Construction site steel welding machine

By using grinding discs to clean the steel welded end and meshing gears in the construction site steel welding machine, the problems of inaccurate steel butt and low welding quality in the prior art are solved, and an efficient and convenient welding process is achieved.

CN119609498AInactive Publication Date: 2025-03-14NANJING QINGTIAN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202510038300.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing construction site steel welding machines cannot drive the steel docking quickly and accurately, and cannot conveniently clean the steel welding ends in advance, resulting in low welding quality.

Method used

A construction site steel welding machine was designed, using a grinding disc to grind the welded end of the steel to clean up the burrs and impurities, and the precise butt and welding of the steel was achieved through the linkage between the meshing gear and the hydraulic rod.

Benefits of technology

It improves the accuracy and welding quality of steel butt, simplifies the operation process, and improves the convenience and efficiency of the welding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The construction site steel welding machine comprises a workbench, the left end and the right end of the workbench are rotationally connected with supporting wheels, the rear portion of the workbench is rotationally connected with a two-way lead screw, the outer side of the two-way lead screw is in threaded connection with a supporting seat, and a supporting rod penetrates through the interior of the supporting seat; the end of the supporting rod is connected with the workbench, a fixing base is rotationally connected to the upper portion of the supporting base, and a first gear is in key connection with the middle of the bidirectional lead screw. The welding device comprises a workbench, a mounting frame is mounted above the workbench, a hydraulic rod is mounted above the mounting frame, the output end of the hydraulic rod is connected with a welding head, and a protective cover is mounted on the outer side of the welding head. According to the construction site steel welding machine, the grinding disc is used for grinding the welding end of the round steel, burrs at the welding end of the round steel and impurities attached to the welding end of the round steel are removed, the welding end of the round steel can be tightly and flatly attached, the welding compactness of the round steel is improved, and therefore the welding quality of the round steel is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel welding, in particular to a construction site steel welding machine. Background Art

[0002] Steel is a material with a certain shape, size and performance made by pressure processing. The steel used on the construction site is construction steel, which includes rebar, round steel, etc. In order to ensure that the size of the construction steel meets the construction requirements, it needs to be welded.

[0003] When using a welding machine to weld round steel, the round steel needs to be butt-jointed. When manually butting the steel, the butt joint position of the steel needs to be controlled so that its position corresponds to the welding head. Otherwise, it is easy to cause deviation in the welding position of the steel and affect its welding quality. In addition, there are burrs on the welding end of the steel and the butt joint surface is uneven, which can also easily reduce its welding quality.

[0004] Therefore we proposed a construction site steel welding machine to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide a construction site steel welding machine to solve the problems raised by the above background technology that the steels cannot be driven to connect quickly and accurately and the welding ends of the steels cannot be cleaned conveniently in advance.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a construction site steel welding machine, comprising a workbench, both left and right ends of the workbench are rotatably connected to support wheels, the rear of the workbench is rotatably connected to a bidirectional screw rod, the outer side of the bidirectional screw rod is threadedly connected to a support seat, a support rod is passed through the interior of the support seat, the end of the support rod is connected to the workbench, the upper part of the support seat is rotatably connected to a fixed seat, and the middle part of the bidirectional screw rod is keyed to a first gear;

[0007] A mounting frame is installed above the workbench, a hydraulic rod is installed above the mounting frame, an output end of the hydraulic rod is connected to a welding head, a protective cover is installed on the outside of the welding head, a main moving rod is connected above the welding head, and a first gear block is connected to the outside of the main moving rod;

[0008] A rotating shaft is rotatably connected to the top of the mounting frame, and a second gear is keyed to the end of the rotating shaft. A secondary moving rod passes through the upper end of the mounting frame, and a second gear block is connected to the side of the secondary moving rod. A supporting frame is installed at the lower end of the secondary moving rod, and a motor is installed on the supporting frame, and a grinding disc is connected to the output end of the motor;

[0009] The rear side of the protective cover is connected with a connecting rod, the rear side surface of the connecting rod is connected with a third tooth block, and the left and right side surfaces of the protective cover are both provided with through grooves.

