Production method of non-planar woven surface

Abstract

A production method of a non-planar woven surface comprises the following steps that A, a frame is arranged, and the interior of the frame is hollow to form a woven area; b, a forming die is fixed to the frame, and the forming face of the forming die extends into the weaving area; and C, weaving a finished product surface on the frame by using a weaving material, so that the bottom of the finished product surface is tightly attached to the forming surface of the forming die. And D, after weaving is completed, the forming die is detached. Compared with the prior art, the forming mold has the following remarkable technical advantages that the forming mold is arranged in the frame, so that a weaving material can be tightly attached to the surface of the forming mold for weaving, and a stereoscopic weaving surface is formed. According to the method, the limitation that only a planar woven structure can be generated in a traditional weaving technology is broken through, the woven product with a complex three-dimensional shape can be manufactured, and the attractiveness and design diversity of the product are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of rattan weaving, in particular to a method for producing a non-planar weaving surface. Background Art

[0002] Natural weaving materials such as rattan and bamboo strips have long been widely used in the production of furniture, decorations and other products due to their flexibility and plasticity. Nowadays, plastic rattan is also used for weaving. This traditional weaving process mainly relies on manual operation. Craftsmen form a plane structure with certain strength and toughness by staggering the weaving materials. These flat woven surfaces are widely used in products such as tables, chairs, screens, and baskets. Because they are simple to make and the materials are easily available, they have become a common form in many daily necessities.

[0003] However, with consumers' increasing demand for aesthetics and personalization of home decoration and daily necessities, traditional flat woven products have gradually exposed some defects that cannot be ignored.

[0004] First, the lack of three-dimensional sense is the main limitation of traditional woven products. Since traditional weaving technology is mainly operated on a plane, the finished products usually present a two-dimensional flat structure. This plane structure is relatively monotonous visually, and it is difficult to create a rich sense of spatial hierarchy and three-dimensional sense, making the woven products appear relatively dull and lack of changes in design.

[0005] Secondly, the limited design is also a significant shortcoming of the prior art. In the prior art, craftsmen try to enhance the aesthetics of the product by increasing the weaving density or adding decorative elements to the flat weaving surface. However, these methods can only be improved on a two-dimensional plane and cannot achieve true three-dimensional modeling. When it is necessary to make a woven product with a complex three-dimensional shape, the existing process often makes it difficult to ensure that the woven material fits tightly with the complex shape, resulting in unsatisfactory finished product effects.

[0006] In addition, low production efficiency is also a major pain point of traditional weaving technology. In order to achieve certain specific shapes or effects, craftsmen have to rely on manual operations, constantly adjusting the weaving surface or manually folding to try to form a three-dimensional structure. This method is not only complicated and time-consuming, but also difficult to apply in mass production, resulting in high production costs. The quality and consistency of the products are difficult to guarantee, so it is necessary to make further improvements. Summary of the invention

[0007] The purpose of the present invention is to overcome the shortcomings of the existing technology and provide a method for producing a non-planar woven surface that is simple in structure, easy to use, and can realize a woven surface with a complex three-dimensional shape, thereby improving the overall aesthetics and market competitiveness of the woven product.

[0008] The object of the present invention is achieved by the following method: a method for producing a non-planar woven surface, comprising the following steps: A: Setting a frame, wherein the interior of the frame is hollow to form a weaving area; B: A forming die is fixed on the frame, and a forming surface of the forming die extends into the weaving area; C: Weaving the finished surface on the frame using the woven material so that the bottom of the finished surface is closely attached to the forming surface of the forming mold; D: After weaving is completed, remove the forming mold.

[0009] Furthermore: the forming mold includes a positioning plate and a plurality of forming plates fixed thereon, the adjacent forming plates are spaced apart, the end surface of the forming plate is the forming base surface, and the forming base surfaces on the plurality of forming plates together constitute the forming surface.

[0010] Furthermore: in the step C, firstly, a vertical surface perpendicular to the extending direction of the forming plate is woven, and then a parallel surface parallel to the extending direction of the forming plate is woven.

[0011] Furthermore: the parallel surface and the vertical surface are woven by a pick-and-press method.

[0012] Further: In the step C, the woven material is arranged around the frame body of the frame.

[0013] Furthermore: a plurality of hook seats are arranged at the bottom of the frame, and the woven material is woven around the hook seats.

[0014] Furthermore: a plurality of perforations are provided at the bottom of the frame, and the woven material is woven through the perforations.

[0015] Furthermore: a comb-tooth bar is arranged at the bottom of the frame, and the braided material is woven around the teeth on the comb-tooth bar.

[0016] Furthermore: when the parallel planes are woven, the woven material is woven from the gap between two adjacent forming plates.

