Production line system for oven lamp assembly and process method thereof

Abstract

The invention relates to the technical field of oven accessories, in particular to a production line system for oven lamp assembly and a technological method.The production line system comprises a production line system body, the production line system body comprises a production line support, and a lampshade conveying unit is arranged in the production line support; lamp holder conveying units are arranged on the portions, on the two sides of the lampshade conveying assembly, of the production line support, lampshade grabbing units are arranged on the portions, above the lampshade conveying units, of the two sides of the production line support, a lamp holder clamping unit is arranged on one side of each lampshade conveying unit, and the production line support is further provided with a detection unit and an extraction unit. According to the system, the processes of automatic conveying, grabbing, clamping, assembling, detecting and the like of lampshades and lampholders can be achieved, the production efficiency and the product quality are improved, and the labor cost and the safety risk are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of oven accessories, and in particular to a production line system and a process method for assembling an oven lamp. Background Art

[0002] In the oven manufacturing industry, oven lights are an important part of the oven, and the quality and efficiency of their assembly process directly affect the overall performance and production cycle of the oven. Traditional oven light assembly production lines often have problems such as low automation, low production efficiency, and difficulty in ensuring assembly accuracy.

[0003] Specifically, the conveying, grabbing, clamping and assembly of lampshades and lamp holders in traditional production lines mostly rely on manual operations, which not only increases labor costs, but also easily leads to assembly errors due to human factors, affecting product quality. At the same time, the speed and accuracy of manual operations are limited, which is difficult to meet the needs of modern large-scale production.

[0004] In addition, the traditional production line lacks effective testing methods and cannot perform quality inspection on the assembled lamps in real time, resulting in unqualified products flowing into the subsequent processes, increasing the rework rate and production costs. When extracting the assembled lamps, manual handling is often relied on, which is not only labor-intensive but also poses safety risks.

[0005] Therefore, there is an urgent need for an oven lamp assembly production line system with high automation, high production efficiency, high assembly precision and real-time detection function. Summary of the invention

[0006] In order to solve some of the problems existing in the above-mentioned prior art, the present invention provides a production line system and a process method for oven lamp assembly to solve the problems existing in the traditional production line. The system should be able to realize the automatic conveying, grabbing, clamping, assembling and testing of lampshades and lamp holders, improve production efficiency and product quality, and reduce labor costs and safety risks.

[0007] To achieve the above-mentioned purpose, the present invention provides a production line system for assembling oven lights, including a production line system body, the production line system body including a production line bracket, a lampshade conveying unit is arranged inside the production line bracket, lamp holder conveying units are arranged on both sides of the lampshade conveying assembly on the production line bracket, lampshade grabbing units are arranged above the lampshade conveying units on both sides of the production line bracket, a lamp holder clamping unit is arranged on one side of the lampshade conveying unit, and the production line bracket is also provided with a detection unit and an extraction unit.

[0008] As a further improvement of the present invention, in order to ensure stable and continuous conveying of lamp holders on the production line, realize precise workstation positioning, and provide an accurate basis for the subsequent assembly process, the lamp holder conveying unit includes a bearing plate arranged on the production line bracket, and gear mounting plates are respectively arranged at both ends of the bearing plate, and a first driving gear and a first driven gear are also arranged at both ends of the bearing plate. The first driving gear and the first driven gear are arranged inside the gear mounting plate, and the first driving gear and the first driven gear are cooperated with each other to form a lamp holder conveying chain, and the lamp holder conveying chain includes several groups of lamp holder conveying blocks, and docking holes and connecting shafts are respectively arranged at both ends of the lamp holder conveying blocks, and a lamp holder conveying station is arranged inside the lamp holder conveying block.

[0009] As a further improvement of the present invention, in order to effectively reduce vibration and noise during the conveying process, improve the stability and durability of the production line, help protect the lamp holder and production line equipment, and extend the service life, a bar-shaped fixed shaft for the lamp holder conveying chain to move is arranged under the lamp holder conveying chain, and the bar-shaped shock-absorbing ribs are cooperated with shock-absorbing connecting ribs, and the bar-shaped shock-absorbing ribs are connected to the gear mounting plate through the shock-absorbing connecting ribs.

[0010] As a further improvement of the present invention, in order to achieve accurate grasping and positioning of the lampshade, the grasping position can be flexibly adjusted to adapt to lampshades of different sizes and shapes, thereby improving the flexibility and adaptability of production. The lampshade grasping unit includes a vertical rod and a supporting beam arranged on the production line bracket, a grasping fine-adjustment slide rail is arranged on the supporting beam, a fine-adjustment moving block is arranged on the grasping fine-adjustment slide rail, one end of the fine-adjustment moving block is connected to a first mounting seat, a grasping first cylinder is arranged below the first mounting seat, and a grasping fixing table is arranged at the output end of the grasping first cylinder, and a docking joint is arranged below the grasping fixing table.

