Corrosion-resistant wiring terminal processing device and method

By using stamping and electroplating auxiliary mechanisms to process the aluminum rods, corrosion-resistant copper-aluminum terminals are formed, which solves the problems of overheating and poor heat dissipation when the existing terminals are powered on, and achieves rapid and high-quality processing and performance improvement of the terminals.

CN119627587AActive Publication Date: 2025-03-14ZHEJIANG HUANJI ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202411831857.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-14
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

The existing copper-aluminum terminals are prone to local overheating when powered on and the heat cannot be effectively dispersed, resulting in easy deformation of the terminals.

Method used

Using a processing device including a stamping processing mechanism and an electroplating auxiliary mechanism, the aluminum rod is stamped through a T-shaped stamping front and post-stamping die to form a preliminary and further shape of the terminals, and the nickel and copper layers are plating through an electroplating cell to improve the corrosion resistance and heat dissipation ability of the terminals.

Benefits of technology

It realizes rapid and high-quality processing of terminals, improves its corrosion resistance and heat dissipation performance, and avoids deformation problems caused by overheating.

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Abstract

The invention relates to the field of electrical connecting piece machining, in particular to a machining device and method for a corrosion-resistant wiring terminal. The problem to be solved by the invention is that a copper-aluminum wiring terminal is locally overheated and heat cannot be dissipated when the copper-aluminum wiring terminal is electrified, so that the copper-aluminum wiring terminal is easy to deform or break. According to the technical scheme, the punching machine comprises a first base, a fourth supporting frame and a first friction rod are fixedly connected to the first base, a second friction rod is fixedly connected to the fourth supporting frame, the punching machine further comprises a punching machining mechanism, the punching machining mechanism comprises a second base, the second base is fixedly connected to the first base, and a first supporting frame is fixedly connected to the second base; a stamping upper die is slidably connected to the first supporting frame. When the stamping upper die moves upwards, the stamping rear die moves forwards, and when the stamping upper die moves downwards, the stamping rear die moves backwards, the stamping actions of the wiring terminal are alternately carried out, the pusher dog moves in the stamping process to automatically clean excess materials, and the terminal stamping efficiency is effectively improved.
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Description

Technical Field

[0001] The invention relates to the field of electrical connector processing, and in particular to a processing device and method for corrosion-resistant wiring terminals. Background Art

[0002] The copper-aluminum terminal block is a terminal block that can connect both copper and aluminum wires. It is commonly used in various power distribution equipment. The existing technology is to make copper and aluminum materials into corresponding styles, connect the two ends by friction welding and form the terminal block by cutting. Copper and aluminum are very easy to electrochemically oxidize when encountering humid air due to their different activities when electricity is applied. In addition, the terminal block is often prone to heat up and break under stress due to the different resistance and thermal melting point around the welding surface, which seriously affects the distribution and use of electricity.

[0003] A corrosion-resistant copper-aluminum terminal block is proposed. The shape processing and electroplating treatment are carried out with aluminum as the base material. The surface of the copper-aluminum terminal block is plated with a nickel layer and a copper layer, which improves the corrosion resistance of the copper-aluminum terminal block. The heating surface of the terminal block is the entire terminal surface, which improves the heat dissipation capacity of the terminal block. In addition, the aluminum-based integrated design improves the strength of the terminal block.

[0004] In order to realize the processing of the above-mentioned corrosion-resistant copper-aluminum terminal blocks, a processing device and method for the corrosion-resistant terminal blocks are urgently needed. Summary of the invention

[0005] In order to overcome the shortcomings of copper-aluminum terminal blocks processed by the prior art that they are locally overheated when powered on and the heat cannot be dissipated, resulting in easy deformation of the copper-aluminum terminal blocks, the technical problem of the present invention is to provide a processing device and method for corrosion-resistant terminal blocks that can be processed quickly and with high quality.

[0006] Technical solution: A processing device for a corrosion-resistant terminal block, comprising a first base, a fourth support frame and a first friction rod are fixedly connected to the first base, a second friction rod is fixedly connected to the fourth support frame, and a stamping processing mechanism and an electroplating auxiliary mechanism are installed on the first base; The stamping processing mechanism includes a second base, a second base is fixedly connected to the first base, a first support frame is fixedly connected to the second base, a stamping upper die is slidably connected in the first support frame, a stamping lower die is fixedly connected to the top of the second base, connecting rods are rotatably connected to the left and right sides of the stamping upper die, and the two connecting rods are rotatably connected to the stamping rear die together, a second support frame is fixedly connected to the second base in a mirror-image distribution, a first screw rod is rotatably connected in the second support frame, the stamping rear die is threadedly connected to the rear end of the first screw rod, and the front end of the first screw rod is threadedly connected to the T-shaped stamping front die; The electroplating auxiliary mechanism includes an electroplating pool, a plurality of electroplating pools are linearly distributed and fixedly connected to the first base, a plurality of fifth support frames are slidably connected to the electroplating pools, a first support tube is fixedly connected to the bottom of the fifth support frame, a sealing shell is fixedly connected to the bottom of the first support tube, a driving rod is rotatably connected in the first support tube, a pressure block is fixedly connected to the bottom end of the driving rod, a conduit is through-installed in the sealing shell, and the pressure block is in extrusion contact with the surface of the conduit.

[0007] Preferably, the stamping processing mechanism also includes a third support frame and a stamping positioning block, the third support frame is fixedly connected to the second base, the third support frame is provided with a track groove, a feeding block is slidably connected in the track groove of the third support frame, the T-shaped stamping front mold is slidably connected to the track groove of the support frame, the feeding block is slidably connected to the T-shaped stamping front mold, a first spring is connected between the feeding block and the T-shaped stamping front mold, a discharge trough is fixedly connected to the third support frame, the feeding block is slidably connected to the bottom of the discharge trough, a stamping positioning block is fixedly connected to the top of the second base, a rectangular groove is provided on the rear side of the stamping positioning block, a feeding guide rail is provided in the third support frame, the stamping positioning block is connected to the feeding guide rail of the third support frame, and the feeding guide rail of the third support frame is connected to the discharge trough.

[0008] Preferably, the stamping processing mechanism also includes a second screw rod and a first motor. The second screw rod is rotatably connected to the first support frame, one side of the stamping upper mold is threadedly connected to the second screw rod, the first motor is installed on the second base, the output shaft of the first motor passes through the second base and is fixedly connected to the second screw rod, a light rod is fixedly connected between the second base and the first support frame, and the other side of the stamping upper mold is slidably connected to the light rod.

[0009] Preferably, the stamping mechanism also includes a convex shell, which is fixedly connected to one side of the stamping rear die in a mirror-image distribution, the convex shell cooperates with the rectangular groove on the rear side of the stamping positioning block, a pusher claw is rotatably connected in the convex shell, and a first clockwork spring is connected between the convex shell and the pusher claw.

[0010] Preferably, the stamping upper die is located above the stamping lower die, a material discharge trough is provided through the top of the second base, and the material discharge trough is located on one side of the stamping lower die.

[0011] Preferably, a rotation adjustment mechanism is also included, which includes a conveyor belt, a first adjustment block, a second adjustment block, a driving shaft, a belt transmission group and a hanging rod. A rectangular groove is opened at the bottom of the second base, and the conveyor belt is installed in the rectangular groove of the second base. The first adjustment block and the second adjustment block are respectively fixed in the rectangular groove of the second base. The first adjustment block and the second adjustment block are located on the top of the conveyor belt. A driving shaft is rotatably connected to the first base, and a belt transmission group is installed between the driving shaft and the conveyor belt. The conveyor belt is used to drive the belt transmission group to move, and hanging rods are fixed circumferentially on the driving shaft.

