Cutting equipment for asphalt concrete road construction

By designing a cutting equipment for asphalt concrete road construction with a cooling chamber and a dust collection mechanism, the problems of high noise and dust scattering in the prior art are solved, and a safer and more environmentally friendly construction environment is achieved.

CN119615718APending Publication Date: 2025-03-14LUOYANG ZHONGTIAN GREEN COMPONENT CO LTD
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Patent Information

Application Number
CN202411882750.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The cutting equipment used in the construction of asphalt concrete roads in the prior art has problems of high noise and dust scattering, which affects the environment and construction site safety.

Method used

A cutting equipment for asphalt concrete road construction including a cutting mechanism and a dust collecting mechanism is designed. The cutting mechanism cools the cutting blade through a cooling chamber surrounded by a sealing ring and a heat dissipation pipe system. The dust collecting mechanism filters the dust through the air flow driven by the impeller and the dust filter cotton to reduce noise and dust scattering.

Benefits of technology

It effectively reduces the noise and dust dissipation during the cutting process, and improves the environment and safety conditions of the construction site.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of road construction, in particular to cutting equipment for asphalt concrete road construction, which comprises a moving vehicle for driving the whole device to move, a lifting bracket is arranged at the top of the moving vehicle, and an engine for providing power is fixed at the top of the lifting bracket. The cooling cavity defined by the sealing ring between the two cutting blades is used for cooling the high-temperature cutting blades during cutting, and at the moment, cooling liquid in the cooling cavity enters the heat dissipation pipe for cooling through the flow guide openings in the cutting blades, the flow guide pipe and the flow guide groove openings in the rotating shaft; the two cutting blades are rapidly cooled through cooling liquid, dust in the protective cover and the sound insulation cover is fed into the dust collection box through the air guide pipe through rotation of the impeller, the dust is filtered through the dust filtering cotton, the dust is prevented from flying to the outside in the cutting process, and meanwhile the noise generated in the cutting process can be reduced through the sound insulation cover.
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Description

Technical Field

[0001] The invention relates to the technical field of road construction, in particular to a cutting device for asphalt concrete road construction. Background Art

[0002] According to the patent document with the publication number CN 214831774 U, the rotation angle of the support plate can be adjusted by adjusting the component when in use, so as to control the cutting wheel to contact the ground or to be away from the ground. At this time, when the support plate rotates toward the side close to the ground, the support plate contacts the shock-absorbing seat, and the shock-absorbing seat and the shock-absorbing pad on the base can buffer the vibration of the support plate. Then, the cutting wheel is sprayed with water to cool it down and reduce dust dispersion through the water spray component.

[0003] In the patent document, when the cutting wheel is cooled and dissipated by spraying water, the dust will follow the water flow to other locations on the road surface. As the water evaporates, the dust will gradually dry up, and the dry dust will fly again to other places as the vehicle moves, thereby affecting the surrounding environment. At the same time, very loud noise will be generated during the cutting process of the cutting wheel, which will then cause the surrounding to be disturbed by the noise. Summary of the invention

[0004] The object of the present invention is to provide a cutting device for asphalt concrete road construction in order to solve the above-mentioned problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A cutting device for asphalt concrete road construction, comprising a mobile vehicle for driving the entire device to move, a lifting bracket is provided on the top of the mobile vehicle, an engine for providing power is fixed on the top of the lifting bracket, electric telescopic rods for driving the engine to move up and down are provided on both the front and rear sides of the lifting bracket, universal wheels are fixed on the bottom of the mobile vehicle, and also includes a cutting mechanism and a dust collecting mechanism for reducing noise and dust during cutting;

[0007] The cutting mechanism comprises a rotating shaft, two cutting blades are fixed on the outer side of the rotating shaft, a sealing ring is arranged between the two cutting blades for preventing the coolant from flowing out, three guide holes corresponding to each other are opened on the two cutting blades, heat dissipation pipes corresponding to the guide holes are arranged on both sides of the two cutting blades, and an impeller is fixed on one end of the heat dissipation pipe away from the cutting blades;

[0008] The dust collecting mechanism includes a protective cover, cylinders for air flow are provided on both sides of the protective cover, both ends of the rotating shaft are rotatably connected to the ends of the cylinders, a sound insulation cover is fixed on the lower side of the protective cover, limit strips are fixed at the front and rear ends of the sound insulation cover, the upper ends of the two limit strips are slidably connected to limit frames, the two limit frames are fixedly connected to the front and rear sides of the protective cover, a dust box is fixed on the upper side of the protective cover, dust filter cotton is provided on the top of the dust box for filtering dust when air flows out, and air ducts are provided on both sides of the dust box for connecting the two cylinders with it.