[0011] As a further improvement of the present invention, in order to realize the rotation function of the electric clamp, so that the grasping of the lampshade is more stable and reliable, and the clamping angle can be adjusted as needed, further improving the flexibility and accuracy of production, a second mounting seat is provided on one side of the grabbing fixed platform, and a second grabbing cylinder is provided on the second mounting seat. The second grabbing cylinder is tilted and the end is connected to the second mounting seat, and the output end of the second grabbing cylinder is connected to the electric clamp, and the electric clamp is cooperated with a fixed support plate, and the end of the electric clamp is connected to the output end of the second grabbing cylinder with a rotating connecting shaft, and the electric clamp is also provided with a rotating support shaft, and is rotatably fixed to the fixed support plate through the rotating support shaft.

[0012] As a further improvement of the present invention, in order to achieve precise clamping and positioning of the lamp holder and provide a stable foundation for the subsequent assembly process, the clamping position can be flexibly adjusted to adapt to lamp holders of different sizes. The lamp holder clamping unit is arranged below the lampshade grabbing unit, and the lamp holder clamping unit includes a clamping base, which is arranged on the production line bracket, and a clamping mounting column is arranged on the clamping base, and a clamping platform is arranged on the top of the clamping mounting column, and a clamping fine-adjustment slide rail is arranged on the clamping platform, and a clamping sliding block is arranged on the clamping fine-adjustment slide rail, and a clamping hand is arranged on the clamping sliding block.

[0013] As a further improvement of the present invention, in order to improve the degree of automation of the production line, reduce the labor intensity of manual handling, and ensure the stability and accuracy of the extraction process, the extraction unit is arranged close to one side of the lamp holder clamping unit, and the extraction unit includes an extraction mounting base, and the extraction mounting base is provided with an extraction support column, and the top of the extraction support column is provided with an extraction workbench, and the extraction workbench is provided with an extraction horizontal cylinder, and the output end of the extraction horizontal cylinder is connected to an extraction vertical cylinder, and the output end of the extraction vertical cylinder is cooperated with an extraction clamp.

[0014] As a further improvement of the present invention, in order to achieve stable and continuous conveying of lampshades on the production line and provide an accurate basis for the subsequent grasping and assembly processes, the position accuracy of the lampshades during the conveying process can be ensured, and the production efficiency and quality can be improved. The lampshade conveying unit is arranged between the lampshade conveying units on both sides, and the lampshade conveying unit includes a conveying support plate, and a second driving gear and a second driven gear are also arranged at both ends of the conveying support plate. The second driving gear and the second driven gear are cooperated to form a lampshade conveying chain, and a plurality of groups of lampshade conveying stations are arranged on the lampshade conveying chain.

[0015] A beneficial effect of the present invention is: Improved production efficiency: Through the integrated production line system design, the lampshade conveying unit, lamp holder conveying unit, lampshade grabbing unit, lamp holder clamping unit, detection unit and extraction unit are organically combined to realize the automatic assembly process of the oven lamp. The improvement of automation significantly reduces manual intervention, speeds up production and improves production efficiency.

[0016] Guarantee product quality: Each unit in the production line system adopts precise positioning and clamping mechanisms, such as the lamp holder conveying block, the electric clamping hand of the lampshade grabbing unit, and the clamping hand of the lamp holder clamping unit, etc., to ensure the accurate alignment and stable clamping of the lampshade and the lamp holder. The setting of the detection unit can monitor the key parameters of the assembly process in real time, timely discover and correct potential quality problems, thereby ensuring the quality and consistency of the product.

[0017] Enhanced production flexibility: The lampshade grabbing unit and lamp holder clamping unit are equipped with fine-tuning slide rails and moving blocks, which can be flexibly adjusted according to the different sizes and shapes of lampshades and lamp holders. The tilt setting of the grabbing second cylinder and the rotation function of the electric gripper further improve the flexibility and adaptability of the grabbing, allowing the production line to handle more types of oven lamp products.

[0018] Reduce equipment vibration and noise: The bar-shaped fixed shaft and shock-absorbing connecting ribs set under the lamp holder conveyor chain effectively reduce the vibration and noise during the conveying process, and improve the stability and durability of the production line. This shock-absorbing design helps protect the production line equipment, prolongs its service life, and improves the working environment.