[0012] Preferably, the electroplating auxiliary mechanism also includes a consumable plate, a second motor, a first bevel gear set and a C-shaped frame. The consumable plates are fixedly connected to one side of the electroplating pools located on both sides of the middle part and close to each other. The second motor is installed on the electroplating pool on the rear side. The output shaft of the second motor is in friction contact with the friction belt through the friction shaft. Several fifth support frames are connected to the first bevel gear set, and the first friction roller is installed on the first bevel gear set. Several first friction rollers are in friction contact with the friction belt. The first bevel gear set is connected to the driving rod, and the C-shaped frame is fixed to the outer wall of the first support cylinder. A second spring is connected between one side of the C-shaped frame and the electroplating pool.

[0013] Preferably, it also includes a plating clamping mechanism, which is commonly installed on the first base, the fourth support frame and the electroplating auxiliary mechanism, and the electroplating clamping mechanism includes a support rod, and a plurality of support rods are fixedly connected to the first base, the fourth support frame and a plurality of electroplating pools, and a special-shaped driving guide rail is commonly installed on the top of the plurality of support rods, a special-shaped transmission belt is installed on the special-shaped driving guide rail, and a plurality of sliding frames are fixedly connected to the special-shaped transmission belt, and the sliding frames are rotatably connected to rotating frames, and two adjacent rotating frames are commonly connected to the sixth support frame, and a third spring is mirror-distributedly connected between the sixth support frame and the sliding frame.

[0014] Preferably, the electroplating clamping mechanism also includes a second bevel gear group, a second bevel gear group is connected to the sixth support frame, a second clockwork spring is connected between the second bevel gear group and the sixth support frame, a second support cylinder is fixedly connected to the bottom of the sixth support frame, a first slide plate is fixedly connected to the bottom of the second support cylinder, a plurality of first slide grooves are circumferentially distributed on the first slide plate, a second friction roller and a driving cylinder are installed on the second bevel gear group, the driving cylinder is rotatably connected to the second support cylinder, a second slide plate is fixedly connected to the bottom of the driving cylinder, a plurality of second slide grooves are circumferentially distributed on the second slide plate, and a conductive claw is slidably connected to the second slide groove and the first slide groove.

[0015] A method for processing a corrosion-resistant terminal block comprises the following steps: S1: Put the unformed terminal aluminum bar into the discharge trough, and the output shaft of the first motor rotates clockwise to move the T-shaped front stamping die backwards. The backward movement of the T-shaped front stamping die drives the feeding block to move synchronously, so that the aluminum bar enters the stamping positioning block. The aluminum bar is squeezed by the T-shaped front stamping die and the stamping rear die. At this time, one end of the aluminum bar is stamped into a cylindrical shape by the T-shaped front stamping die, thereby realizing the preliminary processing of the terminal aluminum bar; S2: The output shaft of the first motor rotates counterclockwise, causing the stamping upper die to move downward, and the stamping rear die to move backward. The stamping upper die contacts and squeezes the aluminum rod, so that the other end of the aluminum rod becomes flat under the joint stamping of the stamping upper die and the stamping lower die, thereby further processing the aluminum rod of the terminal; S3: Repeat step S1. When the new aluminum rod slides in the stamping positioning block, the stamped aluminum rod is pushed onto the conveyor belt. The aluminum rod is limited by the edge of the second adjustment block and rotates, so that the cylindrical end of the aluminum rod faces the hanging rod. If the sliding distance of the flat end of the aluminum rod is too large, the aluminum rod is limited by the edge of the first adjustment block and rotates. Finally, it is hung on the hanging rod. The aluminum rod rotates due to its own center of gravity, so that the angle of the aluminum rod is adjusted. S4: Start the special-shaped driving guide rail, which makes the conductive claw and the aluminum rod on the hanging rod move synchronously, and the first friction rod contacts the second friction roller to shrink the conductive claw, and then the first friction rod separates from the second friction roller, so that the conductive claw clamps the aluminum rod; S5: Start the second motor to make the electrolyte in the compression block squeeze conduit flow, start the external DC power supply, and the aluminum rod slides into the electrolyte under the drive of the special-shaped driving guide rail. The external DC power supply flows from the consumable plate to the aluminum rod, so that the surface of the aluminum rod is plated with a metal film. When the aluminum rod is around the conduit, the electrolyte flows to remove the bubbles on the surface of the aluminum rod and replenish the electrolyte concentration. After acid immersion, nickel plating, acid copper plating, nickel plating, alkaline copper plating, and cleaning with cleaning solution, the aluminum rod becomes a terminal, thereby realizing the processing of corrosion-resistant terminal; S6: The second friction rod contacts the second friction roller, causing the conductive claw to shrink, and the connecting terminal is separated from the conductive claw.

[0016] Compared with the prior art, the present invention has the following advantages: 1. The present invention starts the first motor so that when the stamping upper die moves upward, the stamping rear die moves forward, and the T-shaped stamping front die moves backward. When the stamping upper die moves downward, the stamping rear die moves backward, and the T-shaped stamping front die moves forward, so that the terminal stamping processing actions are performed alternately. The T-shaped stamping front die moves backward and the first spring pushes the feeding block to move synchronously, pushing the aluminum bar into the unloading guide rail and into the stamping positioning block along the unloading guide rail, so that the aluminum bar is stamped by the T-shaped stamping front die and the stamping rear die, thereby realizing automatic feeding and stamping of the aluminum bar. The pusher claw moves during the stamping process to automatically clean up the excess material, effectively improving the efficiency of aluminum bar stamping.

[0017] 2. The present invention squeezes the electrolyte in the conduit through the pressing block, and sprays the electrolyte from the extended long end of the conduit, so that the bubbles on the outer surface of the aluminum rod are blown away, preventing electroplating depressions from appearing on the surface of the aluminum rod, thereby improving the processing quality of the electroplating of the terminal.

[0018] 3. The present invention extrude the C-shaped frame through the second support tube so that the catheter extends into the cylindrical end of the aluminum rod. The electrolyte sprayed from the catheter can blow away the bubbles on the inner surface of the aluminum rod, preventing the accumulation of bubbles in the cylindrical end of the aluminum rod, resulting in the inner surface of the cylindrical end of the aluminum rod being unable to contact the electrolyte and causing electroplating defects, thereby improving the processing quality of the electroplating of the terminal. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the stamping processing mechanism of the present invention; Figure 3 is a partial cutaway schematic diagram of the second base of the present invention; Figure 4 A half-section schematic diagram of a feed block of the present invention; Figure 5 For the present invention Figure 4 A is an enlarged schematic diagram; Figure 6 A partial cutaway schematic diagram of an electroplating pool of the present invention; Figure 7 is a half-section schematic diagram of a fifth support frame of the present invention; Figure 8 It is a half-section schematic diagram of the sixth support frame of the present invention.

[0020] In the figure: 1. first base, 2. stamping processing mechanism, 201. second base, 202. first support frame, 203. stamping upper die, 2031. stamping lower die, 204. connecting rod, 205. stamping rear die, 206. second support frame, 207. first screw rod, 208. T-type stamping front die, 209. third support frame, 210. feeding block, 211. discharge trough, 212. stamping positioning block, 213. second screw rod, 214. first motor, 215. convex shell, 216. pusher claw, 3. rotation adjustment mechanism, 301. conveyor belt, 302. first adjustment block, 303. second adjustment block, 304. drive shaft, 305. belt drive group, 306. hanging rod, 4. fourth support frame, 5. electroplating auxiliary mechanism, 501. electric Plating pool, 5011, consumable plate, 502, second motor, 503, friction belt, 504, fifth support frame, 505, first bevel gear set, 506, first friction roller, 507, first support cylinder, 508, sealing shell, 509, C-frame, 510, drive rod, 511, pressure block, 512, catheter, 6, electroplating clamping mechanism, 601, support rod, 602, special-shaped drive guide rail, 603, special-shaped transmission belt, 604, sixth support frame, 605, second bevel gear set, 606, second friction roller, 607, second support cylinder, 608, first slide plate, 609, drive cylinder, 610, second slide plate, 611, conductive claw, 612, sliding frame, 613, rotating frame, 7, first friction rod, 8, second friction rod. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention. Example

