Hot-rolled plate sawing device
By designing a translatable sawing device, the hot-rolled sheet is cut off while conveying during the conveying process, solving the problems of inefficiency caused by shutdown operations in the shear process and short drive parts life, and improving work efficiency and equipment service life.
Patent Information
- Application Number
- CN202411805463.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-14
AI Technical Summary
In the shearing process of hot-rolled sheets, the sheet conveying needs to be stopped for shearing, resulting in inefficiency and frequent start and stop operations will affect the service life of the drive parts.
A translational sawing device is designed, which can move in one piece along with the conveying of the plates, so as to cut off while conveying, and avoid shutdown operations. The device includes a machine, a cutting mechanism, a trolley and a ground rail. The movement of the upper tool holder and a press roller is controlled through the lifting seat and the driving mechanism, and the use of the support roller and the press roller can achieve stable cutting of the plate.
The board cutting without shutdown is achieved, the working efficiency is improved, the service life of the drive parts is extended, and the stability of the board conveying is improved.
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Figure CN119609225A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hot-rolled plates, and in particular relates to a hot-rolled plate sawing device. Background Art
[0002] For the processing of hot-rolled plates, the plate coils are sequentially uncoiled, leveled, sheared and stacked to achieve slitting and flattening of the plates. Leveling is divided into coarse leveling and fine leveling. The plates are transported between various equipments through various roller racks and rollers. In the shearing process, the shearing is carried out by the cooperation of the lifting upper knife seat and the fixed lower knife seat, and a flip roller is set at the post-shearing position to support and guide the plates before shearing. During the shearing process, the roller needs to be flipped close to one end of the shearing machine to create a height difference between the end of the roller and the shearing point, which is used to make way for shearing and reset after shearing.
[0003] During the plate shearing process, the plate conveying needs to be stopped until it is cut and then started again, which affects the work efficiency. The high start-stop frequency accompanied by instantaneous load will affect the service life of each driving component, which may affect the stability of plate conveying and processing. Summary of the invention
[0004] The object of the present invention is to provide a hot-rolled plate sawing device. By designing a translatory sawing device, it can move integrally with the conveying of the plate, thereby realizing cutting while conveying, thereby eliminating the need for machine downtime, thereby improving work efficiency and increasing the service life of each driving component.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a hot-rolled plate sawing device, comprising a machine platform, a cutting mechanism, a trolley and a ground rail; A lower knife seat is fixed at the rear edge of the top of the machine, a plurality of support rollers are linearly fixed on the front side of the top of the machine, and a gantry plate is fixed on the top of the machine; The cutting mechanism comprises a lifting seat, a driving mechanism is arranged between the lifting seat and the gantry plate, an upper knife seat cooperating with the lower knife seat is fixed to the rear side of the bottom of the lifting seat, and a plurality of pressing rollers are fixed to the front side of the bottom of the lifting seat through an elastic telescopic frame; The machine platform is fixed on the top of the trolley, the rear side of the trolley exceeds the rear side of the machine platform and forms an extension platform, and a roller frame is fixed on the top of the extension platform through a lifting device; The ground rail is fixed on the ground, the trolley moves horizontally along the ground rail, the front and rear sides of the ground rail are respectively provided with an input roller and an output roller, and the output roller is provided with a yield area cooperating with a lifting device and a roller frame on the side close to the ground rail; The method for using the sawing device comprises the following steps: In the initial state of SS01, the roller frame on the output roller table is in the raised state and located between the output roller table and the machine table, and the plate is transported along the input roller table, support roller and output roller table; SS02 When the fixed length needs to be cut, the roller frame on the output roller table side is controlled to shrink downward to provide space, and ensure that the moving speed of the trolley is consistent with the plate conveying speed; SS03 During the trolley conveying process, the driving mechanism controls the lifting seat to sink, thereby controlling the pressure roller and the upper knife seat to move downward. The cooperation of the pressure roller and the support roller can limit the position of the front side of the plate cutting point, and the plate is cut by the staggered upper knife seat and the lower knife seat; After cutting off, SS04 controls the drive mechanism and trolley to reset and wait for the next cutting operation.