[0017] The present invention provides a method for producing a non-planar woven surface, which realizes a woven structure with a three-dimensional sense by fixing a forming mold on a frame and weaving a finished surface on the basis of the forming mold using a woven material. Compared with the prior art, the present invention has the following significant technical advantages: 1. The present invention sets a forming mold inside the frame so that the woven material can be closely attached to the surface of the forming mold for weaving, thereby forming a woven surface with a three-dimensional sense. This method breaks through the limitation that traditional weaving technology can only generate a flat woven structure, and can produce woven products with complex three-dimensional shapes, greatly improving the aesthetics and design diversity of the product.

[0018] 2. The method of the present invention allows the woven material to be interwoven in multiple directions, thereby forming a woven structure with a rich sense of spatial hierarchy. This sense of space not only enhances the visual effect of the product, but also gives the product more functionality, such as better ventilation and air permeability.

[0019] 3. The present invention simplifies the manual operation steps in the weaving process by pre-setting the forming mold. Compared with the traditional method of manually folding and adjusting the weaving surface, the present invention can improve the efficiency of the weaving process while ensuring the quality of the finished product, and is more suitable for large-scale production applications. This not only reduces production costs, but also improves the consistency and quality control level of the products.

[0020] 4. Since the forming die has determined the final shape of the woven surface during the weaving process, after the weaving is completed, it is only necessary to simply disassemble the forming die without complicated post-adjustment or finishing work. This greatly simplifies the production process and improves overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The present invention is applied to a chair.

[0022] Figure 2 , 3 It is a schematic diagram of the forming mold structure in the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of the present invention after the vertical surface is woven on the forming mold.

[0024] Figure 5 This is a schematic diagram of the structure of the present invention after the vertical surface and the parallel surface are woven on the forming die.

[0025] Figure 6 For the present invention Figure 5 A-section structure enlarged view. DETAILED DESCRIPTION

[0026] The present invention is further described in detail below with reference to the accompanying drawings. A method for producing a non-planar woven surface comprises the following steps: A: a frame 1 is provided, wherein the frame 1 is hollow inside to form a weaving area; B: A forming die is fixed on the frame 1, and a forming surface of the forming die extends into the weaving area; C: Weaving the finished surface 3 on the frame 1 using the woven material 2 so that the bottom of the finished surface 3 is closely attached to the forming surface of the forming mold; D: After weaving is completed, remove the forming mold.

[0027] In one of the embodiments: the forming mold includes a positioning plate 4 and a plurality of forming plates 5 fixed thereon, wherein two adjacent forming plates 5 are spaced apart, and the end surface of the forming plate 5 is a forming base surface 6, and the forming base surfaces 6 on the plurality of forming plates 5 together constitute a forming surface.

[0028] In one of the embodiments: in the step C, the vertical surface 7 perpendicular to the extending direction of the forming plate 5 is firstly woven, and then the parallel surface 8 parallel to the extending direction of the forming plate 5 is woven.

[0029] In one of the embodiments: the parallel surface 8 and the vertical surface 7 are woven using a pick-and-press method.

[0030] In one of the embodiments: in the step C, the woven material 2 is arranged around the frame body of the frame 1.

[0031] In one embodiment, a plurality of hook seats are provided at the bottom of the frame 1, and the woven material 2 is woven around the hook seats.

[0032] In one of the embodiments: a comb-tooth bar is provided at the bottom of the frame 1, and the braided material 2 is woven around the teeth on the comb-tooth bar.

[0033] In one embodiment, the bottom of the frame 1 is provided with a plurality of holes, through which the woven material 2 is woven.

[0034] In one embodiment, when the parallel surfaces 8 are woven, the woven material 2 is woven from the gap between two adjacent forming plates 5 .

[0035] Working principle: The present invention provides a method for producing a non-planar woven surface, the core of which is to set a frame and fix a forming mold on the frame to guide the woven material to weave, thereby realizing a woven surface with a three-dimensional shape. The method includes the following main steps: 1. First, a frame 1 is provided, which has a hollow structure inside to form a weaving area for weaving operation. The shape and size of the frame are selected and adjusted according to the woven product to be produced, providing a stable support structure for the entire weaving process. The frame can be rectangular, circular, or other shapes, and can be designed according to the needs of the furniture.

[0036] 2. Next, a forming mold is fixed on the frame 1. The shape of the forming mold determines the three-dimensional shape of the final woven surface. The forming surface of the forming mold, i.e., the inner side of the final finished surface, extends into the woven area of ​​the frame. Under the guidance of the forming mold, the woven material can be woven according to the predetermined three-dimensional shape. This process ensures that the woven surface can fit closely to the mold surface during the forming process to form the expected three-dimensional effect.

[0037] After the forming mold is fixed, the braided material 2 is used to braid in the frame 1. The braided material bypasses the frame frame or passes through the hook seat, comb teeth and other components at the bottom of the frame to gradually complete the braiding of the finished surface. During the braiding process, the braided material will be woven along the surface of the forming mold so that the bottom of the finished surface is close to the forming surface of the forming mold. In this way, the braided surface can accurately replicate the three-dimensional shape of the forming mold.