[0010] Preferably, the fixing seat and the supporting seat are fixed by bolts, and the supporting seat is slidably connected to the supporting rod.

[0011] Preferably, the support rod and the bidirectional screw rod are arranged parallel to each other, the left and right sections of the bidirectional screw rod have threads arranged in opposite directions, and the sections of the bidirectional screw rod with threads in opposite directions are both connected to a support seat.

[0012] Preferably, the main moving rod and the auxiliary moving rod are arranged parallel to each other, and the first tooth block and the second tooth block are evenly spaced at the connection between the main moving rod and the auxiliary moving rod and the second gear, and the first tooth block and the second tooth block are meshed with the second gear.

[0013] Preferably, the secondary moving rod and the main moving rod both penetrate the upper end surface of the mounting frame, and the secondary moving rod and the main moving rod form a sliding structure with the mounting frame.

[0014] Preferably, the grinding disc is symmetrically arranged about the longitudinal center line of the welding head, and the lowest point of the welding head is higher than the lowest point of the protective cover.

[0015] Preferably, the third tooth blocks are distributed at equal intervals at the connection between the connecting rod and the first gear, and the third tooth blocks are meshed with the first gear.

[0016] Preferably, the through groove passes through the lower end of the protective cover, and the through groove is an "n"-shaped structure.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The construction site steel welding machine uses a grinding disc at an initial position to limit the placement position of the round steel, so that the welding end of the round steel contacts the grinding disc, thereby making the distance between the welding end of the round steel and the welding head the same. When controlling the welding head to move downward, the transmission of the meshing third gear block and the first gear is used to control the rotation of the bidirectional screw rod, thereby controlling the simultaneous relative movement of the support seat, and then controlling the simultaneous relative movement of the locked round steel for docking, thereby improving the accuracy of the docking position, making it accurately correspond to the welding head, and avoiding the deviation of the welding position and affecting the welding quality;

[0019] (2) The construction site steel welding machine uses a grinding disc to grind the welding end of the round steel, clean the burrs on the welding end of the round steel and the impurities attached to the welding end of the round steel, so that the welding end of the round steel can be tightly and smoothly fitted, thereby improving the welding tightness of the round steel and thus improving the welding quality of the round steel;

[0020] (3) The construction site steel welding machine only needs to control the hydraulic rod to drive the welding head to move, and utilizes the transmission of the meshing first tooth block, the second gear and the second tooth block, as well as the transmission of the meshing third tooth block and the first gear, to realize the movement of the grinding disc and the support seat, so that they can realize linkage, automatically realize the end grinding, docking and welding of the round steel, and improve the convenience of using the welding machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a rear view structural schematic diagram of the present invention;

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the protective cover of the present invention;

[0024] Figure 4 For the present invention Figure 3 A is an enlarged structural diagram;

[0025] Figure 5 It is a structural schematic diagram of the welding head in the downward moving state of the present invention;

[0026] Figure 6 This is a schematic diagram of the mounting frame structure of the present invention;

[0027] Figure 7 This is a schematic diagram of the connection structure between the first gear and the third gear block of the present invention;

[0028] Figure 8 It is a schematic diagram of the connection structure between the support seat and the fixing seat of the present invention.