[0019] The present invention also provides a process method for a production line system for assembling an oven lamp, the process method comprising the following steps: Step 1: When the production line is started, the second driving gear starts to rotate under the drive of the driving device, and the rotation of the second driving gear drives the lampshade conveying chain to move, and the lampshade conveying station moves forward with the movement of the chain; Step 2: The lampshade is placed on the lampshade conveying station and is conveyed to the next process position as the chain moves; when the lampshade reaches the designated position, the lampshade conveying chain stops moving and waits for the next operation; Step 3: When the production line is started, the first driving gear starts to rotate under the drive of the driving device; the rotation of the first driving gear drives the lamp holder conveying chain to move, and the lamp holder conveying block moves forward with the movement of the chain; Step 4: The lamp holder is placed on the lamp holder conveying station in the lamp holder conveying block, and is conveyed to the position corresponding to the lamp shade as the chain moves; when the lamp holder reaches the designated position, the lamp holder conveying chain stops moving, and the lamp shade and the lamp holder are ready for assembly; Step 5: The lampshade grabbing unit is in standby mode, the grabbing first cylinder and the grabbing second cylinder are both in an inactive state; the electric gripper is in an open state, ready to grab the lampshade; the fine-tuning moving block is located at the initial position of the grabbing fine-tuning slide rail; Step 6: The production line control system issues an instruction to grab the lampshade; after receiving the instruction, the lampshade grabbing unit starts to perform the grabbing operation; the grabbing fine-tuning slide rail is started, driving the fine-tuning moving block to move along the slide rail; the fine-tuning moving block drives the first mounting seat and the grabbing first cylinder to move to the upper position of the lampshade; through the precise movement of the fine-tuning moving block, ensure that the grabbing fixed table and the electric gripper are aligned with the lampshade; Step 7: The first grabbing cylinder is activated to push the grabbing fixed platform downward; at the same time, the second grabbing cylinder is also activated. When the grabbing fixed platform approaches the lampshade, the electric gripper begins to close and clamp the lampshade. After clamping, the first grabbing cylinder moves in the opposite direction to lift the grabbing fixed platform and the electric gripper upward. During the grabbing process, the electric gripper maintains the clamping state to ensure that the lampshade does not fall off. Step 8: After the grabbing is completed, the lampshade is located below the docking joint; Step 9: When the lamp holder reaches the designated position, the clamping hand moves to the lamp holder position under the cooperation of the clamping fine-adjusting slide rail and the clamping sliding block; the clamping hand clamps the lamp holder to ensure that its position is stable so as to be assembled with the lampshade; after the lampshade is grasped above the lamp holder, the clamping hand keeps the lamp holder in the same position and waits for the lampshade and the lamp holder to be assembled; Step 10: When the lampshade reaches above the lamp holder, the first grabbing cylinder is activated again to push the grabbing fixed platform and the electric gripper to move downward; the electric gripper opens after contacting the lamp holder to release the lampshade; the first grabbing cylinder moves in the opposite direction to lift the grabbing fixed platform and the electric gripper to prepare for the next grabbing operation. At this time, the lampshade placement operation is completed; Step 11: The detection unit is started, and the detection unit takes an image of the assembly of the lampshade and the lamp holder, and transmits the image data to the control system; the control system processes the data and determines whether the lampshade and the lamp holder meet the assembly requirements; Step 12: When the lampshade and lamp holder are assembled and tested, the extraction unit is started; the extraction horizontal cylinder pushes the extraction vertical cylinder and the extraction gripper to move to the assembled lamp group position; the extraction vertical cylinder is started, pushing the extraction gripper to move downward and clamp the lamp group; Step 13: The extraction vertical cylinder moves in the opposite direction to lift the lamp group. The operator extracts the assembled lamp group and moves it to the designated position to complete the extraction process.

[0020] Another beneficial effect of the present invention is: High degree of automation: The entire production line system realizes the automatic conveying and positioning of lampshades and lamp holders through mechanical structures such as drive devices, driving gears, and conveyor chains, greatly improving production efficiency and automation level. The automated operation of the lampshade grabbing unit and the gripping hand reduces manual intervention and labor intensity.

[0021] Precise positioning: The precise movement of the fine-tuning moving block and the clamping fine-tuning slide rail ensures the accurate positioning of the lampshade and lamp holder during the assembly process. The design of the grabbing fixed table and the electric clamping hand ensures that the lampshade can remain stable during the grabbing and placing process, avoiding position deviation.

[0022] High assembly efficiency: The continuous operation and automated control of the production line system enables the assembly process of lampshades and lamp holders to be completed quickly and efficiently. The close coordination of each step, such as grabbing, placing, testing, and extracting, ensures the smooth operation of the production line.

[0023] Quality Control: The introduction of the detection unit enables real-time detection of the assembly quality of the lampshade and lamp holder, ensuring the qualified rate of the product. The control system processes and analyzes the image data, which can timely discover and correct problems in the assembly process, thus improving the quality stability of the product.

[0024] High security: Automated operation reduces direct contact between humans and mechanical equipment, reduces the risk of industrial accidents, and ensures its stability and safety during operation.

[0025] When the present invention is working, check whether each component of the production line system is in a normal state, including the production line support, the lampshade conveying unit, the lamp holder conveying unit, the lampshade grabbing unit, the lamp holder clamping unit, the detection unit and the extraction unit, etc. Start the production line control system.

[0026] The second driving gear starts to rotate under the drive of the driving device, and drives the lampshade conveying station forward through the lampshade conveying chain. The operator places the lampshade on the lampshade conveying station, and the lampshade is conveyed to the next process position as the chain moves. When the lampshade reaches the specified position, the lampshade conveying chain stops moving and waits for the lampshade grabbing unit to perform the grabbing operation.

[0027] The first driving gear starts to rotate under the drive of the driving device, and is driven by the lamp holder conveying chain to drive the lamp holder conveying block forward. The operator places the lamp holder on the lamp holder conveying block, and the lamp holder is conveyed to the position corresponding to the lampshade as the chain moves.

[0028] When the lamp holder reaches the designated position, the lamp holder conveying chain stops moving. The clamping hand of the lamp holder clamping unit moves to the lamp holder position under the cooperation of the clamping fine-tuning slide rail and the clamping sliding block, clamps the lamp holder to ensure its stable position so as to be assembled with the lampshade.

[0029] The lampshade grabbing unit is in standby mode, and the grabbing first cylinder and the grabbing second cylinder are both inactive. The electric gripper is in the open state, ready to grab the lampshade. The fine-tuning moving block is in the initial position of the grabbing fine-tuning slide rail.

