Integrated seed treatment equipment and control system

Abstract

The invention relates to the technical field of modern agricultural machinery, in particular to integrated seed treatment equipment and a control system.The integrated seed treatment equipment comprises a processing assembly which comprises a stirring part, a conveying part arranged below the stirring part, an impurity removing part arranged outside the conveying part and a screening part arranged outside the impurity removing part; through the integrated design and the intelligent control system, full automation of the seed processing process is achieved, the production efficiency is remarkably improved, the manpower and material resource cost is reduced, meanwhile, the continuity and stability of seed processing are ensured, accurate control and optimization of the seed processing process can be achieved, the efficiency is improved, the cost is reduced, and the seed quality is ensured; therefore, modernization and sustainable development of agricultural production are promoted.

Description

Technical Field

[0001] The invention relates to the technical field of modern agricultural machinery, in particular to an integrated seed processing device and a control system. Background Art

[0002] With the rapid development of modern agriculture, seed processing, as an important part of agricultural production, has a direct impact on the yield and quality of crops due to its efficiency and quality. Traditional seed processing methods mainly rely on manual operations, which have many problems, such as uneven filling, poor drying quality, low transmission efficiency and easy contamination, incomplete impurity removal, inaccurate selection, and difficult to control storage environment. These problems not only reduce the efficiency of seed processing, but may also lead to a decline in seed quality, affecting the stability and sustainability of agricultural production.

[0003] Based on the above problems, we proposed an integrated seed processing equipment and control system. Summary of the invention

[0004] In view of the above-mentioned technical problem that the existing seed processing relies on manual operation, the integrated seed processing equipment in the present invention is proposed.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an integrated seed processing equipment, which includes a processing component, including a stirring member, a transport member arranged below the stirring member, a dust removal member arranged outside the transport member, and a screening member arranged outside the dust removal member; the stirring member stirs the seeds evenly and then drops them into the transport member; the transport member can dry the seeds and then transport them to the dust removal member; the dust removal member removes impurities and empty seeds, and transports full seeds to the screening member; the screening member classifies and stores the seeds according to their size and weight.

[0006] As a preferred solution of the integrated seed processing equipment of the present invention, the stirring member comprises a hopper, a rotating shaft is arranged inside the hopper, and a plurality of stirring blades are arranged on the side wall of the rotating shaft.

[0007] As a preferred solution of the integrated seed processing equipment of the present invention, the transport member includes a drying box arranged below the hopper, and the seeds fall into the drying box through the outlet at the bottom of the hopper after being stirred by the stirring blades.

[0008] As a preferred solution of the integrated seed processing equipment of the present invention, an adsorption box is connected to the lower part of the drying box, and the adsorption box sucks the seeds inside the drying box and transports them to the conveyor belt.

[0009] As a preferred solution of the integrated seed processing equipment of the present invention, the impurity removal component includes an impurity removal box, the conveyor belt transports the dried seeds to the impurity removal box, and a fan is provided outside the impurity removal box.

[0010] As a preferred solution of the integrated seed processing equipment of the present invention, the outer wall of the impurity removal box is provided with horizontal vents and vertical vents.

[0011] As a preferred solution of the integrated seed processing equipment of the present invention, the screening component includes a seed selector, and the fan blows up impurities and empty seeds, so that the full seeds continue to move into the seed selector.

[0012] As a preferred solution of the integrated seed processing equipment of the present invention, the seed selection machine is connected with a branch conveyor belt, and the branch conveyor belt transports the seeds to a storage bin, and a plurality of compartments are arranged inside the storage bin.

[0013] The present invention also provides the following technical solutions: a control module, a sensing module, a data processing center, an execution module, a network communication module and an emergency stop button; the control module is responsible for receiving data from the sensing module and sending instructions to the execution module through the data processing center.

[0014] As a preferred solution of the control system of the present invention, the data processing center is closely connected with the sensing module and the execution module to ensure smooth transmission and processing of data, and is connected with the network communication module to realize remote monitoring and control.