[0022] A processing device for corrosion-resistant terminal blocks, such as Figure 1-Figure 8 As shown, it includes a first base 1, a fourth support frame 4 and a first friction rod 7 are fixedly connected to the first base 1, a second friction rod 8 is fixedly connected to the fourth support frame 4, the first friction rod 7 and the second friction rod 8 are both L-shaped, and also includes a stamping mechanism 2 and an electroplating auxiliary mechanism 5, and the stamping mechanism 2 and the electroplating auxiliary mechanism 5 are installed on the first base 1; The stamping mechanism 2 includes a second base 201, a second base 201 is fixedly connected to the first base 1, a first support frame 202 is fixedly connected to the second base 201, a stamping upper die 203 is slidably connected in the first support frame 202, a stamping lower die 2031 is fixedly connected to the top of the second base 201, connecting rods 204 are rotatably connected to the left and right sides of the stamping upper die 203, and the two connecting rods 204 are rotatably connected to the stamping rear die 205 together, a second support frame 206 is fixedly connected to the second base 201 in a mirror distribution, a first screw rod 207 is rotatably connected in the second support frame 206, the stamping rear die 205 is threadedly connected to the rear end of the first screw rod 207, and the front end of the first screw rod 207 is threadedly connected to a T-shaped stamping front die 208, the thread pitch of the front end of the first screw rod 207 is longer than the thread pitch of the rear end, so that the T-shaped stamping front die 208 moves faster than the stamping rear die 205, and the rotation directions of the two threads are opposite; The electroplating auxiliary mechanism 5 includes an electroplating pool 501, and six electroplating pools 501 are linearly distributed and fixedly connected to the first base 1. The six electroplating pools 501 are all filled with electrolyte. The electrolytes in the six electroplating pools 501 are acid immersion liquid, acid nickel plating liquid, acid copper plating liquid, acid nickel plating liquid, alkaline copper plating liquid and cleaning liquid from front to back. A number of fifth support frames 504 are slidably connected to the electroplating pool 501, and a first support cylinder 507 is fixedly connected to the bottom of the fifth support frame 504. A sealing shell 508 is fixedly connected to the bottom of the first support cylinder 507. A driving rod 510 is rotatably connected in the first support cylinder 507, and a pressure block 511 is fixedly connected to the bottom end of the driving rod 510. The two sides of the pressure block 511 are cylindrical, and a conduit 512 is fixedly connected through the sealing shell 508, and the pressure block 511 is in compression contact with the surface of the conduit 512.

[0023] The stamping mechanism 2 also includes a third support frame 209 and a stamping positioning block 212. The third support frame 209 is fixedly connected to the second base 201. A track groove is provided on the third support frame 209. A feed block 210 is slidably connected in the track groove of the third support frame 209. The T-shaped stamping front die 208 is slidably connected to the track groove of the support frame 209. The feed block 210 is slidably connected to the T-shaped stamping front die 208. The top of the feed block 210 is higher than the top of the third support frame 209. The feed block 210 is connected to the T-shaped stamping front die 208. A first spring is connected, and a discharge trough 211 is fixedly connected to the third support frame 209. The discharge trough 211 is used to place aluminum bars. The bottom end of the discharge trough 211 can be slidably connected to the upper side of the feeding block 210. A stamping positioning block 212 is fixedly connected to the top of the second base 201. A rectangular groove is provided on the rear side of the stamping positioning block 212. The inner wall of the stamping positioning block 212 is provided with damping. A discharge guide rail is provided in the third support frame 209. The stamping positioning block 212 is connected to the discharge guide rail of the third support frame 209, and the discharge guide rail of the third support frame 209 is connected to the discharge trough 211.

[0024] The stamping mechanism 2 also includes a second screw rod 213 and a first motor 214. The second screw rod 213 is rotatably connected to the first support frame 202, and the first motor 214 is installed on the second base 201. The output shaft of the first motor 214 passes through the second base 201 and is fixedly connected to the second screw rod 213. A light rod is fixedly connected between the second base 201 and the first support frame 202. One side of the stamping upper mold 203 is threadedly connected to the second screw rod 213 and the other side is slidably connected to the light rod.

[0025] The stamping mechanism 2 also includes a convex shell 215, and the convex shell 215 is fixedly connected to one side of the stamping rear die 205 in a mirror-image distribution. The convex shell 215 cooperates with the rectangular groove on the rear side of the stamping positioning block 212. A finger 216 is rotatably connected in the convex shell 215. The bottom of the finger 216 is lower than the bottom of the stamping rear die 205, and the bottom of the finger 216 does not contact the second base 201. The finger 216 can contact the residual material when it moves, and a first clockwork spring is connected between the convex shell 215 and the finger 216.

[0026] The stamping upper die 203 is located above the stamping lower die 2031. The stamping upper die 203 is a recessed structure, and the stamping lower die 2031 is a raised structure, which can make the center of gravity of the processed terminal block lower. A material discharge groove is opened through the top of the second base 201, and the material discharge groove of the second base 201 is located on one side of the stamping lower die 2031.

[0027] The second base 201 further includes a rotation adjustment mechanism 3, which includes a conveyor belt 301, a first adjustment block 302, a second adjustment block 303, a drive shaft 304, a belt transmission group 305 and a hanging rod 306. A rectangular groove is provided at the bottom of the second base 201, and the conveyor belt 301 is installed in the rectangular groove of the second base 201. The first adjustment block 302 and the second adjustment block 303 are respectively fixed in the rectangular groove of the second base 201. The first adjustment block 302 and the second adjustment block 303 are located at the top of the conveyor belt 301, and the first adjustment block 302 is shorter than the second steering block 303, and a driving shaft 304 is rotatably connected to the first base 1. The driving shaft 304 is located on the right side of the conveyor belt 301. A belt transmission group 305 is installed between the driving shaft 304 and the conveyor belt 301. The belt transmission group 305 includes a driving wheel, a driven wheel and a transmission belt. The conveyor belt 301 is connected to the driving wheel, and the conveyor belt 301 is used to drive the driving wheel. The outer wall of the driving shaft 304 is fixedly connected to the driven wheel, and a transmission belt is wound between the driving wheel and the driven wheel. Hanging rods 306 are circumferentially distributed and fixed on the driving shaft 304.

[0028] The electroplating auxiliary mechanism 5 also includes a consumable plate 5011, a second motor 502, a first bevel gear set 505 and a C-shaped frame 509. The consumable plates 5011 are fixedly connected to one side of the electroplating tanks 501 located on both sides of the middle part and close to each other. The consumable plates 5011 are electrically connected to the positive pole of the external DC power supply through a wire. The second motor 502 is installed on the electroplating tank 501 on the rear side. The output shaft of the second motor 502 is in friction contact with the friction belt 503 through the friction shaft. The first bevel gear set 505 is connected to the fifth support frame 504. Gear set 505, the first bevel gear set 505 includes a first driving bevel gear and a first driven bevel gear that mesh with each other, the first driving bevel gear is rotatably connected to the fifth support frame 504, the first driven bevel gear is fixed to the driving rod 510, a first friction roller 506 is fixed to the first driving bevel gear, a plurality of first friction rollers 506 are in friction contact with the friction belt 503, a C-frame 509 is fixed to the outer wall of the first support cylinder 507, and a second spring is connected between one side of the C-frame 509 and the electroplating pool 501.

[0029] It also includes a plating clamping mechanism 6, which is commonly installed on the first base 1, the fourth support frame 4 and the electroplating auxiliary mechanism 5. The plating clamping mechanism 6 includes a support rod 601. The first base 1, the fourth support frame 4 and a plurality of electroplating pools 501 are all fixedly connected with a plurality of support rods 601. A special-shaped driving guide rail 602 is commonly installed on the top of the plurality of support rods 601. The front end of the special-shaped driving guide rail 602 is lifted upward to grab the terminal after the aluminum rod is formed when the hanging rod 306 rotates. A special-shaped driving guide rail 603 is installed on the special-shaped driving guide rail 602. A plurality of sliding frames 612 are fixedly connected to the special-shaped driving belt 603. The sliding frames 612 are rotatably connected with rotating frames 613. Two adjacent rotating frames 613 are commonly connected with a sixth support frame 604. A third spring is connected with the sixth support frame 604 and the sliding frame 612 in a mirror-image distribution.