[0030] The production line control system issues an instruction to grab the lampshade. After the lampshade grabbing unit receives the instruction, the grabbing fine-tuning slide rail is started, driving the fine-tuning moving block to move along the slide rail. The fine-tuning moving block drives the first mounting seat and the grabbing first cylinder to move to the upper position of the lampshade. Through the precise movement of the fine-tuning moving block, ensure that the grabbing fixed table and the electric gripper are aligned with the lampshade. The grabbing first cylinder is activated, pushing the grabbing fixed table to move downward; at the same time, the grabbing second cylinder is also activated. When the grabbing fixed table approaches the lampshade, the electric gripper begins to close and clamp the lampshade. After clamping is completed, the grabbing first cylinder moves in the opposite direction to lift the grabbing fixed table and the electric gripper upward.

[0031] After the grabbing is completed, the lampshade is located below the docking head. When the lampshade reaches the top of the lamp holder, the grabbing first cylinder is activated again, pushing the grabbing fixed platform and the electric gripper downward. The electric gripper opens after contacting the lamp holder, releasing the lampshade. The grabbing first cylinder moves in the opposite direction, lifting the grabbing fixed platform and the electric gripper, preparing for the next grabbing operation.

[0032] The inspection unit starts, takes an image of the lampshade and lamp holder assembly, and transmits the image data to the control system. The control system processes the data and determines whether the lampshade and lamp holder meet the assembly requirements. If the inspection fails, the control system sends an alarm signal and the operator needs to intervene and handle it manually.

[0033] When the lampshade and lamp holder are assembled and tested, the extraction unit starts. The extraction horizontal cylinder pushes the extraction vertical cylinder and the extraction gripper to the assembled lamp group position. The extraction vertical cylinder starts, pushing the extraction gripper to move downward and clamp the lamp group. The extraction vertical cylinder moves in the opposite direction to lift the lamp group. The operator extracts the assembled lamp group and moves it to the designated position to complete the extraction process. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to facilitate the understanding of those skilled in the art, the present invention is further described below with reference to the accompanying drawings: Figure 1 It is a structural diagram of the present invention.

[0035] Figure 2 It is a side structural diagram of the present invention.

[0036] Figure 3 This is a structural diagram of the lampshade grabbing unit.

[0037] Figure 4 It is a side view of the lampshade grabbing unit.

[0038] Figure 5 This is a structural diagram of the lamp holder delivery unit.

[0039] Figure 6 This is the structural diagram of the lamp holder conveyor chain.

[0040] Figure 7 This is a structural diagram of the lamp holder clamping unit.

[0041] Figure 8 This is the structural diagram of the extraction unit.

[0042] Fig. 9 This is a structural diagram of the lampshade conveying unit.

[0043] Among them, 1 production line bracket, 2 lampshade conveying unit, 201 conveying support plate, 202 second driving gear, 203 second driven gear, 204 lampshade conveying chain, 205 lampshade conveying station, 3 lamp holder conveying unit, 301 bearing plate, 302 gear mounting plate, 303 first driving gear, 304 first driven gear, 305 lamp holder conveying chain, 306 lamp holder conveying block, 307 docking hole, 308 connecting shaft, 309 lamp holder conveying station, 310 bar fixed shaft, 311 shock-absorbing connecting rib, 4 lampshade grabbing unit, 401 vertical rod, 402 supporting beam, 403 grab fine-tuning slide rail, 404 fine-tuning moving block, 405 The first mounting seat, 406 grabs the first cylinder, 407 grabs the fixed platform, 408 the joint, 409 the second mounting seat, 410 grabs the second cylinder, 411 the electrical clamp, 412 the fixed support plate, 413 the rotating connecting shaft, 414 the rotating support shaft, 5 the lamp holder clamping unit, 501 the clamping base, 502 the clamping mounting column, 503 the clamping platform, 504 the clamping fine-tuning slide rail, 505 the clamping sliding block, 506 the clamping hand, 6 the detection unit, 7 the extraction unit, 701 the extraction mounting base, 702 the extraction support column, 703 the extraction workbench, 704 the extraction horizontal cylinder, 705 the extraction vertical cylinder, 706 the extraction clamping hand. DETAILED DESCRIPTION

[0044] In order to enable those skilled in the art to better understand the technical solution in this application, Figure 1-9 The present invention is further described. The following examples are only used to more clearly illustrate the technical solution of the present invention, and are not intended to limit the protection scope of the present invention.

[0045] like Figure 1-9 A production line system for oven lamp assembly shown in the figure includes a production line system body, the production line system body includes a production line bracket 1, a lampshade conveying unit 2 is arranged inside the production line bracket 1, lamp holder conveying units 3 are arranged on both sides of the lampshade conveying assembly on the production line bracket 1, lampshade grabbing units 4 are arranged above the lampshade conveying unit 2 on both sides of the production line bracket 1, a lamp holder clamping unit 5 is arranged on one side of the lampshade conveying unit 2, and the production line bracket 1 is also provided with a detection unit 6 and an extraction unit 7.