[0015] The beneficial effects of the present invention are as follows: through integrated design and intelligent control system, full automation of the seed processing process is achieved, production efficiency is significantly improved, manpower and material costs are reduced, and at the same time the continuity and stability of seed processing are ensured. The seed processing process can be accurately controlled and optimized, efficiency is improved, costs are reduced, and seed quality is ensured, thereby promoting the modernization and sustainable development of agricultural production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0017] Figure 1 It is an overall flow chart of the processing components in the present invention.

[0018] Figure 2 It is a schematic diagram of the internal structure of the stirring element in the present invention.

[0019] Figure 3 It is a schematic diagram of the horizontal vents and the vertical vents in the present invention.

[0020] Figure 4 It is a schematic diagram of the storage compartment in the present invention.

[0021] Figure 5 It is a flow chart of the control system in the present invention. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Example 1, reference Figure 1 , which is the first embodiment of the present invention, provides an integrated seed processing equipment, including a processing component 100, by providing a stirring member 101, a transport member 102 arranged below the stirring member 101, a debris removal member 103 arranged outside the transport member 102, and a screening member 104 arranged outside the debris removal member 103, the seed processing process is systematized.

[0026] Specifically, the stirring member 101 stirs the seeds evenly and then drops them into the transport member 102; the transport member 102 dries the seeds and then transports them to the impurity removal member 103; the impurity removal member 103 removes impurities and empty seeds, and transports full seeds to the screening member 104; the screening member 104 classifies and stores the seeds according to their size and weight.

[0027] Preferably, the seeds are loaded into the stirring member 101 manually or by external conveying equipment, and the stirring member 101 breaks up the agglomerated seeds so that the seeds fall evenly into the transport member 102; the transport member 102 dries the seeds during the seed conveying process and conveys them to the impurity removal member 103.

[0028] Among them, the impurity removal component 103 can blow impurities and empty seeds to the collection tank due to their lighter weight, while the full seeds continue to be transported. The seeds after impurity removal are transported to the screening component 104 for further classification; the screening component 104 can classify the seeds by size and weight based on the weighing data and screening results, and transport them to different compartments of the storage equipment for storage.

[0029] In summary, by setting up processing components, the integration of seed processing is achieved, the production efficiency is significantly improved, the manpower and material costs are reduced, and the continuity and stability of seed processing are ensured. The seed processing process can be precisely controlled and optimized, improving efficiency, reducing costs, and ensuring seed quality.

[0030] Example 2, reference Figure 1 to Figure 4 , which is the second embodiment of the present invention, is based on the previous embodiment and includes a stirring member 101 including a hopper 101a, a rotating shaft 101b is provided inside the hopper 101a, and a plurality of stirring blades 101c are provided on the side wall of the rotating shaft 101b.

[0031] Specifically, the transport member 102 includes a drying box 102a disposed below the hopper 101a. The seeds are stirred by the stirring blades 101c and then fall into the drying box 102a through the outlet at the bottom of the hopper 101a.

[0032] Among them, the wall of the hopper 101a has a certain inclination angle to facilitate the seeds to slide smoothly. The bottom of the hopper is connected to an outlet with an adjustable opening size. The opening and closing degree of the opening is controlled by an electric valve 501 to achieve precise adjustment of the seed flow rate; the rotating shaft 101b is driven by a driving motor 502, and the multiple stirring blades 101c on the side wall of the rotating shaft 101b are distributed in a spiral shape, which can prevent the seeds from clumping during storage and ensure that the seeds can flow out of the outlet evenly.

[0033] Preferably, an adsorption box 102b is connected to the lower part of the drying box 102a, and the adsorption box 102b sucks the seeds inside the drying box 102a and transports them to the conveyor belt 102c.