[0006] Furthermore, a vertical plate-shaped connecting seat is fixed to the rear side of the bottom of the lifting seat, and the upper knife seat is fixed to the rear edge of the bottom of the connecting seat.
[0007] Furthermore, first guide grooves are fixed on both sides of the gantry plate, and sliding ends that slidably cooperate with the first guide grooves are provided on both sides of the connecting seat.
[0008] Furthermore, the elastic telescopic frame includes a telescopic plate, a plurality of pressure rollers are linearly fixed at the bottom of the telescopic plate, a plurality of guide rods are fixed at the top of the telescopic plate, the guide rods pass through the lifting seat and are slidably connected to the lifting seat, a plurality of springs are arranged between the telescopic plate and the lifting seat, and the plurality of springs are respectively sleeved on the outside of the plurality of guide rods.
[0009] Furthermore, second guide grooves are fixed on both sides of the gantry plate, and sliding ends that slidably cooperate with the second guide grooves are provided on both sides of the telescopic plate. The cross-sections of the first guide groove and the second guide groove are both regular trapezoidal structures.
[0010] Furthermore, the driving mechanism comprises a hydraulic cylinder, a piston rod of which passes through the gantry plate and is fixed to the top of the lifting seat.
[0011] Furthermore, guide columns are fixed at the four corners of the top of the lifting seat, and the guide columns penetrate the gantry plate and are slidably connected to the gantry plate.
[0012] Furthermore, both the connecting seat and the machine platform are provided with embedding openings, and the upper knife seat and the lower knife seat are fixed in the embedding openings on the connecting seat and the machine platform respectively.
[0013] Furthermore, the lifting device is a scissor lift or a lifting cylinder.
[0014] The present invention has the following beneficial effects: 1. The present invention designs a translatable sawing device that can move integrally with the conveying of the plate, thereby realizing cutting while conveying, thereby eliminating the need for machine downtime, thereby improving work efficiency and the service life of each driving component.
[0015] 2. The present invention is designed with a liftable roller frame, which plays a supporting and guiding role when the sheet metal is conveyed. It is in a retracted state during the sheet metal shearing process, providing operating space for the translation of the sawing device, thereby achieving stability in the sheet metal conveying.
[0016] 3. The present invention can reinforce one side of the sawing point to a certain extent through the cooperation of the support roller and the pressure roller, which can improve the stability during the sawing process and thus improve the sawing effect. At the same time, the support roller and the pressure roller can limit the position of the end of the sheet metal on the input side after cutting to avoid the occurrence of warping and the like, and provide good guidance for the continued transportation of the sheet metal, thereby improving the stability of sheet metal transportation in the system.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 It is a structural schematic diagram of a hot-rolled plate sawing device of the present invention; Figure 2 It is a structural schematic diagram of another perspective of the present invention; Figure 3 It is a structural cross-sectional view of the present invention; In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1-machine platform, 2-trolley, 3-ground rail, 4-lifting seat, 5-lifting device, 6-roller frame, 101-lower knife seat, 102-support roller, 103-gantry plate, 104-first guide groove, 105-second guide groove, 401-upper knife seat, 402-pressure roller, 403-hydraulic cylinder, 404-guide column, 405-connecting seat, 406-telescopic plate, 407-guide rod, 408-spring. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-3 As shown, the present invention is a hot-rolled plate sawing device, comprising a machine platform 1, a cutting mechanism, a trolley 2 and a ground rail 3; A lower knife seat 101 is fixed at the rear edge of the top of the machine 1, a plurality of support rollers 102 are linearly fixed at the front side of the top of the machine 1, and a gantry plate 103 is fixed at the top of the machine 1; The cutting mechanism includes a lifting seat 4, a driving mechanism is provided between the lifting seat 4 and the gantry plate 103, an upper knife seat 401 cooperating with the lower knife seat 101 is fixed to the rear side of the bottom of the lifting seat 4, and a plurality of pressing rollers 402 are fixed to the front side of the bottom of the lifting seat 4 through an elastic telescopic frame; The machine platform 1 is fixed on the top of the trolley 2, the rear side of the trolley 2 exceeds the rear side of the machine platform 1 and forms an extension platform, and a roller frame 6 is fixed on the top of the extension platform through a lifting device 5; The ground rail 3 is fixed on the ground, and the trolley 2 moves horizontally along the ground rail 3. The front and rear sides of the ground rail 3 are respectively provided with an input roller and an output roller. The output roller is provided with a yield area cooperating with the lifting device 5 and the roller frame 6 on the side close to the ground rail 3. The method for using the sawing device comprises the following steps: In the initial state of SS01, the roller frame 6 on the output roller table side is in the raised state and is located between the output roller table and the machine table 1, and the plate is transported along the input roller table, the support roller 102 and the output roller table; SS02 When the fixed length is completed and needs to be cut, the roller frame 6 on the output roller table side is controlled to retract downward to provide space, and ensure that the moving speed of the trolley 2 is consistent with the plate conveying speed; SS03 During the conveying process of the trolley 2, the driving mechanism controls the lifting seat 4 to sink, thereby controlling the pressure roller 402 and the upper knife seat 401 to move downward. The cooperation between the pressure roller 402 and the support roller 102 can limit the position of the front side of the cutting point of the plate, and the plate is cut by the staggered upper knife seat 401 and the lower knife seat 101; SS04 controls the drive mechanism and trolley 2 to reset after cutting, waiting for the next cutting operation.
[0022] Among them Figure 1 and Figure 3 As shown, a vertical plate-shaped connecting seat 405 is fixed to the rear side of the bottom of the lifting seat 4, and the upper knife seat 401 is fixed to the rear edge of the bottom of the connecting seat 405.
[0023] Among them Figure 1 and Figure 3 As shown, first guide grooves 104 are fixed on both sides of the gantry plate 103 , and sliding ends that slidably cooperate with the first guide grooves 104 are provided on both sides of the connecting seat 405 .
[0024] Among them Figure 2-3 As shown, the elastic telescopic frame includes a telescopic plate 406, a plurality of pressure rollers 402 are linearly fixed at the bottom of the telescopic plate 406, a plurality of guide rods 407 are fixed at the top of the telescopic plate 406, the guide rods 407 penetrate the lifting seat 4 and are slidably connected to the lifting seat 4, a plurality of springs 408 are arranged between the telescopic plate 406 and the lifting seat 4, and the plurality of springs 408 are respectively sleeved on the outside of the plurality of guide rods 407.
[0025] Among them Figure 2-3 As shown, second guide grooves 105 are fixed on both sides of the gantry plate 103, sliding ends that slide with the second guide grooves 105 are provided on both sides of the telescopic plate 406, and the cross-sections of the first guide groove 104 and the second guide groove 105 are both regular trapezoidal structures.
[0026] Among them Figure 1-3 As shown, the driving mechanism includes a hydraulic cylinder 403 , a piston rod of the hydraulic cylinder 403 passes through the gantry plate 103 and is fixed to the top of the lifting seat 4 .
[0027] Among them Figure 1-3 As shown, guide posts 404 are fixed at the four corners of the top of the lifting seat 4 , and the guide posts 404 penetrate the gantry plate 103 and are slidably connected to the gantry plate 103 .
[0028] Among them Figure 3 As shown, both the connecting seat 405 and the machine platform 1 are provided with embedding openings, and the upper knife seat 401 and the lower knife seat 101 are fixed in the embedding openings on the connecting seat 405 and the machine platform 1 respectively.
[0029] Wherein, the lifting device is a scissor lift or a lifting cylinder.