[0029] In the figure: 1. workbench; 2. support wheel; 3. support rod; 4. support seat; 5. bidirectional screw; 6. fixed seat; 7. first gear; 8. mounting frame; 9. hydraulic rod; 10. welding head; 11. protective cover; 12. main moving rod; 13. first gear block; 14. rotating shaft; 15. second gear; 16. auxiliary moving rod; 17. second gear block; 18. support frame; 19. motor; 20. grinding disc; 21. connecting rod; 22. third gear block; 23. through groove. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 8The present invention provides the following technical solutions: a construction site steel welding machine, comprising a workbench 1, both left and right ends of the workbench 1 are rotatably connected to support wheels 2, the rear of the workbench 1 is rotatably connected to a bidirectional screw rod 5, the outer side of the bidirectional screw rod 5 is threadedly connected to a support seat 4, a support rod 3 penetrates the interior of the support seat 4, the end of the support rod 3 is connected to the workbench 1, the upper part of the support seat 4 is rotatably connected to a fixed seat 6, and the middle part of the bidirectional screw rod 5 is keyed to a first gear 7;

[0032] Furthermore, the fixing seat 6 and the supporting seat 4 are fixed by bolts, and the supporting seat 4 is slidably connected to the supporting rod 3. The fixing seat 6 and the supporting seat 4 can be used to fix the round steel, and the supporting rod 3 can be used to limit the supporting seat 4 to maintain horizontal movement;

[0033] Furthermore, the support rod 3 and the bidirectional screw rod 5 are arranged parallel to each other, the left and right sections of the bidirectional screw rod 5 have opposite thread distribution directions, and the sections of the bidirectional screw rod 5 with opposite thread directions are both connected to the support seat 4. By rotating the bidirectional screw rod 5, the symmetrically distributed support seats 4 are driven to move in the opposite direction at the same time to dock the round steel.

[0034] A mounting frame 8 is installed above the workbench 1, a hydraulic rod 9 is installed above the mounting frame 8, a welding head 10 is connected to the output end of the hydraulic rod 9, a protective cover 11 is installed on the outside of the welding head 10, a main moving rod 12 is connected above the welding head 10, and a first gear block 13 is connected to the outside of the main moving rod 12; a rotating shaft 14 is rotatably connected to the top of the mounting frame 8, and a second gear 15 is keyed to the end of the rotating shaft 14, a secondary moving rod 16 passes through the upper end of the mounting frame 8, and a second gear block 17 is connected to the side of the secondary moving rod 16, and a support frame 18 is installed at the lower end of the secondary moving rod 16, a motor 19 is installed on the support frame 18, and a grinding disc 20 is connected to the output end of the motor 19;

[0035] Furthermore, the main moving rod 12 and the auxiliary moving rod 16 are arranged parallel to each other, and the first tooth block 13 and the second tooth block 17 are arranged at equal intervals at the connection between the main moving rod 12 and the auxiliary moving rod 16 and the second gear 15, respectively. The first tooth block 13 and the second tooth block 17 are meshed with the second gear 15, and the transmission of the second gear 15 can be used to realize the linkage of the main moving rod 12 and the auxiliary moving rod 16, and drive the main moving rod 12 and the auxiliary moving rod 16 to move in opposite directions at the same time;

[0036] Furthermore, the secondary moving rod 16 and the main moving rod 12 both penetrate the upper end surface of the mounting frame 8, and the secondary moving rod 16 and the main moving rod 12 and the mounting frame 8 form a sliding structure, which allows the main moving rod 12 and the secondary moving rod 16 to move smoothly and adjust the positions of the welding head 10 and the grinding disc 20;

[0037] Furthermore, the grinding disc 20 is symmetrically arranged about the longitudinal center line of the welding head 10, and the lowest point of the welding head 10 is higher than the lowest point of the protective cover 11, so that the grinding disc 20 limits the placement position of the round steel and grinds its welding end, while the protective cover 11 can shield and protect the welding area;

[0038] The rear side of the protective cover 11 is connected to a connecting rod 21, the rear side surface of the connecting rod 21 is connected to a third tooth block 22, and the left and right sides of the protective cover 11 are both provided with through grooves 23;

[0039] Furthermore, the third tooth blocks 22 are evenly spaced and distributed at the connection between the connecting rod 21 and the first gear 7. The third tooth blocks 22 mesh with the first gear 7. The transmission of the first gear 7 is used to control the rotation of the bidirectional screw rod 5 when the connecting rod 21 moves.