[0030] The electroplating clamping mechanism 6 also includes a second bevel gear set 605, and the sixth support frame 604 is connected to the second bevel gear set 605. The second bevel gear set 605 includes a second driving bevel gear and a second driven bevel gear. The second driving bevel gear is meshed with the second driven bevel gear, and the second driving bevel gear and the second driven bevel gear are both rotatably connected to the sixth support frame 604. A second spring is connected between the second driving bevel gear and the sixth support frame 604. A second support cylinder 607 is fixedly connected to the bottom of the sixth support frame 604, and a first slide plate 608 is fixedly connected to the bottom of the second support cylinder 607. The first slide plate 608 is rotated in the circumference. A plurality of first slide grooves are distributed, a second friction roller 606 is fixedly connected to one end of the second driving bevel gear, the second friction roller 606 can contact the first friction rod 7 and the second friction rod 8, a driving cylinder 609 is fixedly connected to one end of the second driven bevel gear, the driving cylinder 609 is rotatably connected to the second support cylinder 607, a second slide groove plate 610 is fixedly connected to the bottom of the driving cylinder 609, a plurality of second slide grooves are distributed circumferentially on the second slide groove plate 610, a conductive claw 611 is slidably connected to the second slide groove and the first slide groove, the bottom of the conductive claw 611 has an edge, and the conductive claw 611 is connected to the negative pole of an external DC power supply through a wire.

[0031] A method for processing a corrosion-resistant terminal block, characterized in that it comprises the following steps: S1: Put the unformed terminal aluminum bar into the discharge trough 211, and the output shaft of the first motor 214 rotates clockwise to move the T-shaped front stamping die 208 backward. The T-shaped front stamping die 208 moves backward to drive the feeding block 210 to move synchronously, so that the aluminum bar enters the stamping positioning block 212, and the aluminum bar is squeezed by the T-shaped front stamping die 208 and the stamping rear die 205. At this time, one end of the aluminum bar is stamped into a cylindrical shape by the T-shaped front stamping die 208, thereby realizing the preliminary processing of the terminal aluminum bar; S2: The output shaft of the first motor 214 rotates counterclockwise, so that the stamping upper die 203 moves downward, and the stamping rear die 205 moves backward. The stamping upper die 203 contacts and squeezes the aluminum rod, so that the other end of the aluminum rod becomes flat under the joint stamping of the stamping upper die 203 and the stamping lower die 2031, thereby further processing the terminal aluminum rod; S3: Repeat step S1. When the new aluminum rod slides in the stamping positioning block 212, the stamped aluminum rod is pushed onto the conveyor belt 301. The aluminum rod is limited by the edge of the second adjustment block 303 and rotates, so that the cylindrical end of the aluminum rod faces the hanging rod 306. If the sliding distance of the flat end of the aluminum rod is too large, the aluminum rod is limited by the edge of the first adjustment block (302) and rotates. Finally, it is hung on the hanging rod 306. The aluminum rod rotates due to its own center of gravity, so that the angle of the aluminum rod is adjusted. S4: Start the special-shaped driving guide rail 602, which makes the conductive claw 611 move synchronously with the aluminum rod on the hanging rod 306, and the first friction rod 7 contacts the second friction roller 606, so that the conductive claw 611 contracts, and then the first friction rod 7 is separated from the second friction roller 606, so that the conductive claw 611 clamps the aluminum rod; S5: Start the second motor 502, so that the pressing block 511 squeezes the electrolyte in the conduit 512 to flow, start the external DC power supply, and the aluminum rod slides into the electrolyte under the drive of the special-shaped driving guide rail 602. The external DC power supply flows from the consumable plate 5011 to the aluminum rod, so that the surface of the aluminum rod is plated with a metal film. When the aluminum rod is around the conduit 512, the electrolyte flows to remove the bubbles on the surface of the aluminum rod and replenish the electrolyte concentration. After acid immersion, nickel plating, acid copper plating, nickel plating, alkaline copper plating, and cleaning with cleaning solution, the aluminum rod becomes a terminal, and the processing of corrosion-resistant terminal is realized; S6 : the second friction rod 8 contacts the second friction roller 606 , causing the conductive claw 611 to contract, and the connection terminal is separated from the conductive claw 611 .

[0032] When it is necessary to process the unformed terminal aluminum rod, the aluminum rod is first placed in the discharge trough 211. At this time, the stamping upper die 203 and the stamping lower die 2031 are in contact with each other. By starting the first motor 214, the output shaft of the first motor 214 rotates clockwise and drives the second screw rod 213 to rotate synchronously, so that the second screw rod 213 drives the stamping upper die 203 to move upward along the light rod and disengage from the stamping lower die 2031. During the upward movement of the stamping upper die 203, the connecting rod 204 drives the stamping rear die 205 to move forward. The forward movement of the stamping rear die 205 causes the first screw rod 207 to rotate. The rotation of the first screw rod 207 causes the T-shaped stamping front die 208 to move backward along the third support frame 209, so that the T-shaped stamping front die 208 pushes the first spring and the feeding block 210 to move backward. Since the thread pitch at the front end of the first screw rod 207 is longer than the thread pitch at the rear end, and the two screw rods are The rotation direction of the distance is opposite, so that the feeding block 210 first pushes the aluminum rod at the bottom of the discharge trough 211 into the unloading guide rail of the third support frame 209, and the aluminum rod enters the stamping positioning block 212 along the unloading guide rail of the third support frame 209. At this time, the T-shaped stamping front die 208 continues to push the first spring and the feeding block 210 to move backward until the feeding block 210 contacts the stamping positioning block 212 to block the movement of the feeding block 210, so that the T-shaped stamping front die 208 compresses the first spring and penetrates the feeding block 210 to contact the aluminum rod, and at the same time, the stamping rear die 205 moves forward to contact the aluminum rod. At this time, the T-shaped stamping front die 208 continues to move backward, and the stamping rear die 205 continues to move forward, so that the T-shaped stamping front die 208 and the stamping rear die 205 jointly extrude the aluminum rod. At this time, one end of the aluminum rod is stamped into a cylindrical shape by the T-shaped stamping front die 208 and the preliminary processing of the aluminum rod terminal is realized.

[0033] When the stamping of one end of the aluminum rod is completed, the T-shaped front stamping die 208 is located in the cylindrical end of the aluminum rod, and the stamping rear die 205 is in contact with the stamping positioning block 212. At this time, the output shaft of the first motor 214 is controlled to rotate counterclockwise, thereby driving the stamping upper die 203 to move downward along the light rod through the second screw rod 213. The stamping upper die 203 moves downward and drives the stamping rear die 205 to move backward and disengage from the stamping positioning block 212 through the connecting rod 204. At the same time, the T-shaped front stamping die 208 moves forward. The aluminum bar is separated from the punched aluminum bar. At this time, the damping of the inner wall of the punch positioning block 212 limits the movement of the aluminum bar. The damping of the inner wall of the punch positioning block 212 realizes the positioning of the aluminum bar after punching, which effectively prevents the friction force generated on the aluminum bar when the T-shaped punching front die 208 and the punching rear die 205 move away from each other and reset to prevent the position of the aluminum bar from changing, thereby avoiding the misalignment problem during the next punching. At this time, the punching upper die 203 continues to move downward and contacts the punching lower die 2031 to punch the aluminum bar again, and the aluminum bar is punched again. One end is stamped into a flat shape. During the process of the other end of the aluminum rod being flattened by the stamping upper die 203, the excess material at the other end of the aluminum rod will spread around along the stamping lower die 2031 to generate excess material, and will be squeezed by the bottom edge of the stamping upper die 203, so that a large shear stress is generated at the position where the top of the other end of the aluminum rod contacts the bottom edge of the stamping upper die 203. Under the action of the shear stress, the excess material breaks along the bottom edge of the stamping upper die 203 and separates from the other end of the aluminum rod. At this time, the shape of the aluminum rod terminal is processed. When the feeding block 210 is completed, the first spring is released and drives the feeding block 210 to move forward and reset. When the feeding block 210 moves along the discharge trough 211, the inclined surface on the top of the front side of the feeding block 210 pushes the new aluminum rod in the discharge trough 211 upward, so that the aluminum rod in the discharge trough 211 is located on the upper side of the feeding block 210. When the feeding block 210 is reset, it will be separated from the discharge trough 211, so that the new aluminum rod falls into the bottom of the discharge trough 211, realizing the intermittent feeding function. Repeat the above steps and realize the automated processing of the aluminum rod terminals.

