown, the double-layer garment piece 3 is first unfolded, and the front garment piece 1 and the back garment piece 2 are superimposed together before entering the subsequent process.

[0017] Compared with the prior art, the clothing manufacturing process in the prior art is: cutting the front garment piece → cutting the back garment piece → overlapping the front and back garment pieces → locking the edges. The clothing manufacturing process of the present invention is: overlapping the uncut front and back garment pieces or using cylindrical cloth → locking the edges → turning the cloth over → cutting the front and back garment pieces as one. The present invention cuts and forms the garment in one piece after sewing and locking the edges. The clothing manufacturing process of the present invention can greatly reduce the requirements for overlapping the front and back garment pieces, effectively avoid the undesirable phenomenon of misalignment due to overlapping, and has low requirements on the sewing ability of the staff, and has good consistency and high quality of the finished garments.

[0018] At the same time, since the cylindrical fabric is used in this embodiment, continuous feeding can be achieved, and the edge can be cut after locking, there will be no extra edge line, and the step of cutting the edge line is omitted. At the same time, it is easy to realize automatic production and improve work efficiency. The manufacturing process of the cylindrical fabric is relatively simple, low cost and high production efficiency. In the field of textile industry, cylindrical fabrics can be curled and cut more conveniently, saving time and labor costs. Compared with flat-shaped fabrics, cylindrical fabrics are more convenient to stack, store and carry, especially when stored in large quantities. Cylindrical fabrics can take up less storage space and are not easy to deform or damage, maintaining product quality and performance. Cylindrical fabrics are more conducive to the loading and unloading and transportation of goods during transportation. Compared with flat-shaped fabrics, cylindrical fabrics are less likely to be deformed or damaged by pressure or impact, reducing friction and wear between goods, helping to reduce transportation costs and maintenance costs, and improving customer satisfaction. Cylindrical fabrics are easier to take out and put back when in use, because their shape ensures that the fabric is always in contact with itself without folding or flipping. In addition, the compression resistance and durability of cylindrical fabrics make them widely used in some fields that require durability. Because of its softness and comfort, cylindrical fabrics are also particularly suitable for making underwear, casual wear, pajamas, etc. They are also particularly suitable for making T-shirts, because the T-shirts made of them have a seamless splicing effect, which looks more beautiful and integrated. ‌‌ Embodiment 2

[0019] like Fig.13As shown, in this embodiment, in step ①, the double-layer garment piece 3 is formed by stacking two rolls of plain cloth, and then enters step ② for edge locking; after the edge locking is completed, a certain length of the double-layer garment piece 3 is cut along the length direction of the plain cloth, and then the certain length of the double-layer garment piece 3 enters step ③. The plain cloth in this embodiment refers to a fabric woven with a plain weave, also called a plain weave fabric, that is, the warp and weft yarns are interwoven once every other yarn. This kind of cloth has many interlacing points, a strong texture, a flat surface, is relatively light, wear-resistant, and breathable. It is particularly suitable for use in summer or in a humid environment, and can keep the skin dry and comfortable. In addition, since the warp and weft yarns of the plain cloth have similar density and density, and the fabric structure is compact, it has good durability, can withstand greater tension and wear, and is suitable for making items that need to be frequently washed and used. Plain cloth is divided into coarse plain cloth, medium plain cloth, fine plain cloth and other types, suitable for different purposes. Coarse cloth is suitable for making items that require higher strength, such as work clothes and canvas bags; medium cloth is suitable for daily clothing and household items; fine cloth is suitable for making summer clothes and bedding.

[0020] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. The sewing and cutting integrated garment making process is characterized by: The seam-cutting integrated garment making process comprises the following steps: ① Making a double-layer garment piece: overlapping an uncut front garment piece (1) and an uncut back garment piece (2) to form a double-layer garment piece (3); ② Locking the edges: Locking the edges of the left and right sides of the double-layer garment piece (3). After the left and right sides of the double-layer garment piece (3) are locked, a left leg (4) and a right leg (5) are formed. ③ Turning over the double-layer garment piece: first unfold the double-layer garment piece (3), at which time the front garment piece (1) and the back garment piece (2) together form a cylindrical shape, and then fold the front garment piece (1) and the back garment piece (2) in half respectively, so that the left leg (4) and the right leg (5) overlap; ④ Cutting: cutting a front collar portion (6) and a front armhole portion (7) from the folded front garment piece (1), and cutting a rear collar portion (8) and a rear armhole portion (9) from the folded back garment piece (2).

2. The sewing and cutting integrated garment making process according to claim 1, characterized in that: After step ④, the following steps are also included: ⑤ turning over the double-layer garment piece: first unfolding the double-layer garment piece (3), and then superimposing the front garment piece (1) and the back garment piece (2) together before entering the subsequent process.

3. The garment making process of seaming and cutting in one piece according to claim 1, characterized in that: In step ④, it is also necessary to cut out a front shoulder portion (10) and a rear shoulder portion (11) respectively on the folded front garment piece (1) and the folded rear garment piece (2).

4. The sewing and cutting integrated garment making process according to claim 1 is characterized in that: In step ④, the front collar portion (6) is cut out at the folded portion of the front garment piece (1), and the rear collar portion (8) is cut out at the folded portion of the rear garment piece (2).

5. The sewing and cutting integrated garment making process according to claim 1 is characterized in that: In step ④, the armhole front portion (7) and the armhole back portion (9) are cut out at the left leg (4) and the right leg (5).

6. The sewing and cutting integrated garment making process according to claim 1 is characterized in that: In step ①, the double-layer garment piece (3) is folded from a cylindrical cloth, that is, the cylindrical cloth is folded flat along two symmetrical lines (L1, L2) on its side; then, step ② is performed for edge locking, that is, the double-layer garment piece (3) is edge locked along the two symmetrical lines (L1, L2); after edge locking is completed, a certain length of the double-layer garment piece (3) is cut along the length direction of the cylindrical cloth, and then the double-layer garment piece (3) of a certain length is entered into step ③.

7. The sewing and cutting integrated garment making process according to claim 1 is characterized in that: In step ①, the double-layer garment piece (3) is formed by stacking two rolls of plain cloth, and then enters step ② for edge locking; after the edge locking is completed, a certain length of the double-layer garment piece (3) is cut along the length direction of the plain cloth, and then the certain length of the double-layer garment piece (3) enters step ③.

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