Multiplex integrated electromagnetic valve and system thereof

By adopting a multi-connected integrated solenoid valve design in the solenoid valve and using sealed chambers and integrated valve components, the existing solenoid valve volume increases and complex gas circuits are solved, and the miniaturized design and integrated gas circuits are realized, reducing costs.

CN119617166AInactive Publication Date: 2025-03-14B & J MFG LTD
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Patent Information

Application Number
CN202311177388.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-12
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing integrated solenoid valves increase the number of solenoid valves, the volume increases significantly, the external gas circuit is complex, the mold cost is high, and the product is not conducive to the miniaturization design.

Method used

The multi-connected integrated solenoid valve design is adopted, including a detachable box with a sealing chamber and a combined valve assembly. The integrated valve assembly is controlled to pass or block the integrated interface through the valve wiring and discharge, thereby realizing the integration of the external air path.

Benefits of technology

The miniaturized design of solenoid valves is realized, the structure is simplified, the cost is reduced, and the complex connection problem is solved through an integrated external gas circuit.

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Abstract

The invention discloses a concatemer integrated electromagnetic valve and a system thereof, and belongs to the technical field of electromagnetic valves, the concatemer integrated electromagnetic valve comprises a detachable box body with a sealed cavity, the top of the box body is provided with an air inlet interface, the bottom of the box body is provided with an integrated interface, and the air inlet interface and the integrated interface are communicated with the cavity; the union valve assembly is used for being installed in the box body, and one end of the union valve assembly is movably used for being installed at the inner side end of the integration connector; and the control valve line bank is arranged outside the box body and is electrically connected with the union valve assembly, and the control valve line bank controls the union valve assembly to open or close the air flow formed by the integration interface. The integrated valve assembly is arranged in the cavity in the box body, an external air outlet is arranged to be an integrated interface, the control valve connector bar controls the integrated valve assembly to ventilate or block air for the integrated interface, an external air path is integrated, connection is convenient, the structure is simple, the size is only the same as that of the box body, and cost is low.
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Description

Technical Field

[0001] The invention belongs to the technical field of solenoid valves and relates to a multi-unit integrated solenoid valve and a system thereof. Background Art

[0002] Currently, the integration of multiple solenoid valves on the market is composed of a valve seat, a support seat, an iron core, a spring, a coil and an anti-leakage gasket. Figure 1 The figure shows the integrated schematic diagram of the triple solenoid valve. The support seat fixes the coil, the valve seat is fixed to the support seat by screws, the connecting rod and spring are built into the center of the valve seat, and the coil surrounds the connecting rod. When the coil is energized, it pushes the connecting rod forward to block the gas path. When the power is off, the gas path is open, forming a triple gas path normally open solenoid valve.

[0003] If this type of combined solenoid valve requires more solenoid valves to be integrated, the volume will increase significantly. Each solenoid valve needs a separate air pipe to connect to the outside. The external air circuit will become more and more complicated, the mold cost will increase, and it is not conducive to the miniaturization design of the product. Summary of the invention

[0004] The present invention provides a multi-unit integrated solenoid valve and its system, aiming to solve the problem that the existing integrated solenoid valve is simply composed of multiple solenoid valves, which will significantly increase the volume, each solenoid valve needs a separate air pipe to connect to the outside, the external air path is complicated, which is not conducive to the miniaturization design of the product, and the mold cost is high.

[0005] To achieve the above object, the present invention provides a multi-unit integrated solenoid valve, comprising:

[0006] A detachable box body with a sealed chamber, wherein an air inlet interface is provided on the top of the box body, and an integrated interface is provided on the bottom of the box body, wherein the air inlet interface and the integrated interface are in communication with the chamber;

[0007] A manifold valve assembly for installation in the box, one end of the manifold valve assembly being movable for use at the inner end of the integrated interface;

[0008] A control valve wiring row is arranged outside the box body and electrically connected to the manifold valve assembly. The control valve wiring row controls the manifold valve assembly to form a flow passage or blockage for the integrated interface.