[0034] Among them, the drying box 102a is provided with multiple layers of stainless steel mesh plates inside for carrying seeds. After the seeds flow out, they enter the drying box 102a to achieve uniform drying of the seeds. After drying, the seeds fall into the adsorption box 102b through the opening at the bottom of the drying box 102a. The drying box 102a and the adsorption box 102b can be connected by means of threaded magnetic attraction or the like. The conveyor belt 102c is a belt-type conveying structure. The belt surface has a certain friction force, which can prevent the seeds from sliding during the conveying process. Guardrails are installed on both sides of the belt to prevent the seeds from falling during the conveying process. The adsorption box 102b can absorb the seeds dried in the drying box 102a and transmit them to the conveyor belt 102c.

[0035] Preferably, the impurity removal unit 103 includes an impurity removal box 103a, and the conveyor belt 102c transports the dried seeds to the impurity removal box 103a. A fan 103b is provided outside the impurity removal box 103a.

[0036] Preferably, the outer wall of the impurity removal box 103a is provided with horizontal ventilation openings 103c and vertical ventilation openings 103d respectively.

[0037] Among them, the conveyor belt 102c transports the dried seeds to the impurity removal box 103a, the horizontal vents 103c are staggered, so that the airflow forms a complex flow path in the channel, and the vertical vents 103d are arranged in layers to ensure that seeds at different heights can be affected by the airflow; impurity collection grooves are arranged at the bottom and sides of the impurity removal box 103a to collect impurities and empty seeds blown away by the airflow; the fan 103b is started to form turbulent airflow in the impurity removal box 103a, and impurities and empty seeds are blown to the collection groove under the action of the airflow due to their light weight, while the full seeds continue to move forward under the action of gravity and the conveyor belt 102c.

[0038] Preferably, the screening element 104 comprises a seed selector 104a, and the fan 103b blows up impurities and empty seeds, so that the full seeds continue to move into the seed selector 104a.

[0039] Preferably, the seed selection machine 104a is connected to a branch conveyor belt 104b, and the branch conveyor belt 104b transports the seeds to a storage bin 104c, and a plurality of compartments 104d are provided inside the storage bin 104c.

[0040] Among them, the seed selection machine 104a classifies the seeds according to their size and weight, and the classified seeds fall into the corresponding collecting bucket. Each collecting bucket is connected to different compartments 104d of the storage bin 104c through an independent branch conveyor belt 104b. The branch conveyor belt 104b can be controlled to transport the classified seeds to the corresponding compartment 104d.

[0041] In summary, through efficient coordination and synchronous operation of each link of seed processing, including filling, drying, transportation, impurity removal, selection and storage, the continuity and stability of seed processing are effectively guaranteed, while ensuring that the seed quality is not adversely affected.

[0042] Example 3, reference Figure 1 to Figure 5 , which is the third embodiment of the present invention, provides a control system, including a control module 200, a sensing module 300, a data processing center 400, an execution module 500, a network communication module 600 and an emergency stop button 700.

[0043] Specifically, the control module 200 is responsible for receiving data from the sensing module 300 and sending instructions to the execution module 500 through the data processing center 400 .

[0044] Preferably, the data processing center 400 is closely connected with the sensing module 300 and the execution module 500 to ensure smooth transmission and processing of data, and is connected with the network communication module 600 to realize remote monitoring and control.

[0045] Among them, the control module 200 includes CPU201 and UI202. CPU201 is a central processing unit responsible for receiving data from the sensing module 300; UI202 is a user interface that allows operators to monitor the device status, adjust parameters, and manually control the device; the sensing module 300 includes a temperature sensor 301, a humidity sensor 302 and a weighing sensor 303. The temperature sensor 301 and the humidity sensor 302 are installed at different positions inside the drying box 102a to monitor the temperature and humidity of the drying environment in real time; the weighing sensor 303 is installed at the entrance of the seed selection machine 104a to measure the weight of the seeds in real time; the data processing center 400 includes data processing and software monitoring 401 and a control algorithm 402; the data processing and monitoring software 401 is responsible for collecting data from the sensing module 300, analyzing and processing it, and providing support for the control algorithm 402; the control algorithm 402 is based on The data processing and monitoring software 401 analyzes the data, and the control algorithm 402 determines how to adjust the operation of the execution module 500; the execution module 500 includes an electric valve 501 and a drive motor 502, which are responsible for executing the instructions issued by the control module 200. The electric valve 501 controls the opening and closing degree of the bottom opening of the hopper to achieve precise adjustment of the seed flow rate; the drive motor 502 can start the rotating shaft 101b to rotate the stirring blade 101c, control the speed of the conveyor belt 102c, etc.; the seed processing equipment 100 is a processing component 100, which is the main execution unit of the seed processing process; the network communication module 600 includes industrial Ethernet 601 and wireless communication 602, which are responsible for realizing network connection between devices and allow remote monitoring and control; in emergency situations, such as equipment failure or security threats, the operator can press the emergency stop button 700 to immediately cut off the power supply and stop all equipment operation to ensure personnel safety and equipment protection.