[0009] Preferably, the two cutting blades and the sealing ring form an annular cooling chamber, and the rotating shaft is located at the cooling chamber and has three guide slots.

[0010] Preferably, the heat dissipation pipe is a hollow structure, and a plurality of annular heat dissipation fins are fixed on the outer sides of the three heat dissipation pipes.

[0011] Preferably, a guide pipe for guiding the coolant into the guide slot is fixed on the inner side of the three heat dissipation pipes.

[0012] Preferably, the mobile vehicle is provided with conical side plates fixed on both sides of the front and rear of the engine.

[0013] Preferably: the fixing part of the electric telescopic rod is fixedly connected to the moving vehicle, and the telescopic part of the electric telescopic rod is fixedly connected to the lifting bracket.

[0014] Preferably, a vertical guide bar is fixed to one end of the conical side plate close to the engine, and recesses for slidingly cooperating with the guide bar are provided on the front and rear sides of the lifting bracket.

[0015] Preferably, a handrail for pushing the mobile vehicle to move is fixed at the rear end of the mobile vehicle.

[0016] Preferably: one side of the lifting bracket is fixed on a cylinder at one end of the protective cover close to the engine.

[0017] Preferably, the soundproof cover adopts a corrugated tube with a rectangular structure.

[0018] The beneficial effects compared with the prior art are as follows:

[0019] 1. The cooling chamber is surrounded by the sealing ring between the two cutting blades to cool down the high-temperature cutting blades during cutting. At this time, the coolant in the cooling chamber enters the heat dissipation pipe through the guide port, guide pipe and guide slot on the cutting blade to cool down the inside of the heat dissipation pipe, and then the coolant is used to quickly cool down the two cutting blades;

[0020] 2. The rotation of the impeller sends the dust in the protective cover and the soundproof cover into the dust collecting box through the air duct, and the dust filter cotton filters the dust to prevent the dust from flying to the outside during cutting. At the same time, the soundproof cover can reduce the noise during cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 It is a structural schematic diagram of a cutting device for asphalt concrete road construction according to the present invention;

[0023] Figure 2 is a cross-sectional view of a cutting device for asphalt concrete road construction according to the present invention;

[0024] Figure 3 It is a schematic diagram of the lifting bracket structure of a cutting device for asphalt concrete road construction according to the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of a limit frame of a cutting device for asphalt concrete road construction according to the present invention;

[0026] Figure 5 It is a schematic diagram of the cutting mechanism structure of a cutting device for asphalt concrete road construction according to the present invention;

[0027] Figure 6 It is a schematic diagram of the structure of a cutting blade of a cutting device for asphalt concrete road construction according to the present invention;

[0028] Figure 7 It is a partial cross-sectional view of a rotating shaft of a cutting device for asphalt concrete road construction according to the present invention;

[0029] Figure 8 The present invention is a schematic diagram of the structure of a guide pipe of a cutting device for asphalt concrete road construction.

[0030] The following are the descriptions of the reference numerals:

[0031] 1. Dust collecting mechanism; 2. Cutting mechanism; 3. Engine; 4. Electric telescopic rod; 5. Mobile vehicle; 6. Universal wheel; 7. Lifting bracket; 11. Protective cover; 12. Limiting strip; 13. Sound insulation cover; 14. Limiting frame; 15. Air duct; 16. Dust collecting box; 17. Dust filter cotton; 21. Rotating shaft; 22. Cutting blade; 23. Sealing ring; 24. Heat dissipation pipe; 25. Impeller; 26. Diversion hole; 27. Diversion pipe; 28. Diversion slot. DETAILED DESCRIPTION

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0033] The present invention will be further described below in conjunction with the accompanying drawings:

[0034] like Figure 1-Figure 8 As shown, a cutting device for asphalt concrete road construction includes a mobile vehicle 5 for driving the entire device to move, a lifting bracket 7 is provided on the top of the mobile vehicle 5, an engine 3 for providing power is fixed on the top of the lifting bracket 7, electric telescopic rods 4 for driving the engine 3 to move up and down are provided on the front and rear sides of the lifting bracket 7, the fixed part of the electric telescopic rod 4 is fixedly connected to the mobile vehicle 5, and the telescopic part of the electric telescopic rod 4 is fixedly connected to the lifting bracket 7, a universal wheel 6 is fixed to the bottom of the mobile vehicle 5, conical side plates are fixed on the front and rear sides of the mobile vehicle 5 at the engine 3, a vertical guide bar is fixed on one end of the conical side plate close to the engine 3, recesses for slidingly cooperating with the guide bar are provided on the front and rear sides of the lifting bracket 7, and an armrest for promoting its movement is fixed to the rear end of the mobile vehicle 5, and also includes a cutting mechanism 2 and a dust collecting mechanism 1 for reducing noise and dust during cutting.