[0040] Furthermore, the through slot 23 passes through the lower end of the protective cover 11, and the through slot 23 is an "n"-shaped structure, so that the protective cover 11 can move downward smoothly, and the round steel can be prevented from blocking the protective cover 11;

[0041] Specifically, the round steel is placed on the supporting wheel 2 and the supporting seat 4, and the supporting wheel 2 and the supporting seat 4 are used to support it, and the welding end of the round steel is fitted with the grinding disc 20, and the grinding disc 20 limits the placement position of the round steel, and then the fixing seat 6 can be driven to rotate, and one end of the fixing seat 6 is rotatably connected to the supporting seat 4, and the fixing seat 6 and the supporting seat 4 are enclosed together, and the other end of the fixing seat 6 is fixed to the supporting seat 4 by bolts, and the fixing seat 6 and the supporting seat 4 are locked with bolts, so that the round steel can be fixed, and the round steel is locked between the fixing seat 6 and the supporting seat 4. According to the above steps, the two round steels are fixed symmetrically respectively, and then the motor 19 can be powered on, and the motor 19 controls the grinding disc 20 connected to the output end to rotate, and the grinding disc 20 grinds the end of the round steel, burrs the welding end of the round steel, and grinds off the attached impurities;

[0042] The hydraulic rod 9 is opened to push the welding head 10 to move downward. At this time, the protective cover 11 installed on the outside of the welding head 10 moves downward synchronously. At the same time, the main moving rod 12 installed above the welding head 10 moves downward. The first tooth block 13 connected to the side of the main moving rod 12 is meshed with the second gear 15, so the second gear 15 can be driven to rotate. The second gear 15 is meshed with the second tooth block 17, and the second tooth block 17 is installed on the side of the auxiliary moving rod 16, so the auxiliary moving rod 16 can be controlled to move upward. The transmission of the meshed first tooth block 13, the second gear 15 and the second tooth block 17 can realize the linkage between the main moving rod 12 and the auxiliary moving rod 16, and the auxiliary moving rod 16 is synchronized. The control support frame 18 moves up, thereby driving the grinding disc 20 to move up. When the grinding disc 20 moves up to the point where it is about to disengage from the round steel, the third tooth block 22 on the connecting rod 21 installed on the rear side of the protective cover 11 meshes with the first gear 7, driving the bidirectional screw rod 5 to rotate. The bidirectional screw rod 5 controls the relative movement of the support seat 4 connected with the outer thread. The support seat 4 slides on the support rod 3 at the same time, and the support seat 4 is limited by the support rod 3 to ensure the horizontal movement of the support seat 4, thereby controlling the relative movement of the round steel locked by the support seat 4 and the fixed seat 6, and applying force to make the round steel continue to fit the lower end position of the grinding disc 20, and the end is polished and cleaned. The grinding disc 20 When it moves to be separated from the round steel, the round steel continues to move relatively until the round steel is butted. At this time, the third tooth block 22 moves down to be separated from the first gear 7, and the protective cover 11 moves down with the welding head 10, and the protective cover 11 is gradually set in the welding area. The round steel passes through the through groove 23 opened on the side of the protective cover 11 to avoid blocking the downward movement of the protective cover 11, and the welding head 10 gradually moves down to the butt end of the round steel to release, control the welding head 10 to work, and weld the round steel. After welding is completed, the bolts on the fixing seat 6 can be removed, and the fixing seat 6 can be driven to reverse and open to release the fixation of the round steel, and then the hydraulic rod 9 is controlled to drive the welding head 10 to move up , thereby controlling the protective cover 11 to move up, and moving the protective cover 11 to a position above the round steel, the round steel can be removed. At the same time, due to the upward movement of the protective cover 11, the connecting rod 21 can be controlled to move up, and the meshing of the meshing third tooth block 22 and the first gear 7 can drive the bidirectional screw rod 5 to rotate in the opposite direction, thereby driving the support seats 4 to move away from each other and reset, and continue to control the welding head 10 to move up, and use the transmission of the first tooth block 13, the second gear 15 and the second tooth block 17 to control the grinding disc 20 to move down and reset, which is convenient for the subsequent welding processing of the round steel. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0043] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0044] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A construction site steel welding machine, comprising a workbench (1), characterized in that: The left and right ends of the workbench (1) are rotatably connected to support wheels (2), the rear of the workbench (1) is rotatably connected to a bidirectional screw rod (5), the outer side of the bidirectional screw rod (5) is threadedly connected to a support seat (4), a support rod (3) penetrates the interior of the support seat (4), the end of the support rod (3) is connected to the workbench (1), the upper part of the support seat (4) is rotatably connected to a fixed seat (6), and the middle part of the bidirectional screw rod (5) is keyed to a first gear (7); A mounting frame (8) is installed above the workbench (1), a hydraulic rod (9) is installed above the mounting frame (8), an output end of the hydraulic rod (9) is connected to a welding head (10), a protective cover (11) is installed on the outer side of the welding head (10), a main moving rod (12) is connected above the welding head (10), and a first tooth block (13) is connected to the outer side of the main moving rod (12); A rotating shaft (14) is rotatably connected to the top of the mounting frame (8), and a second gear (15) is keyed to the end of the rotating shaft (14). A secondary moving rod (16) passes through the upper end of the mounting frame (8), and a second gear block (17) is connected to the side of the secondary moving rod (16). A support frame (18) is installed at the lower end of the secondary moving rod (16), and a motor (19) is installed on the support frame (18). The output end of the motor (19) is connected to a grinding disc (20); The rear side of the protective cover (11) is connected to a connecting rod (21), the rear side surface of the connecting rod (21) is connected to a third tooth block (22), and the left and right side surfaces of the protective cover (11) are both provided with through grooves (23).