[0034] During the stamping process of the aluminum rod, the residual material is sheared and separated from the aluminum rod by the stamping upper die 203, and then falls on the second base 201 under the action of gravity. The above-mentioned processing steps of the aluminum rod terminal are repeated to make the output shaft of the first motor 214 rotate clockwise to drive the stamping rear die 205 to move forward. The stamping rear die 205 moves forward and drives the finger 216 to move synchronously through the convex shell 215. During the forward movement of the finger 216, the bottom of the finger 216 will contact the residual material, so that the finger 216 rotates counterclockwise inside the convex shell 215, and the bottom of the finger 216 slides to the top of the residual material along the contact position with the residual material. During the rotation of the finger 216, the first spring will accumulate force, and then the finger 216 will continue to follow the convex shell 215 to move forward, so that the bottom of the finger 216 slides along the top of the residual material until the bottom of the finger 216 is separated from the residual material. At this time, the first spring is restored and drives the finger The claw 216 rotates to reset, and then the convex shell 215 continues to slide forward until the stamping rear die 205 moves forward to complete a preliminary processing. At this time, the convex shell 215 slides into the rectangular groove on the rear side of the stamping positioning block 212; thereafter, the output shaft of the first motor 214 rotates counterclockwise to drive the stamping rear die 205 to move backward, so that the stamping rear die 205 drives the pusher claw 216 to move synchronously through the convex shell 215, so that the bottom of the pusher claw 216 contacts the residual material again during the backward movement. Due to the limitation of the pusher claw 216 by the front side of the convex shell 215, the pusher claw 216 pushes the residual material to move synchronously along the second base 201 when moving backward, until the pusher claw 216 pushes the residual material down from the top rear end of the base 201, thereby realizing the cleaning of the residual material under the stamping upper die 203, avoiding the accumulation of residual material under the stamping upper die 203 affecting the stamping process of the stamping upper die 203, and further improving the processing efficiency of the aluminum bar.

[0035] In the process of repeating the above-mentioned processing steps of the aluminum rod terminal, the T-shaped stamping front die 208 moves backward, which pushes the first spring and the feed block 210 to move backward. The feed block 210 pushes the other aluminum rod at the bottom of the discharge trough 211 into the unloading guide rail of the third support frame 209. The other aluminum rod enters the stamping positioning block 212 along the unloading guide rail of the third support frame 209, so that the rear end of the other aluminum rod contacts the cylindrical end of the aluminum rod in the stamping positioning block 212, and pushes the aluminum rod in the stamping positioning block 212 to move backward, and the aluminum rod in the stamping positioning block 212 is separated from the stamping positioning block. Block 212 falls on the stamping lower die 2031. As the stamped aluminum rod continues to move backward, its center of gravity will leave the top of the stamping lower die 2031, causing the stamped aluminum rod to fall along the rear end edge of the top of the stamping lower die 2031 and enter the unloading trough of the second base 201. Since the center of gravity of the stamped aluminum rod is biased toward the flat end, the flat end of the aluminum rod is always facing backward and downward when it falls. Finally, the aluminum rod falls on the conveyor belt 301 with the flat end facing backward, thereby realizing automatic unloading of the stamping processing mechanism 2 and further improving the processing efficiency of the terminal block.

[0036] When the aluminum rod falls on the conveyor belt 301, the conveyor belt 301 is started, so that the conveyor belt 301 drives the aluminum rod to move to the right. In the process of the aluminum rod moving to the right, since the flat end of the aluminum rod is at the rear, its flat end will first contact the left front edge of the second steering block 303, causing the flat end of the aluminum rod to be limited by the second steering block 303. Driven by the conveyor belt 301, the contact point between the flat end of the aluminum rod and the left front edge of the second steering block 303 rotates counterclockwise, causing the cylindrical end of the aluminum rod to continue to move to the right. In the process of the cylindrical end of the aluminum rod moving to the right, the flat end of the aluminum rod is squeezed and limited by the left front edge of the second steering block 303, causing the flat end of the aluminum rod to be The aluminum rod 306 is moved to the left, thereby realizing that the cylindrical end of the aluminum rod is facing the driving shaft 304; thereafter, the aluminum rod continues to move to the right under the drive of the conveyor belt 301, so that the aluminum rod is separated from the second adjustment block 303. If the rotation angle of the aluminum rod is too large, the flat end of the aluminum rod will also contact the rear left edge of the first adjustment block 302. As the aluminum rod continues to move to the right, the rear left edge of the first adjustment block 302 squeezes the flat end of the aluminum rod, thereby causing the aluminum rod to rotate. The cylindrical end of the aluminum rod will be more accurately oriented to the driving shaft 304, making it easier for the hanging rod 306 to slide into the cylindrical end of the aluminum rod. After the rotation of the cylindrical end of the aluminum rod is completed, the aluminum rod continues to move to the right, so that the aluminum rod is rotated and separated from the first adjustment block 302.

[0037] When the conveyor belt 301 is running, it will also drive the drive shaft 304 to rotate counterclockwise through the belt transmission group 305. The rotation of the drive shaft 304 will drive the hanging rod 306 to rotate synchronously. When the hanging rod 306 rotates close to the conveyor belt 301, the aluminum rod is also moving to the right, so that one end of the hanging rod 306 will gradually extend into the cylindrical end of the aluminum rod and contact the inner wall of the cylindrical end of the aluminum rod. As the hanging rod 306 rotates, the hanging rod 306 will drive the aluminum rod to rotate counterclockwise on the conveyor belt 301. It is worth noting that since the drive shaft 304 is tilted, the hanging rod 306 has an inclination angle, and the diameter of the aluminum rod cylinder is larger than the diameter of the hanging rod 306. When the cylindrical end of the aluminum rod contacts the hanging rod 306, the hanging rod 306 will be stuck in the cylindrical end of the aluminum rod. When the aluminum rod is driven by the hanging rod 306 to rotate and one end of the hanging rod 306 faces backward, the conveyor belt 301 is stopped to facilitate the subsequent clamping of the aluminum rod.