[0046] In summary, the use of this control system in integrated seed processing equipment ensures the intelligent, automated and networked operation of the equipment, enables precise control and optimization of the seed processing process, and provides remote management and maintenance capabilities.

[0047] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0048] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0049] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An integrated seed processing device, characterized in that: include, A processing assembly (100) comprises a stirring member (101), a transport member (102) disposed below the stirring member (101), a debris removal member (103) disposed outside the transport member (102), and a screening member (104) disposed outside the debris removal member (103); The stirring member (101) stirs the seeds evenly and then drops them into the transport member (102); the transport member (102) dries the seeds and then transports them to the impurity removal member (103); the impurity removal member (103) removes impurities and empty seeds and transports full seeds to the screening member (104); the screening member (104) classifies the seeds according to their size and weight and stores them.

2. The integrated seed processing device according to claim 1, characterized in that: The stirring member (101) comprises a hopper (101a), a rotating shaft (101b) is arranged inside the hopper (101a), and a plurality of stirring blades (101c) are arranged on the side wall of the rotating shaft (101b).

3. The integrated seed processing device according to claim 2, characterized in that: The transport member (102) comprises a drying box (102a) disposed below the hopper (101a); the seeds are stirred by the stirring blades (101c) and then fall into the drying box (102a) through an outlet at the bottom of the hopper (101a).

4. The integrated seed processing device according to claim 3, characterized in that: An adsorption box (102b) is connected to the lower part of the drying box (102a), and the adsorption box (102b) absorbs the seeds inside the drying box (102a) and transports them to the conveyor belt (102c).

5. The integrated seed processing device according to claim 4, characterized in that: The impurity removal component (103) comprises an impurity removal box (103a), the conveyor belt (102c) transports the dried seeds to the impurity removal box (103a), and a fan (103b) is provided outside the impurity removal box (103a).

6. The integrated seed processing device according to claim 5, characterized in that: The outer wall of the impurity removal box (103a) is respectively provided with a horizontal ventilation opening (103c) and a vertical ventilation opening (103d).

7. The integrated seed processing device according to claim 6, characterized in that: The screening element (104) includes a seed selection machine (104a), and the fan (103b) blows up impurities and empty seeds, so that full seeds continue to move into the seed selection machine (104a).

8. The integrated seed processing device according to claim 7, characterized in that: The seed selection machine (104a) is connected to a branch conveyor belt (104b), and the branch conveyor belt (104b) transports the seeds to a storage bin (104c). A plurality of compartments (104d) are provided inside the storage bin (104c).

9. A control system, characterized in that: It comprises the integrated seed processing equipment as claimed in any one of claims 1 to 8; as well as A control module (200), a sensing module (300), a data processing center (400), an execution module (500), a network communication module (600) and an emergency stop button (700); The control module (200) is responsible for receiving data from the sensing module (300) and sending instructions to the execution module (500) through the data processing center (400).

10. The control system according to claim 9, characterized in that: The data processing center (400) is closely connected with the sensing module (300) and the execution module (500) to ensure smooth transmission and processing of data, and is connected with the network communication module (600) to achieve remote monitoring and control.

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