[0009] Preferably, the integrated valve assembly includes a fixed plate, an air outlet electromagnet body, and an exhaust electromagnet body. At least one fixed plate is fixedly installed in the chamber by screws, a plurality of air outlet electromagnet bodies are arranged on the fixed plate, and an exhaust electromagnet body is arranged at the end of the fixed plate.

[0010] Preferably, the box body is provided with an exhaust hole, the exhaust hole is located at one side of the air inlet interface, and the exhaust electromagnet body is connected to the exhaust hole to achieve exhaust and pressure maintenance.

[0011] Preferably, the exhaust electromagnet body includes a first shell, a first magnetic core, a first electromagnet, a first coil, a first silicone plug, a first retaining spring and a first spring. The first shell is fixedly mounted on a fixing plate. The first shell is wrapped with a first electromagnet with a middle portion passing through it. The first electromagnet is penetrated by a first magnetic core. The first coil is wrapped around the outer periphery of the first magnetic core. A first silicone plug is provided at one end of the first magnetic core through an exhaust hole. The first magnetic core is provided with a first retaining spring. A first spring is provided between the first retaining spring and an end face of the first electromagnet.

[0012] Preferably, the integrated interface comprises a groove socket, a plurality of air outlet holes are provided at the bottom of the groove socket, and the air outlet holes correspond to the air outlet electromagnet body.

[0013] Preferably, the air outlet electromagnet body includes a second shell, a second magnetic core, a second electromagnet, a second coil, a second silicone plug, a second retaining spring and a second spring. The second shell is fixedly mounted on the fixing plate. A second electromagnet with a middle portion passing through is wrapped in the second shell. A second magnetic core is passed through the second electromagnet. A second coil is wrapped around the outer periphery of the second magnetic core. A movable second silicone plug is provided at one end of the second magnetic core. The second silicone plug acts on the inner side of the air outlet to pass or block the airflow. A second retaining spring is provided on the second magnetic core. A second spring is provided between the second retaining spring and the end face of the second electromagnet.

[0014] Preferably, a pressure detection hole is provided on the box body, and the pressure detection hole is located on one side of the air inlet interface.

[0015] Preferably, the box body comprises an outer shell with an opening at the upper end and a cover plate, the cover plate is airtightly connected to the opening of the outer shell, the air inlet interface and the control valve wiring block are located on the cover plate, and the integrated interface is located on the outer shell.

[0016] Preferably, an integrally connected mounting portion is provided on the outer side of the bottom of the housing, and a screw through hole is provided on the mounting portion.

[0017] In addition, to achieve the above-mentioned purpose, the present invention also provides a multi-unit integrated solenoid valve system, including the multi-unit integrated solenoid valve as described in any one of the above items.

[0018] The beneficial effects of the present invention compared to the prior art are as follows:

[0019] The present invention provides a multi-unit integrated solenoid valve and a system thereof, in which a collective valve assembly is arranged in a chamber in a box body, an external air outlet is arranged as an integrated interface, and a control valve wiring row controls the collective valve assembly to form ventilation or air blocking for the integrated interface. The external air circuit is integrated, the connection is convenient, the structure is simple, the volume is only the size of the box body, and the cost is low.

[0020] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the integrated structure of a triple solenoid valve related to the prior art;

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the multi-unit integrated solenoid valve of the present invention;

[0023] Figure 3 for Figure 2 Schematic diagram of the decomposition structure;

[0024] Figure 4 It is a schematic diagram of the main structure of the manifold valve assembly in the present invention;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the solenoid valve in the present invention;

[0026] Figure 6 for Figure 5 Schematic diagram of the decomposition structure;

[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the exhaust valve in the present invention;

[0028] Figure 8 for Figure 7 Schematic diagram of the decomposition structure;

[0029] Fig. 9 It is a wiring diagram of the control valve wiring row of the multi-unit integrated solenoid valve of the present invention;

[0030] In the figure:

[0031] 1. Box body; 2. Air inlet interface; 3. Integrated interface; 4. Collective valve assembly; 5. Control valve terminal block; 6. Fixed plate; 7. Air outlet electromagnet body; 701. Second shell; 702. Second magnetic core; 703. Second electromagnet; 704. Second silicone plug; 705. Second retaining spring; 706. Second spring; 707. Second coil; 8. Air exhaust electromagnet body; 801. First shell; 802. First magnetic core; 803. First electromagnet; 804. First silicone plug; 805. First retaining spring; 806. First spring; 807. First coil; 9. Exhaust hole; 10. Groove socket; 11. Air outlet; 12. Pressure detection hole; 13. Shell; 14. Cover plate; 15. Installation part; 16. Screw through hole. DETAILED DESCRIPTION

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0033] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0034] To achieve the above-mentioned purpose, the embodiment of the present invention provides a multi-unit integrated solenoid valve, referring to Figure 2-8 As shown, including:

[0035] A detachable box 1 having a sealed chamber, wherein an air inlet interface 2 is provided at the top of the box 1, and an integrated interface 3 is provided at the bottom of the box 1, wherein the air inlet interface 2 and the integrated interface 3 are in communication with the chamber;

[0036] A manifold valve assembly 4 for installation in the housing 1, wherein one end of the manifold valve assembly 4 is movable for use at the inner side of the integration interface 3;

[0037] A control valve wiring row 5 is arranged outside the housing 1 and electrically connected to the manifold valve assembly 4 , and the control valve wiring row 5 controls the manifold valve assembly 4 to form a flow passage or blockage for the integrated interface 3 .

[0038] Compared with the traditional complex structure of large-volume multi-airway connection composed of one valve and one airway, this embodiment has made great improvements and innovations. The sealed chamber is used as the air intake storage space, the collective valve assembly 4 is installed in the space, and the air outlet end is set as the integrated interface 3. The valve control wiring row 5 is used to control the collective valve assembly 4 to form ventilation or blocking of the integrated interface 3 to form an airflow, which solves the defects of the traditional valve seat that the ventilation pipeline is difficult to process and there is no internal space available, so the coil 7 can only be set outside to form a large volume. On the one hand, the sealed chamber can accommodate the installation and fixation of the collective valve assembly 4, and it does not need to be set outside the box 1. The overall volume is only the size of the box 1, the structure is simple, and the cost is greatly reduced; on the other hand, the airflow of the sealed chamber flows outward through the integrated interface 3, and one integrated interface 3 can match multiple airways at the same time, solving the trouble of traditional single airway intubation and complicated pipeline connections.

[0039] Specifically, the integrated valve assembly 4 arranged in the sealed chamber includes a fixed plate 6, an air outlet electromagnet body 7, and an exhaust electromagnet body 8. At least one fixed plate 6 is fixedly installed in the chamber by screws, and several air outlet electromagnet bodies 7 are arranged on the fixed plate 6. An exhaust electromagnet body 8 is arranged at the end of the fixed plate 6.

[0040] It should be noted that the air outlet electromagnet body 7 and the exhaust electromagnet body 8 used in the present invention are both electromagnets, which are different from traditional solenoid valves. Traditional solenoid valves require the design of components such as coils and gate valves, which make the entire solenoid valve structure larger in size. Multiple solenoid valves are arranged and spliced ​​to form a large volume structure. The electromagnets used in this embodiment are all electromagnets, and the electromagnetism is generated by winding a coil around the iron core inside the electromagnet. The magnetism of the electromagnet can be controlled by turning on and off the current, and the size of the magnetism can be controlled by the strength of the current or the number of turns of the coil; the size of the magnetism can also be controlled by changing the resistance to control the current size. The electromagnet has the advantages of simple structure and small size. The use of the electromagnet can be controlled by turning on and off the power, which is conducive to the miniaturization design of the product and further reduces the mold development cost.