2. A construction site steel welding machine according to claim 1, characterized in that: The fixing seat (6) and the supporting seat (4) are fixed by bolts, and the supporting seat (4) is slidably connected to the supporting rod (3).

3. A construction site steel welding machine according to claim 1, characterized in that: The support rod (3) and the bidirectional screw rod (5) are arranged parallel to each other, the left and right sections of the bidirectional screw rod (5) have threads arranged in opposite directions, and the sections of the bidirectional screw rod (5) with threads in opposite directions are both connected to a support seat (4).

4. A construction site steel welding machine according to claim 1, characterized in that: The main moving rod (12) and the auxiliary moving rod (16) are arranged parallel to each other. The first tooth block (13) and the second tooth block (17) are arranged at equal intervals at the connection points between the main moving rod (12) and the auxiliary moving rod (16) and the second gear (15). The first tooth block (13) and the second tooth block (17) are meshed with the second gear (15).

5. The construction site steel welding machine according to claim 1, characterized in that: The secondary moving rod (16) and the main moving rod (12) both penetrate the upper end surface of the mounting frame (8), and the secondary moving rod (16) and the main moving rod (12) form a sliding structure with the mounting frame (8).

6. A construction site steel welding machine according to claim 1, characterized in that: The grinding disc (20) is symmetrically arranged about the longitudinal center line of the welding head (10), and the lowest point of the welding head (10) is higher than the lowest point of the protective cover (11).

7. The construction site steel welding machine according to claim 1, characterized in that: The third tooth blocks (22) are distributed at equal intervals at the connection between the connecting rod (21) and the first gear (7), and the third tooth blocks (22) and the first gear (7) are meshed with each other.

8. The construction site steel welding machine according to claim 1, characterized in that: The through groove (23) passes through the lower end of the protective cover (11), and the through groove (23) is an "n"-shaped structure.

Citation Information

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