[0038] When the hanging rod 306 rotates, the special-shaped driving guide rail 602 is started, and the special-shaped driving guide rail 602 drives the special-shaped transmission belt 603 to run, so that the special-shaped transmission belt 603 drives the two adjacent sliding frames 612 to move synchronously close to the hanging rod 306, and the two sliding frames 612 slide and jointly drive the sixth support frame 604 to move synchronously. It is worth noting that the two sliding frames 612 will rotate left and right and up and down along the special-shaped transmission belt 603 when approaching the hanging rod 306. The two sliding frames 612 drive the sixth support frame 604 to rotate through the rotating frame 613, and the elastic potential energy of the third spring is stored and released. The sixth support frame 604 drives the first slide plate 608 to slide through the second support tube 607, thereby driving the conductive claw 611 to move synchronously. The conductive claw 611 will gradually approach the flat end of the aluminum rod on the hanging rod 306 during the movement. It is worth noting that when the conductive claw 611 and the flat end of the aluminum rod on the hanging rod 306 are at the same position along the front-to-back direction, the conveyor belt 301 is started again. The conveyor belt 301 drives the hanging rod 306 to drive the aluminum rod to rotate, so that the conductive claw 611 and the flat end of the aluminum rod on the hanging rod 306 always keep the position synchronous, and the conductive claw 611 can be inserted into the round hole of the flat end of the aluminum rod in the process of approaching the flat end of the aluminum rod. In the process of the conductive claw 611 moving close to the flat end of the aluminum rod, the sixth support frame 604 moves through the second bevel gear set 605 to drive the second friction roller 606 to move forward, so that the bottom of the cylindrical outer wall of the second friction roller 606 contacts the first friction rod 7 to roll, and the second friction roller 606 rotates through the second bevel gear set 605 to drive the driving cylinder 609 to rotate and make the second spring store elastic potential energy, and the driving cylinder 609 rotates through the several second slide grooves of the second slide groove plate 610 to push the corresponding conductive claw 611, so that the several conductive claws 611 slide close to each other in the several first slide grooves of the first slide groove plate 608, so that the several conductive claws 611 are convenient for inserting into the round hole of the flat end of the aluminum rod, and the conductive claw 611 is improved to insert into the round hole of the flat end of the aluminum rod;When the sixth support frame 604 is located directly above the driving shaft 304, the conductive claw 611 has been inserted into the circular hole at the flat end of the aluminum rod, and the special-shaped transmission belt 603 continues to drive the two sliding frames 612 to move, so that the two sliding frames 612 drive the sixth support frame 604 to move through the rotating frame 613, and the sixth support frame 604 moves through the second bevel gear set 605 to drive the second friction roller 606 to continue to move, so that the second friction roller 606 is separated from the first friction rod 7, and the second friction roller 606 loses the friction limit, so that the second clockwork spring releases elastic potential energy to restore its shape, and the second clockwork spring restores its shape and drives the second friction roller 606 to rotate and reset through the second bevel gear set 605, and drives the second slide plate 610 to rotate and reset through the driving cylinder 609, driving The cylinder 609 rotates through the second slots of the second slot plate 610 to push the corresponding conductive claws 611, so that the conductive claws 611 slide away from each other in the first slots of the first slot plate 608, and squeeze the inner wall of the circular hole at the flat end of the aluminum rod through its own edges, so that the aluminum rod is clamped by the conductive claws 611, thereby achieving the clamping of the aluminum rod by the conductive claws 611. As the sixth support frame 604 continues to move along the special-shaped driving guide rail 602 and the hanging rod 306 continues to rotate, the conductive claws 611 will drive the aluminum rod to gradually move away from the hanging rod 306, so that the cylindrical end of the aluminum rod gradually separates from the hanging rod 306. After the cylindrical end of the aluminum rod completely separates from the hanging rod 306, the conductive claws 611 will drive the aluminum rod to move along the special-shaped driving guide rail 602 toward the electroplating pool 501. ;

[0039] When the aluminum rod approaches the electroplating tank 501, the second motor 502 is started, and the output shaft of the second motor 502 rotates clockwise, and drives the friction belt 503 to drive the first friction roller 506 to rotate clockwise through the friction shaft. The first friction roller 506 rotates and drives the driving rod 510 to rotate counterclockwise through the first bevel gear set 505. The driving rod 510 rotates to rotate the pressing block 511, so that the cylindrical end of the pressing block 511 changes the position of the extrusion conduit 512 in the counterclockwise direction, and the internal capacity of the protruding short end of the conduit 512 increases, and a vacuum appears inside the conduit 512, so that the protruding short end of the conduit 512 absorbs electrolyte to the electroplating tank 501, and the plating solution enters the interior of the conduit 512 from the protruding short end of the conduit 512. At the same time, the internal capacity of the protruding long end of the conduit 512 is reduced, so that the electrolyte inside the conduit 512 is squeezed by the cylindrical end of the pressing block 511, so that the electrolyte is ejected from the protruding long end of the conduit 512, and the electrolyte in the electroplating tank 501 flows. Figure 6As shown, during the movement of the conductive claw 611 along the special-shaped driving guide rail 602, the aluminum rod will be moved downward and fall into the electrolyte of the frontmost electroplating tank 501. Since the electrolyte in the rearmost electroplating tank 501 is a pickling solution, the oxides and impurities on the surface of the aluminum rod can be corroded and cleaned by the pickling solution, thereby ensuring the cleanliness of the surface of the aluminum rod. It is worth noting that after the pickling solution on the surface of the aluminum rod cleans the aluminum rod, the concentration of the pickling solution around the aluminum rod will become lower, thereby reducing the efficiency of the pickling solution in cleaning the aluminum rod. However, since the pickling solution continues to flow in the electroplating tank 501, the concentration of the pickling solution around the aluminum rod will decrease. The concentration of the pickling solution is kept stable, thereby improving the efficiency of cleaning the aluminum rod with the pickling solution. When the conductive claw 611 drives the aluminum rod to continue to move along the special-shaped driving guide rail 602, the second support cylinder 607 will move synchronously, so that the outer wall of the second support cylinder 607 squeezes the C-shaped frame 509, and the C-shaped frame 509 moves to the right under the squeezing, thereby stretching the second spring and driving the fifth support frame 504 to move to the right through the first support cylinder 507. During the movement of the first support cylinder 507 to the right, the sealing shell 508 will drive the conduit 512 to move to the right, so that the extended long end of the conduit 512 is extended. The pickling liquid enters the cylindrical end of the aluminum rod, and the pickling liquid enters the conduit 512 from the protruding short end of the conduit 512, and is sprayed out through the protruding long end of the conduit 512, so that the pickling liquid inside the cylindrical end of the aluminum rod has improved fluidity, avoiding the problem that the concentration of the pickling liquid becomes low during the cleaning process of the aluminum rod due to poor fluidity inside the cylindrical end of the aluminum rod, and the cleaning effect becomes poor. The fluidity of the pickling liquid inside the cylindrical end of the aluminum rod is improved, and the air bubbles that may remain when the cylindrical end of the aluminum rod is immersed in the pickling liquid can be sprayed out, thereby improving the cleaning efficiency of the pickling liquid. Then the second support cylinder 607 continues to move forward , the outer wall of the second support cylinder 607 no longer squeezes the C-frame 509, and the second spring resets the C-frame 509. The C-frame 509 is reset through the first support cylinder 507, driving the fifth support frame 504 to reset to the left. At the same time, the first support cylinder 507 moves to the left and drives the conduit 512 to move to the left through the sealing shell 508, so that the extended long end of the conduit 512 is separated from the cylindrical end of the aluminum rod, thereby resetting the conduit 512. The conductive claw 611 continues to move along the special-shaped driving guide rail 602, so that the conductive claw 611 drives the aluminum rod to separate from the acid immersion liquid, thereby completing the acid immersion cleaning of the aluminum rod.