[0038] In the specific operation, the weaving material needs to first weave the vertical surface 7 perpendicular to the extension direction of the forming plate, and the rattan strips on the vertical surfaces roughly form the shape of the rattan surface, and then weave the parallel surface 8 parallel to the extension direction of the forming plate. This sequential weaving method helps to ensure a natural and smooth transition between the weaving surfaces. At the same time, through weaving processes such as "pick one press one method", the weaving surface can be made more structural and beautiful.

[0039] 4. When the weaving is completed, the finished surface has the desired three-dimensional shape. At this time, you only need to simply disassemble the forming mold to obtain the final woven product. Since the forming mold provides shape support throughout the weaving process, there is no need for complex post-processing operations.

[0040] Compared with the conventional technology: In the present invention, by fixing the forming mold in the frame, the method of the present invention can accurately control the three-dimensional shape of the woven surface. The existence of the forming mold ensures that the woven material can completely fit its surface during the weaving process, so that a woven surface with a precise three-dimensional shape is formed after completion. Compared with the conventional plane weaving technology, the present invention breaks through the two-dimensional limitation and can realize complex three-dimensional shapes.

[0041] In addition, the method of the present invention combines the weaving and forming processes, simplifying the overall operation process. Through the preset forming mold, the laying process of the woven material is effectively guided, reducing the complexity of manual operation. The finished surface is basically formed during the weaving process, reducing the need for subsequent adjustments and significantly improving production efficiency.

[0042] Furthermore, the forming mold of the present invention can be designed into various shapes as needed, so that the woven products can present rich and diverse three-dimensional shapes. This feature greatly enhances the aesthetics and market competitiveness of the woven products, while meeting consumers' demand for personalized and diversified products.

[0043] At the same time, the method of the present invention is applicable to a variety of weaving materials, and can be applied not only to traditional natural materials such as rattan and bamboo strips, but also to modern materials such as synthetic fibers. This makes the method widely applicable to various fields, including the production of household items, decorations, and fashion accessories, and has strong adaptability. By introducing the forming mold, the present invention greatly simplifies the complexity of the weaving process and reduces the requirements for the skills of the operator. At the same time, since the finished surface has been basically finalized during the weaving process, the subsequent processes are simplified, which is very suitable for large-scale production applications.

[0044] In summary, the present invention successfully solves the problems of lack of three-dimensional sense and low production efficiency of traditional woven surfaces by innovatively combining the forming mold with the weaving process, and provides an efficient and flexible solution for the design and manufacture of woven products.

[0045] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A method for producing a non-planar woven surface, characterized in that: It includes the following steps: A: a frame (1) is provided, wherein the frame (1) is hollow inside to form a weaving area; B: A forming die is fixed on the frame (1), and a forming surface of the forming die extends into the weaving area; C: Weaving a finished surface (3) on the frame (1) using the woven material (2) so that the bottom of the finished surface (3) is closely disposed against the forming surface of the forming mold; D: After weaving is completed, remove the forming mold.

2. A method for producing a non-planar woven surface according to claim 1, characterized in that: The forming die comprises a positioning plate (4) and a plurality of forming plates (5) fixed thereon, wherein two adjacent forming plates (5) are spaced apart from each other, the end surface of the forming plate (5) being a forming base surface (6), and the forming base surfaces (6) on the plurality of forming plates (5) together constitute a forming surface.

3. A method for producing a non-planar woven surface according to claim 2, characterized in that: In the step C, firstly, a vertical surface (7) perpendicular to the extending direction of the forming plate (5) is woven, and then a parallel surface (8) parallel to the extending direction of the forming plate (5) is woven.

4. A method for producing a non-planar woven surface according to claim 3, characterized in that: The parallel surface (8) and the vertical surface (7) are woven using a pick-and-press method.

5. The method for producing a non-planar woven surface according to claim 1, characterized in that: In the step C, the woven material (2) is arranged around the frame body of the frame (1).

6. The method for producing a non-planar woven surface according to claim 1, characterized in that: A plurality of hook seats are provided at the bottom of the frame (1), and the woven material (2) is woven around the hook seats.

7. A method for producing a non-planar woven surface according to claim 1, characterized in that: The bottom of the frame (1) is provided with a plurality of perforations, through which the woven material (2) is woven.

8. The method for producing a non-planar woven surface according to claim 1, characterized in that: A comb tooth bar is provided at the bottom of the frame (1), and the braided material (2) is woven around the teeth on the comb tooth bar.

9. The method for producing a non-planar woven surface according to claim 3, characterized in that: When the parallel surfaces (8) are woven, the woven material (2) is woven from the gap between two adjacent forming plates (5).

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