[0046] The lamp holder conveying unit 3 includes a bearing plate 301 arranged on the production line bracket 1, and gear mounting plates 302 are respectively arranged at both ends of the bearing plate 301. A first driving gear 303 and a first driven gear 304 are also arranged at both ends of the bearing plate 301. The first driving gear 303 and the first driven gear 304 are arranged inside the gear mounting plate 302. The first driving gear 303 and the first driven gear 304 are matched with a lamp holder conveying chain 305. The lamp holder conveying chain 305 includes several groups of lamp holder conveying blocks 306. The two ends of the lamp holder conveying blocks 306 are respectively provided with docking holes 307 and connecting shafts 308. A lamp holder conveying station 309 is arranged inside the lamp holder conveying block 306.

[0047] A strip-shaped fixed shaft 310 for the lamp holder conveying chain 305 to move is arranged below the lamp holder conveying chain 305 , and the strip-shaped shock absorbing ribs are matched with shock absorbing connecting ribs 311 , and the strip-shaped shock absorbing ribs are connected to the gear mounting plate 302 via the shock absorbing connecting ribs 311 .

[0048] The lampshade grabbing unit 4 includes a vertical rod 401 and a supporting beam 402 arranged on the production line bracket 1, a grabbing fine-tuning slide rail 403 is arranged on the supporting beam 402, a fine-tuning moving block 404 is arranged on the grabbing fine-tuning slide rail 403, one end of the fine-tuning moving block 404 is connected to a first mounting seat 405, a grabbing first cylinder 406 is arranged below the first mounting seat 405, the output end of the grabbing first cylinder 406 is cooperated with a grabbing fixed platform 407, and a docking joint 408 is arranged below the grabbing fixed platform 407.

[0049] A second mounting seat 409 is provided on one side of the grabbing fixed platform 407, and a grabbing second cylinder 410 is provided on the second mounting seat 409. The grabbing second cylinder 410 is inclined, and the end is connected to the second mounting seat 409. The output end of the grabbing second cylinder 410 is connected to an electric gripper 411, and the electric gripper 411 is cooperated with a fixed support plate 412. The end of the electric gripper 411 is connected to the output end of the grabbing second cylinder 410 with a rotating connecting shaft 413. The electric gripper 411 is also provided with a rotating support shaft 414, and is rotatably fixed on the fixed support plate 412 through the rotating support shaft 414.

[0050] The lamp holder clamping unit 5 is arranged below the lampshade grabbing unit 4, and the lamp holder clamping unit 5 includes a clamping base 501, and the clamping base 501 is arranged on the production line bracket 1, and a clamping mounting column 502 is arranged on the clamping base 501, and a clamping platform 503 is arranged on the top of the clamping mounting column 502, and a clamping fine-adjustment slide rail 504 is arranged on the clamping platform 503, and a clamping sliding block 505 is arranged on the clamping fine-adjustment slide rail 504, and a clamping hand 506 is arranged on the clamping sliding block 505.

[0051] The extraction unit 7 is arranged close to one side of the lamp holder clamping unit 5, and the extraction unit 7 includes an extraction mounting base 701, and the extraction mounting base 701 is provided with an extraction support column 702, and the top of the extraction support column 702 is provided with an extraction workbench 703, and the extraction workbench 703 is provided with an extraction horizontal cylinder 704, and the output end of the extraction horizontal cylinder 704 is connected to the extraction vertical cylinder 705, and the output end of the extraction vertical cylinder 705 is cooperated with the extraction clamp 706.

[0052] The lampshade conveying unit 2 is arranged between the lampshade conveying units 2 on both sides, and the lampshade conveying unit 2 includes a conveying support plate 201. The two ends of the conveying support plate 201 are also provided with a second driving gear 202 and a second driven gear 203. The second driving gear 202 and the second driven gear 203 are cooperated to form a lampshade conveying chain 204, and the lampshade conveying chain 204 is provided with several groups of lampshade conveying stations.