[0041] In an optional embodiment, the number of fixing plates 6 is preferably two, which are arranged in two rows, and three air outlet electromagnet bodies 7 are arranged at intervals on each fixing plate 6, which are used to dock with the integrated interface 3 and form ventilation or air circulation. An exhaust electromagnet body 8 is arranged at the end of one of the fixing plates 6, and an exhaust hole 9 is provided on the box body 1. The exhaust hole 9 is located on the side of the air inlet interface 2. The exhaust electromagnet body 8 is connected to the exhaust hole 9 for exhaust and pressure maintenance. A pressure detection hole 12 for detecting the air pressure in the sealed chamber is provided on the box body 1, and the pressure detection hole 12 is located on the side of the air inlet interface 2. When it is detected that the air pressure in the sealed chamber is too high, the exhaust hole 9 can be controlled by the exhaust electromagnet body 8 to release the gas in the sealed chamber to reduce the air pressure. The maximum air pressure of the sealed chamber in this embodiment is 40kPa.

[0042] Furthermore, the exhaust electromagnet body 8 includes a first shell 801, a first magnetic core 802, a first electromagnet 803, a first coil 807, a first silicone plug 804, a first retaining spring 805 and a first spring 806. The first shell 801 is fixedly installed on the fixing plate 6. The first shell 801 is wrapped with a first electromagnet 803 with a middle portion passing through. The first electromagnet 803 is penetrated by a first magnetic core 802. The first coil 807 is wrapped around the outer periphery of the first magnetic core 802. One end of the first magnetic core 802 passes through the exhaust hole 9 and is provided with a first silicone plug 804 for forming ventilation or air circulation with the exhaust hole 9. The first magnetic core 802 is provided with a first retaining spring 805. A first spring 806 is provided between the first retaining spring 805 and the end face of the first electromagnet 803. After power is supplied to the first coil 807, the first magnetic core 802 shrinks inward so that the first silicone plug 804 tightly blocks the exhaust hole 9. At this time, the first spring 806 is compressed and the air pressure in the sealed chamber rises. When the air pressure exceeds the preset air pressure value (for example, air pressure value = 25kPa), power supply to the first coil 807 is stopped. Driven by the first spring 806, the first silicone plug 804 of the first magnetic core 802 stretches outward to release air, separating it from the exhaust hole 9, and the gas in the sealed chamber can be discharged.

[0043] Furthermore, the integrated interface 3 includes a groove socket 10, and a plurality of air outlet holes 11 are provided at the bottom of the groove socket 10, and the air outlet holes 11 correspond to the air outlet electromagnet body 7, and the air outlet electromagnet body 7 includes a second shell 701, a second magnetic core 702, a second electromagnet 703, a second coil 707, a second silicone plug 704, a second retaining spring 705 and a second spring 706. The second shell 701 is fixedly installed on the fixed plate 6, and a second magnetic core 702 is provided in the second shell 701. A second coil 707 is wound around the outer periphery of the second magnetic core 702. A movable second silicone plug 704 is provided at one end of the second magnetic core 702. The second silicone plug 704 acts on the inner side of the air outlet hole 11 to pass or block the airflow. A second retaining spring 705 is provided on the second magnetic core 702, and a second spring 706 is provided between the second retaining spring 705 and the end face of the second electromagnet 703.

[0044] In this embodiment, the number of the air outlet holes 11 provided at the bottom of the groove socket 10 is preferably 6, which correspond to the second silicone plug 704 of each air outlet electromagnet body 7, and the second silicone plug 704 is located in the sealed chamber. When power is supplied to the second coil 707, the second magnetic core 702 stretches so that the second silicone plug 704 tightly plugs the air outlet hole 11, cutting off the airway of the air outlet hole 11 corresponding to the electromagnetic valve 7. At this time, the stretched second magnetic core 702 drives the second spring 706 to be stretched. Of course, the 6 air outlet holes 11 can be blocked and the ventilation can be cut off at the same time, or one or more of them can be blocked, which can be controlled by the valve control wiring row 5 as needed; when the power supply to the second coil 707 is stopped, the second spring 706 resets and drives the second silicone plug 704 of the second magnetic core 702 to shrink inward to the original position, so that it is separated from the air outlet hole 11, and the gas in the sealed chamber can be supplied, and the gas is output to the corresponding air outlet hole 11.