[0040] As the conductive claw 611 continues to move along the special-shaped driving guide rail 602, it will carry the aluminum rod downward and fall into the electrolyte of the second electroplating tank 501 from the front to the back. Since the electrolyte in the electroplating tank 501 is an acidic nickel plating solution, a layer of nickel film can be formed on the surface of the aluminum rod during the electrochemical reaction, thereby improving the antioxidant capacity and surface strength of the aluminum rod. The external DC power supply is started, and the current of the external DC power supply flows to the consumable plate 5011 through the wire, and is conducted to the aluminum rod through the acidic nickel plating solution. Finally, the current passes through the conductive claw 611 and The wire flows back to the external DC power supply. During the current conduction process, the consumable plate 5011, as the anode of the electrochemical reaction, loses electrons, thereby releasing nickel ions, and the aluminum rod, as the cathode of the electrochemical reaction, gains electrons, thereby forming a nickel film on its surface. It is worth noting that since the conductive claw 611 contacts the aluminum rod through the edge, the contact area between the conductive claw 611 and the aluminum rod is very small, and the conductive claw 611 will not affect the electroplating effect during the electroplating process of the aluminum rod; since the nickel plating solution is acidic, hydrogen will be precipitated on the surface of the aluminum rod during the electrochemical reaction, thereby The nickel plating quality of the aluminum rod surface is reduced. At this time, the process of the conduit 512 spraying out the acidic nickel plating solution is repeated. The acidic nickel plating solution continues to flow in the electroplating tank 501, so that the concentration of the acidic nickel plating solution around the aluminum rod remains stable, and the hydrogen bubbles on the surface of the aluminum rod are blown away to prevent the hydrogen bubbles from hindering the electroplating, thereby improving the efficiency of the acidic nickel plating solution in forming a nickel film on the surface of the aluminum rod. At the same time, the process of the second support cylinder 607 driving the conduit 512 to move in the left and right directions is repeated. The extended long end of the conduit 512 extends into the cylindrical end of the aluminum rod and sprays out the acidic nickel plating solution, so that the cylindrical end of the aluminum rod The internal acidic nickel plating liquid has improved fluidity, thus avoiding the problem that the concentration of the acidic nickel plating liquid becomes lower during the electroplating process and the electroplating effect becomes worse due to the poor fluidity inside the cylindrical end of the aluminum rod. The fluidity of the acidic nickel plating liquid inside the cylindrical end of the aluminum rod is improved, and the air bubbles and hydrogen bubbles that may remain when the cylindrical end of the aluminum rod is immersed in the pickling solution can be sprayed out, thereby improving the electroplating efficiency of the pickling solution. After that, the conductive claw 611 continues to move along the special-shaped driving guide rail 602 to reset the conduit 512. The conductive claw 611 drives the aluminum rod out of the acidic nickel plating liquid, thereby completing the nickel plating process of the aluminum rod.

[0041] In the process of the conductive claw 611 driving the aluminum rod to continue to move forward, the aluminum rod is immersed in the acid copper plating solution, the acid nickel plating solution and the alkaline copper plating solution in turn, and the conduit 512 repeats the above process of spraying electrolyte and moving left and right, so as to realize copper plating, nickel plating and copper plating on the surface of the aluminum rod in turn, so that the aluminum rod is processed into a terminal. It is worth noting that the copper film formed on the surface of the aluminum rod by the acid copper plating solution has a high hardness, which can provide higher mechanical strength while providing good conductivity for the terminal. The copper film formed on the surface of the terminal by the alkaline copper plating solution has a high toughness, which can provide good compressive strength while providing good conductivity for the terminal, thereby improving the installation stability of the terminal. After that, the conductive claw 611 drives the terminal to continue to move forward, so that the terminal is separated from the above electrolyte and immersed in the cleaning solution of the rearmost electroplating tank 501. The conduit 512 repeats the above process of spraying cleaning solution and moving left and right, so that the electroplating solution attached to the surface of the terminal is cleaned, and then the conductive claw 611 continues to drive the terminal to move, so that the terminal is separated from the cleaning solution and continues to move along the special-shaped driving guide rail 602.

[0042] As the conductive claw 611 continues to move along the special-shaped driving guide rail 602, the second friction roller 606 will rotate along the special-shaped driving guide rail 602. The rotation of the second friction roller 606 changes the moving direction to forward movement. As the second friction roller 606 moves forward, the bottom of the cylindrical outer wall of the second friction roller 606 will rub against the second friction rod 8 to roll. The second friction roller 606 rotates through the second bevel gear set 605 to drive the driving cylinder 609 to rotate and make the second clockwork spring store elastic potential energy. The driving cylinder 609 rotates through the several second slide grooves of the second slide groove plate 610 to push the corresponding conductive claw 611, so that the several conductive claws 611 slide close to each other in the several first slide grooves of the first slide groove plate 608. At this time, the wiring terminal is disengaged from the conductive claw 611, so that the wiring terminal falls downward. At this time, a receiving device can be placed under the wiring terminal to realize the collection of the wiring terminal. The special-shaped transmission belt 603 continues to drive the sixth support frame 604 to move forward, and the sixth support frame 604 moves through the second bevel gear set 605 to drive the second friction roller 606 to continue to move forward, so that the second friction roller 606 disengages from the second friction rod 8, and the second friction roller 606 loses the friction limit, so that the second clockwork spring releases the elastic potential energy to restore the shape, and the second clockwork spring restores the shape and drives the second friction roller 606 to rotate and reset through the second bevel gear set 605, and drives the second slide plate 610 to rotate and reset through the driving cylinder 609, and the driving cylinder 609 rotates through several second slide grooves of the second slide plate 610 to push the corresponding conductive claws 611, so that the several conductive claws 611 slide away from each other in several first slide grooves of the first slide plate 608, and the conductive claws 611 are reset, and then the special-shaped transmission belt 603 continues to drive the sixth support frame 604 to move until the sixth support frame 604 is reset.

[0043] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A processing device for a corrosion-resistant terminal block, comprising a first base (1), a fourth support frame (4) and a first friction rod (7) being fixedly connected to the first base (1), and a second friction rod (8) being fixedly connected to the fourth support frame (4), characterized in that: It also includes a stamping mechanism (2) and an electroplating auxiliary mechanism (5), and the stamping mechanism (2) and the electroplating auxiliary mechanism (5) are installed on the first base (1); The stamping mechanism (2) comprises a second base (201), the first base (1) is fixedly connected to the second base (201), the second base (201) is fixedly connected to the first support frame (202), a stamping upper die (203) is slidably connected inside the first support frame (202), a stamping lower die (2031) is fixedly connected to the top of the second base (201), both left and right sides of the stamping upper die (203) are rotatably connected to connecting rods (204), the two connecting rods (204) are rotatably connected to a stamping rear die (205), a second support frame (206) is fixedly connected to the second base (201) in a mirror-image distribution, a first screw rod (207) is rotatably connected inside the second support frame (206), the stamping rear die (205) is threadedly connected to the rear end of the first screw rod (207), and the front end of the first screw rod (207) is threadedly connected to a T-shaped stamping front die (208); The electroplating auxiliary mechanism (5) comprises an electroplating pool (501), a plurality of electroplating pools (501) are linearly distributed and fixedly connected to a first base (1), a plurality of fifth support frames (504) are slidably connected to the electroplating pools (501), a first support cylinder (507) is fixedly connected to the bottom of the fifth support frame (504), a sealing shell (508) is fixedly connected to the bottom of the first support cylinder (507), a driving rod (510) is rotatably connected in the first support cylinder (507), a pressing block (511) is fixedly connected to the bottom end of the driving rod (510), a conduit (512) is installed in a through-type manner in the sealing shell (508), and the pressing block (511) is in extrusion contact with the surface of the conduit (512).

2. The processing device for a corrosion-resistant terminal block according to claim 1, characterized in that: The stamping processing mechanism (2) also includes a third support frame (209) and a stamping positioning block (212); the third support frame (209) is fixedly connected to the second base (201); a track groove is provided through the third support frame (209); a feed block (210) is slidably connected in the track groove of the third support frame (209); the T-shaped stamping front die (208) is slidably connected to the track groove of the support frame (209); the feed block (210) is slidably connected to the T-shaped stamping front die (208); the feed block (210) is slidably connected to the T-shaped stamping front die (208); (208), a first spring is connected between the third support frame (209), a material discharge trough (211) is fixedly connected to the third support frame (209), a material feeding block (210) is slidably connected to the bottom of the material discharge trough (211), a stamping positioning block (212) is fixedly connected to the top of the second base (201), a rectangular groove is provided on the rear side of the stamping positioning block (212), a material discharge guide rail is provided in the third support frame (209), the stamping positioning block (212) is connected to the material discharge guide rail of the third support frame (209), and the material discharge guide rail of the third support frame (209) is connected to the material discharge trough (211).