[0035] In this embodiment: the cutting mechanism 2 includes a rotating shaft 21, two cutting blades 22 are fixed on the outside of the rotating shaft 21, a sealing ring 23 for preventing the coolant from flowing out is arranged between the two cutting blades 22, three guide holes 26 corresponding to each other are opened on the two cutting blades 22, and heat pipes 24 corresponding to the guide holes 26 are arranged on both sides of the two cutting blades 22, and an impeller 25 is fixed on one end of the heat pipe 24 away from the cutting blade 22. The two cutting blades 22 and the sealing ring 23 form an annular cooling chamber, and the rotating shaft 21 is provided with three guide slots 28 at the cooling chamber position, and the heat pipe 24 is a hollow structure, and multiple heat pipes 24 are fixed on the outside of the three heat pipes 24. Annular heat dissipation fins, a guide tube 27 for guiding the coolant to the guide slot 28 is fixed on the inner side of the three heat dissipation tubes 24, and the engine 3 is used to drive the two cutting blades 22 to rotate through the rotating shaft 21 to cut the ground. At the same time, the coolant in the cooling chamber is used to cool the two cutting blades 22. At the same time, the guide holes 26, the guide tube 27 and the guide slot 28 on the rotating shaft 21 on the cutting blades 22 are used to guide the heated coolant into the three heat dissipation tubes 24, and the annular heat dissipation fins on the three heat dissipation tubes 24 are used to cool the heated coolant. At the same time, the rotation of the impeller 25 is used to accelerate the air flow at the annular heat dissipation fins.

[0036] In this embodiment: the dust collecting mechanism 1 includes a protective cover 11, and cylinders for air flow are provided on both sides of the protective cover 11. The two ends of the rotating shaft 21 are rotatably connected to the ends of the cylinders. The cylinder of the protective cover 11 close to the engine 3 is fixedly connected to one side of the lifting bracket 7. A soundproof cover 13 is fixed to the lower side of the protective cover 11. The soundproof cover 13 adopts a rectangular corrugated pipe. The front and rear ends of the soundproof cover 13 are fixed with limit strips 12. The upper ends of the two limit strips 12 are slidably connected to the limit frames 14. The two limit frames 14 are fixedly connected to the front and rear sides of the protective cover 11. The protective cover 1 A dust box 16 is fixed on the upper side, and a dust filter 17 is provided on the top of the dust box 16 for filtering dust when the air flows out. Both sides of the dust box 16 are provided with air guide pipes 15 for connecting the two cylinders therewith. The air is blown into the cylinder of the protective cover 11 by the rotation of the impeller 25. The dust generated during cutting is sent into the dust box 16 through the cylinder of the protective cover 11 and the air guide pipe 15 through the flow of air. At this time, the air entering the dust box 16 is sent out by the dust filter 17. In this process, the dust in the air is filtered by the dust filter 17.

[0037] Working principle: When in use, first push the handrail to allow the mobile vehicle 5 to move the entire device to the position where the road surface needs to be cut under the support of the universal wheel 6. At this time, the telescopic parts of the four electric telescopic rods 4 push the lifting bracket 7 to move downward along the guide strip on the tapered side plate, and the movement of the lifting bracket 7 drives the protective cover 11 and the engine 3 to move downward synchronously. In this process, the engine 3 drives the two cutting blades 22 in the protective cover 11 to rotate at high speed through the rotating shaft 21, and the two heat dissipation pipes 24 and the impeller 25 to rotate synchronously through the high-speed rotation of the cutting blades 22. The rotation of the impeller 25 blows the air in the protective cover 11 into the cylinder. At this time, the air in the cylinder will enter the dust box 16 along the air guide pipe 15, and be sent to the outside from the upper end of the dust box 16;

[0038] As the protective cover 11 moves downward, the lower end of the soundproof cover 13 is pressed against the ground to close the cutting position, and then as the cutting mechanism 2 is lowered as a whole, the two cutting blades 22 are pressed against the ground, and the ground is cut by the high-speed rotating cutting blades 22. The dust generated by the cutting is blown into the cylinder of the protective cover 11 by the rotation of the impeller 25, and enters the dust collecting box 16 with the flow of air. At this time, the dust is filtered by the dust filter cotton 17 during the outflow of air.