[0045] Furthermore, the box body 1 includes a shell 13 with an opening at the upper end and a cover plate 14 . The cover plate 14 is airtightly connected to the opening of the shell 13 . The air inlet interface 2 and the control valve wiring row 5 are located on the cover plate 14 . The integrated interface 3 is located on the shell 13 .

[0046] Furthermore, an integrally connected mounting portion 15 is provided on the outer side of the bottom of the housing 13 , and a screw through hole 16 is provided on the mounting portion 15 .

[0047] In summary, the present invention provides a multi-unit integrated solenoid valve, which adopts a collective valve assembly 4 arranged in a chamber inside a box body 1, and the external air outlet is arranged as an integrated interface 3. The control valve terminal row 5 controls the collective valve assembly 4 to form ventilation or air blocking for the integrated interface 3. The external air circuit is integrated, the connection is convenient, the structure is simple, the volume is only the size of the box body 1, and the cost is low.

[0048] In addition, reference Fig. 9As shown, in order to achieve the above-mentioned purpose, the present invention also provides a multi-unit integrated solenoid valve system, including the multi-unit integrated solenoid valve as described in any one of the above items.

[0049] In an embodiment used in an application scenario, the multi-unit integrated solenoid valve is fixed to an appropriate position through a mounting portion 15, the air inlet interface 2 is connected to an external air pump, the control valve wiring row 5 is connected to an external control connection line, the control valve wiring row 5 is used to control the use of the outlet electromagnet body 7 and the exhaust electromagnet body 8 as needed, and the pressure detection hole 12 is connected to an external detection device with a pressure sensor to determine the air pressure of the sealed chamber and appropriately exhaust and reduce the pressure. In the initial state, the second magnetic cores 702 of the six outlet electromagnet bodies 7 are stretched outward, so that the second silicone plug 704 is blocked in the outlet hole 11, and the first magnetic core 802 of the exhaust electromagnet body 8 is contracted inward, so that the first silicone plug 804 blocks the exhaust hole 9. When in use, an air pump is used to supply air to the sealed chamber in the box body 1 to increase the internal air pressure. At this time, the control valve terminal block 5 controls the second silicone plug 704 of one or more air outlet electromagnet bodies 7 to separate from the air outlet 11, and the gas is discharged outward through an air outlet 11 in the integrated interface 3. It is used for equipment or components connected by pipelines. One integrated interface 3 can be paired with the airway transportation of multiple pipelines. The external air path is integrated, which avoids the trouble of complex and intertwined single pipeline plug-in in the past, greatly improving the convenience of use, small size and low cost.

[0050] refer to Fig. 9 As shown, it is a wiring diagram of the control valve wiring row of the multi-unit integrated solenoid valve of the present invention; the control valve wiring row is an integral body, and the pins J1, J2, J3, J4, J5, J6, and J7 are arranged inside. The air outlet electromagnet body includes an air outlet electromagnet body 1, an air outlet electromagnet body 2, an air outlet electromagnet body 3, an air outlet electromagnet body 4, an air outlet electromagnet body 5, an air outlet electromagnet body 6, and an exhaust electromagnet body 7, and the integrated interface is arranged with 6 air outlet holes, which are an integral body, and the air outlet holes are respectively Airway 1, airway 2, airway 3, airway 4, airway 5, airway 6, and an exhaust hole, i.e., the exhaust duct, are respectively connected to the air outlet electromagnet bodies 1 to 7 through the pins J1-J7, so that the plugs of the air outlet electromagnet bodies 1 to 7 act on airway 1-airway 6 and an exhaust duct respectively. In this way, when the gas enters the box body through the air inlet hole, a certain air pressure is formed in the sealed chamber. When any air outlet electromagnet body or exhaust electromagnet body is opened, gas can be transported to the corresponding airway for use by externally connected equipment.