[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A hot rolled plate sawing device, comprising a machine platform (1) and a cutting mechanism, characterized in that: Also includes a trolley (2) and a ground rail (3); A lower knife seat (101) is fixed at the rear edge of the top of the machine platform (1), a plurality of support rollers (102) are linearly fixed at the front side of the top of the machine platform (1), and a gantry plate (103) is fixed at the top of the machine platform (1); The cutting mechanism comprises a lifting seat (4), a driving mechanism is provided between the lifting seat (4) and the gantry plate (103), an upper knife seat (401) cooperating with the lower knife seat (101) is fixed to the rear side of the bottom of the lifting seat (4), and a plurality of pressing rollers (402) are fixed to the front side of the bottom of the lifting seat (4) via an elastic telescopic frame; The machine platform (1) is fixed on the top of the trolley (2); the rear side of the trolley (2) extends beyond the rear side of the machine platform (1) to form an extension platform; a roller frame (6) is fixed on the top of the extension platform via a lifting device (5); The ground rail (3) is fixed on the ground, the trolley (2) moves horizontally along the ground rail (3), the front side and the rear side of the ground rail (3) are respectively provided with an input roller and an output roller, and the output roller is provided with a clearance area cooperating with the lifting device (5) and the roller frame (6) on the side close to the ground rail (3); The method for using the sawing device comprises the following steps: In the initial state of SS01, the roller frame (6) on the output roller table side is in a raised state and is located between the output roller table and the machine table (1), and the plate is transported along the input roller table, the support roller (102) and the output roller table; SS02 When the fixed length is completed and needs to be cut, the roller frame (6) on the output roller table side is controlled to retract downward to provide space, and ensure that the moving speed of the trolley (2) is consistent with the plate conveying speed; SS03 During the conveying process of the trolley (2), the driving mechanism controls the lifting seat (4) to sink, thereby controlling the pressure roller (402) and the upper knife seat (401) to move downward. The cooperation between the pressure roller (402) and the support roller (102) can limit the position of the front side of the cutting point of the plate, and the plate is cut by the staggered upper knife seat (401) and the lower knife seat (101); After cutting, SS04 controls the drive mechanism and trolley (2) to reset and wait for the next cutting operation.
2. A hot rolled plate sawing device according to claim 1, characterized in that: A vertical plate-shaped connecting seat (405) is fixed to the rear side of the bottom of the lifting seat (4), and the upper knife seat (401) is fixed to the rear edge of the bottom of the connecting seat (405).
3. A hot rolled plate sawing device according to claim 2, characterized in that: First guide grooves (104) are fixed on both sides of the gantry plate (103), and sliding ends that slidably cooperate with the first guide grooves (104) are provided on both sides of the connecting seat (405).
4. A hot rolled plate sawing device according to claim 3, characterized in that: The elastic telescopic frame comprises a telescopic plate (406), a plurality of pressure rollers (402) are linearly fixed at the bottom of the telescopic plate (406), a plurality of guide rods (407) are fixed at the top of the telescopic plate (406), the guide rods (407) penetrate the lifting seat (4) and are slidably connected to the lifting seat (4), a plurality of springs (408) are arranged between the telescopic plate (406) and the lifting seat (4), and the plurality of springs (408) are respectively sleeved on the outside of the plurality of guide rods (407).
5. A hot rolled plate sawing device according to claim 4, characterized in that: Second guide grooves (105) are fixed on both sides of the gantry plate (103), sliding ends slidably matched with the second guide grooves (105) are provided on both sides of the telescopic plate (406), and the cross-sections of the first guide groove (104) and the second guide groove (105) are both regular trapezoidal structures.
6. The hot rolled plate sawing device according to claim 1, characterized in that: The driving mechanism comprises a hydraulic cylinder (403), wherein a piston rod of the hydraulic cylinder (403) passes through the gantry plate (103) and is fixed to the top of the lifting seat (4).
7. The hot rolled plate sawing device according to claim 1, characterized in that: Guide columns (404) are fixed at the four corners of the top of the lifting seat (4), and the guide columns (404) penetrate the gantry plate (103) and are slidably connected to the gantry plate (103).
8. The hot rolled plate sawing device according to claim 1, characterized in that: Both the connecting seat (405) and the machine platform (1) are provided with embedding openings, and the upper knife seat (401) and the lower knife seat (101) are fixed in the embedding openings on the connecting seat (405) and the machine platform (1), respectively.
9. The hot rolled plate sawing device according to claim 1, characterized in that: The lifting device is a scissor-type lifting platform or a lifting cylinder.
Citation Information
Patent Citations
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