3. The processing device for a corrosion-resistant terminal block according to claim 2, characterized in that: The stamping mechanism (2) further comprises a second screw rod (213) and a first motor (214); the second screw rod (213) is rotatably connected to the first support frame (202); one side of the stamping upper die (203) is threadedly connected to the second screw rod (213); the first motor (214) is mounted on the second base (201); the output shaft of the first motor (214) passes through the second base (201) and is fixedly connected to the second screw rod (213); a polished rod is fixedly connected between the second base (201) and the first support frame (202); and the other side of the stamping upper die (203) is slidably connected to the polished rod.

4. The processing device for a corrosion-resistant terminal according to claim 3, characterized in that: The stamping mechanism (2) also includes a convex shell (215), the convex shell (215) is fixedly connected to one side of the stamping rear die (205) in a mirror-image distribution, the convex shell (215) cooperates with a rectangular groove on the rear side of the stamping positioning block (212), a finger (216) is rotatably connected in the convex shell (215), and a first spring is connected between the convex shell (215) and the finger (216).

5. The processing device for a corrosion-resistant terminal block according to claim 4, characterized in that: The stamping upper die (203) is located above the stamping lower die (2031), and a material discharge trough is provided through the top of the second base (201), and the material discharge trough is located on one side of the stamping lower die (2031).

6. The processing device for a corrosion-resistant terminal according to claim 5, characterized in that: The invention also comprises a rotation adjustment mechanism (3), the rotation adjustment mechanism (3) comprising a conveyor belt (301), a first direction adjustment block (302), a second direction adjustment block (303), a driving shaft (304), a belt transmission group (305) and a hanging rod (306); a rectangular groove is provided at the bottom of the second base (201); the conveyor belt (301) is installed in the rectangular groove of the second base (201); the first direction adjustment block (302) and the second direction adjustment block (303) are respectively fixed in the rectangular groove of the second base (201); the first direction adjustment block (302) and the second direction adjustment block (303) are located at the top of the conveyor belt (301); a driving shaft (304) is rotatably connected to the first base (1); a belt transmission group (305) is installed between the driving shaft (304) and the conveyor belt (301); the conveyor belt (301) is used to drive the belt transmission group (305) to move; hanging rods (306) are fixedly connected circumferentially on the driving shaft (304).

7. The processing device for a corrosion-resistant terminal according to claim 6, characterized in that: The electroplating auxiliary mechanism (5) also includes a consumable plate (5011), a second motor (502), a first bevel gear set (505) and a C-shaped frame (509). The consumable plates (5011) are fixedly connected to one side of the electroplating pools (501) located on both sides of the middle part and close to each other. The second motor (502) is installed on the electroplating pool (501) at the rear side. The output shaft of the second motor (502) is in friction contact with the friction belt (503) through the friction shaft. The support frames (504) are all connected to first bevel gear sets (505), first friction rollers (506) are mounted on the first bevel gear sets (505), a plurality of first friction rollers (506) are in friction contact with the friction belt (503), the first bevel gear sets (505) are connected to the driving rod (510), a C-shaped frame (509) is fixedly connected to the outer wall of the first support cylinder (507), and a second spring is connected between one side of the C-shaped frame (509) and the electroplating tank (501).

8. The processing device for a corrosion-resistant terminal according to claim 7, characterized in that: The electroplating clamping mechanism (6) is also included. The electroplating clamping mechanism (6) is commonly installed on the first base (1), the fourth support frame (4) and the electroplating auxiliary mechanism (5). The electroplating clamping mechanism (6) includes a support rod (601). The first base (1), the fourth support frame (4) and the plurality of electroplating cells (501) are all fixedly connected to the plurality of support rods (601). A special-shaped driving guide rail (602) is commonly installed on the top of the plurality of support rods (601). A special-shaped transmission belt (603) is installed on the special-shaped driving guide rail (602). The special-shaped transmission belt (603) is fixedly connected to the plurality of sliding frames (612). The sliding frames (612) are all rotatably connected to a rotating frame (613). Two adjacent rotating frames (613) are commonly connected to a sixth support frame (604). A third spring is connected between the sixth support frame (604) and the sliding frame (612) in a mirror-image distribution.

9. The processing device for a corrosion-resistant terminal according to claim 8, characterized in that: The electroplating clamping mechanism (6) further comprises a second bevel gear set (605), the second bevel gear set (605) is connected to the sixth support frame (604), a second spring is connected between the second bevel gear set (605) and the sixth support frame (604), a second support tube (607) is fixedly connected to the bottom of the sixth support frame (604), a first slide plate (608) is fixedly connected to the bottom of the second support tube (607), a plurality of first slide grooves are circumferentially arranged on the first slide plate (608), a second friction roller (606) and a driving tube (609) are mounted on the second bevel gear set (605), the driving tube (609) is rotatably connected to the second support tube (607), a second slide plate (610) is fixedly connected to the bottom of the driving tube (609), a plurality of second slide grooves are circumferentially arranged on the second slide plate (610), and a conductive claw (611) is slidably connected to the second slide groove and the first slide groove.

10. The method for processing a corrosion-resistant terminal according to claim 9, characterized in that: The following steps are involved: S1: placing an unformed terminal aluminum bar into a material discharge trough (211), and rotating the output shaft of the first motor (214) clockwise to move the T-shaped front stamping die (208) backwards. The backward movement of the T-shaped front stamping die (208) drives the feeding block (210) to move synchronously, so that the aluminum bar enters the stamping positioning block (212). The aluminum bar is squeezed by the T-shaped front stamping die (208) and the stamping rear die (205). At this time, one end of the aluminum bar is stamped into a cylindrical shape by the T-shaped front stamping die (208), thereby achieving preliminary processing of the terminal aluminum bar; S2: the output shaft of the first motor (214) rotates counterclockwise, causing the stamping upper die (203) to move downward, the stamping rear die (205) to move backward, and the stamping upper die (203) to contact and squeeze the aluminum rod, so that the other end of the aluminum rod becomes flat under the joint stamping of the stamping upper die (203) and the stamping lower die (2031), thereby achieving further processing of the aluminum rod of the terminal; S3: Repeat step S1, and when a new aluminum rod slides in the stamping positioning block (212), the stamped aluminum rod is pushed onto the conveyor belt (301). The aluminum rod is limited by the edge of the second adjustment block (303) and rotates, so that the cylindrical end of the aluminum rod faces the hanging rod (306). If the sliding distance of the flat end of the aluminum rod is too large, the aluminum rod is limited by the edge of the first adjustment block (302) and rotates, and finally hangs on the hanging rod (306). The aluminum rod rotates due to its own center of gravity, so that the angle of the aluminum rod is adjusted; S4: starting the special-shaped driving guide rail (602), the special-shaped driving guide rail (602) causes the conductive claw (611) and the aluminum rod on the hanging rod (306) to move synchronously, the first friction rod (7) contacts the second friction roller (606), causing the conductive claw (611) to contract, and then the first friction rod (7) and the second friction roller (606) are separated, causing the conductive claw (611) to clamp the aluminum rod; S5: starting the second motor (502) so that the pressing block (511) squeezes the electrolyte in the conduit (512) to flow, starting the external DC power supply, and the aluminum rod slides into the electrolyte under the drive of the special-shaped driving guide rail (602). The external DC power supply flows from the consumable plate (5011) to the aluminum rod, so that the surface of the aluminum rod is plated with a metal film. When the aluminum rod is around the conduit (512), the electrolyte flows to remove bubbles on the surface of the aluminum rod and replenish the electrolyte concentration. After acid immersion, nickel plating, acid copper plating, nickel plating, alkaline copper plating, and cleaning with a cleaning solution, the aluminum rod becomes a terminal, thereby realizing the processing of corrosion-resistant terminal blocks; S6: The second friction rod (8) contacts the second friction roller (606), causing the conductive claw (611) to contract, and the connection terminal is separated from the conductive claw (611).

Citation Information

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