[0053] A process method for a production line system for oven lamp assembly, the process method comprising the following steps: Step 1: When the production line is started, the second driving gear 202 starts to rotate under the drive of the driving device, and the rotation of the second driving gear 202 drives the lampshade conveying chain 204 to move, and the lampshade conveying station moves forward with the movement of the chain; Step 2: The lampshade is placed on the lampshade conveying station and is conveyed to the next process position as the chain moves; when the lampshade reaches the designated position, the lampshade conveying chain 204 stops moving and waits for the next operation; Step 3: When the production line is started, the first driving gear 303 starts to rotate under the drive of the driving device; the rotation of the first driving gear 303 drives the lamp holder conveying chain 305 to move, and the lamp holder conveying block 306 moves forward with the movement of the chain; Step 4: The lamp holder is placed on the lamp holder conveying station 309 in the lamp holder conveying block 306, and is conveyed to the position corresponding to the lamp shade as the chain moves; when the lamp holder reaches the designated position, the lamp holder conveying chain 305 stops moving, and the lamp shade and the lamp holder are ready to be assembled; Step 5: The lampshade grabbing unit 4 is in standby mode, the grabbing first cylinder 406 and the grabbing second cylinder 410 are both in an inactive state; the electric gripper 411 is in an open state, ready to grab the lampshade; the fine-tuning moving block 404 is located at the initial position of the grabbing fine-tuning slide rail 403; Step 6: The production line control system issues an instruction to grab the lampshade; after receiving the instruction, the lampshade grabbing unit 4 starts to perform the grabbing operation; the grabbing fine-tuning slide rail 403 is started, driving the fine-tuning moving block 404 to move along the slide rail; the fine-tuning moving block 404 drives the first mounting seat 405 and the grabbing first cylinder 406 to move to the upper position of the lampshade; through the precise movement of the fine-tuning moving block 404, ensure that the grabbing fixed platform 407 and the electric gripper 411 are aligned with the lampshade; Step 7: The first grabbing cylinder 406 is activated to push the grabbing fixed platform 407 to move downward; at the same time, the second grabbing cylinder 410 is also activated. When the grabbing fixed platform 407 approaches the lampshade, the electric gripper 411 starts to close and clamp the lampshade. After clamping, the first grabbing cylinder 406 moves in the opposite direction to lift the grabbing fixed platform 407 and the electric gripper 411 upward. During the grabbing process, the electric gripper 411 maintains a clamping state to ensure that the lampshade does not fall off. Step 8: After the grabbing is completed, the lampshade is located below the docking joint 408; Step 9: When the lamp holder reaches the designated position, the clamping hand 506 moves to the lamp holder position under the cooperation of the clamping fine-adjusting slide rail 504 and the clamping sliding block 505; the clamping hand 506 clamps the lamp holder to ensure that its position is stable so as to be assembled with the lampshade; after the lampshade is grasped above the lamp holder, the clamping hand 506 keeps the lamp holder in the same position and waits for the lampshade and the lamp holder to be assembled; Step 10: When the lampshade reaches above the lamp holder, the first grabbing cylinder 406 is activated again to push the grabbing fixed platform 407 and the electric gripper 411 to move downward; the electric gripper 411 opens after contacting the lamp holder to release the lampshade; the first grabbing cylinder 406 moves in the opposite direction to lift the grabbing fixed platform 407 and the electric gripper 411 to prepare for the next grabbing operation, and the lampshade placement operation is now completed; Step 11: The detection unit 6 is started, and the detection unit 6 takes an image of the assembly of the lampshade and the lamp holder, and transmits the image data to the control system; the control system processes the data and determines whether the lampshade and the lamp holder meet the assembly requirements; Step 12: When the lampshade and the lamp holder are assembled and tested, the extraction unit 7 is started; the extraction horizontal cylinder 704 pushes the extraction vertical cylinder 705 and the extraction clamp 706 to move to the assembled lamp group position; the extraction vertical cylinder 705 is started, pushing the extraction clamp 706 to move downward and clamp the lamp group; Step 13: Extraction The vertical cylinder 705 moves in the opposite direction to lift the lamp assembly. The operator extracts the assembled lamp assembly and moves it to the designated position to complete the extraction process.

[0054] When the present invention is working, it checks whether each component of the production line system is in a normal state, including the production line support 1, the lampshade conveying unit 2, the lamp holder conveying unit 3, the lampshade grabbing unit 4, the lamp holder clamping unit 5, the detection unit 6 and the extraction unit 7. Start the production line control system.

[0055] The second driving gear 202 starts to rotate under the drive of the driving device, and is driven by the lampshade conveying chain 204 to drive the lampshade conveying station forward. The operator places the lampshade on the lampshade conveying station, and the lampshade is conveyed to the next process position as the chain moves. When the lampshade reaches the specified position, the lampshade conveying chain 204 stops moving and waits for the lampshade grabbing unit 4 to perform the grabbing operation.

[0056] The first driving gear 303 starts to rotate under the drive of the driving device, and drives the lamp holder conveying block 306 forward through the lamp holder conveying chain 305. The operator places the lamp holder on the lamp holder conveying block 306, and the lamp holder is conveyed to the position corresponding to the lampshade as the chain moves.

[0057] When the lamp holder reaches the designated position, the lamp holder conveying chain 305 stops moving. The clamping hand 506 of the lamp holder clamping unit 5 moves to the lamp holder position under the cooperation of the clamping fine adjustment slide rail 504 and the clamping slide block 505, clamping the lamp holder to ensure its stable position for assembly with the lampshade.

[0058] The lampshade grabbing unit 4 is in a standby state, and the grabbing first cylinder 406 and the grabbing second cylinder 410 are both in an inactive state. The electric gripper 411 is in an open state, ready to grab the lampshade. The fine-tuning moving block 404 is located at the initial position of the grabbing fine-tuning slide rail 403.

[0059] The production line control system issues an instruction to grab the lampshade. After the lampshade grabbing unit 4 receives the instruction, the grabbing fine-tuning slide rail 403 is started, driving the fine-tuning moving block 404 to move along the slide rail. The fine-tuning moving block 404 drives the first mounting seat 405 and the grabbing first cylinder 406 to move to the upper position of the lampshade. Through the precise movement of the fine-tuning moving block 404, ensure that the grabbing fixed platform 407 and the electric clamping hand 411 are aligned with the lampshade. The grabbing first cylinder 406 is activated, pushing the grabbing fixed platform 407 to move downward; at the same time, the grabbing second cylinder 410 is also activated. When the grabbing fixed platform 407 approaches the lampshade, the electric clamping hand 411 begins to close and clamp the lampshade. After clamping is completed, the grabbing first cylinder 406 moves in the opposite direction to lift the grabbing fixed platform 407 and the electric clamping hand 411 upward.