[0039] During the cutting process of the cutting blades 22, the two cutting blades 22 are heated and transfer the heat to the coolant in the cooling chamber, and the coolant absorbs the heat and cools the cutting blades 22. The heated coolant passes through the guide holes 26 on the cutting blades 22, the guide tubes 27 and the guide slots 28 on the rotating shaft 21 into the three heat pipes 24, and the annular heat dissipation fins on the three heat pipes 24 cool the heated coolant, thereby accelerating the cooling process of the cutting blades 22.

[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A cutting device for asphalt concrete road construction, comprising a mobile vehicle (5) for driving the entire device to move, a lifting bracket (7) is provided on the top of the mobile vehicle (5), an engine (3) for providing power is fixed on the top of the lifting bracket (7), electric telescopic rods (4) for driving the engine (3) to move up and down are provided on both the front and rear sides of the lifting bracket (7), and universal wheels (6) are fixed on the bottom of the mobile vehicle (5), characterized in that: It also includes a cutting mechanism (2) and a dust collecting mechanism (1) for reducing noise and dust during cutting; The cutting mechanism (2) comprises a rotating shaft (21), two cutting blades (22) are fixed on the outer side of the rotating shaft (21), a sealing ring (23) for preventing the coolant from flowing out is provided between the two cutting blades (22), three guide holes (26) corresponding to each other are opened on the two cutting blades (22), heat dissipation pipes (24) corresponding to the guide holes (26) are provided on both sides of the two cutting blades (22), and an impeller (25) is fixed on one end of the heat dissipation pipe (24) away from the cutting blades (22); The dust collecting mechanism (1) comprises a protective cover (11), cylinders for air flow are provided on both sides of the protective cover (11), both ends of the rotating shaft (21) are rotatably connected to the ends of the cylinders, a soundproof cover (13) is fixed on the lower side of the protective cover (11), limiting strips (12) are fixed at the front and rear ends of the soundproof cover (13), the upper ends of the two limiting strips (12) are slidably connected to limiting frames (14), the two limiting frames (14) are fixedly connected to the front and rear sides of the protective cover (11), a dust collecting box (16) is fixed on the upper side of the protective cover (11), a dust filter cotton (17) is provided on the top of the dust collecting box (16) for filtering dust when air flows out, and air guide pipes (15) are provided on both sides of the dust collecting box (16) for connecting the two cylinders therewith.

2. The cutting device for asphalt concrete road construction according to claim 1, characterized in that: The two cutting blades (22) and the sealing ring (23) form an annular cooling chamber, and the rotating shaft (21) is provided with three guide slots (28) at the position of the cooling chamber.

3. The cutting device for asphalt concrete road construction according to claim 2, characterized in that: The heat dissipation pipe (24) is a hollow structure, and a plurality of annular heat dissipation fins are fixed on the outside of the three heat dissipation pipes (24).

4. The cutting device for asphalt concrete road construction according to claim 3, characterized in that: A guide pipe (27) for guiding the coolant into the guide slot (28) is fixed on the inner side of the three heat dissipation pipes (24).

5. The cutting device for asphalt concrete road construction according to claim 1, characterized in that: The mobile vehicle (5) is fixed with conical side plates at the front and rear sides of the engine (3).

6. The cutting device for asphalt concrete road construction according to claim 1, characterized in that: The fixed portion of the electric telescopic rod (4) is fixedly connected to the moving vehicle (5), and the telescopic portion of the electric telescopic rod (4) is fixedly connected to the lifting bracket (7).

7. The cutting device for asphalt concrete road construction according to claim 5, characterized in that: A vertical guide bar is fixed to one end of the conical side plate close to the engine (3), and recesses for slidingly cooperating with the guide bar are provided on the front and rear sides of the lifting bracket (7).

8. The cutting device for asphalt concrete road construction according to claim 1, characterized in that: A handrail for promoting the movement of the moving vehicle (5) is fixed at the rear end thereof.

9. The cutting device for asphalt concrete road construction according to claim 1, characterized in that: One side of the lifting bracket (7) is fixed on a cylinder at one end of the protective cover (11) close to the engine (3).

10. The cutting device for asphalt concrete road construction according to claim 1, characterized in that: The soundproof cover (13) adopts a corrugated tube with a rectangular structure.

Citation Information

Patent Citations

  • Cutting equipment for concrete road construction

    CN214831774U