[0051] The technical principle of the present invention is described above in combination with the specific embodiments, which are only preferred implementations of the present invention. The protection scope of the present invention is not limited to the above embodiments, and all technical solutions under the idea of ​​the present invention belong to the protection scope of the present invention. Those skilled in the art can associate other specific implementations of the present invention without creative work and all fall within the protection scope of the present invention.

Claims

1. A multi-unit integrated solenoid valve, characterized in that: include: A detachable box body with a sealed chamber, wherein an air inlet interface is provided on the top of the box body, and an integrated interface is provided on the bottom of the box body, wherein the air inlet interface and the integrated interface are in communication with the chamber; A manifold valve assembly for installation in the box, one end of the manifold valve assembly being movable for use at the inner end of the integrated interface; A control valve wiring row is arranged outside the box body and electrically connected to the manifold valve assembly. The control valve wiring row controls the manifold valve assembly to form a flow passage or blockage for the integrated interface.

2. The multi-unit integrated solenoid valve according to claim 1, characterized in that: The integrated valve assembly includes a fixed plate, an air outlet electromagnet body, and an exhaust electromagnet body. At least one fixed plate is fixedly installed in the chamber by screws, a plurality of air outlet electromagnet bodies are arranged on the fixed plate, and an exhaust electromagnet body is arranged at the end of the fixed plate.

3. The multi-unit integrated solenoid valve according to claim 2, characterized in that: The box body is provided with an exhaust hole, the exhaust hole is located at one side of the air inlet interface, and the exhaust electromagnet body is connected to the exhaust hole to achieve exhaust and pressure maintenance.

4. The multi-unit integrated solenoid valve according to claim 3, characterized in that: The exhaust electromagnet body includes a first shell, a first magnetic core, a first electromagnet, a first coil, a first silicone plug, a first retaining spring and a first spring. The first shell is fixedly mounted on a fixing plate. A first electromagnet with a middle portion passing through is wrapped in the first shell. A first magnetic core is passed through the first electromagnet. A first coil is wrapped around the outer periphery of the first magnetic core. A first silicone plug is provided at one end of the first magnetic core through an exhaust hole. A first retaining spring is provided on the first magnetic core. A first spring is provided between the first retaining spring and an end face of the first electromagnet.

5. The multi-unit integrated solenoid valve according to claim 2, characterized in that: The integrated interface comprises a groove socket, a plurality of air outlet holes are arranged at the bottom of the groove socket, and the air outlet holes correspond to the air outlet electromagnet body.

6. The multi-unit integrated solenoid valve according to claim 5, characterized in that: The air outlet electromagnet body includes a second shell, a second magnetic core, a second electromagnet, a second coil, a second silicone plug, a second retaining spring and a second spring. The second shell is fixedly installed on the fixing plate. A second electromagnet with a middle portion passing through is wrapped in the second shell. A second magnetic core is passed through the second electromagnet. A second coil is wound around the outer periphery of the second magnetic core. A movable second silicone plug is provided at one end of the second magnetic core. The second silicone plug acts on the inner side of the air outlet to pass or block the airflow. A second retaining spring is provided on the second magnetic core. A second spring is provided between the second retaining spring and the end face of the second electromagnet.

7. The multi-unit integrated solenoid valve according to claim 1, characterized in that: The box body is provided with a pressure detection hole, and the pressure detection hole is located at one side of the air inlet interface.

8. The multi-unit integrated solenoid valve according to claim 1, characterized in that: The box body comprises an outer shell with an opening at the upper end and a cover plate. The cover plate is airtightly connected to the opening of the outer shell. The air inlet interface and the control valve wiring row are located on the cover plate, and the integrated interface is located on the outer shell.

9. The multi-unit integrated solenoid valve according to claim 8, characterized in that: An integrally connected mounting portion is arranged on the outer side of the bottom of the housing, and a screw through hole is arranged on the mounting portion.

10. A multi-unit integrated solenoid valve system, characterized in that: It comprises a multi-unit integrated solenoid valve as described in any one of claims 1 to 9 above.

Citation Information

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