[0060] After the grabbing is completed, the lampshade is located below the docking joint 408. When the lampshade reaches the top of the lamp holder, the grabbing first cylinder 406 is activated again, pushing the grabbing fixed platform 407 and the electric gripper 411 to move downward. The electric gripper 411 opens after contacting the lamp holder, releasing the lampshade. The grabbing first cylinder 406 moves in the opposite direction, lifting the grabbing fixed platform 407 and the electric gripper 411, and preparing for the next grabbing operation.

[0061] The detection unit 6 starts to take pictures of the assembly of the lampshade and the lamp holder, and transmits the image data to the control system. The control system processes the data and determines whether the lampshade and the lamp holder meet the assembly requirements. If the detection fails, the control system sends an alarm signal and the operator needs to intervene and handle it manually.

[0062] When the lampshade and lamp holder are assembled and tested, the extraction unit 7 is started. The extraction horizontal cylinder 704 pushes the extraction vertical cylinder 705 and the extraction clamp 706 to move to the assembled lamp group position. The extraction vertical cylinder 705 is started, pushing the extraction clamp 706 to move downward and clamp the lamp group. The extraction vertical cylinder 705 moves in the opposite direction to lift the lamp group. The operator extracts the assembled lamp group and moves it to the designated position to complete the extraction process.

[0063] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A production line system for oven lamp assembly, comprising a production line system body, characterized in that: The production line system body comprises a production line support (1), a lampshade conveying unit (2) is arranged inside the production line support (1), lamp holder conveying units (3) are arranged on both sides of the lampshade conveying assembly on the production line support (1), lampshade grabbing units (4) are arranged above the lampshade conveying units (2) on both sides of the production line support (1), a lamp holder clamping unit (5) is arranged on one side of the lampshade conveying unit (2), and the production line support (1) is also provided with a detection unit (6) and an extraction unit (7).

2. A production line system for oven lamp assembly according to claim 1, characterized in that: The lamp holder conveying unit (3) comprises a bearing plate (301) arranged on a production line support (1); gear mounting plates (302) are respectively arranged at both ends of the bearing plate (301); a first driving gear (303) and a first driven gear (304) are also arranged at both ends of the bearing plate (301); the first driving gear (303) and the first driven gear (304) are arranged inside the gear mounting plate (302); a lamp holder conveying chain (305) is provided in cooperation with the first driving gear (303) and the first driven gear (304); the lamp holder conveying chain (305) comprises a plurality of groups of lamp holder conveying blocks (306); docking holes (307) and connecting shafts (308) are respectively arranged at both ends of the lamp holder conveying blocks (306); a lamp holder conveying station (309) is provided inside the lamp holder conveying blocks (306).

3. A production line system for oven lamp assembly according to claim 2, characterized in that: A strip-shaped fixed shaft (310) for the lamp holder conveying chain (305) to move is provided below the lamp holder conveying chain (305), and the strip-shaped shock absorbing ribs are provided in cooperation with shock absorbing connecting ribs (311), and the strip-shaped shock absorbing ribs are connected to the gear mounting plate (302) via the shock absorbing connecting ribs (311).

4. A production line system for oven lamp assembly according to claim 1, characterized in that: The lampshade grabbing unit (4) comprises a vertical rod (401) and a supporting crossbeam (402) arranged on a production line bracket (1); a grabbing fine-adjustment slide rail (403) is arranged on the supporting crossbeam (402); a fine-adjustment moving block (404) is arranged on the grabbing fine-adjustment slide rail (403); one end of the fine-adjustment moving block (404) is connected to a first mounting seat (405); a grabbing first cylinder (406) is arranged below the first mounting seat (405); an output end of the grabbing first cylinder (406) is matched with a grabbing fixed platform (407); a docking joint (408) is arranged below the grabbing fixed platform (407).

5. A production line system for oven lamp assembly according to claim 4, characterized in that: A second mounting seat (409) is provided on one side of the grabbing fixed platform (407), and a grabbing second cylinder (410) is provided on the second mounting seat (409). The grabbing second cylinder (410) is tilted and its end is connected to the second mounting seat (409). An electric gripper (411) is connected to the output end of the grabbing second cylinder (410), and the electric gripper (411) is provided with a fixed support plate (412) in cooperation therewith. A rotating connecting shaft (413) is provided at the end of the electric gripper (411) and is connected to the output end of the grabbing second cylinder (410). The electric gripper (411) is also provided with a rotating support shaft (414), and is rotatably fixed to the fixed support plate (412) via the rotating support shaft (414).

6. A production line system for oven lamp assembly according to claim 1, characterized in that: The lamp holder clamping unit (5) is arranged below the lampshade grabbing unit (4), and the lamp holder clamping unit (5) comprises a clamping base (501), the clamping base (501) is arranged on the production line bracket (1), a clamping mounting column (502) is arranged on the clamping base (501), a clamping platform (503) is arranged on the top of the clamping mounting column (502), a clamping fine-adjusting slide rail (504) is arranged on the clamping platform (503), a clamping sliding block (505) is arranged on the clamping fine-adjusting slide rail (504), and a clamping hand (506) is arranged on the clamping sliding block (505).

7. A production line system for oven lamp assembly according to claim 1, characterized in that: The extraction unit (7) is arranged close to one side of the lamp holder clamping unit (5), and the extraction unit (7) comprises an extraction mounting base (701), the extraction mounting base (701) is provided with an extraction support column (702), the top of the extraction support column (702) is provided with an extraction workbench (703), the extraction workbench (703) is provided with an extraction horizontal cylinder (704), the output end of the extraction horizontal cylinder (704) is connected to an extraction vertical cylinder (705), and the output end of the extraction vertical cylinder (705) is provided with an extraction gripper (706).

8. A production line system for oven lamp assembly according to claim 1, characterized in that: The lampshade conveying unit (2) is arranged between the lampshade conveying units (2) on both sides, and the lampshade conveying unit (2) comprises a conveying support plate (201). A second driving gear (202) and a second driven gear (203) are also arranged at both ends of the conveying support plate (201). The second driving gear (202) and the second driven gear (203) are matched to form a lampshade conveying chain (204), and a plurality of groups of lampshade conveying stations are arranged on the lampshade conveying chain (204).

9. The process method of a production line system for oven lamp assembly according to claim 1, characterized in that: The process comprises the following steps: Step 1: When the production line is started, the second driving gear (202) starts to rotate under the drive of the driving device, and the rotation of the second driving gear (202) drives the lampshade conveying chain (204) to move, and the lampshade conveying station moves forward with the movement of the chain; Step 2: The lampshade is placed on the lampshade conveying station and is conveyed to the next process position as the chain moves; when the lampshade reaches the designated position, the lampshade conveying chain (204) stops moving and waits for the next operation; Step 3: When the production line is started, the first driving gear (303) starts to rotate under the drive of the driving device; the rotation of the first driving gear (303) drives the lamp holder conveying chain (305) to move, and the lamp holder conveying block (306) moves forward along with the movement of the chain; Step 4: The lamp holder is placed on the lamp holder conveying station (309) in the lamp holder conveying block (306), and is conveyed to a position corresponding to the lamp shade as the chain moves; when the lamp holder reaches the designated position, the lamp holder conveying chain (305) stops moving, and the lamp shade and the lamp holder are ready to be assembled; Step 5: The lampshade grabbing unit (4) is in a standby state, the grabbing first cylinder (406) and the grabbing second cylinder (410) are both in an inactive state; the electric gripper (411) is in an open state, ready to grab the lampshade; the fine-tuning moving block (404) is located at the initial position of the grabbing fine-tuning slide rail (403); Step 6: The production line control system issues an instruction to grab the lampshade; after receiving the instruction, the lampshade grabbing unit (4) starts to perform the grabbing operation; the grabbing fine-tuning slide rail (403) is started to drive the fine-tuning moving block (404) to move along the slide rail; the fine-tuning moving block (404) drives the first mounting seat (405) and the grabbing first cylinder (406) to move to a position above the lampshade; through the precise movement of the fine-tuning moving block (404), it is ensured that the grabbing fixed platform (407) and the electric gripper (411) are aligned with the lampshade; Step 7: The first grabbing cylinder (406) is activated to push the grabbing fixed platform (407) to move downward; at the same time, the second grabbing cylinder (410) is also activated, and when the grabbing fixed platform (407) approaches the lampshade, the electric gripper (411) starts to close and clamp the lampshade. After clamping, the first grabbing cylinder (406) moves in the opposite direction to lift the grabbing fixed platform (407) and the electric gripper (411) upward; during the grasping process, the electric gripper (411) maintains a clamping state to ensure that the lampshade does not fall off; Step 8: After the grabbing is completed, the lampshade is located below the docking joint (408); Step nine: When the lamp holder reaches the designated position, the clamping hand (506) moves to the lamp holder position under the cooperation of the clamping fine-adjusting slide rail (504) and the clamping sliding block (505); the clamping hand (506) clamps the lamp holder to ensure that its position is stable so as to be assembled with the lampshade; after the lampshade is grasped above the lamp holder, the clamping hand (506) keeps the position of the lamp holder unchanged and waits for the lampshade and the lamp holder to be assembled; Step 10: When the lampshade reaches above the lamp holder, the first grabbing cylinder (406) is activated again to push the grabbing fixing platform (407) and the electric gripper (411) to move downward; the electric gripper (411) opens after contacting the lamp holder to release the lampshade; the first grabbing cylinder (406) moves in the opposite direction to lift the grabbing fixing platform (407) and the electric gripper (411) to prepare for the next grabbing operation, at which point the lampshade placement operation is completed; Step 11: the detection unit (6) is started, the detection unit (6) takes an image of the assembly of the lampshade and the lamp holder, and transmits the image data to the control system; the control system processes the data and determines whether the lampshade and the lamp holder meet the assembly requirements; Step 12: When the lampshade and the lamp holder are assembled and tested to be qualified, the extraction unit (7) is started; the extraction horizontal cylinder (704) pushes the extraction vertical cylinder (705) and the extraction clamp (706) to move to the position of the assembled lamp assembly; the extraction vertical cylinder (705) is started to push the extraction clamp (706) to move downward and clamp the lamp assembly; Step 13: Extraction The vertical cylinder (705) moves in the opposite direction to lift the lamp assembly. The operator extracts the assembled lamp assembly and moves it to the designated position to complete the extraction process.

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